WO2001024237A1 - Integrated circuits with barrier layers and methods of fabricating same - Google Patents
Integrated circuits with barrier layers and methods of fabricating same Download PDFInfo
- Publication number
- WO2001024237A1 WO2001024237A1 PCT/US2000/024993 US0024993W WO0124237A1 WO 2001024237 A1 WO2001024237 A1 WO 2001024237A1 US 0024993 W US0024993 W US 0024993W WO 0124237 A1 WO0124237 A1 WO 0124237A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- integrated circuit
- diffusion barrier
- barrier layer
- thin film
- metal
- Prior art date
Links
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/31—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L28/00—Passive two-terminal components without a potential-jump or surface barrier for integrated circuits; Details thereof; Multistep manufacturing processes therefor
- H01L28/40—Capacitors
- H01L28/60—Electrodes
- H01L28/75—Electrodes comprising two or more layers, e.g. comprising a barrier layer and a metal layer
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L28/00—Passive two-terminal components without a potential-jump or surface barrier for integrated circuits; Details thereof; Multistep manufacturing processes therefor
- H01L28/40—Capacitors
- H01L28/55—Capacitors with a dielectric comprising a perovskite structure material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L28/00—Passive two-terminal components without a potential-jump or surface barrier for integrated circuits; Details thereof; Multistep manufacturing processes therefor
- H01L28/40—Capacitors
- H01L28/60—Electrodes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/40—Electrodes ; Multistep manufacturing processes therefor
- H01L29/43—Electrodes ; Multistep manufacturing processes therefor characterised by the materials of which they are formed
- H01L29/49—Metal-insulator-semiconductor electrodes, e.g. gates of MOSFET
- H01L29/51—Insulating materials associated therewith
- H01L29/516—Insulating materials associated therewith with at least one ferroelectric layer
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/28—Manufacture of electrodes on semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/268
- H01L21/283—Deposition of conductive or insulating materials for electrodes conducting electric current
- H01L21/285—Deposition of conductive or insulating materials for electrodes conducting electric current from a gas or vapour, e.g. condensation
- H01L21/28506—Deposition of conductive or insulating materials for electrodes conducting electric current from a gas or vapour, e.g. condensation of conductive layers
- H01L21/28512—Deposition of conductive or insulating materials for electrodes conducting electric current from a gas or vapour, e.g. condensation of conductive layers on semiconductor bodies comprising elements of Group IV of the Periodic Table
- H01L21/28568—Deposition of conductive or insulating materials for electrodes conducting electric current from a gas or vapour, e.g. condensation of conductive layers on semiconductor bodies comprising elements of Group IV of the Periodic Table the conductive layers comprising transition metals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/768—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
- H01L21/76838—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the conductors
- H01L21/76895—Local interconnects; Local pads, as exemplified by patent document EP0896365
Definitions
- the invention relates to integrated circuits having barrier layers, particularly a hydrogen diffusion barrier layer to protect elements containing ferroelectric or high- dielectric constant metal oxide materials from reduction processes, and to methods of fabricating such barrier layers.
- Ferroelectric compounds possess favorable characteristics for use in nonvolatile integrated circuit memories. See Miller, U.S. Patent No. 5,046,043.
- a ferroelectric device such as a capacitor, is useful as a nonvolatile memory when it possesses desired electronic characteristics, such as high residual polarization, good coercive field, high fatigue resistance, and low leakage current.
- Lead-containing ABO 3 -type ferroelectric oxides such as lead titanate zirconate (“PZT”) and lanthanum lead titanate zirconate (“PLZT”) have been studied for practical use in integrated circuits.
- Layered superlattice material oxides have also been studied for use in integrated circuits. See Watanabe, U.S. Patent No. 5,434,102.
- Layered superlattice material compounds exhibit characteristics in ferroelectric memories that are orders of magnitude superior to those of PZT and PLZT compounds. Integrated circuit devices containing ferroelectric elements are currently being manufactured. Nevertheless, the persistent problem of hydrogen degradation during the manufacturing process hinders the economical production in commercial quantities of ferroelectric memories and other IC devices using ABO 3 -type perovskites, layered superlattice material compounds and other metal oxide compounds having desired electronic characteristics.
- a typical ferroelectric memory cell in an integrated circuit contains a semiconductor substrate and a metal-oxide semiconductor field-effect transistor ("MOSFET") in electrical contact with a ferroelectric device, usually a ferroelectric capacitor.
- a ferroelectric memory capacitor typically contains a thin film of ferroelectric metal oxide located between a first, bottom electrode and a second, top electrode, the electrodes typically containing platinum.
- the MOSFET is subjected to conditions causing defects in the silicon substrate.
- the CMOS/MOSFET manufacturing process usually includes high energy steps, such as ion-mill etching and plasma etching.
- the manufacturing process typically includes a hydrogen annealing step, in which defects such as dangling bonds are eliminated by utilizing the reducing property of hydrogen.
- a hydrogen annealing step in which defects such as dangling bonds are eliminated by utilizing the reducing property of hydrogen.
- Various techniques have been developed to effect the hydrogen annealing, such as a forming- gas anneal ("FGA").
- FGA treatments are conducted under ambient conditions in a H 2 -N 2 gas mixture between 350°C and 550°C, typically around 400°C - 450°C, for a time period of about 30 minutes.
- the CMOS/MOSFET manufacturing process requires other fabrication steps that expose the integrated circuit to hydrogen, often at elevated temperatures, such as hydrogen-rich plasma CVD processes for depositing metals and dielectrics, growth of silicon dioxide from silane or TEOS sources, and etching processes using hydrogen and hydrogen plasma.
- hydrogen-rich plasma CVD processes for depositing metals and dielectrics
- growth of silicon dioxide from silane or TEOS sources and etching processes using hydrogen and hydrogen plasma.
- hydrogen-rich plasma CVD processes for depositing metals and dielectrics
- the ferroelectric metal oxide thin film but also from the side edges of the capacitor, and reduces the oxides contained in the ferroelectric material.
- the absorbed hydrogen also metallizes the surface of the ferroelectric thin film by reducing metal oxides. As a result of these effects, the electronic properties of the capacitor are degraded.
- the remanent polarization of the ferroelectrics is very low and no longer suitable for storing information.
- An increase in leakage currents also results.
- the adhesivity of the ferroelectric thin film to the upper electrode is lowered by the chemical change taking place at the interface.
- the upper electrode is pushed up by the oxygen gas, water, and other products of the oxidation-reduction reactions taking place.
- peeling is likely to take place at the interface between the top electrode and the ferroelectric thin film.
- hydrogen also can reach the lower electrode, leading to internal stresses that cause the capacitor to peel off its substrate.
- Oxygen- recovery annealing at high temperature (800°C) for about one hour results in virtually complete recovery of the ferroelectric properties degraded by hydrogen treatments.
- the high-temperature oxygen-anneal itself may generate defects in silicon crystalline structure, and it may offset somewhat the positive effects of any prior forming-gas anneal on the CMOS characteristics.
- a recovery anneal is not able to reverse the damage effectively. Numerous other problems regarding local interconnect structures may arise from a high-temperature recovery annealing technique.
- Aluminum in a local interconnect has a melting point of about 660°C and begins to soften at about 450°C.
- Common interconnect metals such as aluminum, copper and tungsten, are prone to excessive oxidation at higher temperatures, leading to changes in electrical conductivity and to volume expansion. Titanium nitrides are thermally unstable, and changes in electrical properties can occur as a result of high-temperature recovery annealing. Certain other materials, like copper, may migrate by diffusion through the top metal electrode of a memory capacitor into the ferroelectric metal oxide material.
- the prior art teaches the application of hydrogen diffusion barrier layers to inhibit the diffusion of hydrogen into the ferroelectric material.
- the barrier layer is typically located over the ferroelectric element, but it can also be located below and laterally to the sides of the element.
- Hydrogen diffusion barrier layers of the prior art often give rise to problems. Titanium nitride has been mentioned for use as an electrically conductive hydrogen diffusion barrier layer. The deposition of nitride layers, however, is relatively difficult, usually requiring a sputtering method.
- Sputtering of a titanium target can also result in free titanium being deposited, which may diffuse into the ferroelectric metal oxide thin film.
- a problem with an electrically conductive barrier layer, in general, is that it cannot be allowed to form a short circuit between layers.
