WO1996006065A1 - Dehydration of acetic acid by azeotropic distillation in the production of an aromatic acid - Google Patents
Dehydration of acetic acid by azeotropic distillation in the production of an aromatic acid Download PDFInfo
- Publication number
- WO1996006065A1 WO1996006065A1 PCT/GB1995/001933 GB9501933W WO9606065A1 WO 1996006065 A1 WO1996006065 A1 WO 1996006065A1 GB 9501933 W GB9501933 W GB 9501933W WO 9606065 A1 WO9606065 A1 WO 9606065A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- water
- column
- entrainer
- feed stream
- carboxylic acid
- Prior art date
Links
- 238000010533 azeotropic distillation Methods 0.000 title claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 title description 119
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 title description 2
- 230000018044 dehydration Effects 0.000 title description 2
- 238000006297 dehydration reaction Methods 0.000 title description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 176
- 238000010992 reflux Methods 0.000 claims abstract description 59
- 238000000034 method Methods 0.000 claims abstract description 45
- 230000008569 process Effects 0.000 claims abstract description 45
- URLKBWYHVLBVBO-UHFFFAOYSA-N Para-Xylene Chemical group CC1=CC=C(C)C=C1 URLKBWYHVLBVBO-UHFFFAOYSA-N 0.000 claims abstract description 40
- 150000007933 aliphatic carboxylic acids Chemical class 0.000 claims abstract description 37
- 239000007791 liquid phase Substances 0.000 claims abstract description 26
- 239000002243 precursor Substances 0.000 claims abstract description 25
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 claims abstract description 24
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 24
- 230000003647 oxidation Effects 0.000 claims abstract description 23
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims abstract description 17
- 230000035515 penetration Effects 0.000 claims abstract description 13
- 125000003118 aryl group Chemical group 0.000 claims abstract description 9
- YKYONYBAUNKHLG-UHFFFAOYSA-N propyl acetate Chemical compound CCCOC(C)=O YKYONYBAUNKHLG-UHFFFAOYSA-N 0.000 claims description 34
- 238000004821 distillation Methods 0.000 claims description 31
- DKPFZGUDAPQIHT-UHFFFAOYSA-N butyl acetate Chemical compound CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 claims description 25
- 239000012074 organic phase Substances 0.000 claims description 21
- 238000009835 boiling Methods 0.000 claims description 17
- GJRQTCIYDGXPES-UHFFFAOYSA-N iso-butyl acetate Natural products CC(C)COC(C)=O GJRQTCIYDGXPES-UHFFFAOYSA-N 0.000 claims description 15
- FGKJLKRYENPLQH-UHFFFAOYSA-M isocaproate Chemical compound CC(C)CCC([O-])=O FGKJLKRYENPLQH-UHFFFAOYSA-M 0.000 claims description 15
- OQAGVSWESNCJJT-UHFFFAOYSA-N isovaleric acid methyl ester Natural products COC(=O)CC(C)C OQAGVSWESNCJJT-UHFFFAOYSA-N 0.000 claims description 15
- 238000000926 separation method Methods 0.000 claims description 8
- 239000002253 acid Substances 0.000 claims description 7
- -1 alkyl acetate Chemical compound 0.000 claims description 7
- 239000003054 catalyst Substances 0.000 claims description 7
- 125000001931 aliphatic group Chemical group 0.000 claims description 6
- 229910001385 heavy metal Inorganic materials 0.000 claims description 6
- 150000001875 compounds Chemical class 0.000 claims description 4
- 239000008346 aqueous phase Substances 0.000 description 16
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 9
- 239000012071 phase Substances 0.000 description 8
- 230000004044 response Effects 0.000 description 8
- 230000008901 benefit Effects 0.000 description 7
- 230000001105 regulatory effect Effects 0.000 description 7
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 5
- KXKVLQRXCPHEJC-UHFFFAOYSA-N acetic acid trimethyl ester Natural products COC(C)=O KXKVLQRXCPHEJC-UHFFFAOYSA-N 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- 238000004508 fractional distillation Methods 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- 238000012544 monitoring process Methods 0.000 description 4
- PQLVXDKIJBQVDF-UHFFFAOYSA-N acetic acid;hydrate Chemical compound O.CC(O)=O PQLVXDKIJBQVDF-UHFFFAOYSA-N 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 238000012856 packing Methods 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 150000001242 acetic acid derivatives Chemical class 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000010926 purge Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000002918 waste heat Substances 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 1
- 125000000218 acetic acid group Chemical group C(C)(=O)* 0.000 description 1
- 238000009529 body temperature measurement Methods 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 150000002697 manganese compounds Chemical class 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000012452 mother liquor Substances 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 230000005501 phase interface Effects 0.000 description 1
- 230000006903 response to temperature Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
- C07C51/16—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation
- C07C51/21—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen
- C07C51/255—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen of compounds containing six-membered aromatic rings without ring-splitting
- C07C51/265—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen of compounds containing six-membered aromatic rings without ring-splitting having alkyl side chains which are oxidised to carboxyl groups
