WO1998000626A1 - Procede pour dilater une colonne de production en acier et puits avec ladite colonne - Google Patents

Procede pour dilater une colonne de production en acier et puits avec ladite colonne Download PDF

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Publication number
WO1998000626A1
WO1998000626A1 PCT/EP1997/003489 EP9703489W WO9800626A1 WO 1998000626 A1 WO1998000626 A1 WO 1998000626A1 EP 9703489 W EP9703489 W EP 9703489W WO 9800626 A1 WO9800626 A1 WO 9800626A1
Authority
WO
WIPO (PCT)
Prior art keywords
tubing
expansion
expanded
steel
mandrel
Prior art date
Application number
PCT/EP1997/003489
Other languages
English (en)
Inventor
Martin Donnelly
Alban Michel Faure
Franz Marketz
Robert Bruce Stewart
Wilhelmus Christianus Maria Lohbeck
Original Assignee
Shell Internationale Research Maatschappij B.V.
Shell Canada Limited
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shell Internationale Research Maatschappij B.V., Shell Canada Limited filed Critical Shell Internationale Research Maatschappij B.V.
Priority to AU34420/97A priority Critical patent/AU723337B2/en
Priority to NZ333945A priority patent/NZ333945A/xx
Priority to DK97930490T priority patent/DK0907822T3/da
Priority to EP97930490A priority patent/EP0907822B1/fr
Priority to BR9710016A priority patent/BR9710016A/pt
Priority to EA199900072A priority patent/EA000543B1/ru
Priority to DE69739166T priority patent/DE69739166D1/de
Priority to CA002260191A priority patent/CA2260191C/fr
Priority to JP50385298A priority patent/JP4289686B2/ja
Publication of WO1998000626A1 publication Critical patent/WO1998000626A1/fr
Priority to NO19986171A priority patent/NO317755B1/no

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/02—Subsoil filtering
    • E21B43/10—Setting of casings, screens, liners or the like in wells
    • E21B43/103—Setting of casings, screens, liners or the like in wells of expandable casings, screens, liners, or the like
    • E21B43/105—Expanding tools specially adapted therefor
    • C—CHEMISTRY; METALLURGY
    • C21—METALLURGY OF IRON
    • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D7/00—Modifying the physical properties of iron or steel by deformation
    • C21D7/02—Modifying the physical properties of iron or steel by deformation by cold working
    • C21D7/10—Modifying the physical properties of iron or steel by deformation by cold working of the whole cross-section, e.g. of concrete reinforcing bars
    • C21D7/12—Modifying the physical properties of iron or steel by deformation by cold working of the whole cross-section, e.g. of concrete reinforcing bars by expanding tubular bodies
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B17/00—Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings

