WO2001036107A1 - Particle coating device, throttle plate for jet tower and particle coating method - Google Patents

Particle coating device, throttle plate for jet tower and particle coating method Download PDF

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Publication number
WO2001036107A1
WO2001036107A1 PCT/JP1999/006389 JP9906389W WO0136107A1 WO 2001036107 A1 WO2001036107 A1 WO 2001036107A1 JP 9906389 W JP9906389 W JP 9906389W WO 0136107 A1 WO0136107 A1 WO 0136107A1
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WO
WIPO (PCT)
Prior art keywords
jet
coating
tower
gas inlet
jet gas
Prior art date
Application number
PCT/JP1999/006389
Other languages
French (fr)
Japanese (ja)
Inventor
Tadao Sato
Susumu Tamura
Shigeo Fujii
Takehiko Takahashi
Original Assignee
Chisso Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chisso Corporation filed Critical Chisso Corporation
Priority to PCT/JP1999/006389 priority Critical patent/WO2001036107A1/en
Publication of WO2001036107A1 publication Critical patent/WO2001036107A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • B05B13/025Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the objects or work being present in bulk
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2/00Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
    • B01J2/006Coating of the granules without description of the process or the device by which the granules are obtained
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2/00Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
    • B01J2/16Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by suspending the powder material in a gas, e.g. in fluidised beds or as a falling curtain
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G5/00Fertilisers characterised by their form
    • C05G5/30Layered or coated, e.g. dust-preventing coatings
    • C05G5/37Layered or coated, e.g. dust-preventing coatings layered or coated with a polymer

Definitions

  • Granule coating apparatus throttle plate for jet tower, and granule coating method
  • the present invention relates to a particle coating apparatus, and more particularly, to a spouted bed type particle coating apparatus and a throttle plate for a spout tower attached to the apparatus. Further, the present invention relates to a granule coating method using the granule coating apparatus.
  • Spouted bed technology is one of the solid-gas contact technologies. Fluidized bed technology deals with solid-gas reactions, heat exchange, drying of granules, and granules that are relatively coarser than the granules. It is used for coating, granulation, etc.
  • the spouted bed apparatus used in this technology is equipped with a spout tower consisting of a vertical cylindrical body having an inverted conical bottom, a granule supply device and a spouted gas supply device.
  • the high-speed jet gas is injected vertically upward into the jet tower through the orifice provided at the lower end of the tower, and the particles flowing inside the tower move upward at the center of the tower and downward at the periphery of the tower. That is, a spouted bed is created to bring solids and gas into contact (Chemical Engineers' Handbook, Fourth Edition, John H. Perry, 20-41).
  • the granule coating method based on this spouted bed technology sprays a coating liquid into a spouted bed and evaporates the solvent of the coating liquid adhering to the surface of the particles in a spouted state, thereby forming a coating film on the surface of the particle.
  • This method is mainly used for coating small-scale granules for pharmaceuticals and other products.
  • a throttle plate with one vent hole that is, an orifice plate
  • a guide pipe is installed vertically above the throttle plate.
  • inert jet gas is injected into the spout tower, the flow velocity passing through the orifice is 20 m / sec to 70 m / sec, and the flow velocity in the guide pipe is 20 m / sec.
  • This method is used to coat particles of relatively high melting point that can use high-temperature jet gas, such as rice granular ammonium sulfate, with an olefin resin.
  • a large amount of solvent used can be evaporated and the coated granules can be dried in a short time, so it is possible to spray and supply a relatively high concentration of the coating resin solution with a relatively high melting point.
  • This method has good production efficiency and is highly economical as a method for coating a large amount of granules.
  • Another object of the present invention is to provide a method for coating a granular material using the above-described granular material coating apparatus.
  • the present inventors mounted a throttle plate having a plurality of vent holes at the jet gas inlet of a jet tower provided with a guide tube, and caused the particles to be present in the jet tower to jet the jet gas through the vent holes. As a result of the introduction into the tower, it was found that fusion and pulsation of the granules were prevented, and a good spouted bed was formed.
  • the present invention comprises a jet tower consisting essentially of a vertical body and an inverted cone-shaped bottom, a granular material supply device, a jet gas supply device and a coating liquid supply device, and the jet gas at the lower end of the inverted cone-shaped bottom of the jet tower.
  • Throttle plate with a total opening area of 10 to 70% of the inner cross-sectional area of the jet gas inlet with multiple vent holes perforated at the inlet, and a throttle plate Is a granule coating apparatus equipped with a coating liquid spray nozzle in close proximity to the apparatus.
  • a plurality of vents are formed of a single plate perforated in a region defined by an inner cross section of a jet gas inlet of a jet tower, and the total opening area of the vents is equal to the jet gas inlet.
  • This is a throttle plate for a jet tower having an inner cross-sectional area of 10 to 70%.
  • Still another aspect of the present invention is a method for supplying granules from a granule supply device to a jet tower of the granule coating device, and heating the jet gas heated from the jet gas supply device through a vent hole of a throttle plate into the jet tower.
  • a spouted layer of the sprayed particles is formed, and the coating liquid is sprayed from the coating liquid supply device into the spouted layer formed through the coating liquid spray nozzle, and the coating liquid adhering to the surface of the granules in the jet state is removed.
  • This is a granular coating method in which a solvent is evaporated to form a coating film of the coating material on the granular surface.
  • FIG. 1 is a flow sheet showing one embodiment of the granule coating apparatus of the present invention.
  • FIG. 2 is a plan view showing one embodiment of a throttle plate for a jet tower of the present invention.
  • FIG. 3 is a plan view showing another embodiment of the throttle plate for a jet tower of the present invention.
  • FIG. 4 is a plan view showing a conventional throttle plate for a jet tower.
  • the granule coating device of the present invention comprises a jet tower 2, which is essentially composed of a vertical body 4 and an inverted conical lower portion 8, a granule supply device, a jet gas heater 20, and a blower. It comprises a jet gas supply device consisting essentially of 22 and a coating solution supply device consisting essentially of a coating solution preparation tank 32 and a coating solution pump 28.
  • the jet tower 2 has a top plate 42 provided with a jet gas exhaust pipe 40 and a vertical body 4 provided with a granular material inlet 36, and is connected to the vertical body 4 and has a gradually decreasing cross-sectional area as it goes downward.
  • the inverted cone bottom 8 and inverted cone bottom 8 It further comprises a guide pipe 6 which is constituted by a jet gas inlet 10 located at the narrowed lower end and which is preferably provided coaxially and vertically inside the vertical body 4.
  • the horizontal cross-sectional shape of the vertical body 4 is not particularly limited, and may be either circular or polygonal. However, it is preferable that the shape be circular in terms of uniformity of particle circulation in the vertical body 4. .
  • the narrowing angle of the inverted conical bottom 8 with respect to the central axis of the jet tower is set at the repose angle r of the granules in order to smoothly supply the granules from the descending region to the ascending region and discharge the product coated granules.
  • the guide pipe 6 is fixed or suspended coaxially with the vertical body 4 above the jet gas inlet 10 in the vertical body 4, and separates a rising area and a falling area of the granular material in the jet tower. .
  • the guide pipe 6 is a cylindrical body having a cross-sectional area of 0.5 to 4 times, preferably 0.8 to 3 times the inner cross-sectional area of the jet gas inlet 10.
  • the guide pipe 6 generally has a cross-sectional shape similar to that of the vertical body 4, and when the vertical body 4 is cylindrical, the guide pipe 6 is formed of a cylindrical body such as a pipe.
  • the guide tube usually has a smooth surface, but may be formed of a tubular body having small holes, a tubular body formed of a wire mesh, or the like.
  • a smooth pipe without holes or protrusions or a pipe lined with a fluororesin or the like on the inner surface is used as the guide pipe 6. Is done.
  • the jet gas inlet 10 is equipped with a throttle plate 52 having a plurality of vent holes as shown in Figs. 2 and 3, and a coating liquid spray nozzle 26 near the throttle plate 52. Is arranged.
  • the jet gas inlet 10 may be provided with a conventional orifice plate 84 or a venturi nozzle as shown in FIG. 4 instead of the throttle plate 52 if necessary.
  • the preferred jet tower 2 has a cylindrical vertical body 4, an inverted conical lower part 8 and a cylindrical It has a guide tube 6 of a shape.
  • the throttle plate 52 of the present invention includes a plurality of vent holes 56 and / or a plurality of vent holes 56 in an area 54 defined by the inner cross section of the jet gas inlet 10.
  • the number of air holes, the shape of the air holes and the dimensions of the air holes are such that the opening ratio defined by the following equation is 10 to 70%, preferably 20 to 70%.
  • Opening ratio (%) (total opening area of all vents / area of area 54) X 100 If the opening ratio of the vents is too small, the jet gas flow velocity at the jet gas inlet 10 becomes excessive. , on the other hand, if too large, injection-stream gas flow rate at the jet gas inlet 1 0 is too small, c plurality of vent holes can not be achieved the function as the diaphragm plate, the jet gas uniformly from the vent holes The jet gas can be jetted into the jet tower 2, and it is sufficient that the jet gas is arranged in the jet tower 2, preferably in the guide tube 6, so that the upward flow of the jet gas is not deflected. There are no particular restrictions.
  • a plurality of vents having substantially the same opening area are uniformly arranged in a region 54 defined by the jet gas inlet of the throttle plate, or are defined by the jet gas inlet of the throttle plate.
  • Main vents are arranged at the center of the region 54, and a predetermined number of sub vents are arranged at substantially equal intervals outside the outer edge of the main vent.
  • the jet tower 2 has the cylindrical body 4, usually, 3 to 20 pieces, preferably 3 to 12 pieces of circular shapes having a diameter calculated from a predetermined opening ratio are formed in the circular area 54. Vent holes are located and perforated. If the number of vent holes is less than three, the flow of gas passing through the jet gas inlet 10 becomes uneven, and particles are easily deposited and solidified on the throttle plate 52. On the other hand, if the number of air holes exceeds 20, the effect proportional to the increase in the number of air holes cannot be obtained, and the production of the diaphragm plate becomes complicated.
  • a plurality of circular ventilation holes 56 (four in this figure) having substantially the same diameter are arranged at equal intervals on a concentric circle with respect to the center.
  • a relatively large-diameter circular main vent hole 5 6 is provided at the center of the main vent hole 56, and a plurality of circular sub-vent holes 5 8 (which have a smaller diameter than the main vent hole 56 on a concentric circle outside the main vent hole 56).