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C53/00—Saturated compounds having only one carboxyl group bound to an acyclic carbon atom or hydrogen
- C07C53/08—Acetic acid
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
- C07C51/42—Separation; Purification; Stabilisation; Use of additives
- C07C51/43—Separation; Purification; Stabilisation; Use of additives by change of the physical state, e.g. crystallisation
- C07C51/44—Separation; Purification; Stabilisation; Use of additives by change of the physical state, e.g. crystallisation by distillation
- C07C51/46—Separation; Purification; Stabilisation; Use of additives by change of the physical state, e.g. crystallisation by distillation by azeotropic distillation
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C63/00—Compounds having carboxyl groups bound to a carbon atoms of six-membered aromatic rings
- C07C63/14—Monocyclic dicarboxylic acids
- C07C63/15—Monocyclic dicarboxylic acids all carboxyl groups bound to carbon atoms of the six-membered aromatic ring
- C07C63/26—1,4 - Benzenedicarboxylic acid
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S159/00—Concentrating evaporators
- Y10S159/19—Acid
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S203/00—Distillation: processes, separatory
- Y10S203/20—Power plant
Definitions
- This invention relates to separation of water from a liquid phase medium containing water and at least one other component.
- the invention has particular application to the separation of water from an aqueous feed 5 stream containing an aliphatic car oxylic acid such as acetic acid.
- a specific application of the invention is in a process for the production of an aromatic dicar oxylic acid such as terephthalic acid in which, to remove water generated in the reaction producing the dicarboxylic acid, an acetic acid/water vapour stream is drawn off from the reactor overheads and subjected to distillation to separate the water from the acetic acid.
- an aromatic dicar oxylic acid such as terephthalic acid
- heterogeneous azeotropic distillation has been recognised as offering potential capital and variable cost benefits over fractional distillation.
- isobutyl acetate (boiling point: about 117 ⁇ C) which is favoured by US-A-4250330; even less desirable in this context is n-propyl acetate (boiling point: about 01°C) which was found to be useful as an entrainer in the 1930's prior to the recognition of n-butyl acetate as a superior entrainer (see US-A-2050234 which is concerned with the production of substantially pure "glacial" acetic acid from aqueous acetic acid).
- N-butyl acetate is advantageous because of the higher
- a bottoms product containing water is obtained using n-butyl acetate entrainer and, apart from using an excessive number of trays in the bottom part of the distillation column, slippage of entrainer into the bottoms product can only be avoided by employing a feed stream which has a high water content and/or by using a reflux combining both organic (entrainer) and aqueous phases.
- the water content of the feed stream supplied via feed line 5 comprises 56.51 % by weight of water relative to the acetic acid content of the feed stream.
- terephthalic acid production installations tend to employ relatively low water content in the oxidation reactor (eg about 8% by weight based on the combined liquid phase acetic acid/water content) in order to minimise corrosion and burning of acetic acid and hence loss of solvent.
- relatively low water content in the oxidation reactor eg about 8% by weight based on the combined liquid phase acetic acid/water content
- the reflux to the distillation column is a combined feed of organic and aqueous phases.
- the water content of the feed stream to the distillation column is not specifically disclosed but, according to Example 1 , the feed stream is made up of acetic acid/water vapours derived from a partially anhydrifying column supplied with mother liquor (line 1) and a liquid stream of aqueous acetic acid at 70% by weight (line 8) derived from other parts of the plant.
- Figure 1 of the drawings illustrates the provision of a line 17 which will be effective to recycle part of the aqueous phase back to the distillation column so that the reflux comprises a combined feed of organic and aqueous phase components.
- the aqueous phase component was considered necessary in order to avoid slippage of entrainer into the bottoms product.
- a process for the production of an aromatic dicarboxylic acid comprising oxidising a precursor of the dicarboxylic acid in an aqueous liquid phase medium comprising a lower aliphatic carboxylic acid and in the presence of a heavy metal catalyst system, the oxidation being accompanied by the production of an overhead vapour stream comprising the aliphatic carboxylic acid and water, condensing the overhead vapour stream to produce a liquid phase feed stream containing the aliphatic carboxylic acid and water, and azeotropically distilling the feed stream to produce a bottoms product containing the aliphatic carboxylic acid and a reduced amount of water, characterised in that:
- the feed stream subjected to azeotropic distillation has a water content within the range 20% to 40% by weight based on the combined weight of the aliphatic carboxylic acid and water in the feed stream;
- a bottoms product substantially free of said entrainer is produced which contains an amount of water within the range 2 to 12% by weight based on the combined weight of the aliphatic carboxylic acid and water in the bottoms product.