Definitions

  • the invention relates to expansion of tubings. More particularly the invention relates to a method of expanding a steel tubing by moving an expansion mandrel through the tubing. Numerous methods and devices are known for expansion of tubings.
  • European patent specification 643794 discloses a method of expanding a casing against the wall of an underground borehole wherein the casing is made of a malleable material which preferably is capable of plastic deformation of at least 25% unaxial strain and the casing may be expanded by an expansion mandrel which is pumped, pulled or pushed through the casing.
  • corrugated or slotted pipes serves to reduce the expansion forces that need to be exerted to the tube to create the desired expansion.
  • the method according to the invention comprises the step of moving an expansion mandrel through the tubing thereby plastically expanding the tubing, wherein an at least partly solid tubing is expanded which is made of a formable steel grade which is subject to strain hardening without incurring any necking and ductile fracturing as a result of the expansion process and an expansion mandrel is used which has along at least part of its length a tapering non-metallic surface.
  • strain-hardening and work-hardening are synonyms and are both used to denote an increase of strength caused by plastic deformation.
  • formable steel grade as used in this specification means that the tubing is able to maintain its structural integrity while being plastically deformed into various shapes .
  • necking refers to a geometrical effect leading to non-uniform plastic deformations at some location by occurrence of a local constriction. From the point of necking on, the continual work hardening in the necked region no longer compensates for the continual reduction of the smallest cross-section in the neck, and therefore, the load carrying capacity of the steel decreases. With continuing loading, practically all further plastic deformation is restricted to the region of the neck, so that a highly non-uniform deformation occurs to develop in the necked region until fracture occurs .
  • ductile fracturing means that a failure occurs if plastic deformation of a component that exhibits ductile behaviour is carried to the extreme so that the component separates locally into two pieces. Nucleation, growth and coalescence of internal voids propagate to failure, leaving a dull fibrous rupture surface.
  • necking and ductile fracturing is given in the handbook "Failure of Materials in Mechanical Design” by J.A. Collins second edition, issued by John Wiley and Sons, New York (USA) in 1993.
  • the tubing is made of a high-strength steel grade with formability and having a yield strength- tensile strength ratio which is lower than 0.8 and a yield strength of at least 275 MPa .
  • high-strength steel denotes a steel with a yield strength of at least 275 MPa .
  • tubing is made of a formable steel grade having a yield stress/tensile stress ratio which is between 0.6 and 0.7.
  • Dual phase (DP) high-strength, low-alloy (HSLA) steels lack a definite yield point which eliminates Luders band formation during the tubular expansion process which ensures good surface finish of the expanded tubular.
  • Suitable HSLA dual phase (DP) steels for use in the method according to the invention are grades DP55 and DP60 developed by Sollac having a tensile strength of at least 550 Mpa and grades SAFH 540 D and SAFH 590 D developed by Nippon Steel Corporation having a tensile strength of at least 540 MPa.
  • suitable steels are the following formable high-strength steel grades an ASTM A106 high-strength low alloy (HSLA) seamless pipe; an ASTM A312 austemtic stainless steel pipe, grade
  • the above-mentioned DP and other suitable steels each have a strain hardening exponent n of at least 0.16 which allows an expansion of the tubing such that the external diameter of the expanded tubing is at least 20% larger than the external diameter of the unexpanded tubing.
  • a strain hardening exponent n of at least 0.16 which allows an expansion of the tubing such that the external diameter of the expanded tubing is at least 20% larger than the external diameter of the unexpanded tubing.
  • the expansion mandrel contains an expansion section that has a conical ceramic outer surface. If the expansion mandrel is pumped through the tubing then the mandrel preferably comprises a sealing section which is located at such a distance from the tapering expansion section that when the expansion mandrel is moved through the tubing by means of exerting a hydraulic pressure behind the mandrel the sealing section engages a plastically expanded part of the tubing. This will generally be achieved if said distance is at least three times the wall thickness of the expanded tubing.
  • the expansion mandrel contains a vent line for venting to the surface any fluids that are present in the borehole and tubing ahead of the expansion mandrel.
  • the tubing is expanded such that the outer diameter of the expanded tubing is slightly smaller than the internal diameter of the borehole or of any casing that is present in the borehole and any fluids that are present in the borehole and tubing ahead of the expansion mandrel are vented to surface via the annular space that remains open around the tubing after the expansion process.
  • the invention also relates to a well provided with a tubing which is expanded using the method according to the invention.
  • the tubing may serve as production tubing through which hydrocarbon fluid is transported to the surface and a reelable service and/or kill line passes through at least a substantial part of the length of the tubing, through which line fluid can be pumped towards the bottom of the borehole while hydrocarbon fluid is produced via the surrounding production tubing.
