WO2000007818A1 - Miroir d'argent a duree de vie prolongee resistant a la corrosion et aux ultraviolets - Google Patents
Miroir d'argent a duree de vie prolongee resistant a la corrosion et aux ultraviolets Download PDFInfo
- Publication number
- WO2000007818A1 WO2000007818A1 PCT/US1999/017743 US9917743W WO0007818A1 WO 2000007818 A1 WO2000007818 A1 WO 2000007818A1 US 9917743 W US9917743 W US 9917743W WO 0007818 A1 WO0007818 A1 WO 0007818A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- silver
- ultraviolet absorbing
- protective layer
- film
- absorbing polymer
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- G02B1/105—
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
- G02B1/14—Protective coatings, e.g. hard coatings
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/08—Mirrors
- G02B5/0808—Mirrors having a single reflecting layer
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/08—Mirrors
- G02B5/0816—Multilayer mirrors, i.e. having two or more reflecting layers
- G02B5/085—Multilayer mirrors, i.e. having two or more reflecting layers at least one of the reflecting layers comprising metal
- G02B5/0858—Multilayer mirrors, i.e. having two or more reflecting layers at least one of the reflecting layers comprising metal the reflecting layers comprising a single metallic layer with one or more dielectric layers
- G02B5/0866—Multilayer mirrors, i.e. having two or more reflecting layers at least one of the reflecting layers comprising metal the reflecting layers comprising a single metallic layer with one or more dielectric layers incorporating one or more organic, e.g. polymeric layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/752—Corrosion inhibitor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2311/00—Metals, their alloys or their compounds
- B32B2311/02—Noble metals
- B32B2311/08—Silver
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2551/00—Optical elements
- B32B2551/08—Mirrors
Definitions
- This invention relates to specular silver mirrors More particularly, it relates to a durable corrosion and ultraviolet-resistant silver mirror for use in solar reflectors Background Art
- Insufficient weather protection and ultraviolet degradation are problems, which are encountered when using solar reflectors made of a flexible specular silver mirror When used outdoors, these mirrors must be durable and ultraviolet light (UN) resistant in order to retain their dimensional stability, aesthetic appearance, and specular-reflectance in the visible, ultraviolet, and near infra-red wavelengths Specular-reflectance is provided in a flexible silver mirror through a silvered composite lamina, having a thin layer of silver vapor-deposited on the surface of a flexible polyester substrate.
- Silver is the preferred metal because its reflectivity is substantially higher than that of other metals, such as aluminum
- the p ⁇ or art has focused on the application of advanced adhesives and protective films, layered over the polyester substrate and silver layer, to protect the mirrors from abrasion, weathe ⁇ ng, and ultraviolet degradation.
- the peak transmission of this light is at 320 nm, and sunlight contains ultraviolet light at this wavelength.
- the transmission of ultraviolet light through the silver layer degrades the underlying polyester substrate causing bubbles in the adhesives, commonly used to adhere the substrate to a rigid support. This degradation and bubbling reduces the aesthetic and specular functional properties of the solar mirror.
- Corrosion inhibitors and UN absorbers incorporated into the adhesives or protective film coatings overlaying a polyester and silver mirror substrate, have been used to retain these functional properties.
- corrosion inhibitors do reduce corrosion, they frequently impart an unacceptable color to the mirror, over time, and do not block the ultraviolet light.
- ultraviolet light absorbers are incorporated into a protective polymer overlay, the rate of polyester support degradation is lessened, but silver corrosion is aggravated.
- attempts have been made to isolate the corrosion inhibitor and ultraviolet absorber elements from the mirror's reactive components in order to eliminate these undesirable effects.
- a corrosion resistant silver mirror wherein a corrosion inhibitor, and an ultraviolet absorber are each incorporated into separate thin overlays of an acrylate inter-polymer paint.
- the specular reflective mirrors are formed by vapor-depositing silver over a polyester support film. Ultraviolet degradation of the polyester support, and consequent bubbling of the underlying adhesive, is reduced by incorporating UV absorbers in a second polymer coating that is applied over a first polymer coating, which incorporates a corrosion inhibitor. The first polymer coating is applied directly over the silver reflective surface.
