WO2000004990A1 - Agglomeration agent - Google Patents
Agglomeration agent Download PDFInfo
- Publication number
- WO2000004990A1 WO2000004990A1 PCT/ZA1999/000054 ZA9900054W WO0004990A1 WO 2000004990 A1 WO2000004990 A1 WO 2000004990A1 ZA 9900054 W ZA9900054 W ZA 9900054W WO 0004990 A1 WO0004990 A1 WO 0004990A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- agglomerating agent
- composition
- urea
- agent
- formaldehyde
- Prior art date
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/02—Macromolecular compounds
- C04B26/10—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C04B26/12—Condensation polymers of aldehydes or ketones
- C04B26/127—Urea formaldehyde condensation polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/28—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic using special binding agents
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L95/00—Compositions of bituminous materials, e.g. asphalt, tar, pitch
- C08L95/005—Aqueous compositions, e.g. emulsions
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/0067—Function or property of ingredients for mortars, concrete or artificial stone the ingredients being formed in situ by chemical reactions or conversion of one or more of the compounds of the composition
Definitions
- This invention relates to an agglomerating agent and more particularly to an agglomerating agent for particulate materials inert to the agent.
- An agglomeration agent for material such as sand, soil, clays, stones, pebbles and many other particulate materials which do not chemically react with the materials is useful in a wide range of applications.
- One such application is to render the material impervious to water.
- an agglomerating agent comprising an admixture of urea, formaldehyde and bitumen emulsion.
- agent to comprise Urea 10 to 70%
- Bitumen emulsion 0.5 to 50% all by weight.
- the invention also provides a composition of a particulate material inert to the agent dispersed through a matrix of the agent as defined.
- the particular size of the inert material is critical, it must be less than 15 to 20 mm.
- the particulate size need not be constant and the presence of fines is an advantage.
- the composition can be worked by shaping, moulding or plastering, until the o agglomerating agent sets.
- the composition can be used to make many items, for example, a road surface, blocks, bricks, paving slabs, kerb stones, balustrades and many others.
- the agglomeration agent will be provided as a mixture of bitumen emulsion and urea with a separate formaldehyde 5 component.
- the method of making the agglomerating agent consists of mixing formaldehyde with a premix of urea and bitumen emulsion so 0 that a composition formed with this agglomerating agent will be impervious to water.
- This is a preferred method of preparing a road surfacing composition.
- the particulate material usually a gravel with a varying particle size ranging from .01 mm to 2mm is spread over the road to a depth of about 150 mm.
- the agglomerating agent is components transported in the two constituents 5 described above, are mixed and then sprayed onto the particulate material to form a matrix.
- the sprayed gravel is scarified and resprayed until properly wetted with the agglomerating agent and then compacted in conventional manner.
- the agglomerating agent of the formulation set out has a setting time of 4 to 5 0 hours thus providing sufficient time to enable the road surface to be prepared. After setting the prepared road surface is hard, durable and impervious to water. Conveniently the mixing takes places in a Shear mixer at room temperature below 30 °C and the bitumen emulsion is preferably a non-ionic emulsion. Iron oxide can be added to bring the pH of the emulsion to between 5 and 6 and stabilise the emulsion.
- the reaction between the formaldehyde and the urea and bitumen emulsion mixture is relatively slow, taking around 4-5 hours at room temperature to set.
- the temperature of the mixture must be kept below 30 ⁇ C. If the temperature is significantly higher than this temperature the reaction, which is exothermic, would be too fast. This would result in there not being sufficient time to properly add the agent to the spread particulate material.
- a preferred agglomerating agent for general purpose application can be made by mixing the following raw materials together.
- step (a) above When the material to be bound has been prepared, the agent formed in step (a) above is added. Water may then be added, until the composition obtained has the consistency of thick paste. The water may be of any hardness. This composition can now be formed, moulded or plastered as may be required and left to set.
- the final product is durable and thoroughly water impervious.
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU55911/99A AU5591199A (en) | 1998-07-24 | 1999-07-27 | Agglomeration agent |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ZA98/6612 | 1998-07-24 | ||
ZA986612 | 1998-07-24 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2000004990A1 true WO2000004990A1 (en) | 2000-02-03 |
Family
ID=25587164
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/ZA1999/000054 WO2000004990A1 (en) | 1998-07-24 | 1999-07-26 | Agglomeration agent |
Country Status (2)
Country | Link |
---|---|
AU (1) | AU5591199A (en) |
WO (1) | WO2000004990A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ITMI20091325A1 (en) * | 2009-07-27 | 2011-01-28 | Milano Politecnico | COMPOSITION FOR ROAD FLOORS AND ITS MANUFACTURING PROCEDURE |
ITMI20101745A1 (en) * | 2010-09-27 | 2012-03-28 | Sadepan Chimica S R L | COMPOSITION FOR THE REALIZATION OF PREFABRICATED ARTICLES, FOR CIVIL USE, AND PROCEDURE FOR ITS PRODUCTION. |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB627532A (en) * | 1947-01-29 | 1949-08-10 | James Bennie | Improvements in or relating to constructional materials |
EP0457516A1 (en) * | 1990-05-18 | 1991-11-21 | Norsk Proco A/S | A fireproof, waterproof, and acidproof binder |
WO1992002468A1 (en) * | 1990-08-03 | 1992-02-20 | Bernard Ansaloni | Method for producing lightweight aggregates, adhesive composition for implementing same, and aggregates thereby obtained |
WO1996033958A1 (en) * | 1995-04-25 | 1996-10-31 | Suckling, Andrew, Michael | A binder |
-
1999
- 1999-07-26 WO PCT/ZA1999/000054 patent/WO2000004990A1/en active Application Filing
- 1999-07-27 AU AU55911/99A patent/AU5591199A/en not_active Abandoned
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB627532A (en) * | 1947-01-29 | 1949-08-10 | James Bennie | Improvements in or relating to constructional materials |
EP0457516A1 (en) * | 1990-05-18 | 1991-11-21 | Norsk Proco A/S | A fireproof, waterproof, and acidproof binder |
WO1992002468A1 (en) * | 1990-08-03 | 1992-02-20 | Bernard Ansaloni | Method for producing lightweight aggregates, adhesive composition for implementing same, and aggregates thereby obtained |
WO1996033958A1 (en) * | 1995-04-25 | 1996-10-31 | Suckling, Andrew, Michael | A binder |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ITMI20091325A1 (en) * | 2009-07-27 | 2011-01-28 | Milano Politecnico | COMPOSITION FOR ROAD FLOORS AND ITS MANUFACTURING PROCEDURE |
ITMI20101745A1 (en) * | 2010-09-27 | 2012-03-28 | Sadepan Chimica S R L | COMPOSITION FOR THE REALIZATION OF PREFABRICATED ARTICLES, FOR CIVIL USE, AND PROCEDURE FOR ITS PRODUCTION. |
Also Published As
Publication number | Publication date |
---|---|
AU5591199A (en) | 2000-02-14 |
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