- a conductive barrier layer is practically limited to the top surface of the top electrode of a ferroelectric capacitor, and cannot be used to cover the sides unless an insulating layer is interposed.
- Silicon nitride has also been mentioned as a hydrogen diffusion barrier layer. Silicon nitride is conventionally deposited using a CVD technique by reacting silane with ammonia in an argon plasma, or by reacting silane in a nitrogen discharge.
- ferroelectric device known in the art is a nonvolatile, nondestructive read-out (“NDRO”) memory in which the memory element is a single ferroelectric field effect transistor (“ferroelectric FET”), thereby reducing some of the complexity of conventional 2T - 2C ("two-transistor - two capacitor”) operation.
- NDRO nonvolatile, nondestructive read-out
- ferroelectric FET ferroelectric field effect transistor
- MFS-FET metal-ferroelectric-semiconductor FET
- the ferroelectric layer typically comprises a ferroelectric metal oxide similar to the metal oxides used in conventional 2T - 2C memory capacitors, and the ferroelectric layer is similarly subject to hydrogen degradation during fabrication.
- a ferroelectric metal oxide such as PZT
- PZT a ferroelectric metal oxide
- silicon silicon
- high leakage current, low retention times and fatigue are common problems in a ferroelectric FET. It is commonly believed in the art that some of this is a result of a poor interface between ferroelectric oxides and silicon. The poor interface may be a result of incompatibility of crystalline ferroelectric oxides with the crystal lattices and thermal coefficients of silicon.
- ferroelectric thin film and a gate oxide may be viewed as two capacitors in series.
- the dielectric constant of the ferroelectric thin film (usually 100 - 1000) is much higher than the dielectric constant of typical gate oxides (usually about 3 - 5).
- MFIS- FET metal-ferroelectric-insulator-semiconductor FET
- ferroelectric-insulator- semiconductor MFMIS-FET
- MFMS- FET metal-ferroelectric-metal-semiconductor
- Hydrogen degradation is also a problem in complex metal oxides used in nonferroelectnc, high-dielectric constant applications in integrated circuits. Hydrogen reactions cause structural damage, as described above for ferroelectric oxides, and cause degradation of dielectric properties.
- metal oxides subject to hydrogen degradation include: high dielectric constant, nonferroelectric AB 2 O 6 -type metal oxide materials, for example, SrTa 2 O 6 ; barium strontium titanate (“BST”), barium strontium niobate (“BSN”), and certain other ABO 3 -type perovskites; and certain layered superlattice materials. Hydrogen barrier layers are, therefore, used also to protect nonferroelectric, high-dielectric constant metal oxides. In general, measures used to avoid hydrogen degradation in nonferroelectric, high-dielectric constant metal oxides give rise to problems similar to those described above for ferroelectric metal oxides.
- FIG. 6 shows an example of a conventional memory cell structure in which wiring layer 640 is disposed in wiring hole 639 through hydrogen diffusion barrier layer 632 and in contact with top electrode 630 of memory capacitor 622.
- the local interconnect or wiring material does not act as a diffusion barrier to hydrogen during an FGA or other hydrogen- containing backend process.
- hydrogen damage may occur to the underlying ferroelectric or dielectric metal oxide 628.
- the invention solves the problems described above by disclosing novel compositions of material for a hydrogen diffusion barrier layer.
- the invention also discloses a novel method for forming a hydrogen diffusion barrier layer that avoids a hydrogen rich deposition process.
- the invention discloses a novel, improved structure of an integrated circuit in which a hydrogen diffusion barrier layer provides greater protection against hydrogen diffusion than conventional structures of the prior art.
- a feature of the invention is a hydrogen diffusion barrier layer comprising a thin film of metal oxide selected from the group including Ta 2 O 5 , WO 3 , AI 2 O 3 , and TiO 2 , preferably Ta 2 O 5 .
- the metal oxide thin film of the invention is an effective barrier to the diffusion of hydrogen. Also, because the barrier layer comprises an oxide, it acts as a "getter” of hydrogen; that is, it binds hydrogen atoms present in the barrier layer. Further, a hydrogen diffusion barrier layer of the invention is electrically nonconductive. As a result, it cannot give rise to undesired electrical shorting between layers of an integrated circuit.
- an inventive hydrogen diffusion barrier layer may be used in direct contact with a memory capacitor to cover its sides, as well as its top electrode, thereby preventing undesired lateral diffusion of hydrogen or other elements into the ferroelectric or dielectric thin film of the capacitor.
- an inventive hydrogen diffusion barrier layer may be used to protect the ferroelectric layer of a ferroelectric FET.
- the inventive hydrogen diffusion barrier is disposed on the top surface of the gate electrode and the sides of the ferroelectric layer, but is patterned to not cover the source and drain of the ferroelectric FET. It thereby inhibits undesired diffusion of hydrogen or other elements from above or from the sides into the ferroelectric layer, while not interfering with an FGA of the semiconductor material.
- a Ta 2 O 5 hydrogen diffusion barrier layer is used to protect the ferroelectric layer.
- a thin film comprising an inventive metal oxide may also be used as the gate insulator, disposed between the ferroelectric layer and the semiconductor substrate, to reduce interface problems and to increase the overall dielectric constant.
- the gate insulator comprises Ta 2 O 5 and the ferroelectric layer is a thin film of Ta-containing layered superlattice material, such as strontium bismuth tantalate.
- the invention provides a metal organic decomposition ("MOD”) method of forming a metal oxide hydrogen diffusion barrier layer.
- the MOD method comprises preparation of a liquid metal organic precursor solution containing a metal organic precursor compound.
- the precursor solution is applied to a substrate using a liquid deposition method, such as a spin-on method or, preferably, a liquid source misted chemical deposition (“LSMCD”) method.
- a liquid deposition method such as a spin-on method or, preferably, a liquid source misted chemical deposition (“LSMCD”) method.
- An inventive MOD method of forming an inventive hydrogen diffusion barrier layer is less complex, more reliable and more compatible with integrated circuit structures than many conventional CVD and sputtering techniques.
- the metal atoms present in the precursors and deposited on the substrate are bound in metal oxide precursor compounds. Therefore, there are no free metal atoms that would be prone to migration by diffusion through other integrated circuit layers, as in many conventional CVD or sputtering techniques.
- the invention further provides a novel structure of an integrated circuit in which no holes orvias are formed through a hydrogen diffusion barrier layer directly over the ferroelectric or dielectric metal oxide material being protected by the diffusion barrier.
- the top electrode layer, the gate electrode, or other layer providing electrical contact to the dielectric or ferroelectric metal oxide is a common plate structure, rather than a self-aligning or floating electrode associated only with a single device.
- FIGS. 1 and 2 An example of the inventive structure is shown in FIGS. 1 and 2, in which hydrogen diffusion barrier layer 132 is disposed on common plate top electrode 130 to cover memory capacitors 122, 222. In the exemplary structure of FIGS.
- common plate top electrode 130 serves as top electrode for capacitors 122, 222 and other memory capacitors (not shown) in the same row (or column) of a memory array. Wiring to the top electrode of each memory capacitor is, therefore, not necessary, and there are no wiring holes through the diffusion barrier directly over the ferroelectric thin films of the memory capacitors.
- common plate gate electrodes 712, 766 do not require local interconnects. Thus, there are no other holes or gaps in the hydrogen diffusion barrier layer directly over the ferroelectric (or dielectric) thin films being protected. Instead, the portions of the hydrogen diffusion barrier layer directly over the ferroelectric (or dielectric) thin films are continuous barriers against diffusion. As a result, the electrical properties of ferroelectric (or dielectric) thin film layers are less likely to be degraded by backend hydrogen-containing fabrication steps.
- the composition, structure and method of the invention serve to protect a metal oxide dielectric thin film against hydrogen damage.
- the metal oxide material of a dielectric thin film may be ferroelectric material, or it may be nonferroelectric, dielectric material.
- the composition of a thin film of ferroelectric material may be selected from a group of suitable ferroelectric oxide materials, including but not limited to: an ABO 3 - type perovskite, such as a titanate (e.g., BaTiO 3 , SrTiO 3 , PbTiO 3 , PbZrTiO 3 ) or a niobate (e.g., KNbO 3 ); a tungsten-bronze-type oxide; a pyrochlore-type oxide; and, preferably, a layered superlattice compound, such as strontium bismuth tantalate.