- the polymeric substrate a coextruded biaxially oriented polyester foil, comprises: (1) a polyethylene terephthalate lamina containing conventional slip agents to facilitate winding; and (2) a polyethylene terephthalate lamina containing no slip agent, which results in an optically-smooth exposed surface.
- the silver specular reflective layer overlies the smooth surface, of the coextruded film, and is bonded thereto.
- Layered over the silver is a first acrylate or methacrylate inter-polymer coating, having a 0.5 to 2.5% glycol dimercaptoacetate dispersant, which serves as a coupling agent, primer, and corrosion inhibitor. This coating weighs 1-4 g/ ⁇ r.
- a second acrylate coating Overlying the first acrylate coating, is a second acrylate coating containing an ultraviolet absorber effective throughout the 300-400 nanometer range
- the weight of the second coating is 4-8 g/m 2
- Inclusion of the corrosion inhibitor and the UV absorber into separate layers is designed to keep the UV absorber out-of-contact with the silver, and to avoid any corroding effect
- On the opposite side of the coextruded polyester support is a uniform coating, weighing about 10-15 g/m 2 , of a tacky and pressure-sensitive adhesive (95-5 isooctyl acrylate. acrylamide copolymer)
- a conventional release liner such as a sihcone- coated polyester film, may be used to protect the adhesive p ⁇ or to use
- the disclosure of U.S Pat. No 4,645,714 is incorporated by reference as though fully set forth herein.
- Hutchinson discloses the use of corrosion inhibitors and ultraviolet absorbers in an adhesive, which is used to bond an abrasion and moisture resistant fluorocarbon protective coating over a polyester and silver mirror substrate.
- the relevant embodiment, therein, desc ⁇ bes a corrosion and ultraviolet light resistant flexible reflective film, where the respective inhibitors and absorbers are incorporated into separate coatings of an adhesive.
- a thin layer of silver is vapor-deposited on a flexible polyester support sheet, producing the specular silver surface
- the adhesive is used to bond a fluorocarbon film, having an abrasion and weather resistant function, to the surface of the silver
- the adhesive is applied in two separate layers
- the first adhesive layer is adjacent to the silver deposit and contains a corrosion inhibitor
- the second adhesive layer contains a UV absorber and overlays the first adhesive layer for use in bonding the fluorocarbon protective film to the silver surface
- the use of adhesives to bond the fluorocarbon film to the silver surface is a required element, of this construction, because fluorocarbon films do not bond to metal surfaces
- this construction is not without its deficiencies when used, over time, as a solar mirror Under ultraviolet light, the application of advanced adhesives (those incorporating UV absorbers and corrosion inhibitors) directly onto a silver substrate has resulted in degradation of the silver/adhesive interface When silver is adhered directly to acrylic films tunnel and delam ation failures have also occurred Moreover, fluorocarbon
- the invention provides, in a silver mirror having a polyme ⁇ c substrate, a thm specular-reflective silver layer overlying the substrate and bonded thereto, and a th protective layer of film-forming polymer overlying the exposed surface of the silver layer, the protective layer firmly adherently bonded thereto, the
- Figure 1 is a cross-sectional view of the simplest form of the invention.
- Figure 2 is a cross-sectional view of a preferred form of the invention.
- Figure 3 is a cross-sectional view of another preferred form of the invention.
- Figure 4 is a plot of the measured Spectral Hemisphe ⁇ cal Reflectance, as a function of wavelength, which illustrates the optical cla ⁇ ty of the embodiment according to Figure 3.
- the present invention provides a durable silver mirror, and a method for making the mirror, having weather and corrosion resistance and effective ultraviolet screening These features provide long-term durability and a retention in specular optical-efficiency and aesthetic These silver mirrors are useful for application to solar reflectors, used outdoors.