  • eight are drilled at equal intervals.
  • the number of the secondary vents is not particularly limited, but is preferably 6 to 12. Examples of the arrangement of the ventilation holes include a grid pattern, a staggered pattern, and the like in addition to the above examples.
  • the ratio of the total opening area of the sub-vents to the opening area of the main vents is preferably 100: 10 to 70. If the ratio of the opening area of the sub vent to the opening area of the main vent is too small, the particles tend to deposit and solidify on the aperture plate 52. If the ratio is large, it will be difficult to obtain a sufficient flow velocity of the jet gas.
  • the outer shape of the throttle plate is not particularly limited, and is appropriately selected depending on a method of attaching the throttle plate to the jet gas inlet 10.
  • a fixed type or a movable type may be adopted as a method of attaching to the jet gas inlet 10, but a movable type is preferable in consideration of discharge of product-coated granules.
  • a slide type as shown in FIG. 2 and a rotary type as shown in FIG. 3 are preferable.
  • One end of a pipe 12 is connected to the jet gas inlet 10 equipped with the throttle plate 52, and a coated particle discharge port 16 is provided at the other end of the pipe 12 via an on-off valve 14.
  • One end of a jet gas supply pipe 18 is connected to the pipe 12, and the other end of the jet gas supply pipe 18 is connected to a blower 22 via a jet gas heater 20 and a flow meter 24 in the middle. Are linked.
  • the jet gas from the blower 22 is heated by the jet gas heater 20 and then jetted into the jet tower 2 through the ventilation holes of the throttle plate 52 attached to the jet gas inlet 10.
  • the coating liquid spray nozzle 26 is provided with a jet gas inlet 10 in a vertically extended area of the vent hole so that the coating liquid can be uniformly sprayed into the jet gas passing through the vent hole of the throttle plate 52.
  • a jet gas inlet 10 in a vertically extended area of the vent hole so that the coating liquid can be uniformly sprayed into the jet gas passing through the vent hole of the throttle plate 52.
  • the coating liquid spray nozzles 26 may be arranged in a plurality of air holes as shown in FIG. 2 or in one air hole as shown in FIG. 3, and the number is not particularly limited.
  • the mounting height of the coating liquid spray nozzle 26 may be higher or lower than the jet gas inlet 10.
  • the position and shape of the spray nozzle 26 are appropriately determined according to the properties of the spray liquid, operating conditions, and the like.
  • One end of a coating liquid supply pipe 30 is connected to the spray nozzle 26 via a coating liquid supply pump 28, and the other end of the coating liquid supply pipe 30 is a coating liquid preparation tank with a heating jacket 34. 3 Connected to 2.
  • the coating liquid prepared in the coating liquid preparation tank 32 is sprayed from the spray nozzle 26 into the jet gas by the coating liquid supply pump 28 through the coating liquid supply pipe 30.
  • the granules 39, 44, and 46 are provided on the vertical body 4 of the jet tower 2 via a granule charging valve 38 using the above-described granule coating apparatus.
  • the granular material is supplied into the spout tower 2 from the inlet 36, and the spout gas is spouted from the spout gas inlet 10 through the vent holes 56 and 58 of the throttle plate 52 to form a spouted layer 37.
  • the coating liquid is sprayed from a spray nozzle 26 into the spouted bed, and the solvent of the coating liquid attached to the surface of the particles in a jet state is volatilized and evaporated to form a coating film of the coating material on the particles. It is.
  • the spouted layer 37 has a flow velocity of the jet gas passing through the ventilation hole of the throttle plate 52 of 20 to 7 OmZsec, although it varies depending on the type, density, particle size, etc. of the granules.
  • the superficial velocity of the jet gas in the guide pipe 6 is reduced By setting the terminal velocity to 1.5 to 3 times the terminal velocity of 39, a better spouted bed 37 is formed.
  • the granules to be coated are not particularly limited, but are particularly effective in the case of granules in which it is necessary to control the elution rate of the active ingredient contained in the granules by coating.
  • the active ingredient varies depending on the purpose of use, for example, urea, ammonium sulfate, salt and salt, ammonium nitrate, potassium chloride, sulfate potassium, nitrate potassium, sodium nitrate, ammonium phosphate, potassium phosphate, lime phosphate, chelate iron, iron oxide, chloride Iron, boric acid, borax, manganese sulfate, manganese chloride, zinc sulfate, copper sulfate, sodium molybdate, ammonium molybdate, OMUP (crotilidene diurea), IBDU (isobutylidene diurea), oxamide, etc.
  • the granules may be granules of one or more active ingredients, or granules comprising one or more of the active ingredients and an inert carrier such as bentonite, zeolite, talc, cres, diatomaceous earth and the like. There may be. Further, the above-mentioned active ingredient particles may be coated with a resin or an inorganic substance. The particle size of these granules is usually in the range of 0.1 to 10 bandages, preferably:! Range of ⁇ 5 mm.
  • the jet gas only needs to be inert to the granules and the coating liquid, for example, air, nitrogen gas, helium gas, etc., and the organic solvent in the coating liquid was partially removed from the jet tower outlet gas.
  • Recycled gas can be used.
  • the coating material used to coat the granules is not particularly limited, but when producing time-eluting coated granules, the elution of the active ingredient contained in the granules should be performed. Materials and compositions with strict control can be selected. As such coating materials.
  • thermosetting resins such as alkyd resins, phenolic resins, epoxy resins, etc .
  • thermoplastic resins such as polyolefins such as polyethylene and polypropylene
  • polyvinylidene chlorides Is mentioned.
  • thermosetting resin or thermoplastic resin when coating granules containing active ingredients that require strict and long-term dissolution control such as fertilizers and pesticides, use thermosetting resin or thermoplastic resin as the coating material. If more advanced elution control is required, it is particularly preferable to use a thermoplastic resin.
  • Preferred thermoplastic resins include polyolefin and its copolymer, polyvinylidene chloride and its copolymer.
  • Preferred polyolefins and their copolymers are polyethylene, polypropylene, ethylene-propylene copolymer, ethylene / vinyl acetate copolymer, ethylene / carbon monoxide copolymer, ethylene / vinyl acetate / carbon monoxide copolymer And ethylene Z acrylate copolymer, ethylene nomethacrylic acid copolymer, rubber resin, polystyrene, polymethyl methacrylate, and the like.
  • polyvinylidene chloride and its copolymer examples include polyvinylidene chloride and a vinylidene chloride / vinyl chloride copolymer.
  • biodegradable polyesters represented by poly-2-hydroxy xy-2-alkylacetic acid, poly-1-hydroxy-3-alkylpyrionic acid and the like can also be mentioned.
  • These coating materials can be coated on the granules by spraying them in a solution dissolved in an organic solvent or in a molten state into a spouted bed.
  • a film of the coating material is formed on the surface of the granular material by using a poor solvent solution of the above resin, spraying the solution into the spouted bed and instantaneously evaporating the solvent.
  • a combination of a resin and an organic solvent that has a property of dissolving at a high concentration when heated and having a property of precipitating and gelling when cooled when cooled is used. preferable. This combination forms a very dense coating film, and is particularly suitable for forming a time-dissolved coating film.
  • coating materials include inorganic fillers such as talc, Activators and the like can also be used. These coating materials are dissolved / dispersed or melted / dispersed in a solvent and sent to a spray nozzle to be used for coating the particles.
  • the granule coating apparatus of the present invention can be used as it is as a granulation apparatus.
  • Fig. 1 shows the granule coating apparatus used in the examples and comparative examples
  • Fig. 2 and Fig. 3 show the diaphragm plates 52 used in Examples 1 and 2
  • Fig. 8 shows the diaphragm plates 84 used in the comparative example. See Figure 4.
  • the used jet tower 2 had a vertical body 4 with an inner diameter of 600, a jet gas inlet 10 provided at the lower end of the inverted cone-shaped lower part with an inner diameter of 154 mm, and a total from the jet gas inlet 10 to the top plate 42. It had a height of 5,000 mm and a guide tube 6 with a diameter of 150 and a length of 880 mm inside.
  • Example 1 In the throttle plate 52 used in Example 1, four ventilation holes 56 having an inner diameter of 45 mm are arranged at equal intervals on a circumference having a diameter of 95 referred to the center of the center of the jet gas inlet, The aperture ratio was 34% (see Figure 2).
  • the throttle plate 52 is attached to the jet gas inlet 10 of the jet tower 2, and each of the ventilation holes is provided in Example Nos. 1-1-1 to 3-3, and two opposed ventilation holes are provided in Example Nos. 1-4.
  • a spray nozzle 26 was placed on the center extension.
  • the throttle plate 52 used in Example 2 has a main ventilation hole 56 with an inner diameter of 80 at the center of the jet gas inlet, and a circle with a diameter of 95 around the center of the main ventilation hole 56.
  • the sub-vents 58 with an inner diameter of 15 mm were arranged at equal intervals, and the opening ratio was 34% (see Fig. 3).
  • the throttle plate 52 was attached to the jet gas inlet 10 of the jet tower 2, and the spray nozzle 26 was arranged on the extension of the center of the main ventilation hole 56.
  • an orifice plate 84 with an opening ratio of 34% in which one vent hole 82 with an inner diameter of 95 was located at the center of the jet gas inlet, was attached to the jet gas inlet 10 of the jet tower 2. Then, the spray nozzle 26 was arranged on the extension of the center.
  • granular urea having an average particle diameter of 2.7, specific gravity of 1.3 g / cm 3 , and a melting point of 133 ° C was used.
  • the coating solution a solution obtained by mixing the following at 100 ° C. was used.
  • a predetermined amount of particles was injected from the particle input port 36 while nitrogen, which was maintained at a predetermined air volume and temperature, was blown into the jet tower 2 through the vent hole.
  • the coating liquid supply pump 28 was operated to spray the coating liquid in the coating liquid preparation tank 32 at a predetermined speed from the spray nozzle 26 for a predetermined time. After that, the blower 122 was stopped, and the coated particles were extracted from the coated particle outlet 16.
  • Table 1 shows the various operating conditions, the state of the jet during operation (with or without pulsation), and the presence or absence of melting and consolidation of the granules in the jet tower.
  • Covering rate of coated granules 10 g of the coated granules were crushed in a mortar, washed with water, and only the coating material was collected. The obtained coating material was dried and calculated from the measured weight of the coating material. All samples had a coverage of 12% by weight.