- an ABO 3 - type perovskite such as a titanate (e.g., BaTiO 3
- a thin film of nonferroelectric, high-dielectric constant material may be selected from a group including, but not limited to: barium strontium titanate ("BST"), barium strontium niobate (“BSN”) and certain other ABO 3 -type perovskites; certain AB 2 O 6 -type metal oxides, including SrNb 2 O 6 , BaTa 2 O 6 , BaNb 2 O 6 and preferably SrTa 2 O 6 ; and certain layered superlattice materials.
- BST barium strontium titanate
- BSN barium strontium niobate
- certain other ABO 3 -type perovskites certain AB 2 O 6 -type metal oxides, including SrNb 2 O 6 , BaTa 2 O 6 , BaNb 2 O 6 and preferably SrTa 2 O 6 ; and certain layered superlattice materials.
- a further feature of the invention is a lower diffusion barrier layer located between the semiconductor substrate and the device
- the lower diffusion barrier layer is electrically conductive or nonconductive.
- the lower diffusion barrier layer may serve as a gate insulating layer.
- the lower diffusion barrier layer or a gate insulating layer comprises an inventive metal oxide material, preferably Ta 2 O 5 .
- the lower diffusion barrier layer preferably is deposited using a MOD technique.
- FIG. 1 is a cross-sectional view of an integrated circuit "stacked" memory cell in accordance with a preferred embodiment of the invention in which a common plate top electrode serves as top electrode for a plurality of ferroelectric memory capacitors, and there are no wiring holes in the hydrogen diffusion barrier layer covering the memory capacitor;
- FIG. 2 is a cross-sectional view perpendicular to the section depicted in FIG. 1 , showing the memory capacitor of FIG. 1 and an adjacent memory capacitor, which share a common plate top electrode, and in which there are no wiring holes in the hydrogen diffusion barrier layer directly over the capacitors;
- FIG. 3 is a cross-sectional view of an integrated circuit "strapped" memory cell of an alternative preferred embodiment of the invention in which a ferroelectric memory capacitor is formed above and laterally displaced from the source electrode of an FET;
- FIG. 4 is a cross-sectional view of an integrated circuit "planar" memory cell of an alternative embodiment of the invention in which a memory capacitor is formed both above and laterally displaced from the source electrode of an FET;
- FIG. 5 is a cross-sectional view of an integrated circuit memory cell in which a hydrogen diffusion barrier layer according to the invention covers the top and sides of the memory capacitor and a wiring hole through the hydrogen diffusion barrier layer allows electrical contact to the top electrode of the ferroelectric memory capacitor;
- FIG.6 is a cross-sectional view of a conventional integrated circuit memory cell having a wiring hole through a conventional hydrogen diffusion barrier layer
- FIG. 7 is a cross-sectional view of an integrated circuit ferroelectric FET memory cell in accordance with a preferred embodiment of the invention in which a common plate gate electrode serves as gate electrode for a plurality of ferroelectric memory capacitors, and there are no wiring holes in the hydrogen diffusion barrier layer covering the gate electrode;
- FIG. 8 is a cross-sectional view of an integrated circuit ferroelectric FET memory in which a hydrogen diffusion barrier layer according to the invention covers the top and sides of the ferroelectric FET, and a local interconnect fills a wiring hole through the hydrogen diffusion barrier layer;
- FIG. 9 represents another embodiment of the invention in which a ferroelectric thin film in a MFMIS-type of ferroelectric FET memory is protected by an inventive hydrogen barrier layer;
- FIGS. 10A and 10B together show a flow chart showing a process flowsheet for fabricating a nonvolatile ferroelectric memory device containing a hydrogen diffusion barrier layer according to a preferred embodiment of the invention
- FIG. 11 is a cross-sectional view of an exemplary capacitor having a hydrogen diffusion barrier layer in accordance with the invention.
- FIG. 12 is a graph of hysteresis curves measured before and after a FGA, in which polarization, ⁇ C/cm 2 , is plotted as a function of electric field, in units of kV/cm, in a strontium bismuth tantalate thin-film capacitor having no hydrogen diffusion barrier layer; and
- FIG. 13 is a graph of hysteresis curves measured before and after a FGA, in which polarization, C/cm 2 , is plotted as a function of electric field, in units of kV/cm, in a strontium bismuth tantalate thin-film capacitor having an inventive hydrogen diffusion barrier layer.
- FIGS. 1 - 5, 7 - 9 depicting inventive integrated circuit devices are not meant to be actual plan or cross-sectional views of any particular portions of actual integrated circuit devices.
- the layers will not be as regular and the thicknesses may have different proportions.
- the various layers in actual devices often are curved and possess overlapping edges.
- the figures instead show idealized representations that are employed to depict more clearly and fully the structure and method of the invention than would otherwise be possible. Also, the figures represent only several of innumerable variations of dielectric and ferroelectric devices that could be fabricated using the method of the invention.
- FIGS. 1 - 5, 7 - 9 depicting inventive integrated circuit devices are not meant to be actual plan or cross-sectional views of any particular portions of actual integrated circuit devices.
- the layers will not be as regular and the thicknesses may have different proportions.
- the various layers in actual devices often are curved and possess overlapping edges.
- the figures instead show idealized representations that are employed to depict more clearly and fully the structure and method of the invention than would otherwise be possible
- ferroelectric memory capacitors in electrical contact with the drain of field effect transistors; but the hydrogen diffusion barrier layer of this invention can also be used in other integrated circuits having other electrical components and designs that utilize ferroelectric materials or other materials that are degraded by hydrogen.
- One such type of integrated circuit is a ferroelectric FET memory in which the ferroelectric element is incorporated in the switch element.
- An example of such a ferroelectric FET was described in McMillan, U.S. Patent No. 5,523,964 issued June 4, 1996.
- Exemplary structures of ferroelectric FETs made in accordance with the invention are depicted in FIGS. 7 - 9.
- FIG. 1 is a cross-sectional view of an integrated circuit "stacked" memory cell in accordance with a preferred embodiment of the invention in which a common plate top electrode serves as top electrode for a plurality of ferroelectric memory capacitors, and there are no wiring holes in the hydrogen diffusion barrier layer covering the memory capacitor.
- memory cell 100 is formed on a wafer 101, comprising a standard semiconductor substrate 102, preferably a p-100 silicon substrate.
- a field oxide region 104 is formed on a surface of semiconductor substrate 102.
- Semiconductor substrate 102 comprises highly doped source region 106, drain region 108 and channel region 109.
- a gate insulating layer 110 is formed on silicon substrate 102 between the source region 106 and drain region 108, above channel region 109. Further, a gate electrode 112 is formed on the gate insulating layer 110.
- Source region 106, drain region 108, channel region 109, gate insulating layer 110 and gate electrode 112 together form a MOSFET 114.
- a first interlayer dielectric (“ILD") layer 116 preferably made of BPSG (boron- doped phospho-silicate glass) is located on semiconductor substrate 102 and field oxide region 104, covering MOSFET 114. ILD 116 is patterned to form vias 117, 118 to source region 106 and drain region 108, respectively. Vias 117, 118 are filled to form plugs 119, 120, respectively. Plugs 119, 120 are electrically conductive and typically comprise polycrystalline silicon or tungsten.
- An electrically conductive lower diffusion barrier layer 124 is located on ILD 116 in electrical contact with plug 120. Lower diffusion barrier layer 124 preferably comprises lrO 2> and typically has a thickness of from 1 nm to 30 nm, preferably from 1 nm to 5 nm.
- FIG. 2 is a cross-sectional view of an integrated circuit section 200 perpendicular to the section plane depicted in FIG. 1.
- FIG. 2 shows memory capacitor 122 of FIG. 1 and an adjacent memory capacitor 222 from an adjacent memory cell (not shown).
- Memory capacitor 222 is located on plug 220, which is formed in via 218 above a drain region 208.
- a lower diffusion barrier layer 224 is located on plug 220.
- Diffusion barrier layers 124 and 224 preferably are formed simultaneously by depositing a layer of lrO 2 on ILD 116, then patterning and etching it.
- Bottom electrode 126 is located on lower diffusion barrier layer 124, and bottom electrode 226 is located on lower diffusion barrier layer 224.
- both bottom electrodes 126, 226 are formed simultaneously by depositing a layer of platinum, preferably having a thickness of 100 nm, then patterning and etching it.