  • tubing allows the use of almost the full wellbore for the transport of hydrocarbon fluids so that a relatively slim borehole may be utilized to attain the desired production rate .
  • the tubing may be expanded against the inner surface of a casing which is present in the borehole.
  • the tubing may either be used as a production tubing and/or as a protective cladding for protecting the well casing against corrosive well fluids and damage from tools that may be lowered into the well during maintenance and workover operations.
  • FIG. 1 is schematic longitudinal sectional view of an underground borehole in which a tubing is expanded in accordance with the method according to the invention.
  • a borehole traversing an underground formation 1 and a casing 2 that is fixed within the borehole by means of an annular body of cement 3.
  • a production tubing 4 which is made of a dual phase, high-strength low-alloy (HSLA) steel or other formable high-strength steel is suspended within the casing 2.
  • An expansion mandrel 5 is moved in longitudinal direction through the tubing 4 thereby expanding the tubing 4 such that the outer diameter of the expanded tubing is slightly smaller than or is about equal to the internal diameter of the casing 2.
  • HSLA high-strength low-alloy
  • the expansion mandrel 5 is equipped with a series of ceramic surfaces 6 which restrict frictional forces between the pig and tubing 4 during the expansion process.
  • the semi top angle A of the conical ceramic surface that actually expands the tubing is about 25°.
  • zirconium oxide is a suitable ceramic material which can be formed as a smooth conical ring. Experiments and simulations have shown that if the semi cone top angle A is between 20° and 30° the pipe deforms such that it obtains an S-shape and touches the tapering part of the ceramic surface 6 essentially at the outer tip or rim of said conical part and optionally also about halfway the conical part.
  • said semi top angle A is smaller than 15° this results in relatively h gh frictional forces between the tube and pig, whereas is said top angle is larger than 30° this will involve redundant plastic work due to plastic bending of the tubing 4 which also leads to higher heat dissipation and to disruptions of the forward movement of the pig 5 through the tubing 4.
  • said seiru top angle A is preferably selected between 15° and 30° and should always be between 5° and 45°.
  • the tapering part of the expansion mandrel 5 should have a non-metallic outer surface to avoid galling of the tubing during the expansion process.
  • the expansion mandrel 5 provided with a ceramic tapering surface 6 could expand a tubing 5 made of a formable steel such that the outer tubing diameter D2 after expansion was at least 20% larger than the outer diameter Dl of the unexpended tubing and that suitable formable steels are dual phase (DP) high-strength low alloy (HSLA) steels known as DP55 and DP60; ASTM A106 HSLA seamless pipe, ASTM A312 austemtic stainless steel pipes, grades TP 304 L and TP 316 L and a high-retained auste te high- strength hot rolled steel, known as TRIP steel manufactured by the Nippon Steel Corporation.
  • DP dual phase
  • HSLA high-strength low alloy
  • the mandrel 5 is provided with a pair of sealing rings 7 which are located at such a distance from the conical ceramic surface 6 that the rings 7 face the plastically expanded section of the tubing .
  • the sealing rings serve to avoid that fluid at high hydraulic pressure would be present between the conical ceramic surface 6 of the mandrel 5 and the expanding tubing 4 which might lead to an irregularly large expansion of the tubing 4.
  • the expansion mandrel 5 is provided with a central vent passage 7 which is in communication with a coiled vent line 8 through which fluid may be vented to the surface.
  • the pig 5 may be pulled up to surface by the vent line and a coiled kill and/or service line (not shown) may be lowered into the expanded tubing 4 to facilitate injection of kill and/or treatment fluids towards the hydrocarbon fluid inflow zone which is normally be done via the annulus between the production tubing and the well casing.
  • a coiled kill and/or service line (not shown) may be lowered into the expanded tubing 4 to facilitate injection of kill and/or treatment fluids towards the hydrocarbon fluid inflow zone which is normally be done via the annulus between the production tubing and the well casing.
  • the tubing 4 is expanded to a smaller diameter then the residual annular space between the casing 2 and expanded tubing 4 can be used for venting of fluids during the expansion process and for injection of fluids during the production process, in which case there is no need for using a vent line 8 and kill and/or service lines.
  • the mandrel can also be pulled through the tubing by means of a cable or pushed through the tubing by means of pipe string or rod.
  • the method according to the invention can also be used to expand tubings that are used outside a wellbore, for example to expand oilfield tubulars at surface facilities or to expand a tubing inside an existing tubing which has been damaged or corroded.
  • the expansion mandrel was designed such that the outer diameter of the expanded tubular would be 127 mm, so that the increase in diameter would be 20%.
  • the tubular burst during the expansion process. Analysis showed that the ductility limit of the material had been exceeded so that ductile fracturing occurred.
  • An expansion mandrel was pumped through the pipe, which mandrel comprised a ceramic conical surface such that the semi top angle A of a cone enveloping the conical surface was 20° and such that the outer diameter of the expanded pipe was 127 mm (5") and the outer diameter increased by 21%.
  • the pipe was expanded successfully and the hydraulic pressure exerted to the mandrel to move the mandrel through the pipe was between 275 and 300 bar.
  • the burst pressure of the expanded pipe was between 520 and 530 bar.