  • Initial dissolution rate 10 g of the coated granules were immersed in 200 ml of water at 25 ° C., and the dissolution rate (%) was calculated from the amount of urea eluted in water 24 hours later.
  • the initial dissolution rate of the obtained coated granules was remarkably increased irrespective of the gas temperature and the air flow rate in the examples, but increased with the gas temperature and the air flow rate in the comparative examples.
  • the granule coating apparatus of the present invention is characterized in that the jet tower is provided with a throttle plate having a plurality of vent holes, so that the jet is prevented from drifting irrespective of the fact that the jet tower has a relatively large diameter. Are formed, and accumulation, melting and consolidation of the particles on the drawing plate are prevented. As a result, the operation of the device is stabilized, and a large amount of particles can be stably coated. In particular, more stable operation is possible with a covered device in which a guide tube is provided in the jet tower.
  • coated granules with stable elution can be obtained.
  • a large amount of coated granules can be produced at a time with a stable initial elution suppression period determined by the coating composition.
  • the method for producing coated granules of the present invention can be used as a solvent for a coating material such as polyolefin, so that it is particularly suitable for uniformly coating a polyolefin film on the surface of the granules.

Abstract

A particle coating device provided with a jet tower (2), wherein a throttling plate (52) having a plurality of air flow holes (56) drilled therein and coating liquid atomizing nozzles (26) adjacent to the throttling plate (52) are mounted to a jet gas inlet (10) of the jet tower (2), the air flow holes having a total opening area which is 10 to 70% of the inner section area of the inlet. A throttling plate (52) having a plurality of air flow holes (56) drilled therein having a total opening area which is 10 to 70% of the inner section area of the jet gas inlet (10) of the jet tower (2). The particle coating device, wherein particles are supplied to the jet tower (2) having guide pipes (6) thereinside, a heated jet gas is jetted into the jet tower (2) through air flow holes (56) in the throttle plate (52) to form a particle jet layer, a coating liquid is atomized into an atomized flow through coating liquid atomizing nozzles (26), and a coating liquid solvent deposited on the surfaces of particles in a jet condition is evaporated to form coating material coats on the particles.

Description

明 細 書  Specification
粒体被覆装置、 噴流塔用絞り板、 および粒体被覆方法  Granule coating apparatus, throttle plate for jet tower, and granule coating method
発明の分野  Field of the invention
本発明は、 粒体被覆装置に関し、 さらに詳しくは、 噴流層式の粒体被覆装 置およびそれに装着される噴流塔用絞り板に関する。 さらに前記粒体被覆 装置を用いる粒体被覆方法に関する。 The present invention relates to a particle coating apparatus, and more particularly, to a spouted bed type particle coating apparatus and a throttle plate for a spout tower attached to the apparatus. Further, the present invention relates to a granule coating method using the granule coating apparatus.
技術の背景  Technology background
噴流層技術は、 固一気接触技術の一つとして流動層技術で取り扱われる 粒体よりも比較的に粗い粒体を対象とした固体一気体間の反応、 熱交換、 粒体の乾燥、 粒体の被覆、 造粒などに採用されている。 この技術に使用さ れる噴流層装置は、 逆円錐形の底部を有する垂直な円筒状胴部からなる噴 流塔、 粒体供給装置および噴流ガス供給装置を備え、 噴流塔の逆円錐形低 部の下端に設けたォリフィスを通して高速の噴流ガスを噴流塔内に垂直上 方に噴出し、 塔内に存在する粒体に塔中心部では上向きに塔周辺部では下 向きに移動する粒体の流れ、 すなわち噴流層を生じさせて固体と気体とを 接触させる ( Chemical Engineers ' Handbook, Fourth Edition, John H. Perry, 20-41 )。  Spouted bed technology is one of the solid-gas contact technologies. Fluidized bed technology deals with solid-gas reactions, heat exchange, drying of granules, and granules that are relatively coarser than the granules. It is used for coating, granulation, etc. The spouted bed apparatus used in this technology is equipped with a spout tower consisting of a vertical cylindrical body having an inverted conical bottom, a granule supply device and a spouted gas supply device. The high-speed jet gas is injected vertically upward into the jet tower through the orifice provided at the lower end of the tower, and the particles flowing inside the tower move upward at the center of the tower and downward at the periphery of the tower. That is, a spouted bed is created to bring solids and gas into contact (Chemical Engineers' Handbook, Fourth Edition, John H. Perry, 20-41).
この噴流層技術による粒体被覆方法は、 噴流層中に被覆液を噴霧し、 噴 流状態にある粒体の表面に付着した被覆液の溶剤を蒸発させて被覆材の皮 膜を粒体表面に形成させる方法であり、 主に医薬品などを被覆対象とした 小規模の粒体の被覆に採用されている。  The granule coating method based on this spouted bed technology sprays a coating liquid into a spouted bed and evaporates the solvent of the coating liquid adhering to the surface of the particles in a spouted state, thereby forming a coating film on the surface of the particle. This method is mainly used for coating small-scale granules for pharmaceuticals and other products.
近年、 尿素などの粒状肥料を水溶性樹脂等で被覆した、 施肥後に活性成 分が溶出しないかまたは溶出が極端に抑制された一定の期間 (以後、 この 期間を 「初期溶出期間」 と称す) が存在し、 活性成分の所望の溶出パター ンを有する時限溶出型被覆粒体肥料が、 特開平 4一 2 0 2 0 7 9号公報、 特開平 6 - 8 7 6 8 4号公報などに提案されている。 In recent years, granular fertilizers such as urea have been coated with a water-soluble resin, etc., for a certain period of time during which no active components eluted or were extremely suppressed after fertilization (this period is referred to as the “initial elution period”) The time-eluting type coated granular fertilizer having a desired elution pattern of the active ingredient is disclosed in Japanese Patent Application Laid-Open No. It is proposed in Japanese Patent Application Laid-Open No. 6-87664.
上記のような肥料等を対象とした大量の粒体の被覆に噴流層技術を採用 した場合、 大きな断面積を有する噴流塔を用いることが要求される。 一般 に噴流塔の断面積が大きくなると塔の断面全体にわたって流動層が形成さ れるか、 または噴流ガスの偏流が生じ正常な噴流層の形成が困難となる。 したがって、 大量の粒体の処理に噴流層技術を採用するには困難を伴う。 特公平 2 _ 3 1 9 3 9号には、 噴流塔の噴流ガス入口に 1個の通気孔を 穿孔した絞り板、 すなわちオリフィス板を装着し、 絞り板の上方にガイ ド 管を垂直に設けた噴流塔を含む被覆装置を用い、 噴流塔内に不活性な噴流 ガスを、 オリフィスを通過する流速を 2 0 m /sec〜 7 0 m /secに、 ガイ ド管内の流速を 2 0 m/sec以下に調節して導入する、 大量の粒体の被覆 方法が開示されている。  When spouted bed technology is used to cover a large amount of granular material for fertilizers and the like as described above, it is necessary to use a spout tower with a large cross-sectional area. Generally, when the cross-sectional area of a spout tower is large, a fluidized bed is formed over the entire cross section of the tower, or a jet gas is drifted and it is difficult to form a normal spouted bed. Therefore, it is difficult to adopt spouted bed technology for processing large quantities of granular material. In Japanese Patent Publication No. 2_3 1 9 39, a throttle plate with one vent hole, that is, an orifice plate, is attached to the jet gas inlet of the jet tower, and a guide pipe is installed vertically above the throttle plate. Using a coating device including a spouted jet tower, inert jet gas is injected into the spout tower, the flow velocity passing through the orifice is 20 m / sec to 70 m / sec, and the flow velocity in the guide pipe is 20 m / sec. There is disclosed a method for coating a large amount of granules, introduced by adjusting the flow rate to less than sec.
この方法は、 高温の噴流ガスの使用が可能な比較的に高融点の粒体、 た とえば米粒状硫安などをォレフィ ン樹脂などで被覆する場合には、 高温の 噴流ガスで被覆樹脂溶液に使用された大量の溶剤を蒸発させて被覆粒体を 短時間で乾燥させることができるので、 比較的に高濃度の被覆樹脂溶液を 大量に噴霧供給することが可能であり、 比較的に高融点の粒体の大量被覆 方法として、 生産効率が良好で経済性の高い方法である。  This method is used to coat particles of relatively high melting point that can use high-temperature jet gas, such as rice granular ammonium sulfate, with an olefin resin. A large amount of solvent used can be evaporated and the coated granules can be dried in a short time, so it is possible to spray and supply a relatively high concentration of the coating resin solution with a relatively high melting point. This method has good production efficiency and is highly economical as a method for coating a large amount of granules.
一方、 上記の方法において、 比較的に低融点の粒体、 たとえば粒状尿素 などを、 粒体の融点以上の高温噴流ガスを使用して被覆材で被覆する場合、 ガイ ド管の外側環状部の粒体堆積層 (固定層) が部分的に融解固結し易く . また塔逆円錐型底部のォリ フィスへの粒体の融解固結し易いので、 噴流塔 内で不均一な溶剤の蒸発や粒体の乾燥が生起する結果、 粒体の循環が不均 一となり、 安定操業を継続することが困難となる。 このような場合には、 噴流ガス温度を粒体の融点以下に保持しなければならず、 高温の噴流ガス を用いて生産効率を高めることはできない。 On the other hand, in the above method, when relatively low-melting particles, for example, granular urea, are coated with a coating material using a high-temperature jet gas having a melting point or higher than the melting point of the particles, the outer annular portion of the guide tube is formed. Particulate sedimentary layer (fixed layer) is easily melted and solidified. Also, since particles are easily melted and solidified into the orifice at the bottom of the inverted cone, uneven solvent evaporation in the jet tower As a result, the circulation of the granules becomes uneven and it becomes difficult to maintain stable operation. In such a case, the temperature of the jet gas must be kept below the melting point of the granules. Cannot be used to increase production efficiency.