- Lower diffusion barrier layers 124, 224 and bottom electrodes 126, 226 may be patterned and etched in the same series of steps. Diffusion barrier layers 124, 224 inhibit the diffusion of metal atoms and oxygen from ferroelectric thin film 128 and bottom electrodes 126, 226 into the semiconductor substrate.
- ferroelectric thin film 128 is disposed on ILD 116 and bottom electrodes 126, 226. In the preferred embodiment, depicted in FIG.
- ferroelectric thin film 128 is not etched away from the surface of ILD 116 between memory capacitors 122 and 222 because it provides extra electrical insulation to overlying common plate top electrode 130. That is, ferroelectric thin film 128 is a single, continuous dielectric layer common to both capacitors. Nevertheless, in a variation (not shown) of this embodiment, ferroelectric thin film may be removed from ILD 116 between memory capacitors 122 and 222. As shown in FIG. 1 , ferroelectric thin film 128 is removed from ILD 116 in the region directly over channel region 109 and source 106 to reduce interference with FGA processes.
- a common plate top electrode layer 130 made of platinum and having a thickness of 100 nm, is formed on ferroelectric thin film 128. After patterning, common plate top electrode 130 covers the top surface of ferroelectric thin film 128. As shown in FIG. 1 , however, common plate top electrode 130 does not cover ILD 116 directly over channel 109 and source 106 of MOSFET 114 in memory cell 100; nor does it cover corresponding channel and source regions of MOSFETs in memory cells aligned in the same array row (or column) as memory cell 100. Common plate top electrode 130 is patterned so that it forms stack capacitor 122 with bottom electrode 126 and ferroelectric thin film 128 when viewed in cross- section as in FIG. 1. FIG.
- common plate top electrode 130 is a single continuous conducting layer providing the top electrode of memory capacitors 122, 222, as well as the top electrode of other memory capacitors aligned in the same row (or column) as memory capacitors 122, 222.
- a read/write voltage is applied to a memory capacitor by closing a single switch at the end of an array row (or column).
- the novel structure including common plate top electrode 130 allows this technique of applying a voltage bias at an end of common plate top electrode 130.
- Inventive hydrogen diffusion barrier layer 132 is disposed on common plate top electrode 130.
- Hydrogen diffusion barrier layer 132 comprises a thin film of metal oxide selected from the group including Ta 2 O 5 , WO 3 , AI 2 O 3 , and TiO 2 , preferably Ta 2 O 5 .
- hydrogen diffusion barrier layer 132 is continuous directly over ferroelectric thin film 128. As depicted in FIG. 1 , it also covers the side portion 131 of ferroelectric thin film 128. As depicted in FIG. 2, hydrogen diffusion barrier layer 132 continuously covers bottom electrode 126 and capacitor portion 129 of ferroelectric thin film 128 from directly above, as well as bottom electrode 226 and capacitor portion 229 of ferroelectric thin film 128 from directly above. Thus, the top and sides of memory capacitors 122, 222 and other capacitors (not shown) are covered by hydrogen diffusion barrier layer 132.
- FIG. 6 shows an example of conventional wiring 640 through a hydrogen barrier layer 632 in a conventional memory cell 600.
- d 0.5.
- ferroelectric thin film 128 may comprise other ferroelectric or nonferroelectric dielectric metal oxide materials, such as PZT or BST.
- Ferroelectric thin film 128 has a thickness in the range of from 5 nm to 500 nm, preferably from 30 nm to 100 nm.
- Semiconductor substrate 102 may comprise silicon, gallium arsenide or other semiconductor.
- the bottom and top electrodes of dielectric and ferroelectric memory capacitors conventionally contain platinum. It is preferable that the bottom electrode contains a non-oxidized precious metal such as platinum, palladium, silver, and gold.
- precious metal metal such as aluminum, aluminum alloy, aluminum silicon, aluminum nickel, nickel alloy, copper alloy, and aluminum copper may be used for electrodes of a dielectric or ferroelectric memory.
- FIGS. 1 and 2 depict only one of many variations of ferroelectric and dielectric memory cells that can be fabricated using the method of the invention.
- FIG. 3 is a cross-sectional view of an alternative embodiment of the invention in which a "strapped" ferroelectric memory capacitor is formed laterally displaced from the drain electrode of a MOSFET.
- Memory cell 300 is formed on semiconductor substrate 302, and includes field oxide areas 304, and two electrically interconnected electrical devices, a field effect transistor (MOSFET) 314, and memory capacitor 322.
- Transistor 314 includes a source 306, a drain 308, and a gate 312.
- Doped channel region 309 is located in the semiconductor substrate 302 between source 306 and drain 308.
- Gate insulator 310 is located on semiconductor substrate 302 above channel region 309.
- Gate electrode 312 is located on gate insulator 310.
- ILD layer 316 covers field oxide 304 and MOSFET 314, except for vias 342, 344 to source 306 and drain 308, respectively.
- Memory capacitor 322 includes bottom electrode 326, ferroelectric thin film 328 comprising a thin film of ferroelectric metal oxide in accordance with the invention, and common plate top electrode 330.
- Lower diffusion barrier layer 324 is located on ILD 316 over field oxide 304.
- lower diffusion barrier layer 324 is electrically nonconductive and comprises a metal oxide selected from the group including Ta 2 O 5 , WO 3 , AI 2 O 3 , and TiO 2 , preferably Ta 2 O 5 .
- Memory capacitor 322 is disposed on lower diffusion barrier layer 324 over field oxide 304.
- Hydrogen diffusion barrier layer 332 is formed over memory capacitor 322, and then ILD 336 is formed to cover memory cell 300.
- Continuous hydrogen diffusion barrier layer 332, preferably containing Ta 2 O 5 completely covers memory capacitor 322, except for wiring hole 348, which is made through ILD 336 and hydrogen diffusion barrier layer 332 to make contact with a portion of bottom electrode 326.
- the top and sides of ferroelectric thin film 328 are covered by hydrogen diffusion barrier layer 332, similar to the covering of ferroelectric thin film 128 depicted in FIGS. 1 and 2.
- the advantage of the variation of FIG. 3, compared to the embodiment of FIGS. 1 and 2, is that hydrogen diffusion barrier layer 332 is not directly over any portion of MOSFET 314, thereby assuring that hydrogen diffusion barrier layer 332 does not interfere with FGA processes.
- hydrogen diffusion barrier layer 332 is directly over ferroelectric thin film 328 and it covers side portion 331 of ferroelectric thin film 328.
- FIG. 4 is a cross-sectional view of an integrated circuit memory cell of an alternative embodiment of the invention in which a memory capacitor is formed both above and laterally displaced from the source electrode of a MOSFET. It combines features of the embodiments of FIGS. 1 - 3. Electrically conductive diffusion barrier layer 424 electrically connects drain 408 of MOSFET 414 to bottom electrode 426 of memory capacitor 422. Ferroelectric thin film 428 and common plate top electrode 430 are patterned so that they are not directly over source 406, channel region 409 and drain 408 of MOSFET 414.
- Hydrogen diffusion barrier layer 432 preferably containing Ta 2 O 5 , is continuous directly over ferroelectric thin film 428, it covers the top and side of common plate top electrode 430, and it covers side portion 431 of ferroelectric thin film 428. However, hydrogen diffusion barrier layer 432 is not directly over source 406, channel region 409 and drain 408 of MOSFET 414, so it does not interfere with FGA processes.
- FIG. 5 is a cross-sectional view of an integrated circuit memory cell 500 in which a hydrogen diffusion barrier layer according to the invention covers the top and sides of the memory capacitor, and a wiring hole through the hydrogen diffusion barrier layer allows electrical contact to the top electrode of the ferroelectric memory capacitor.
- Inventive hydrogen diffusion barrier layer 532 comprises a thin film of metal oxide selected from the group including Ta 2 O 5 , WO 3 , AI 2 O 3 , and TiO 2 , preferably Ta 2 O 5 .
- Hydrogen diffusion barrier layer 532 covers memory capacitor 522, including the stacked structure of lower diffusion barrier 524, lower electrode 526, ferroelectric thin film 528 and top electrode 530. Most importantly, it is directly over ferroelectric thin film 528 and covers side portion 531 of ferroelectric thin film 528.