- a process for the production of an aromatic dicarboxylic acid comprising oxidising a precursor of the dicarboxylic acid in an aqueous liquid phase medium comprising a lower aliphatic carboxylic acid and in the presence of a heavy metal catalyst system, the oxidation being accompanied by the production of an overhead vapour stream comprising the aliphatic carboxylic acid and water, condensing the overhead vapour stream to produce a liquid phase feed stream containing the aliphatic carboxylic acid and water, and azeotropically distilling the feed stream in a distillation column to produce a bottoms product containing the aliphatic carboxylic acid and a reduced amount of water, characterised in that the overhead vapour stream from the reactor is processed with or without the addition of water from other sources to produce a feed stream having a water content of 20 to 40% by weight relative to the combined acetic acid and water in the feed stream and such that the azeotropic distillation can be carried out using as
- the presently preferred entrainer is n-propyl acetate.
- the water content of the feed stream comprises 20 to 30% (more preferably 23 to
- the water content of the bottoms product comprises 3 to 10% (preferably 3 to 7% and more preferably 4 to 5%) by weight based on the combined acetic acid and water content of the bottoms product.
- the amount added will be a minor proportion of the total water content. Typically the amount added will form no more than 5% (more usually no more than 3%) by weight of the combined acetic acid and water content of the feed stream.
- the column height may be reduced significantly compared with a fractional distillation column or azeotropic distillation column operating with n-butyl acetate as the entrainer.
- a column operating in accordance with the process of the invention may have 35 theoretical stages in the case of isobutyl acetate entrainer and as few as 24 theoretical stages in the case of n-propyl acetate.
- a packed column (with a random or structured packing) may be used instead of a trayed column.
- the use of a packed column gives rise to distribution problems which would require the use of specially designed redistributors to ensure a uniform liquid phase composition.
- the azeotropic distillation is carried out in a packed column (provided with a random packing, eg Raschig or Pall rings, or a structured packing).
- the reactor overheads vapour stream tends to carry over amounts of the precursor (eg paraxylene) which should desirably be recovered.
- the present invention is concerned with the recovery of the precursor in an efficient manner.
- a process for the production of an aromatic dicarboxylic acid comprising oxidising a precursor of the dicarboxylic acid in an aqueous liquid phase medium comprising a lower aliphatic carboxylic acid and in the presence of a heavy metal catalyst system, the oxidation being accompanied by the production of an overhead vapour stream comprising the aliphatic carboxylic acid, said precursor and water, condensing the overhead vapour stream to produce a liquid phase feed stream containing the aliphatic carboxylic acid, water and said precursor, and distilling the feed stream in a column to produce a bottoms product containing the aliphatic carboxylic acid and a reduced amount of water, characterised in that said precursor is recovered by: carrying out the distillation using an entrainer which is capable of forming a heterogeneous azeotrope with water controlling penetration of the entrainer whereby the bottoms product is substantially entrainer free; introducing the feed stream into the column at a location above the
- the point at which the feed stream is introduced into the column will be consistent with the need to minimise the concentration of the aliphatic acid in the tops product withdrawn at the upper end of the column and will be somewhat closer to the lower limit of the azeotropic zone than to the top of the column.
- This aspect of the invention is based on the surprising finding that the concentration of the precursor is increased substantially in the vicinity of the point of entry of the feed stream.
- the ratio between the concentrations of the precursor and the entrainer has been found to peak at a location a short distance below the point of entry of the feed stream.
- the dicarboxylic acid is terephthalic acid and the precursor is paraxylene.
- the entrainer is conveniently one which allows the azeotropic distillation to be carried out using an organic phase reflux only, especially in circumstances where the feed stream to the distillation column contains a water content of no more than 40% (more usually no more than 35%) by weight based on the combined aliphatic acid water content of the feed stream and where the bottoms product is required to be substantially free of entrainer and have a water content of from 2 to 12% by weight based on the aliphatic acid water content of the bottoms product.
- the entrainer is preferably constituted by an alkyl acetate, eg iso-butyl acetate or an entrainer having a boiling point lower than iso-butyl acetate (eg n-propyl acetate).
- azeotropic zone refers to that region of the distillation column where the concentration of the entrainer in the combind liquid phases is at least 0.1% by weight.
- Another aspect of the invention relates to control of an azeotropic distillation column so as to cope with changes in the composition of the feed(s) to the column and/or substantial or total loss of feed .
- this aspect of the present invention there is provided a process for effecting the separation of water from a liquid phase medium containing at least one other component by azeotropic distillation wherein the tops component primarily comprises water whilst the bottoms product comprises said component and a reduced amount of water, characterised in that the amount of water in the bottoms product is controlled by regulation of a separate water feed to the lower section of the column.