- the silver mirror 10 in Figure 1, in its most basic configuration
- the silver mirror 10 is comp ⁇ sed of a polyme ⁇ c substrate 11 having a thin, vapor-deposited, silver overlay 13, which exhibits a specular reflectance Bonded to the surface interface 14, of the silver layer 13, is a thin layer of a film-forming protective polymer 15
- a protective shield overlay 17 comp ⁇ sing a transparent multi- polymer film, such as acrylic, that incorporates UV absorbers
- This film 17 also shields the reflective interface 14 and the underlying adhesives from UV degradation
- Lamination of the UV absorbing polymer 17 to the protective film-forming polymer 15 is done by means of an optical quality adhesive, a solvent weld, or ultrasonic weld at interface 19
- adherent means are characte ⁇ zed by good adhesion, high optical performance, and durability Both the supersubstrate 17, and the film-
- mirror 20 is a preferred embodiment of the invention.
- silver layer 13 is vapor-deposited on the smooth-surface of a coextruded biaxially o ⁇ ented polyester foil 21.
- a coextruded biaxially o ⁇ ented polyester foil 21 which consists of a polyethylene terephthalate lamina 21B having conventional slip-agents, and a polyethylene terephthalate lamina 21A which does not contains a slip-agent resulting in an exposed surface that is optically smooth.
- lamina 21B On the opposite surface of lamina 21B is normally tacky and pressure-sensitive adhesive layer 27, which in turn is protectively covered by a release liner 18.
- the release liner 18 is removed and the adhesive layer 27 is used to firmly adhere the mirror 20 to the solar reflector base (not shown).
- the layered film-assembly 26 of mirror 20 may be, for example, a high performance specular silver reflective film, such as the SILNERLUX polyester film, which is manufactured by the 3M Company under the trade designation SS-95P.
- the SILNERLUX film 26 is conventional in construction and is commercially available with a removable premask (not shown) to protect the silver surface 13 p ⁇ or to application.
- Layer 15 is a thin acrylate coating that incorporates a corrosion inhibitor and layer 16 is another thin acrylate overcoat that incorporates UV absorbers
- the SILVERLUX film 26 uses a pressure-sensitive adhesive layer 27 for ease in permanent application to most smooth non-porous substrates, and an adhesive
- Assembly 26 incorporates a polyester support sheet 21 and a layer of silver 13
- the presently preferred mate ⁇ al for the substrate 21 is, as previously indicated, polyethylene terephthalate, which is susceptible to ultraviolet light degradation upon weathe ⁇ ng Ultraviolet light causes the polyester support sheet 21 to degrade and the reflective film 26 too eventually lose specular reflectivity du ⁇ ng accelerated weathe ⁇ ng
- the acrylic multipolymer film 17 is a durable weather resistant acrylic shield which retains an adequate strength, for its function, and original aesthetics with outdoor exposure over time.
- the acrylate polymer film 17 may be, for example, the KORAD KLEAR high gloss acrylic film, which is commercially available under the trade designations KORAD KLEAR 05005 in a roll thickness of 2-8 mil, or the 3M Company extruded acrylic film sold under the trade designation 3M X09105, which is 3.5 mil thick.
- mirror 30 is another preferred embodiment of the invention.
- a bonding interface 29 disposed between second polymeric layer 16 and acrylate polymeric layer 17 is a bonding interface 29.
- layer 16 and acrylic polymer film 17 are bonded together by means of a solvent or ultrasonic weld, which thereby eliminates the need for the adhesive compound 31 of Figure 2.
- the weld at interface 29 is preferably provided by an ethanol organic solvent, it is understood that other organic solvents, such as acetone, having like properties would also be suitable for bonding layers 16 and 17.