- Hydrogen diffusion barrier layer 532 does not cover a surface portion 533 of top electrode 530 where wiring hole 539 is formed for wiring layer 540. Therefore, the protection against hydrogen diffusion provided to ferroelectric thin film 528 is less than provided by a structure as depicted in FIGS. 1 - 4. Nevertheless, inventive hydrogen diffusion barrier layer 532 is electrically nonconductive, so it is patterned to cover the sides of memory capacitor 522, including side 531 of ferroelectric thin film 528. Hydrogen diffusion barrier layer 532 thereby provides more protection than conventional conductive hydrogen barriers. Furthermore, it is chemically compatible with the other structural elements of memory cell 500, and it may be formed using a MOD deposition method, instead of conventional methods for forming hydrogen diffusion barriers, such as sputtering and CVD.
- FIG. 7 is a cross-sectional view of an integrated circuit ferroelectric FET memory cell in accordance with a preferred embodiment of the invention in which a common plate gate electrode serves as gate electrode for a plurality of ferroelectric memory capacitors, and there are no wiring holes in the hydrogen diffusion barrier layer covering the gate electrode.
- ferroelectric FET memory 700 is formed on a wafer 701 , comprising a standard semiconductor substrate 702, preferably a p- 100 silicon substrate.
- a field oxide region 704 is formed on a surface of semiconductor substrate 702.
- Semiconductor substrate 702 comprises highly doped source region 706, drain region 708, and channel region 709.
- a gate insulating layer 710 is formed on silicon substrate 702 between source region 706 and drain region 708, above channel region 709.
- a ferroelectric thin film 711 is disposed on gate insulating layer 710.
- a gate electrode 712 is formed on ferroelectric thin film 711.
- Source region 706, drain region 708, channel region 709, gate insulating layer 710, ferroelectric thin film 711, and gate electrode 712 together form a ferroelectric FET 714.
- gate electrode 712 is covered by inventive hydrogen barrier layer 720.
- Hydrogen barrier layer 720 covers the top of gate electrode 712 and is directly over ferroelectric thin film 711.
- hydrogen barrier layer 720 also has side portions 722 that cover the side surfaces 724 of ferroelectric thin film 711.
- inventive hydrogen barrier layer 720 preferably covers ferroelectric FET 722 and an adjacent portion of semiconductor substrate 702.
- at least portions 713 and 715 of source region 706 and drain region 708, respectively, are not covered by hydrogen barrier layer 720.
- Inventive hydrogen diffusion barrier layer 720 comprises a thin film of metal oxide material selected from the group including Ta 2 O 5 , WO 3 , AI 2 O 3 , and TiO 2 , preferably Ta 2 O 5 .
- Gate insulating layer 710 commonly comprises silicon oxide formed by conventional means.
- gate insulating layer 710 comprises an inventive hydrogen diffusion barrier layer material, which may serve as hydrogen diffusion barrier, dielectric gate insulator, and ferroelectric-semiconductor interface layer.
- Ferroelectric thin film 711 preferably comprises a ferroelectric layered superlattice material.
- ferroelectric thin film comprises a tantalum-containing layered superlattice material, such as strontium bismuth tantalate, and gate insulating layer 710 preferably comprises Ta 2 O 5 .
- a first interlayer dielectric (“ILD”) layer 726 preferably made of BPSG (boron- doped phospho-silicate glass) is located on semiconductor substrate 702 and field oxide region 704, covering ferroelectric FET 714.
- ILD 726 is patterned to form vias 727, 728 to source region 706 and drain region 708, respectively. Vias 727, 728 are filled to form plugs 729, 730, respectively. Plugs 729, 730 are electrically conductive and typically comprise polycrystalline silicon or tungsten.
- FIG. 8 is a cross-sectional view of an integrated circuit ferroelectric FET memory cell 740 in which a hydrogen diffusion barrier layer 750 according to the invention covers the top and sides of ferroelectric FET 744.
- Local interconnect 746 fills wiring hole 752 through ILD 726 and hydrogen diffusion barrier layer 750, providing electrical contact to gate electrode 712.
- FIG. 9 represents another embodiment of the invention in which ferroelectric thin film 764 is protected by inventive hydrogen diffusion barrier layer 770.
- Integrated circuit section 760 includes ferroelectric FET 768, which is a MFMIS-type of ferroelectric memory.
- ferroelectric FET 768 a metal floating electrode 762 is disposed on gate insulating layer 710 above channel region 709.
- Ferroelectric thin film 764 is located on floating electrode 762, and gate electrode 766, directly over ferroelectric thin film 764, is disposed on ferroelectric thin film 764.
- Inventive hydrogen diffusion barrier layer 770 covers gate electrode 766 and the side portions 765 of ferroelectric thin film 764.
- substrate can mean the underlying wafer on which the integrated circuit is formed, such as silicon substrate 102. It may also mean any object or surface on which a material layer is directly deposited, such as BPSG ILD 116. In this disclosure, “substrate” shall mean the object or surface to which the layer of interest is applied; for example, when we are talking about a hydrogen diffusion barrier layer, such as layer 132, the substrate on which it is deposited includes layers 102, 104, 116, 124, 126, 128 and 130, on which hydrogen diffusion barrier layer 132 is formed.
- semiconductor substrate refers to the initial semiconductor material and its doped regions.
- Terms of orientation such as “above”, “top”, “upper”, “below”, “bottom” and “lower” herein mean relative to semiconductor substrate 102, 302, 402, 702. For example, if a second element is “above” a first element, it means it is farther from substrate 102; and if it is “below” another element, then it is closer to substrate 102 than the other element.
- the long dimension of substrate 102, 302, 402, 702 defines a substrate plane that is considered to be a "horizontal” plane herein, and directions perpendicular to this plane are considered to be “vertical”.
- the terms “over” and “directly over” are used synonymously when at least a portion of a particular layer is vertically straight above at least a portion of another layer.
- bottom electrode 126 is directly over conductive plug 120 and a portion of drain 108.
- the terms “over” and “directly over” do not mean that the particular layer is in direct contact with an underlying layer.
- the hydrogen diffusion barrier layer of the invention typically does not contact the top surface of the ferroelectric (or dielectric) layer it is protecting. As long as a hydrogen diffusion barrier layer is over a portion of a ferroelectric or dielectric layer, it protects that portion from hydrogen degradation.
- the word “overlying” means that the overlying element is further from the substrate than the underlying element. It is a feature of the integrated circuit structures shown in FIGS. 1 and 2 that hydrogen diffusion barrier layer 132 completely overlies dielectric layer 128.
- the term “completely overlying” means that the overlying element has a first end that extends away from the center of the overlying element at least up to a line perpendicular to the plane of substrate 102 and aligned with one end of the underlying element and a second end that extends away from the center of the overlying element in the opposite direction at least up to a line perpendicular to the plane of substrate 102 and aligned with the other end of the underlying element.
- An important part of the term “completely overlying” is the fact that the completely overlying element overlies the entire underlying element; that is, no part of the underlying element is not overlaid by the completely overlying element.
- a hydrogen diffusion barrier layer covers the sides of a memory capacitor or other dielectric element, thereby inhibiting lateral diffusion of hydrogen into the metal oxide material of the dielectric thin film.
- the term “on” is often used in the specification when referring to the deposition or formation of an integrated circuit layer onto an underlying substrate or layer. In contrast to “over”, “directly over”, and “overlying”, the terms “on” and “onto” generally signify direct contact, as is clear in the various contexts in which it is used.
- a ferroelectric thin film according to the invention typically comprises a relatively flat thin film of ferroelectric material.
- the terms “lateral” or “laterally” refer to the direction of the flat plane of the thin film. In FIG. 1 , the lateral direction would be the horizontal direction. The vertical direction is normal, or perpendicular, to the horizontal direction. It is clear that ferroelectric elements can be fabricated with varying orientations relative to the horizontal and vertical. For example, if the ferroelectric thin film is in the vertical plane, then the word “lateral” would refer to the vertical direction, and “directly over” would refer to an orientation normal to the vertical plane of the thin film.
- the term “thin film” is used herein as it is used in the integrated circuit art.
- the thin films disclosed herein are in all instances not more than 0.5 microns in thickness.
- the inventive hydrogen diffusion barrier layers are 1 nm to 200 nm thick, and most preferably 5 nm to 80 nm thick.
- a hydrogen diffusion barrier layer or other layer When a portion of a hydrogen diffusion barrier layer or other layer is described with the term "continuous" and related terms, it means there are no holes (e.g., wiring holes) or gaps in that portion of the layer.
- portions of the inventive hydrogen diffusion barrier are continuous directly over the ferroelectric (or dielectric) thin films being protected.