また、 大量の溶剤を蒸発させ大量の粒体を乾燥させるために、 粒体の融 点以下の温度に保持した噴流ガスの使用量を高めた場合には、 噴流塔下部 よりガイ ド管に送られる粒体量の変動、 いわゆる脈動現象が生起して運転 が不安定となる。 脈動現象生起した場合、 粒体の被覆された皮膜に損傷が 生じる。 得られる被覆粒体が時限溶出型肥料の場合、 初期溶出期間内の活 性成分の溶出量が大きくなり、 所望の溶出パターンが得られなくなる。  In addition, when the amount of jet gas that is maintained at a temperature below the melting point of the granules is increased to evaporate a large amount of solvent and dry a large amount of granules, the gas is sent to the guide tube from the bottom of the spout tower. The fluctuations in the amount of particles produced, so-called pulsation phenomena, cause unstable operation. If pulsation occurs, the coated film of the particles will be damaged. When the coated granules obtained are time-dissolved fertilizers, the amount of active ingredient eluted during the initial dissolution period increases, and a desired dissolution pattern cannot be obtained.
したがって、 従来の噴流層式被覆装置を用いて、 大量の粒状活性成分を 所望の溶出パターンを有するように樹脂被覆すること、 たとえば、 時限溶 出型被覆肥料を生産効率良く製造することは極めて困難であった。  Therefore, it is extremely difficult to use a conventional spouted bed type coating device to coat a large amount of granular active ingredient with a resin so as to have a desired elution pattern. Met.
本発明は、 粒体を高効率で大量被覆する、 特に時限溶出型肥料を大量生 産するのに好適な噴流層式の粒体被覆装置を提供することを目的とする。 本発明は、 比較的大断面積を有する噴流塔に装着される絞り板を提供す ることを別の目的とする。  An object of the present invention is to provide a spouted bed type particle coating apparatus suitable for coating a large amount of particles with high efficiency, particularly suitable for mass-producing a time-dissolved fertilizer. Another object of the present invention is to provide a throttle plate mounted on a jet tower having a relatively large cross-sectional area.
本発明は、 上記粒体被覆装置を用いる粒体被覆方法を提供することをさ らに別の目的とする。  Another object of the present invention is to provide a method for coating a granular material using the above-described granular material coating apparatus.
発明の概要  Summary of the Invention
本発明者らは、 ガイ ド管を備えた噴流塔の噴流ガス入口に複数の通気孔 を穿孔した絞り板を装着し、 噴流塔内に粒体を存在させて噴流ガスを前記 通気孔を通して噴流塔内に導入した結果、 粒体の融解固結および脈動が防 止され、 良好な噴流層が形成されることを見出した。  The present inventors mounted a throttle plate having a plurality of vent holes at the jet gas inlet of a jet tower provided with a guide tube, and caused the particles to be present in the jet tower to jet the jet gas through the vent holes. As a result of the introduction into the tower, it was found that fusion and pulsation of the granules were prevented, and a good spouted bed was formed.
本発明は、 垂直胴部および逆錐形底部から本質的になる噴流塔、 粒体供 給装置、 噴流ガス供給装置および被覆液供給装置から構成され、 噴流塔の 逆錐形底部下端の噴流ガス入口に複数の通気孔を穿孔した総開口面積が噴 流ガス入口の内断面積に対して 1 0〜 7 0 %である絞り板、 および絞り板 に近接して被覆液噴霧ノズルが装着された粒体被覆装置である。 The present invention comprises a jet tower consisting essentially of a vertical body and an inverted cone-shaped bottom, a granular material supply device, a jet gas supply device and a coating liquid supply device, and the jet gas at the lower end of the inverted cone-shaped bottom of the jet tower. Throttle plate with a total opening area of 10 to 70% of the inner cross-sectional area of the jet gas inlet with multiple vent holes perforated at the inlet, and a throttle plate Is a granule coating apparatus equipped with a coating liquid spray nozzle in close proximity to the apparatus.
別の本発明は、 複数の通気孔が噴流塔の噴流ガス入口の内断面により画 定される領域内に穿孔された一枚の板からなり、 通気孔の開口面積の合計 が噴流ガス入口の内断面積の 1 0 ~ 7 0 %の範囲である噴流塔用絞り板で ある。  In another aspect of the present invention, a plurality of vents are formed of a single plate perforated in a region defined by an inner cross section of a jet gas inlet of a jet tower, and the total opening area of the vents is equal to the jet gas inlet. This is a throttle plate for a jet tower having an inner cross-sectional area of 10 to 70%.
さらに別の本発明は、 前記粒体被覆装置の噴流塔内に、 粒体供給装置か ら粒体を供給し、 噴流ガス供給装置から加熱した噴流ガスを絞り板の通気 孔を通して噴流塔内に吹込み粒体の噴流層を形成させ、 そして被覆液を被 覆液供給装置から被覆液噴霧ノズルを通して形成された噴流層中に噴霧し、 噴流状態にある粒体の表面に付着した被覆液の溶剤を蒸発させて粒体表面 上に被覆材の皮膜を形成させる粒体被覆方法である。  Still another aspect of the present invention is a method for supplying granules from a granule supply device to a jet tower of the granule coating device, and heating the jet gas heated from the jet gas supply device through a vent hole of a throttle plate into the jet tower. A spouted layer of the sprayed particles is formed, and the coating liquid is sprayed from the coating liquid supply device into the spouted layer formed through the coating liquid spray nozzle, and the coating liquid adhering to the surface of the granules in the jet state is removed. This is a granular coating method in which a solvent is evaporated to form a coating film of the coating material on the granular surface.
図面の簡単な説明  BRIEF DESCRIPTION OF THE FIGURES
図 1は、 本発明の粒体被覆装置の一態様を示すフローシ一トである。 図 2は、 本発明の噴流塔用絞り板の一態様を示す平面図である。  FIG. 1 is a flow sheet showing one embodiment of the granule coating apparatus of the present invention. FIG. 2 is a plan view showing one embodiment of a throttle plate for a jet tower of the present invention.
図 3は、 本発明の噴流塔用絞り板の別の態様を示す平面図である。  FIG. 3 is a plan view showing another embodiment of the throttle plate for a jet tower of the present invention.
図 4は、 従来の噴流塔用絞り板を示す平面図である。  FIG. 4 is a plan view showing a conventional throttle plate for a jet tower.
発明の詳細な説明  Detailed description of the invention
本発明の粒体被覆装置は、 図 1に示すように垂直胴部 4および逆錐形低 部 8から本質的になる噴流塔 2、 粒体供給装置、 噴流ガス加熱器 2 0およ びブロア一 2 2から本質的になる噴流ガス供給装置、 および被覆液調製槽 3 2および被覆液ポンプ 2 8から本質的になる被覆液供給装置から構成さ れる。  As shown in FIG. 1, the granule coating device of the present invention comprises a jet tower 2, which is essentially composed of a vertical body 4 and an inverted conical lower portion 8, a granule supply device, a jet gas heater 20, and a blower. It comprises a jet gas supply device consisting essentially of 22 and a coating solution supply device consisting essentially of a coating solution preparation tank 32 and a coating solution pump 28.
噴流塔 2は、 噴流ガス排気管 4 0を備えた天板 4 2および粒体投入口 3 6を備えた垂直胴部 4、 垂直胴部 4に連結され下方に向かうに従って 徐々に断面積を小さく した逆錐形底部 8および逆錐形低部 8により断面が 絞り込まれた下端に位置する噴流ガス入口 1 0から構成され、 好ましくは 垂直胴部 4の内部にそれと同軸にかつ垂直に設けられたガイ ド管 6をさら に有する。 The jet tower 2 has a top plate 42 provided with a jet gas exhaust pipe 40 and a vertical body 4 provided with a granular material inlet 36, and is connected to the vertical body 4 and has a gradually decreasing cross-sectional area as it goes downward. The inverted cone bottom 8 and inverted cone bottom 8 It further comprises a guide pipe 6 which is constituted by a jet gas inlet 10 located at the narrowed lower end and which is preferably provided coaxially and vertically inside the vertical body 4.
垂直胴部 4の水平断面形状には特に制限は無く、 円形または多角形のい ずれであってもよいが、 垂直胴部 4内における粒体循環の均一性の面から 円形であることが望ましい。  The horizontal cross-sectional shape of the vertical body 4 is not particularly limited, and may be either circular or polygonal. However, it is preferable that the shape be circular in terms of uniformity of particle circulation in the vertical body 4. .
逆錐形低部 8の噴流塔中心軸に対する絞り角度は、 粒体の下降領域から 上昇領域への供給および製品被覆粒体の排出を円滑に行うために、 粒体の 安息角 r。に対して ( 9 0— ; r。) X 2よりも小さいことが好ましい。 ガイ ド管 6は、 垂直胴部 4内の噴流ガス入口 1 0の上方に垂直胴部 4と 同軸に固定または懸垂されており、 噴流塔内の粒体の上昇領域と下降領域 とを区分する。 ガイ ド管 6は、 噴流ガス入口 1 0の内断面積の 0 . 5〜4 倍、 好ましくは 0 . 8〜 3倍の断面積を有する筒状体である。 ガイ ド管 6 は、 一般的には垂直胴部 4と相似の断面形状を有し、 垂直胴部 4が円筒状 である場合、 パイプなどの円筒体で構成される。 ガイ ド管は、 通常、 平滑 な表面を有するが、 小孔が穿孔された筒状体、 金網で形成した筒状体等で 構成してもよい。 好ましくは、 粒体被覆時の被覆膜の損傷を最小限に抑制 するために、 ガイ ド管 6として孔ゃ突起物の無い平滑なパイプ、 または内 面にフッ素樹脂などをライニングしたパイプが使用される。  The narrowing angle of the inverted conical bottom 8 with respect to the central axis of the jet tower is set at the repose angle r of the granules in order to smoothly supply the granules from the descending region to the ascending region and discharge the product coated granules. Is preferably smaller than (90−; r.) X 2. The guide pipe 6 is fixed or suspended coaxially with the vertical body 4 above the jet gas inlet 10 in the vertical body 4, and separates a rising area and a falling area of the granular material in the jet tower. . The guide pipe 6 is a cylindrical body having a cross-sectional area of 0.5 to 4 times, preferably 0.8 to 3 times the inner cross-sectional area of the jet gas inlet 10. The guide pipe 6 generally has a cross-sectional shape similar to that of the vertical body 4, and when the vertical body 4 is cylindrical, the guide pipe 6 is formed of a cylindrical body such as a pipe. The guide tube usually has a smooth surface, but may be formed of a tubular body having small holes, a tubular body formed of a wire mesh, or the like. Preferably, in order to minimize damage to the coating film at the time of coating the granules, a smooth pipe without holes or protrusions or a pipe lined with a fluororesin or the like on the inner surface is used as the guide pipe 6. Is done.