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Optical Elements Other Than Lenses (AREA)
- Laminated Bodies (AREA)
Abstract
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU53389/99A AU5338999A (en) | 1998-08-06 | 1999-08-05 | A durable corrosion and ultraviolet-resistant silver mirror |
US09/762,719 US6989924B1 (en) | 1998-08-06 | 1999-08-05 | Durable corrosion and ultraviolet-resistant silver mirror |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US9588498P | 1998-08-06 | 1998-08-06 | |
US60/095,884 | 1998-08-06 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2000007818A1 true WO2000007818A1 (fr) | 2000-02-17 |
Family
ID=22254037
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US1999/017743 WO2000007818A1 (fr) | 1998-08-06 | 1999-08-05 | Miroir d'argent a duree de vie prolongee resistant a la corrosion et aux ultraviolets |
Country Status (2)
Country | Link |
---|---|
AU (1) | AU5338999A (fr) |
WO (1) | WO2000007818A1 (fr) |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1969283A2 (fr) * | 2005-12-16 | 2008-09-17 | Midwest Research Institute, Inc. | Miroirs d'argent resistants aux ultraviolets de pointe pour une utilisation dans des reflecteurs solaires |
US7838134B2 (en) | 2004-11-23 | 2010-11-23 | Lawrence Livermore National Security, Llc | Durable silver mirror with ultra-violet thru far infra-red reflection |
WO2012059527A3 (fr) * | 2010-11-04 | 2012-09-20 | Ccp Composites S.A. | Réflecteur solaire en matériau composite à base de résine renforcée par des fibres coupées, et utilisations dans des installations solaires. |
FR2973522A1 (fr) * | 2011-04-01 | 2012-10-05 | Latecoere | Module optique pour dispositif de vision panoramique, procede de fabrication et dispositif de vision panoramique |
WO2013124232A1 (fr) | 2012-02-20 | 2013-08-29 | Bayer Intellectual Property Gmbh | Structure multicouche servant de réflecteur |
US8850755B2 (en) | 2008-07-09 | 2014-10-07 | Skyfuel, Inc. | Solar collectors having slidably removable reflective panels for use in solar thermal applications |
US8904774B2 (en) | 2008-08-22 | 2014-12-09 | Skyfuel, Inc. | Hydraulic-based rotational system for solar concentrators that resists high wind loads without a mechanical lock |
EP2610650A4 (fr) * | 2010-08-25 | 2015-05-27 | Konica Minolta Opto Inc | Film miroir pour la conversion thermodynamique, procédé pour la production d'un film miroir pour la conversion thermodynamique et dispositif réfléchissant pour la conversion thermodynamique |
CN105929471A (zh) * | 2016-06-28 | 2016-09-07 | 邓运明 | 一种低成本太阳能薄膜反射镜材料 |
US9638842B2 (en) | 2013-03-08 | 2017-05-02 | Skyfuel, Inc. | Modification of UV absorption profile of polymer film reflectors to increase solar-weighted reflectance |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4645714A (en) * | 1984-12-24 | 1987-02-24 | Minnesota Mining And Manufacturing Company | Corrosion-resistant silver mirror |
US5063112A (en) * | 1988-11-05 | 1991-11-05 | Rohm Gmbh Chemische Fabrik | Impact-resistant methacrylate protective layer for polycarbonate, containing uv absorber |
US5118540A (en) * | 1990-04-23 | 1992-06-02 | Solar Kinetics, Inc. | Corrosion resistant flexible reflective film for solar energy applications |
US5251064A (en) * | 1991-03-08 | 1993-10-05 | Southwall Technologies Inc. | Lighting fixture reflector containing ultraviolet absorber |
US5276600A (en) * | 1991-05-30 | 1994-01-04 | Mitsui Toatsu Chemicals, Inc. | Curved reflector having a flexible substrate |
US5846659A (en) * | 1994-12-16 | 1998-12-08 | Bayer Aktiengesellschaft | UV-protected, multilayer polycarbonate sheets |
-
1999
- 1999-08-05 WO PCT/US1999/017743 patent/WO2000007818A1/fr active Application Filing
- 1999-08-05 AU AU53389/99A patent/AU5338999A/en not_active Abandoned
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4645714A (en) * | 1984-12-24 | 1987-02-24 | Minnesota Mining And Manufacturing Company | Corrosion-resistant silver mirror |