- Ferroelectric material is also dielectric material.
- the metal oxide material of a dielectric thin film may be ferroelectric material, or it may be nonferroelectric, dielectric material.
- dielectric used herein, in particular in the claims, may refer to either a ferroelectric material or to a nonferroelectric, dielectric material.
- the composition of a thin film of ferroelectric material may be selected from a group of suitable ferroelectric oxide materials, including but not limited to: an ABO 3 -type perovskite, such as a titanate (e.g., BaTiO 3 , SrTiO 3 , PbTiO 3 , PbZrTiO 3 )or a niobate (e.g., KNbO 3 ); a tungsten-bronze-type oxide; a pyroch lore-type oxide; and, preferably, a layered superlattice compound.
- a titanate e.g., BaTiO 3 , SrTiO 3 , PbTiO 3 , PbZrTiO 3
- a niobate e.g., KNbO 3
- tungsten-bronze-type oxide e.g., tungsten-bronze-type oxide
- pyroch lore-type oxide
- a thin film of nonferroelectric, high-dielectric constant material may be selected from a group including, but not limited to: barium strontium titanate (“BST”), barium strontium niobate (“BSN”), certain ABO 3 -type perovskites, and certain layered superlattice materials.
- BST barium strontium titanate
- BSN barium strontium niobate
- ABO 3 -type perovskites certain layered superlattice materials.
- Araujo et al. discloses that layered superiattice compounds, such as strontium bismuth tantalate, have excellent properties in ferroelectric applications as compared to the best prior materials and have high dielectric constants and low leakage currents.
- United States Patents Nos. 5,434,102 issued July 18, 1995 to Watanabe et al., and 5,468,684 issued November 21 , 1995, to Yoshimori et al. describe processes for integrating these materials into practical integrated circuits.
- the layered superlattice materials may be summarized generally under the formula:
- A1 , A2...AJ represent A-site elements in the perovskite-like structure, which may be elements such as strontium, calcium, barium, bismuth, lead, and others
- S1 , S2...Sk represent superlattice generator elements, which usually is bismuth, but can also be materials such as yttrium, scandium, lanthanum, antimony, chromium, thallium, and other elements with a valence of +3
- B1 , B2...BI represent B-site elements in the perovskite-like structure, which may be elements such as titanium, tantalum, hafnium, tungsten, niobium, zirconium, and other elements
- Q represents an anion, which generally is oxygen but may also be
- the subscripts indicate the number of moles of the material in a mole of the compound, or in terms of the unit cell, the number of atoms of the element, on the average, in the unit cell.
- the subscripts can be integer or fractional. That is, formula (1 ) includes the cases where the unit cell may vary uniformly throughout the material; for example, in Sr 75 Ba 25 Bi 2 Ta 2 O 9 , 75% of the A-sites are occupied by strontium atoms, and 25% of the A-sites are occupied by barium atoms.
- Formula (1) includes all three of the Smolenskii type compounds discussed in United States Patent No. 5,519,234 issued May 21 , 1996 referenced above.
- the layered superlattice materials do not include every material that can be fit into formula (1 ), but only those which spontaneously form themselves into crystalline structures with distinct alternating layers.
- stoichiometric herein may be applied to both a solid film of a material, such as a layered superlattice material, or to the precursor for forming a material. When it is applied to a solid thin film, it refers to a formula which shows the actual relative amounts of each element in a final solid thin film. When applied to a precursor, it indicates the molar proportion of metals in the precursor.
- a "balanced stoichiometric" chemical formula is one in which the relative molar proportions of the elements correspond to a particular type of molecular or crystalline compound.
- a precursorfor strontium bismuth tantalum niobate in which the molar proportions of strontium, bismuth, tantalum, and niobium are 1 , 2.18, 1.44, and 0.56, respectively, is represented herein by the "unbalanced since it contains excess bismuth beyond what is needed to form a complete crystalline material.
- an "excess" amount of a metallic element means an amount greater than required to bond with the other metals present to make the desired material, with all atomic sites occupied and no amount of any metal left over.
- a layered superlattice material made from a precursor with an amount of superlattice generator element or B-site element in excess of the stoichiometrically balanced amount is more resistant to degradation by hydrogen than material made from a precursor containing amounts of metal corresponding to a balanced stoichiometric formula.
- amounts in the precursor of at least one metal, such as bismuth and niobium, above or in addition to that present in a balanced formula inhibit hydrogen degradation.
- ferroelectric nonvolatile memories possessing good electronic properties are fabricated by forming a thin film of strontium bismuth tantalate material comprising chemical elements in proportions approximately represented by the stoichiometric formula SrBi 2 Ta 2 O 9 . 2. Detailed Description of the Fabrication Process The general manufacturing steps for fabricating integrated circuits containing
- MOSFETs and ferroelectric capacitor elements are described in Mihara, U.S. Patent No. 5,466,629 and Yoshimori, U.S. Patent No. 5,468,684. General fabrication methods have been described in other references also.
- a feature of the method of the invention is the use of metal organic deposition ("MOD”) precursors and MOD techniques for forming hydrogen diffusion barrier layers and dielectric thin films according to the invention.
- the preferred composition of the electrically nonconductive hydrogen diffusion barrier layer of the invention includes tantalum pentoxide corresponding to the stoichiometric formula Ta 2 O 5 .
- the preferred final precursor is prepared by diluting a solution of tantalum 2-ethylhexanoate in xylenes or n-octane solvent with n-butyl acetate to 0.14 molar concentration.
- the composition of the inventive metal organic liquid precursor solutions and oxide layers avoids the generation of free metal atoms that could diffuse to other parts of the integrated circuit, causing damage.
- inventive method may be used to fabricate conductive and nonconductive metal oxide diffusion barrier layers having compositions different from the preferred composition described here.
- inventive composition of precursor may be varied to form metal oxides with a composition different from the preferred composition.
- Metal organic liquid precursors according to the invention can be manufactured reliably. Their composition can be easily controlled and varied, if necessary. They can be safely stored for long periods, up to six months. They are relatively nontoxic and nonvolatile, compared to precursors of the prior art. Metal oxide thin film layers formed in accordance with the invention have smooth, continuous and uniform surfaces, especially compared to oxide layers of the prior art. They can be reliably fabricated to have thicknesses in the range of 5 nm to 500 nm, maintaining important structural and electrical characteristics.
- precursor used herein can mean a solution containing one metal organic solute that is mixed with other precursors to form intermediate precursors or final precursors, or it may refer to a final liquid precursor solution, that is, the solution to be applied to a particular surface during fabrication.
- the first type of precursor is usually referred to as an "initial precursor” or designated specifically, for example, a “tantalum oxide precursor”.
- the precursor as applied to the substrate is usually referred to as the "final precursor", “precursor mixture”, or simply “liquid precursor”.
- the meaning is clear from the context.
- the composition of a precursor may be described in two ways. The actual dissolved metal organic precursor compounds (solutes) and solvents and concentrations may be specified; or, for the sake of clarity, the stoichiometric formula representing the composition of the final oxide compound to be formed with the precursor may be specified.
- Individual MOD precursor compounds for fabricating hydrogen diffusion barrier layers, ferroelectric and dielectric thin films, and lower diffusion barrier layers may be selected from the group including metal beta-diketonates, metal polyalkoxides, metal dipivaloylmethanates, metal cyclopentadienyls, metal alkoxycarboxylates, metal carboxylates, metal alkoxides, metal ethylhexanoates, octanoates, and neodecanoates.
- the metal precursor compound comprises a metal 2- ethylhexanoate, which is well suited for use in a LSMCD technique.
- the ethylhexanoates and other metalorganic precursor compounds may be stored for periods of several months when dissolved in xylenes or n-octane.
- a solution of tantalum ethylhexanoate is preferred for forming Ta 2 O 5 .
- Individual MOD precursor compounds are formed, for example, by interacting each of the metals of a desired compound, for example, tantalum for the hydrogen diffusion barrier layer compound, and strontium, bismuth, tantalum and niobium for the ferroelectric compound, or an alkoxide of the metal, with a carboxylic acid, or with a carboxylic acid and an alcohol, and dissolving the reaction product in a solvent.
- Carboxylic acids that may be used include 2-ethylhexanoic acid, octanoic acid, and neodecanoic acid, preferably 2- ethylhexanoic acid.