噴流ガス入口 1 0には、 図 2および 3に示したように複数の通気孔が穿 孔された絞り板 5 2が装着され、 また絞り板 5 2に近接して被覆液噴霧ノ ズル 2 6が配置される。 噴流ガス入口 1 0には、 必要に応じて絞り板 5 2 に代えて図 4に示したような従来のォリフィス板 8 4やベンチュリノズル 等を装着することもできる。  The jet gas inlet 10 is equipped with a throttle plate 52 having a plurality of vent holes as shown in Figs. 2 and 3, and a coating liquid spray nozzle 26 near the throttle plate 52. Is arranged. The jet gas inlet 10 may be provided with a conventional orifice plate 84 or a venturi nozzle as shown in FIG. 4 instead of the throttle plate 52 if necessary.
好ましい噴流塔 2は、 円筒形の垂直胴部 4、 逆円錐形低部 8および円筒 形のガイ ド管 6を有する。 The preferred jet tower 2 has a cylindrical vertical body 4, an inverted conical lower part 8 and a cylindrical It has a guide tube 6 of a shape.
本発明の絞り板 5 2は、 図 2および 3に示すように、 噴流ガス入口 1 0 の内断面により画定される領域 5 4内に複数の通気孔 5 6および/または As shown in FIGS. 2 and 3, the throttle plate 52 of the present invention includes a plurality of vent holes 56 and / or a plurality of vent holes 56 in an area 54 defined by the inner cross section of the jet gas inlet 10.
5 8を配置し穿孔した平滑な板からなる。 It consists of a smooth plate with perforated 5-8.
本発明の絞り板 5 2において、 通気孔の数、 通気孔の形状および通気孔 の寸法は、 次式で定義される開口率が、 1 0〜 7 0 %、 好ましくは 2 0〜 In the diaphragm plate 52 of the present invention, the number of air holes, the shape of the air holes and the dimensions of the air holes are such that the opening ratio defined by the following equation is 10 to 70%, preferably 20 to 70%.
6 0 %の範囲となるように選択される。 Selected to be in the 60% range.
開口率(%) = (全通気孔の合計開口面積/領域 5 4の面積) X 1 0 0 通気孔の開口率が過小な場合には、 噴流ガス入口 1 0における噴流ガス 流速が過大になり、 一方、 過大な場合には、 噴流ガス入口 1 0における噴 流ガス流速が過小となり、 絞り板としての機能を達成することができない c 複数の通気孔は、 各通気孔から噴流ガスが均一に噴流塔 2内に噴出でき、 噴流塔 2内、 好ましくはガイ ド管 6内に噴流ガスの上昇流の偏流が生じな いように配置されていればよく、 それらの個々の形状および寸法には特に 制限はない。 好ましくは、 ほぼ同一の開口面積を有する複数の通気孔を絞 り板の噴流ガス入口により画定される領域 5 4内に均一に配列するか、 ま たは絞り板の噴流ガス入口により画定される領域 5 4の中心に主通気孔を、 主通気孔の外縁部の外側にほぼ等間隔に所定数の副通気孔を配列する。 噴流塔 2が円筒状胴部 4を有する場合、 通常、 円形の領域 5 4内に 3〜 2 0個、 好ましくは 3〜 1 2個の、 所定の開口率から算出された口径を有 する円形通気孔が配置され穿孔される。 通気孔の数が 3個未満の場合は、 噴流ガス入口 1 0を通過する気体の流れが不均一になり、 絞り板 5 2に粒 体が堆積固結し易くなる。 また、 通気孔数が 2 0個を超える場合は、 通気 孔数の増加に比例した効果が得られず、 絞り板の製造が煩雑になる。 Opening ratio (%) = (total opening area of all vents / area of area 54) X 100 If the opening ratio of the vents is too small, the jet gas flow velocity at the jet gas inlet 10 becomes excessive. , on the other hand, if too large, injection-stream gas flow rate at the jet gas inlet 1 0 is too small, c plurality of vent holes can not be achieved the function as the diaphragm plate, the jet gas uniformly from the vent holes The jet gas can be jetted into the jet tower 2, and it is sufficient that the jet gas is arranged in the jet tower 2, preferably in the guide tube 6, so that the upward flow of the jet gas is not deflected. There are no particular restrictions. Preferably, a plurality of vents having substantially the same opening area are uniformly arranged in a region 54 defined by the jet gas inlet of the throttle plate, or are defined by the jet gas inlet of the throttle plate. Main vents are arranged at the center of the region 54, and a predetermined number of sub vents are arranged at substantially equal intervals outside the outer edge of the main vent. When the jet tower 2 has the cylindrical body 4, usually, 3 to 20 pieces, preferably 3 to 12 pieces of circular shapes having a diameter calculated from a predetermined opening ratio are formed in the circular area 54. Vent holes are located and perforated. If the number of vent holes is less than three, the flow of gas passing through the jet gas inlet 10 becomes uneven, and particles are easily deposited and solidified on the throttle plate 52. On the other hand, if the number of air holes exceeds 20, the effect proportional to the increase in the number of air holes cannot be obtained, and the production of the diaphragm plate becomes complicated.
たとえば、 図 2に示す態様の絞り板 5 2においては、 円形の領域 5 4の 中心に関して同心円上に、 ほぼ同口径の複数の円形通気孔 5 6 (本図では 4個) が等間隔で配置され、 図 3に示す態様の絞り板 5 2においては、 円 形の領域 5 4の中心部に比較的大口径の円形の主通気孔 5 6が、 主通気孔 5 6の外側の同心円上に主通気孔 5 6 よりも小口径を有する複数の円形の 副通気孔 5 8 (本図では 8個) が等間隔で配置され穿孔されている。 該副 通気孔の数は特に限定されるものではないが、 6〜 1 2であることが好ま しい。 通気孔の配列として、 上記の例示以外に碁盤目配列、 千鳥配列など が挙げられる。 For example, in the diaphragm plate 52 of the embodiment shown in FIG. A plurality of circular ventilation holes 56 (four in this figure) having substantially the same diameter are arranged at equal intervals on a concentric circle with respect to the center. In the diaphragm plate 52 of the embodiment shown in FIG. A relatively large-diameter circular main vent hole 5 6 is provided at the center of the main vent hole 56, and a plurality of circular sub-vent holes 5 8 (which have a smaller diameter than the main vent hole 56 on a concentric circle outside the main vent hole 56). In this figure, eight are drilled at equal intervals. The number of the secondary vents is not particularly limited, but is preferably 6 to 12. Examples of the arrangement of the ventilation holes include a grid pattern, a staggered pattern, and the like in addition to the above examples.
図 3に示す態様の絞り板 5 2においては、 主通気孔の開口面積に対する 副通気孔の開口面積の合計の割合は、 1 0 0 : 1 0〜 7 0 とすることが好 ましい。 主通気孔の開口面積に対する、 副通気孔の開口面積の割合が小さ すぎる場合は、 絞り板 5 2に粒体が堆積固化し易くなる。 また、 同割合が 大きい場合は、 噴流ガスの充分な流速が得難くなる。  In the diaphragm plate 52 of the embodiment shown in FIG. 3, the ratio of the total opening area of the sub-vents to the opening area of the main vents is preferably 100: 10 to 70. If the ratio of the opening area of the sub vent to the opening area of the main vent is too small, the particles tend to deposit and solidify on the aperture plate 52. If the ratio is large, it will be difficult to obtain a sufficient flow velocity of the jet gas.
絞り板の外形には特に制限はなく、 噴流ガス入口 1 0への装着方法によ り適宜選択される。 噴流ガス入口 1 0への装着方法として、 固定式および 可動式のいずれを採用してもよいが、 製品被覆粒体の排出を考慮すると可 動式が好ましい。 たとえば、 図 2に示したようなスライ ド式、 図 3に示し たような回転式などが好ましい。  The outer shape of the throttle plate is not particularly limited, and is appropriately selected depending on a method of attaching the throttle plate to the jet gas inlet 10. Either a fixed type or a movable type may be adopted as a method of attaching to the jet gas inlet 10, but a movable type is preferable in consideration of discharge of product-coated granules. For example, a slide type as shown in FIG. 2 and a rotary type as shown in FIG. 3 are preferable.
絞り板 5 2を装着した噴流ガス入口 1 0には、 管 1 2の一端が連結され、 管 1 2の他端側に開閉弁 1 4を介して被覆粒体排出口 1 6が設けられる。 管 1 2には噴流ガス供給管 1 8の一端が連結され、 この噴流ガス供給管 1 8はその中間に噴流ガス加熱器 2 0および流量計 2 4を介して他端がブ ロアー 2 2に連結されている。 ブロア一 2 2からの噴流ガスは、 噴流ガス 加熱器 2 0で加熱された後、 噴流ガス入口 1 0に装着した絞り板 5 2の通 気孔を通して噴流塔 2内に噴出される。 被覆液噴霧ノズル 2 6は、 前記絞り板 5 2の通気孔を通過する噴流ガス 中に被覆液が均等に噴霧できるように通気孔の開口領域を垂直に延長した 領域内に噴流ガス入口 1 0の中心軸に沿って配置される。 One end of a pipe 12 is connected to the jet gas inlet 10 equipped with the throttle plate 52, and a coated particle discharge port 16 is provided at the other end of the pipe 12 via an on-off valve 14. One end of a jet gas supply pipe 18 is connected to the pipe 12, and the other end of the jet gas supply pipe 18 is connected to a blower 22 via a jet gas heater 20 and a flow meter 24 in the middle. Are linked. The jet gas from the blower 22 is heated by the jet gas heater 20 and then jetted into the jet tower 2 through the ventilation holes of the throttle plate 52 attached to the jet gas inlet 10. The coating liquid spray nozzle 26 is provided with a jet gas inlet 10 in a vertically extended area of the vent hole so that the coating liquid can be uniformly sprayed into the jet gas passing through the vent hole of the throttle plate 52. Are arranged along the central axis of
被覆液噴霧ノズル 2 6は、 図 2に示したように複数の通気孔に、 また図 3に示したように 1つの通気孔に配置されていてもよく、 その数には特に 制限はない。  The coating liquid spray nozzles 26 may be arranged in a plurality of air holes as shown in FIG. 2 or in one air hole as shown in FIG. 3, and the number is not particularly limited.