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Chemical & Material Sciences (AREA)
  • Fluid Mechanics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Earth Drilling (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)
  • Heat Treatment Of Steel (AREA)
  • Metal Extraction Processes (AREA)
  • Forging (AREA)

Abstract

L'invention concerne une colonne de production (4) constituée d'une qualité d'acier ductile, qui est soumise à un écrouissage sans que le processus de dilatation n'entraîne de rétrécissement ou de rupture ductile. On dilate la colonne de production en déplaçant à l'intérieur un mandrin de dilatation (5) ayant une surface externe conique non métallique, ce qui augmente la résistance de ladite colonne sans augmenter les forces de dilatation.
PCT/EP1997/003489 1996-07-01 1997-06-30 Procede pour dilater une colonne de production en acier et puits avec ladite colonne WO1998000626A1 (fr)

Priority Applications (10)

Application Number Priority Date Filing Date Title
AU34420/97A AU723337B2 (en) 1996-07-01 1997-06-30 Method for expanding a steel tubing and well with such a tubing
NZ333945A NZ333945A (en) 1996-07-01 1997-06-30 Expanding steel tubing with a mandrel having a tapered expansion section and well with such tubing
DK97930490T DK0907822T3 (da) 1996-07-01 1997-06-30 Fremgangsmåde til udvidelse af et stålrör og en brönd med et sådant rör
EP97930490A EP0907822B1 (fr) 1996-07-01 1997-06-30 Procede pour dilater une colonne de production en acier et puits avec ladite colonne
BR9710016A BR9710016A (pt) 1996-07-01 1997-06-30 Processo de expandir uma tubulação de aço e poço provido com uma tubulação
EA199900072A EA000543B1 (ru) 1996-07-01 1997-06-30 Способ расширения стальной трубы и скважина с такой трубой
DE69739166T DE69739166D1 (de) 1996-07-01 1997-06-30 Verfahren zum aufweiten eines stahlrohres sowie mit einem solchen rohr ausgestattetes bohrloch
CA002260191A CA2260191C (fr) 1996-07-01 1997-06-30 Procede pour dilater une colonne de production en acier et puits avec ladite colonne
JP50385298A JP4289686B2 (ja) 1996-07-01 1997-06-30 スチールチュービングを拡張する方法及びそのようなチュービングを有する井戸
NO19986171A NO317755B1 (no) 1996-07-01 1998-12-29 Fremgangsmate for a ekspandere et stalror og en bronn med et slikt ror

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP96201809 1996-07-01
EP96201809.9 1996-07-01

Publications (1)

Publication Number Publication Date
WO1998000626A1 true WO1998000626A1 (fr) 1998-01-08

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP1997/003489 WO1998000626A1 (fr) 1996-07-01 1997-06-30 Procede pour dilater une colonne de production en acier et puits avec ladite colonne

Country Status (14)

Country Link
EP (1) EP0907822B1 (fr)
JP (1) JP4289686B2 (fr)
AU (1) AU723337B2 (fr)
BR (1) BR9710016A (fr)
CA (1) CA2260191C (fr)
DE (1) DE69739166D1 (fr)
DK (1) DK0907822T3 (fr)
EA (1) EA000543B1 (fr)
ID (1) ID17661A (fr)
MY (1) MY116920A (fr)
NO (1) NO317755B1 (fr)
NZ (1) NZ333945A (fr)
OA (1) OA10949A (fr)
WO (1) WO1998000626A1 (fr)

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NO317755B1 (no) 2004-12-13
JP4289686B2 (ja) 2009-07-01
ID17661A (id) 1998-01-15
EA000543B1 (ru) 1999-10-28
MY116920A (en) 2004-04-30
NO986171L (no) 1999-02-22
AU723337B2 (en) 2000-08-24
AU3442097A (en) 1998-01-21
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DE69739166D1 (de) 2009-01-29
OA10949A (en) 2003-02-27
DK0907822T3 (da) 2009-03-02
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BR9710016A (pt) 1999-08-10
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