- Alcohols that may be used include 2-methoxyethanol, 1-butanol, 1-pentanol, 2-pentanol, 1-hexanol, 2-hexanol, 3-hexanol, 2-ethyl-1-butanol, 2- ethoxyethanol, and 2-methyl-1 -pentanol, preferably 2-methoxyethanol.
- Solvents that may be used include xylenes, n-octane, 2-methoxyethanol, n-butyl acetate, n- dimethylformamide, 2-methoxyethyl acetate, methyl isobutyl ketone, methyl isoamyl ketone, isoamyl alcohol, cyclohexanone, 2-ethoxyethanol, 2-methoxyethyl ether, methyl butyl ketone, hexyl alcohol, 2-pentanol, ethyl butyrate, nitroethane, pyrimidine, 1 , 3, 5 trioxane, isobutyl isobutyrate, isobutyl propionate, propyl propionate, ethyl lactate, n-butanol, n-pentanol, 3-pentanol, toluene, ethylbenzene, 1-butanol, 1- pentanol, 2-
- the metal, metal alkoxide, acid, and alcohol react to form a mixture of metal-alkoxocarboxylate, metal- carboxylate and/or metal-alkoxide, which mixture is heated and stirred as necessary to form metal-oxygen-metal bonds and boil off any low-boiling point organics that are produced by the reaction.
- Initial MOD precursors are usually made or bought in batches prior to their use; the final precursor mixtures are usually prepared immediately before application to the substrate. Final preparation steps typically include mixing, solvent exchange, and dilution.
- a metal 2-ethylhexanoate is a preferred precursor compound because the ethylhexanoates are stable in solution, have a long shelf life, form smooth liquid films, and decompose smoothly on a substrate.
- annealing and others all involve the application of heat.
- the various terms are used to distinguish certain techniques and method steps from one another. Nevertheless, it is clear that similar techniques may be used to accomplish differently named process steps; for example, drying, baking and annealing typically may be accomplished using the same apparatus, the only differences being their function and position in a fabrication sequence, or the particular temperatures used.
- an annealing step as a heating step, or a drying step as a baking step.
- the general term “heating” may also be used to describe a fabrication step, especially in the claims describing the invention. It is further understood that one skilled in the art may accomplish a desired process result using heat as disclosed herein, while referring to the process with a term different from the one used herein.
- FIGS. 10A and 10B together form a flow chart showing the steps of a generalized liquid source deposition process 800 for fabricating a hydrogen diffusion barrier layer in a ferroelectric memory cell in accordance with an embodiment of the invention.
- the fabrication methods, precursors and compositions disclosed herein are discussed in relation to the structure of memory capacitors 122, 222, depicted in FIGS. 1 and 2. It is understood, however, that the useful features of the invention can be applied in many variations of the generalized fabrication methods disclosed herein.
- step 810 a semiconductor wafer comprising a silicon semiconductor substrate 102 is cleaned to remove contaminants, preferably by dipping the wafer into H 2 SO 4 for 30 minutes.
- step 812 field oxide 104 is grown in a furnace, preferably to a thickness of 500 nm.
- step 814 source region 106, drain region 108 and channel region 109 are then formed by a conventional doping method. This includes the usual photo resist, etching and strip steps for removal of the field oxide, followed preferably by a phosphorous diffusion step.
- the doping of channel region 109 is in the range of 2 X 10 5 to 10 17 atoms/cm 3 , and most preferably in the range of 10 16 to 10 17 atoms/cm 3 , which provides a resistance of about 1 ohm to 5 ohms.
- the doping of the source/drain regions 106, 108 is in the range of 10 19 to 10 20 atoms/cm 3 .
- a thin gate oxide 110 is then formed followed by the formation of gate 112, preferably polysilicon, to complete the MOSFET 114.
- first interlayer dielectric (“ILD") layer 116 preferably made of BPSG (boron-doped phospho-silicate glass) is deposited by a conventional spin-on technique on semiconductor substrate 102 and field oxide region 104, to cover MOSFET 114.
- ILD 116 is patterned using conventional techniques to form vias 117, 118 to source region 106 and drain region 108, respectively.
- vias 117, 118 are filled using conventional techniques to form plugs 119, 120, respectively.
- Plugs 119, 120 are electrically conductive and typically comprise polysilicon or tungsten.
- a layer of electrically conductive diffusion barrier material preferably lrO 2
- the material may be deposited using a conventional sputtering technique.
- a conductive oxide is formed using MOD precursors. Since a very thin film thickness is desired, in the range of 1 nm to 30 nm, it is preferable to form the layer of diffusion barrier layer material using a MOD precursor and a LSMCD technique.
- a final MOD precursor for a layer of electrically conductive diffusion barrier material is prepared.
- An initial precursor comprising a solution of iridium 2- ethylhexanoate in xylenes is diluted to 0.14 molar concentration using n-butyl acetate solvent.
- wafer 101 is placed into a misted deposition reactor, and then the precursor is misted and flowed into the reactor, where it forms a liquid coating on the substrate.
- the substrate and liquid coating are treated to form the layer of lrO 2 . Treating may comprise a process selected from the group including: exposing to vacuum, exposing to ultraviolet radiation, drying, heating, baking, rapid thermal processing, and annealing. Treatment in step 826 typically includes drying, rapid thermal processing ("RTP"), and annealing.
- RTP rapid thermal processing
- Drying is typically performed for one minute at 160°C, then at 260°C for four minutes. If used, the RTP is typically done at 725°C for 30 seconds, with a 100°C/sec. ramping rate.
- a furnace anneal preferably in an oxygen atmosphere, crystallizes the metal oxide compound. Annealing is preferably conducted for 60 minutes at 800°C in oxygen flowing at 5 l/m, with 10 minutes "push” and 10 minutes “pull”.
- the conductive lower diffusion barrier layer has a thickness of from 1 nm to 30 nm, preferably about 5 nm.
- a layer of bottom electrode material is deposited by a conventional sputtering technique to cover the lower diffusion barrier material.
- a layer of platinum having a thickness of 100 nm is formed, preferably by sputtering.
- the lower diffusion barrier layer and the bottom electrode layer are patterned and etched to form lower diffusion barrier layers 124, 224 underlying bottom electrodes 126, 226, respectively.
- ferroelectric thin film 128 is deposited on ILD 116 and bottom electrodes 126, 226.
- Ferroelectric thin film 128 is deposited using a liquid source deposition method, preferably LSMCD.
- a misted deposition process is described in United States Patent No. 5,456,945, issued Oct. 10, 1995, to McMillan et al. Other methods of applying a liquid to a substrate, such as a spin-on method, may also be used.
- a final MOD precursor for ferroelectric thin film 128 is prepared.
- d 0.5.
- commercially available precursor solutions in which the metal precursor compounds are dissolved in xylenes are diluted with n-butyl acetate just prior to use.
- the preferred precursor solution contains bismuth 2-ethylhexanoate, strontium 2-ethylhexanoate, and tantalum 2- ethylhexanoate, and it is diluted in step 832 to 1.2 molar concentration with n-butyl acetate.
- step 834 wafer 101 is placed into a misted deposition reactor, and then the precursor is misted and flowed into the reactor, where it forms a liquid coating on the substrate.
- step 836 the substrate and liquid coating are treated to form the layer of ferroelectric material 128. Treating may comprise a process selected from the group including: exposing to vacuum, exposing to ultraviolet radiation, drying, heating, baking, rapid thermal processing, and annealing. Treatment in step 836 typically includes drying, rapid thermal processing ("RTP"), and annealing. Drying is typically performed for one minute at 160°C, then at 260°C for four minutes. If used, the RTP is typically done at 725°C for 30 seconds, with a 100°C/sec. ramping rate.
- RTP rapid thermal processing
- a furnace anneal preferably in an oxygen atmosphere, crystallizes the metal oxide compound.
- Annealing is preferably conducted for 60 minutes at 800 °C in oxygen flowing at 5 l/m, with 10 minutes “push” and 10 minutes “pull”.
- Ferroelectric thin film 128 has a thickness in the range of from 5 nm to 500 nm, preferably from 30 nm to 100 nm.
- common plate top electrode layer 130 made of platinum and having a thickness of 100 nm, is deposited on ferroelectric thin film 128 using a conventional sputtering method.
- common plate top electrode 130 and ferroelectric thin film 128 are patterned, removing from ILD 116 the portions above channel 109 and source 106 of MOSFET 114 to reduce interference with FGA processes.