被覆液噴霧ノズル 2 6の取付け高さは、 噴流ガス入口 1 0よりも高い位 置であっても、 低い位置であっても良い。 噴霧ノズル 2 6の位置、 形状は 噴霧液体の性状、 運転条件等によって適宜決定する。  The mounting height of the coating liquid spray nozzle 26 may be higher or lower than the jet gas inlet 10. The position and shape of the spray nozzle 26 are appropriately determined according to the properties of the spray liquid, operating conditions, and the like.
噴霧ノズル 2 6には、 被覆液供給ポンプ 2 8を介して被覆液供給管 3 0 の一端が連結され、 被覆液供給管 3 0の他端は加熱用ジャケッ ト 3 4付き の被覆液調製槽 3 2に連結される。 被覆液調製槽 3 2で調製された被覆液 は、 被覆液供給ポンプ 2 8によって被覆液供給管 3 0を通って噴霧ノズル 2 6から噴流ガス中に噴霧される。  One end of a coating liquid supply pipe 30 is connected to the spray nozzle 26 via a coating liquid supply pump 28, and the other end of the coating liquid supply pipe 30 is a coating liquid preparation tank with a heating jacket 34. 3 Connected to 2. The coating liquid prepared in the coating liquid preparation tank 32 is sprayed from the spray nozzle 26 into the jet gas by the coating liquid supply pump 28 through the coating liquid supply pipe 30.
本発明の粒体被覆方法は、 上記粒体被覆装置を使用し、 粒体 3 9、 4 4、 4 6を、 粒体投入バルブ 3 8を介して噴流塔 2の垂直胴部 4に設けた粒体 投入口 3 6から噴流塔 2内に供給し、 絞り板 5 2の通気孔 5 6および 5 8 を介して噴流ガス入口 1 0から噴流ガスを噴出させて噴流層 3 7を形成し、 そして被覆液を噴霧ノズル 2 6から噴流層中に噴霧し、 噴流状態にある粒 体の表面に付着した被覆液の溶剤を揮散 ·蒸発させて粒体上に被覆材の皮 膜を形成する方法である。  In the granule coating method of the present invention, the granules 39, 44, and 46 are provided on the vertical body 4 of the jet tower 2 via a granule charging valve 38 using the above-described granule coating apparatus. The granular material is supplied into the spout tower 2 from the inlet 36, and the spout gas is spouted from the spout gas inlet 10 through the vent holes 56 and 58 of the throttle plate 52 to form a spouted layer 37. Then, the coating liquid is sprayed from a spray nozzle 26 into the spouted bed, and the solvent of the coating liquid attached to the surface of the particles in a jet state is volatilized and evaporated to form a coating film of the coating material on the particles. It is.
本発明の被覆方法において、 噴流層 3 7は、 粒体の種類、 密度、 粒径な どにより異なるが、 絞り板 5 2の通気孔を通過する噴流ガスの流速を 2 0 〜 7 O mZsecの範囲に調整することにより形成することができ、 ガイ ド管 6が設けられている場合には、 ガイ ド管 6内の噴流ガスの空塔速度を粒体 3 9の終端速度の 1 . 5〜 3倍とすることによりさらに良好な噴流層 3 7 が形成される。 In the coating method of the present invention, the spouted layer 37 has a flow velocity of the jet gas passing through the ventilation hole of the throttle plate 52 of 20 to 7 OmZsec, although it varies depending on the type, density, particle size, etc. of the granules. When the guide pipe 6 is provided, the superficial velocity of the jet gas in the guide pipe 6 is reduced By setting the terminal velocity to 1.5 to 3 times the terminal velocity of 39, a better spouted bed 37 is formed.
被覆される粒体には特に制限がないが、 被覆により粒体に含まれる活性 成分の溶出速度を調節する必要性のある粒体の場合に、 特に有効である。 活性成分はその使用目的等により異なり、 たとえば、 尿素、 硫安、 塩安、 硝安、 塩化加里、 硫酸加里、 硝酸加里、 硝酸ソーダ、 燐酸アンモニア、 燐 酸加里、 燐酸石灰、 キレート鉄、 酸化鉄、 塩化鉄、 ホウ酸、 ホウ砂、 硫酸 マンガン、 塩化マンガン、 硫酸亜鉛、 硫酸銅、 モリブデン酸ナト リウム、 モリブデン酸アンモニゥム、 O M U P (クロチリデンジゥレア)、 I B D U (イソブチリデンジゥレア)、 ォキザマイ ド等の肥料、 殺虫剤、 殺菌剤、 除 草剤等の農薬等が例示できる。 粒体は 1種以上の活性成分の粒状物であつ てもよく、 活性成分の 1種以上とベン トナイ ト、 ゼォライ ト、 タルク、 ク レー、 ケイソゥ土等の不活性担体とからなる粒状物であってもよい。 さら に、 前述の活性成分粒体を樹脂や無機物で被覆したものであってもよい。 これらの粒体の粒径は、 通常、 0 . 1 ~ 1 0匪の範囲であり、 好ましく は:!〜 5 mmの範囲である。  The granules to be coated are not particularly limited, but are particularly effective in the case of granules in which it is necessary to control the elution rate of the active ingredient contained in the granules by coating. The active ingredient varies depending on the purpose of use, for example, urea, ammonium sulfate, salt and salt, ammonium nitrate, potassium chloride, sulfate potassium, nitrate potassium, sodium nitrate, ammonium phosphate, potassium phosphate, lime phosphate, chelate iron, iron oxide, chloride Iron, boric acid, borax, manganese sulfate, manganese chloride, zinc sulfate, copper sulfate, sodium molybdate, ammonium molybdate, OMUP (crotilidene diurea), IBDU (isobutylidene diurea), oxamide, etc. And pesticides such as fertilizers, insecticides, fungicides, and herbicides. The granules may be granules of one or more active ingredients, or granules comprising one or more of the active ingredients and an inert carrier such as bentonite, zeolite, talc, cres, diatomaceous earth and the like. There may be. Further, the above-mentioned active ingredient particles may be coated with a resin or an inorganic substance. The particle size of these granules is usually in the range of 0.1 to 10 bandages, preferably:! Range of ~ 5 mm.
噴流ガスは粒体および被覆液に対して不活性のものであれば良く、 たと えば、 空気、 窒素ガス、 ヘリウムガスなど、 および噴流塔出口ガスから被 覆液中の有機溶剤を一部除去したリサイクルガスを使用することができる, 粒体の被覆に用いる被覆材は特に限定されるものではないが、 時限溶出 型の被覆粒体を製造する場合は、 粒体に含まれる活性成分の溶出を厳密に 制御できる材料、 組成のものを選択すればよい。 このような被覆材として. 硫黄に代表される無機被覆材、 アルキッ ド樹脂、 フエノール樹脂、 ェポキ シ樹脂等の熱硬化性樹脂、 ポリエチレン、 ポリプロピレン等のポリオレフ ィ ン、 ポリ塩化ビニリデン等の熱可塑性樹脂が挙げられる。 これらのうち、 肥料や農薬のように厳密、 且つ長期に亘る溶出制御が求 められる活性成分を含む粒体を被覆する場合は、 被覆材として熱硬化性樹 脂または熱可塑性樹脂を用いることが好ましく、 より高度な溶出制御が必 要であれば、 熱可塑性樹脂を用いることが特に好ましい。 The jet gas only needs to be inert to the granules and the coating liquid, for example, air, nitrogen gas, helium gas, etc., and the organic solvent in the coating liquid was partially removed from the jet tower outlet gas. Recycled gas can be used.The coating material used to coat the granules is not particularly limited, but when producing time-eluting coated granules, the elution of the active ingredient contained in the granules should be performed. Materials and compositions with strict control can be selected. As such coating materials. Inorganic coating materials represented by sulfur, thermosetting resins such as alkyd resins, phenolic resins, epoxy resins, etc .; thermoplastic resins such as polyolefins such as polyethylene and polypropylene; and polyvinylidene chlorides. Is mentioned. Of these, when coating granules containing active ingredients that require strict and long-term dissolution control such as fertilizers and pesticides, use thermosetting resin or thermoplastic resin as the coating material. If more advanced elution control is required, it is particularly preferable to use a thermoplastic resin.
好ましい熱可塑性樹脂として、 ポリオレフイ ンおよびその共重合体、 ポ リ塩化ビニリデンおよびその共重合体を挙げることができる。 好ましいポ リオレフィ ンおよびその共重合体としてはポリエチレン、 ポリプロピレン、 エチレン プロピレン共重合体、 エチレン/酢酸ビニル共重合体、 ェチレ ン /一酸化炭素共重合体、 エチレン/酢酸ビニル /一酸化炭素共重合体、 エチレン Zァクリ レート共重合体、 エチレンノメタクリル酸共重合体、 ゴ ム系樹脂、 ポリスチレン、 ポリメチルメタァクリ レート等を挙げることが できる。 好ましいポリ塩化ビニリデンおよびその共重合体としては、 ポリ 塩化ビニリデン、 塩化ビニリデン /塩化ビニル共重合体等を挙げることが できる。 更に、 ポリ— 2—ハイ ド口キシー 2—アルキル酢酸、 ポリ一 3— ハイ ドロキシ— 3—アルキルプ口ビオン酸等に代表される生分解性ポリェ ステルも挙げることができる。  Preferred thermoplastic resins include polyolefin and its copolymer, polyvinylidene chloride and its copolymer. Preferred polyolefins and their copolymers are polyethylene, polypropylene, ethylene-propylene copolymer, ethylene / vinyl acetate copolymer, ethylene / carbon monoxide copolymer, ethylene / vinyl acetate / carbon monoxide copolymer And ethylene Z acrylate copolymer, ethylene nomethacrylic acid copolymer, rubber resin, polystyrene, polymethyl methacrylate, and the like. Preferred examples of polyvinylidene chloride and its copolymer include polyvinylidene chloride and a vinylidene chloride / vinyl chloride copolymer. Furthermore, biodegradable polyesters represented by poly-2-hydroxy xy-2-alkylacetic acid, poly-1-hydroxy-3-alkylpyrionic acid and the like can also be mentioned.