US5063112A (en) * | 1988-11-05 | 1991-11-05 | Rohm Gmbh Chemische Fabrik | Impact-resistant methacrylate protective layer for polycarbonate, containing uv absorber |
US5118540A (en) * | 1990-04-23 | 1992-06-02 | Solar Kinetics, Inc. | Corrosion resistant flexible reflective film for solar energy applications |
US5251064A (en) * | 1991-03-08 | 1993-10-05 | Southwall Technologies Inc. | Lighting fixture reflector containing ultraviolet absorber |
US5276600A (en) * | 1991-05-30 | 1994-01-04 | Mitsui Toatsu Chemicals, Inc. | Curved reflector having a flexible substrate |
US5846659A (en) * | 1994-12-16 | 1998-12-08 | Bayer Aktiengesellschaft | UV-protected, multilayer polycarbonate sheets |
Cited By (20)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7612937B2 (en) | 2001-02-09 | 2009-11-03 | Alliance For Sustainable Energy, Llc | Advanced ultraviolet-resistant silver mirrors for use in solar reflectors |
US7838134B2 (en) | 2004-11-23 | 2010-11-23 | Lawrence Livermore National Security, Llc | Durable silver mirror with ultra-violet thru far infra-red reflection |
EP1969283A2 (fr) * | 2005-12-16 | 2008-09-17 | Midwest Research Institute, Inc. | Miroirs d'argent resistants aux ultraviolets de pointe pour une utilisation dans des reflecteurs solaires |
EP1969283A4 (fr) * | 2005-12-16 | 2010-08-25 | Alliance Sustainable Energy | Miroirs d'argent resistants aux ultraviolets de pointe pour une utilisation dans des reflecteurs solaires |
AU2006330706B2 (en) * | 2005-12-16 | 2012-06-28 | Alliance For Sustainable Energy, Llc | Advanced ultraviolet-resistant silver mirrors for use in solar reflectors |
US8850755B2 (en) | 2008-07-09 | 2014-10-07 | Skyfuel, Inc. | Solar collectors having slidably removable reflective panels for use in solar thermal applications |
US8904774B2 (en) | 2008-08-22 | 2014-12-09 | Skyfuel, Inc. | Hydraulic-based rotational system for solar concentrators that resists high wind loads without a mechanical lock |
EP2610650A4 (fr) * | 2010-08-25 | 2015-05-27 | Konica Minolta Opto Inc | Film miroir pour la conversion thermodynamique, procédé pour la production d'un film miroir pour la conversion thermodynamique et dispositif réfléchissant pour la conversion thermodynamique |
CN103347684A (zh) * | 2010-11-04 | 2013-10-09 | Ccp复合材料公司 | 以基于用切断纤维增强的树脂的复合材料形式的太阳光反射器及在太阳能站中的用途 |
AU2011325152A1 (en) * | 2010-11-04 | 2013-05-23 | Polynt Composites France | Solar reflector in composite material based on resin reinforced with cut fibres, and uses in solar plants |
WO2012059527A3 (fr) * | 2010-11-04 | 2012-09-20 | Ccp Composites S.A. | Réflecteur solaire en matériau composite à base de résine renforcée par des fibres coupées, et utilisations dans des installations solaires. |
AU2011325152B2 (en) * | 2010-11-04 | 2016-03-24 | Polynt Composites France | Solar reflector in composite material based on resin reinforced with cut fibres, and uses in solar plants |
AU2011325152C1 (en) * | 2010-11-04 | 2016-06-30 | Polynt Composites France | Solar reflector in composite material based on resin reinforced with cut fibres, and uses in solar plants |
US10030635B2 (en) | 2010-11-04 | 2018-07-24 | Polynt Composites France | Solar reflector in composite material based on resin reinforced with cut fibres, and uses in solar plants |
FR2973522A1 (fr) * | 2011-04-01 | 2012-10-05 | Latecoere | Module optique pour dispositif de vision panoramique, procede de fabrication et dispositif de vision panoramique |
WO2013124017A1 (fr) | 2012-02-20 | 2013-08-29 | Bayer Materialscience Ag | Structure multicouche servant de réflecteur à stabilité mécanique accrue |
WO2013124232A1 (fr) | 2012-02-20 | 2013-08-29 | Bayer Intellectual Property Gmbh | Structure multicouche servant de réflecteur |
US9638842B2 (en) | 2013-03-08 | 2017-05-02 | Skyfuel, Inc. | Modification of UV absorption profile of polymer film reflectors to increase solar-weighted reflectance |
CN105929471A (zh) * | 2016-06-28 | 2016-09-07 | 邓运明 | 一种低成本太阳能薄膜反射镜材料 |
CN105929471B (zh) * | 2016-06-28 | 2019-01-29 | 邓运明 | 一种低成本太阳能薄膜反射镜材料 |
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