- Common plate top electrode 130 and ferroelectric thin film 128 are patterned in step 840 so that they form stack capacitor 122, comprising bottom electrode 126 and ferroelectric thin film 128, and stack capacitor 222, comprising bottom electrode 226 and ferroelectric thin film 228.
- a final liquid MOD precursor for inventive hydrogen diffusion barrier layer 132 is prepared.
- the precursor comprises tantalum 2- ethylhexanoate, suitable for forming Ta 2 O 5 by application with the preferred LSMCD technique.
- a misted deposition method is preferred because the composition and deposition rate of the liquid precursor is more easily controlled than in alternative methods, thereby enabling formation of a very thin, uniform film of the barrier layer compound.
- the wafer substrate is placed in a misted deposition reactor. Then a mist of the final precursor is formed and flowed into the deposition reactor, where the mist deposits, forming a liquid coating of the precursor on the common plate top electrode layer.
- step 846 the liquid coating is treated to form hydrogen diffusion barrier layer 132 covering common plate top electrode 130 and ferroelectric thin film 128.
- Treating may comprise a process selected from the group including: exposing to vacuum, exposing to ultraviolet radiation, drying, heating, baking, rapid thermal processing, and annealing.
- Treatment in step 846 typically includes drying, rapid thermal processing ("RTP"), and annealing. Drying is typically performed for one minute at 160°C, then at 260°C for four minutes. If used, the RTP is typically done at 725°C for 30 seconds, with a 100°C/sec ramping rate.
- a furnace anneal preferably in an oxygen atmosphere, crystallizes the metal oxide compound.
- Annealing is preferably conducted for 60 minutes at 800 °C in oxygen flowing at 5 l/m, with 10 minutes "push” and 10 minutes “pull”.
- step 848 hydrogen diffusion barrier layer 132 is patterned and etched from ILD 116 above channel 109 and source 106 of MOSFET 114 to reduce interference with FGA processes.
- Hydrogen diffusion barrier thin film 132 has a thickness in the range of from 5 nm to 500 nm, preferably from 30 nm to 100 nm.
- memory cell 100 is completed using conventional techniques to form ILD 136 and passivation layer 142.
- hydrogen annealing is performed in step 852 to repair defects and restore desired semiconductor properties in the switch (MOSFET) 114.
- the hydrogen anneal (FGA) of the integrated circuit is conducted at atmospheric pressure in a H 2 -N 2 (forming gas) gas mixture with 1 % to 5% H 2 , at a temperature of between 200 °C and 400°C for a time duration of from 10 to 40 minutes.
- a H 2 -N 2 (forming gas) gas mixture with 1 % to 5% H 2 , at a temperature of between 200 °C and 400°C for a time duration of from 10 to 40 minutes.
- FIG. 11 is a diagrammatic cross-sectional view of an exemplary capacitor 900 having a hydrogen diffusion barrier layer fabricated in accordance with the invention.
- a series of P-type 100 Si wafer' substrates 902 were oxidized to form silicon dioxide layers 904. Each substrate 902 was dehydrated in a vacuum oven at 180°C for 30 minutes. Then a bottom platinum electrode layer 906 having a thickness of 300 nm was sputter-deposited on the substrate, using an argon atmosphere, 8 mTorr pressure and 0.53 amps. A dehydration bake was conducted in a vacuum oven at 180°C for 30 minutes.
- a 0.2 molar precursor solution containing strontium 2- ethylhexanoate, bismuth 2-ethylhexanoate and tantalum 2-ethylhexanoate in relative molar proportions corresponding to the stoichiometric formula Sr 09 Bi 22 Ta 2 O 9 was diluted to 0.14 molar concentration using n-butyl acetate solvent.
- a dehydration bake was performed in a vacuum oven at 180°C for 30 minutes.
- a first spincoat of the 0.14 molar precursor solution was deposited on the bottom electrode at 1500 rpm for 30 seconds. This was baked using a hot plate for one minute at 160°C, then at 260°C for four minutes.
- a rapid thermal process was performed in an oxygen atmosphere at 725°C for 30 seconds, with a ramping rate of 100°C/sec. The sequence of spin coating, baking and RTP was repeated. Each wafer was then annealed at 800°C for 60 minutes in O 2 gas flowing at 5 l/m, using a 10 minute push- pull, to form a thin film of strontium bismuth tantalate (“SBT”) layered superlattice material having a thickness of 190 nm.
- SBT strontium bismuth tantalate
- each wafer was dehydrated in a vacuum oven at 180°C for 30 minutes.
- platinum was sputter-deposited in an argon atmosphere at 8 mTorr pressure using 0.53 amps to make a top electrode layer 910 having 200 nm thickness.
- Top electrode layer 910, ferroelectric thin film 908 and bottom electrode 906 were patterned and etched in sequence to form individual capacitors 900 having a top surface area of approximately 400 square microns.
- Each wafer was then annealed at 700°C for 30 minutes in O 2 gas flowing at 5 l/m, using a 10 minute push-pull.
- a hydrogen diffusion barrier layer 912 in accordance with the invention was formed to cover each capacitor 900, as depicted in FIG. 11.
- An initial precursor solution comprising tantalum 2-ethylhexanoate in xylenes solvent was diluted to 1.4 molar concentration with n-butyl acetate to make a final precursor for forming Ta 2 O 5 .
- the wafers containing the capacitors were given a dehydration bake in a vacuum oven at 180 °C for 30 minutes. Then a first spin-on layer of the final precursor was applied at 2000 rpm for 30 seconds. The liquid coating was baked using a hot plate for one minute at 160°C, then at 260°C for four minutes.
- ILD 914 was formed on all wafers using a conventional spin-on glass technique.
- a series of wiring holes 915 and wiring layers 916 were formed through ILD 914 and, if present, through hydrogen diffusion barrier layer 912 to allow electrical contact at surface portion 917 with top electrode 910.
- all wafers were given an oxygen anneal for 30 minutes at 450 °C in O 2 gas flowing at 5 l/m using a 10 minute push-pull.
- the individual patterned capacitors typically had a surface area of about 400 square microns.
- the surface area ratio of surface portion 917 to the surface area of capacitor 900 corresponded to the ratio typically found in integrated circuit memory capacitors.
- FIG. 12 is a graph of hysteresis curves measured before and after FGA, in which polarization, C/cm 2 , is plotted as a function of electric field, in units of kV/cm, in a SBT thin-film capacitor having no hydrogen diffusion barrier layer.
- FIG. 13 is a graph of hysteresis curves measured before and after FGA, in which polarization, ⁇ C/cm 2 , is plotted as a function of electric field, in units of kV/cm, in a SBT thin-film capacitor having an inventive hydrogen diffusion barrier layer. The graph of FIG.
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Abstract
Description
Claims
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EP00964977A EP1218928A1 (en) | 1999-09-28 | 2000-09-12 | Integrated circuits with barrier layers and methods of fabricating same |
KR1020027004045A KR20020035620A (en) | 1999-09-28 | 2000-09-12 | Integrated circuits with barrier layers and methods of fabricating same |
JP2001527330A JP2003510839A (en) | 1999-09-28 | 2000-09-12 | Integrated circuit having barrier layer and method of manufacturing the same |
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US40720999A | 1999-09-28 | 1999-09-28 | |
US09/407,209 | 1999-09-28 |
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EP (1) | EP1218928A1 (en) |
JP (1) | JP2003510839A (en) |
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WO (1) | WO2001024237A1 (en) |
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JP2002353414A (en) * | 2001-05-22 | 2002-12-06 | Oki Electric Ind Co Ltd | Dielectric capacitor and manufacturing method therefor |
WO2003017341A2 (en) * | 2001-08-16 | 2003-02-27 | Micron Technology, Inc. | Methods of forming metal-comprising materials and capacitor electrodes; and capacitor constructions |
EP1298730A2 (en) * | 2001-09-27 | 2003-04-02 | Matsushita Electric Industrial Co., Ltd. | Ferroelectric memory and method for fabricating the same |
WO2003103027A1 (en) * | 2002-06-04 | 2003-12-11 | Infineon Technologies Ag | Process for forming a contact for a capacitor |
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Also Published As
Publication number | Publication date |
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AU7611800A (en) | 2001-04-30 |
JP2003510839A (en) | 2003-03-18 |
KR20020035620A (en) | 2002-05-11 |
EP1218928A1 (en) | 2002-07-03 |
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