これらの被覆材は有機溶剤に溶解させた溶液または溶融状態で噴流層中 に噴霧して粒体に被覆することができる。 好ましくは、 上記樹脂の貧溶媒 溶液を用い、 これを噴流層中に噴霧すると共に溶剤を瞬間蒸発させること によって粒体表面に被覆材の皮膜が形成される。 上記樹脂の貧溶媒溶液を 用いて溶剤を瞬間蒸発させる場合、 樹脂と有機溶剤との組み合わせにおい て、 熱時には高濃度で溶解し、 冷時には樹脂が析出してゲル状となる性質 を有する組み合わせが好ましい。 この組み合わせにより非常に緻密な被覆 膜が形成されるので、 特に時限溶出型皮膜の形成に適している。  These coating materials can be coated on the granules by spraying them in a solution dissolved in an organic solvent or in a molten state into a spouted bed. Preferably, a film of the coating material is formed on the surface of the granular material by using a poor solvent solution of the above resin, spraying the solution into the spouted bed and instantaneously evaporating the solvent. When the solvent is flash-evaporated using a poor solvent solution of the above resin, a combination of a resin and an organic solvent that has a property of dissolving at a high concentration when heated and having a property of precipitating and gelling when cooled when cooled is used. preferable. This combination forms a very dense coating film, and is particularly suitable for forming a time-dissolved coating film.
上記以外の被覆材としては、 タルクに代表される無機フイラ一や、 界面 活性剤等を用いることもできる。 これらの被覆材は溶剤に溶解 ·分散また は溶融 ·分散させ噴霧用ノズルに送られ粒体の被覆に共される。 Other coating materials include inorganic fillers such as talc, Activators and the like can also be used. These coating materials are dissolved / dispersed or melted / dispersed in a solvent and sent to a spray nozzle to be used for coating the particles.
本発明の前記粒体被覆装置は、 これをそのまま造粒装置として用いるこ ともできる。  The granule coating apparatus of the present invention can be used as it is as a granulation apparatus.
実施例 Example
本発明を実施例及び比較例によりさらに詳細に説明する。  The present invention will be described in more detail with reference to Examples and Comparative Examples.
1 . 被覆装置  1. Coating equipment
実施例および比較例で使用した粒体被覆装置を図 1に、 実施例 1および 2で使用した絞り板 5 2をそれそれ図 2および図 3に、 比較例で使用した 絞り板 8 4を図 4に示す。  Fig. 1 shows the granule coating apparatus used in the examples and comparative examples, Fig. 2 and Fig. 3 show the diaphragm plates 52 used in Examples 1 and 2, and Fig. 8 shows the diaphragm plates 84 used in the comparative example. See Figure 4.
使用した噴流塔 2は、 垂直胴部 4の内径が 600匪、 逆円錐形低部の下端 に設けた噴流ガス入口 1 0の内径が 154mm、 噴流ガス入口 1 0から天板 4 2 までの合計高さが 5 , 000mmを有し、 さらに内部に直径 150匪、 長さ 880mmのガイ ド管 6を有した。  The used jet tower 2 had a vertical body 4 with an inner diameter of 600, a jet gas inlet 10 provided at the lower end of the inverted cone-shaped lower part with an inner diameter of 154 mm, and a total from the jet gas inlet 10 to the top plate 42. It had a height of 5,000 mm and a guide tube 6 with a diameter of 150 and a length of 880 mm inside.
実施例 1で使用した絞り板 5 2は、 噴流ガス入口の中心を中心とする直 径 95誦の円周上に、 4個の内径 45mmを有する通気孔 5 6が等間隔で配置さ れ、 開口率は 34 %であった (図 2参照)。 この絞り板 5 2を噴流塔 2の噴 流ガス入口 1 0に装着し、 実施例番号 1— 1〜 1 — 3では各通気孔、 実施 例番号 1 一 4では向い合った 2の通気孔の中心の延長上に噴霧ノズル 2 6 を配置した。  In the throttle plate 52 used in Example 1, four ventilation holes 56 having an inner diameter of 45 mm are arranged at equal intervals on a circumference having a diameter of 95 referred to the center of the center of the jet gas inlet, The aperture ratio was 34% (see Figure 2). The throttle plate 52 is attached to the jet gas inlet 10 of the jet tower 2, and each of the ventilation holes is provided in Example Nos. 1-1-1 to 3-3, and two opposed ventilation holes are provided in Example Nos. 1-4. A spray nozzle 26 was placed on the center extension.
実施例 2で使用した絞り板 5 2は、 噴流ガス入口の中心に内径 80画の主 通気孔 5 6、 および主通気孔 5 6の中心を中心とする直径 95画の円周上に、 8個の内径 15mmの副通気孔 5 8が等間隔で配置され、 開口率は 34%であつ た (図 3参照)。 この絞り板 5 2を噴流塔 2の噴流ガス入り口 1 0に装着 し、 主通気孔 5 6の中心の延長上に噴霧ノズル 2 6を配置した。 比較例では、 噴流ガス入口の中心に 1個の内径が 95廳の通気孔 8 2が配 置された開口率が 34%のォリフィス板 8 4を、 噴流塔 2の噴流ガス入り口 1 0に装着し、 その中心の延長上に噴霧ノズル 2 6を配置した。 The throttle plate 52 used in Example 2 has a main ventilation hole 56 with an inner diameter of 80 at the center of the jet gas inlet, and a circle with a diameter of 95 around the center of the main ventilation hole 56. The sub-vents 58 with an inner diameter of 15 mm were arranged at equal intervals, and the opening ratio was 34% (see Fig. 3). The throttle plate 52 was attached to the jet gas inlet 10 of the jet tower 2, and the spray nozzle 26 was arranged on the extension of the center of the main ventilation hole 56. In the comparative example, an orifice plate 84 with an opening ratio of 34%, in which one vent hole 82 with an inner diameter of 95 was located at the center of the jet gas inlet, was attached to the jet gas inlet 10 of the jet tower 2. Then, the spray nozzle 26 was arranged on the extension of the center.
2 . 粒体  2. Granules
粒体 3 9、 4 4、 4 6 として、 平均粒径 2. 7腿、 比重 1 . 3 g /cm3、 融点 133°Cの粒状尿素を使用した。 As the granules 39, 44, and 46, granular urea having an average particle diameter of 2.7, specific gravity of 1.3 g / cm 3 , and a melting point of 133 ° C was used.
3 . 被覆液  3. Coating liquid
被覆液として、 下記を 100°Cで混合した溶液を使用した。  As the coating solution, a solution obtained by mixing the following at 100 ° C. was used.
低密度ポリエチレン (d = 0. 918、 MI = 22 ) 9重量部 小麦粉(薄力粉 200 mesh pass ) 1 "  Low-density polyethylene (d = 0.918, MI = 22) 9 parts by weight Flour (light flour 200 mesh pass) 1 "
タルク(平均粒径 10 ni ) 10 "  Talc (average particle size 10 ni) 10 "
トルエン 230 //  Toluene 230 //
4 . 被覆方法  4. Coating method
ブロア一 2 2を用いて、 所定の風量と温度に保持した窒素を、 通気孔を 通して噴流塔 2に噴出させながら所定量の粒体を粒体投入口 3 6から投入 した。 次いで塔内の粒体が 7 0 °Cに達した時点で、 被覆液供給ポンプ 2 8 を作動させて被覆液調製槽 3 2内の被覆液を所定の速度で噴霧ノズル 2 6 から所定時間噴霧した後、 ブロア一 2 2を止めて被覆粒体抜き出し口 1 6 より被覆粒体を抜き出した。  Using a blower 122, a predetermined amount of particles was injected from the particle input port 36 while nitrogen, which was maintained at a predetermined air volume and temperature, was blown into the jet tower 2 through the vent hole. Next, when the particles in the tower reached 70 ° C, the coating liquid supply pump 28 was operated to spray the coating liquid in the coating liquid preparation tank 32 at a predetermined speed from the spray nozzle 26 for a predetermined time. After that, the blower 122 was stopped, and the coated particles were extracted from the coated particle outlet 16.
諸操作条件および操作時の噴流状態 (脈動の有無)、 ならびに粒体の噴 流塔内での融解および固結の有無を表 1に示す。  Table 1 shows the various operating conditions, the state of the jet during operation (with or without pulsation), and the presence or absence of melting and consolidation of the granules in the jet tower.
5 . 被覆粒体の評価 5. Evaluation of coated granules
被覆粒体の被覆率 :被覆粒体 10 gを乳鉢で潰し、 水洗して被覆材のみを 採取した。 採取した被覆材を乾燥して計量した被覆材重量から算出した。 全てのサンプルとも被覆率は 12重量%であった。 初期溶出率 : 25°Cの水 200ml中に被覆粒体 10 gを浸潰し、 24時間後に水 中に溶出した尿素量から溶出率(%)を算出した。 Covering rate of coated granules: 10 g of the coated granules were crushed in a mortar, washed with water, and only the coating material was collected. The obtained coating material was dried and calculated from the measured weight of the coating material. All samples had a coverage of 12% by weight. Initial dissolution rate: 10 g of the coated granules were immersed in 200 ml of water at 25 ° C., and the dissolution rate (%) was calculated from the amount of urea eluted in water 24 hours later.
測定結果を、 表 1中に示す。 The measurement results are shown in Table 1.
表 1 table 1
Figure imgf000016_0001
Figure imgf000016_0001
表 1に示したように、 複数の通気孔を有する絞り板を装着した実施例に おいては、 操作時に脈動が認められず良好な噴流状態が維持され、 また粒 体の噴流塔内での融解、 固結も皆無であり安定に操業を維持することがで きた。 これに対して、 従来型の 1個の通気孔を有するオリフィス板を装着 した比較例においては、 操作時に脈動が生起し、 また粒体の塔内への融解、 固結が認められた。 As shown in Table 1, in the embodiment equipped with a restrictor plate having a plurality of vent holes, no pulsation was observed during operation, and a good jet state was maintained. There was no melting or consolidation, and stable operation was maintained. On the other hand, in the comparative example equipped with the conventional orifice plate having one vent hole, pulsation occurred during the operation, and melting and solidification of the granules in the tower were observed.
また、 得られた被覆粒体の初期溶出率は、 実施例においてはガス温度、 空気流量に関係なく、 一方比較例においてはガス温度、 空気流量の増加と 共に著しく増加した。  In addition, the initial dissolution rate of the obtained coated granules was remarkably increased irrespective of the gas temperature and the air flow rate in the examples, but increased with the gas temperature and the air flow rate in the comparative examples.
本発明の粒体被覆装置は、 噴流塔に複数の通気孔を穿孔した絞り板を装 着したことにより、 噴流塔が比較的に大口径を有するにかかわらず偏流が 防止され、 安定した噴流層が形成され、 また、 絞り板上への粒体の堆積、 融解および固結が防止される。 その結果、 装置の運転が安定し、 大量の粒 体を安定に被覆することができる。 特に、 噴流塔内にガイ ド管を設けた被 覆装置においては、 さらに安定した操業が可能である。  The granule coating apparatus of the present invention is characterized in that the jet tower is provided with a throttle plate having a plurality of vent holes, so that the jet is prevented from drifting irrespective of the fact that the jet tower has a relatively large diameter. Are formed, and accumulation, melting and consolidation of the particles on the drawing plate are prevented. As a result, the operation of the device is stabilized, and a large amount of particles can be stably coated. In particular, more stable operation is possible with a covered device in which a guide tube is provided in the jet tower.
また、 この装置を用いる被覆粒体の製造方法によって、 時限溶出型の被 覆粒体を製造した場合、 溶出の安定した被覆粒体が得られる。 特に被膜組 成によって決定される初期溶出抑制期間が安定した被覆粒体を一度に、 大 量に製造できる。  When a time-eluting type coated granule is produced by the method for producing coated granules using this apparatus, coated granules with stable elution can be obtained. In particular, a large amount of coated granules can be produced at a time with a stable initial elution suppression period determined by the coating composition.
さらに、 本発明の被覆粒体の製造方法は、 ポリオレフイ ン等の被覆材の 溶媒として貧溶媒を用いることができるので、 粒体表面にポリオレフイ ン 被膜を均質に被覆するのに特に好適である。  Further, the method for producing coated granules of the present invention can be used as a solvent for a coating material such as polyolefin, so that it is particularly suitable for uniformly coating a polyolefin film on the surface of the granules.

Claims

請 求 の 範 囲 The scope of the claims
1 . 垂直胴部および逆錐形底部から本質的になる噴流塔、 粒体供給装置、 噴流ガス供給装置および被覆液供給装置から構成され、 噴流塔の逆錐 形底部下端の噴流ガス入口に複数の通気孔を穿孔した総開口面積が噴 流ガス入口の内断面積に対して 1 0〜 7 0 %である絞り板、 および絞 り板に近接して被覆液噴霧ノズルが装着された粒体被覆装置。  1. A jet tower consisting of a vertical body and an inverted conical bottom, consisting of a granule supply device, a jet gas supply device and a coating liquid supply device, and a plurality of jet gas inlets at the lower end of the inverted cone bottom of the jet tower. A throttle plate with a total opening area of 10 to 70% of the internal cross-sectional area of the jet gas inlet, and a granule equipped with a coating liquid spray nozzle close to the throttle plate Coating equipment.
2 . 噴流塔が垂直円筒形胴部および逆円錐形低部から本質的になる請求項 1記載の粒体被覆装置。  2. The granule coating apparatus according to claim 1, wherein the jet tower consists essentially of a vertical cylindrical body and an inverted conical lower part.
3 . 噴流塔がその内部に垂直胴部と同軸にかつ垂直に設けられたガイ ド管 を有する請求項 1 または 2記載の粒体被覆装置。  3. The granule coating apparatus according to claim 1, wherein the jet tower has a guide tube provided therein coaxially and vertically with the vertical body.
4 . 複数の通気孔の総開口面積が噴流ガス入口の内断面積の 2 0〜 6 0 % である請求項 1記載の粒体被覆装置。  4. The granule coating apparatus according to claim 1, wherein a total opening area of the plurality of vents is 20 to 60% of an inner cross-sectional area of the jet gas inlet.
5 . 絞り板の通気孔数が 3〜 2 0である請求項 1記載の粒体被覆装置。 5. The granule coating apparatus according to claim 1, wherein the number of air holes in the aperture plate is 3 to 20.
6 . 絞り板の複数の通気孔が、 噴流ガス入口により画定される領域内に均 一に配置されている請求項 1記載の粒体被覆装置。 6. The granule coating device according to claim 1, wherein the plurality of ventilation holes of the throttle plate are uniformly arranged in a region defined by the jet gas inlet.
7 . 絞り板の複数の通気孔が、 噴流ガス入口により画定される領域の中心 に主通気孔が配置され、 副通気孔が主通気孔の外側でその中心に関し て同心円上に等間隔で配置されている請求項 1記載の粒体被覆装置。 7. A plurality of vents in the restrictor plate, the main vent is located at the center of the area defined by the jet gas inlet, and the sub vents are equidistantly arranged concentrically about the center outside the main vent. 2. The granule coating device according to claim 1, wherein
8 . 被覆液噴霧ノズルが通気孔の一部または全部の開口領域を垂直に延長 した領域内に配置されている請求項 1記載の粒体被覆装置。 8. The granule coating apparatus according to claim 1, wherein the coating liquid spray nozzle is disposed in a vertically extending region of a part or all of the vent hole.
9 . 被覆液噴霧ノズルが主通気孔の開口領域を垂直に延長した領域内に配 置されている請求項 8記載の粒体被覆装置。  9. The granule coating apparatus according to claim 8, wherein the coating liquid spray nozzle is disposed in a region extending vertically from an opening region of the main ventilation hole.
10. 複数の通気孔が噴流塔の噴流ガス入口の内断面により画定される領域 内に穿孔された板からなり、 通気孔の開口面積の合計が噴流ガス入口 の内断面積の 1 0〜 7 0 %の範囲である噴流塔用絞り板。 10. A plurality of vents consist of a plate perforated in the area defined by the inner cross section of the jet gas inlet of the jet tower, and the total opening area of the vents is 10 to 7 of the inner cross sectional area of the jet gas inlet. Throttle plate for jet tower in the range of 0%.
11. 通気孔数が 3〜 2 0個である請求項 1 0記載の噴流塔用絞り板。 11. The throttle plate for a jet tower according to claim 10, wherein the number of air holes is 3 to 20.
12. 3〜 1 2個の通気孔が噴流ガス入口の内断面により画定される領域の 中心に関して同心円上に等間隔で配置される請求項 1 0記載の噴流塔 用絞り板。  12. The throttle plate for a jet tower according to claim 10, wherein 3 to 12 vent holes are arranged at equal intervals on a concentric circle with respect to a center of a region defined by an inner cross section of the jet gas inlet.
13. 主通気孔が噴流ガス入口の内断面により画定される領域の中心に、 副 通気孔が主通気孔の外側でその中心に関して同心円上に等間隔で配置 される請求項 1 0記載の噴流塔用絞り板。  13. The jet according to claim 10, wherein the main vent is located at the center of the area defined by the inner cross section of the jet gas inlet, and the sub vents are arranged equidistantly concentrically about the center outside the main vent. A diaphragm plate for a tower.
14. 主通気孔の開口面積に対して副通気孔の総開口面積が 1 0〜 7 0 %で ある請求項 1 3記載の噴流塔用絞り板。  14. The throttle plate for a jet tower according to claim 13, wherein the total opening area of the sub-vents is 10 to 70% of the opening area of the main vents.
15. 垂直胴部および逆錐形底部から本質的になり、 内部にガイ ド管を有し、 逆錐形底部下端に設けた噴流ガス入口の内断面積に対して 1 0 〜 7 0 %の総開口面積を有する複数の通気孔を噴流ガス入口の内断面に より画定される領域内に穿孔した絞り板が噴流ガス入口に装着され、 そして 1 または 2以上の被覆液噴霧ノズルが通気孔の開口領域内に配 置された噴流塔内に、 粒体供給装置から粒体を供給し、 噴流ガス供給 装置から加熱した噴流ガスを絞り板の通気孔を通して噴流塔内に吹込 んで粒体の噴流層を形成させ、 そして噴流層中に被覆液供給装置から 被覆液を被覆液噴霧ノズルを通して噴霧し、 噴流状態にある粒体の表 面に付着した被覆液の溶剤を蒸発させて粒体表面上に被覆材の皮膜を 形成させる粒体被覆方法。  15. It consists essentially of a vertical body and an inverted conical bottom, with a guide tube inside, and 10 to 70% of the internal cross-sectional area of the jet gas inlet provided at the lower end of the inverted conical bottom. A throttling plate, in which a plurality of vent holes having a total opening area are perforated in the area defined by the inner cross section of the jet gas inlet, is attached to the jet gas inlet, and one or more coating liquid spray nozzles are provided in the vent gas inlet. The granules are supplied from the granule supply device into the jet tower arranged in the opening area, and the jet gas heated from the jet gas supply device is blown into the jet tower through the ventilation holes of the throttle plate to jet the granules. A layer is formed, and the coating liquid is sprayed from the coating liquid supply device through the coating liquid spray nozzle into the spouted bed, and the solvent of the coating liquid attached to the surface of the granules in the state of the jet is evaporated to form a layer on the particle surface A method of coating particles that forms a coating of the coating material on the surface.
16. 通気孔を通過する噴流ガスの流速が 2 0〜 7 O in/secの範囲に調整さ れる請求項 1 5記載の粒体被覆方法。  16. The method for coating particles according to claim 15, wherein the flow velocity of the jet gas passing through the ventilation hole is adjusted in a range of 20 to 7 O in / sec.
17. ガイ ド管内の噴流ガスの空塔速度が、 粒体の終端速度の 1 . 5 〜 3倍 である請求項 1 5記載の粒体被覆方法。  17. The granule coating method according to claim 15, wherein the superficial velocity of the jet gas in the guide tube is 1.5 to 3 times the terminal velocity of the granules.
PCT/JP1999/006389 1999-11-16 1999-11-16 Particle coating device, throttle plate for jet tower and particle coating method WO2001036107A1 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108450446A (en) * 2018-04-11 2018-08-28 朱子中 Electronic antomobile sprayer
CN115740472A (en) * 2022-09-07 2023-03-07 西安赛隆增材技术股份有限公司 Powder surface modification equipment and modification method

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JPH119985A (en) * 1997-06-19 1999-01-19 Ube Ind Ltd Fluidized bed powder coating device and manufacture of fertilizer

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JPH0231039B2 (en) * 1981-01-21 1990-07-11 Chisso Corp
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Publication number Priority date Publication date Assignee Title
CN108450446A (en) * 2018-04-11 2018-08-28 朱子中 Electronic antomobile sprayer
CN115740472A (en) * 2022-09-07 2023-03-07 西安赛隆增材技术股份有限公司 Powder surface modification equipment and modification method

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