- regulation of the reflux rate is preferably employed to control the amount of water in the bottoms product.
- Regulation of the reflux rate and said separate water feed is preferably effected in dependence upon the concentration of water in the bottoms product, such regulation conveniently being carried out so as to maintain the water concentration within predetermined limits, for instance as specified hereinafter.
- the separate water feed is introduced into the column at a location corresponding to or below the lower limit of the azeotropic zone.
- One application of the present invention is especially suitable, but not necessarily limited to, the control of trayed columns where the use of reflux rate regulation to control the bottoms product water concentration tends to have a very slow response rate.
- the provision of a separate water feed to the base of the column allows a fast responding control loop to be established which, in conjunction with the slow acting control loop established by regulation of the reflux rate, allows the bottoms product water concentration to be maintained within desired limits.
- a further advantage secured by the provision of the separate water feed is that sudden reduction or loss of water supplied to the column via the feed stream, eg as a result of a reactor trip in the case where the feed stream is derived from the oxidation process associated with the production of terephthalic acid, can be readily compensated for. For instance, in the event of loss of the feed stream as a result of a reactor trip, the entrainer will rapidly strip out all of the water from the base of the distillation column resulting in loss of the column profile (making it more difficult to re-establish normal operation) and eventually leading to corrosion difficulties in that zone.
- the liquid phase medium may comprise an aliphatic carboxylic acid, such as acetic acid, and water.
- the process of the invention has particular application to azeotropic distillation carried out in such a way as to secure a predetermined amount of water in the bottoms product • for instance, in situations where the bottoms product is required to have a certain water content for compatability with subsequent use of the bottoms product, eg recycle of acetic acid to the oxidation reactor in plant for the production of terephthalic acid.
- the liquid phase medium comprises an aliphatic carboxylic acid, such as acetic acid, and water
- any suitable compound forming a heterogeneous azeotrope with water may be employed, eg alkyl acetates such as n-butyl acetate, iso-butyl acetate and n-propyl acetate.
- Figure 1 is a schematic view of an azeotropic distillation plant in accordance with the invention
- Figure 2 is a view similar to that of Figure 1 showing a modified control scheme
- Figure 3 is a view similar to that of Figure 2 showing another variant of the control scheme.
- the invention will be illustrated by reference to the processing of an aqueous acetic acid stream derived from plant for producing terephthalic acid by the liquid phase oxidation of paraxylene.
- the oxidation is carried out in a reactor in which the liquid phase medium comprises paraxylene, acetic acid solvent, some water and a brominated catalyst system comprising cobalt and manganese compounds.
- a reactor overhead vapour comprising mainly acetic acid and water of reaction together with other compounds such as methyl acetate and paraxylene.
- This overhead vapour is withdrawn from the reactor and is partially condensed in an overheads condenser system to produce liquid phase aqueous acetic acid components, a water-lean component which is returned to the reactor as a reflux and a water-rich component which is passed to the distillation column.
- the latter component contains a water content of the order of 20 to 30% (typically 25 to 28%) by weight based on the combined acetic acid and water content of the stream.
- the aqueous acetic acid stream usually also contains some paraxylene and methyl acetate.
- such recovery is effected using azeotropic distillation in such a way as to produce a bottoms product comprising acetic acid with a reduced water content (typically 5% by weight based on the combined acetic acid water content) whereby the water content in the oxidation reactor can be regulated by removing excess water and returning a residual amount together with the recycled acetic acid.
- the lower reflux ratios that can be employed through use of high boiling point entrainers such as n-butyl acetate make such entrainers the logical choice for the azeotropic distillation, especially where the intention is to make more effective use of the significant waste heat generated in the oxidation reaction or to operate the oxidation process at reduced pressure with attendant reduced energy input requirements.
- the water content present in the overheads aqueous acetic acid stream and that present in the acetic acid product derived from the azeotropic distillation are such that high boiling point entrainers require special steps to be taken to prevent slippage of the entrainer into the bottoms product; for instance, operation with a combined organic phase and aqueous phase reflux and/or processing of the reactor overheads stream to increase the water content of the feed to a level effective to strip out substantially all of the entrainer above the point of withdrawal of the bottoms product from the distillation column.
- the feed 10 to the distillation column 12 (which may be a packed column or a trayed column) is obtained directly from the reactor overheads condenser system 14 associated with the oxidation reactor of plant for the production of terephthalic acid, ie without any intervening rectification process, to provide a feed with a high water content in excess of 40%.
- a low boiling point entrainer such as n-propyl acetate is used and the column is operated so as to secure penetration of the entrainer to a level below the feed 10 whereby the feed 10 enters the column at an entrainer-rich region.
- aqueous feeds liquid phase and/or vapour phase
- additional feeds may or may not enter the column in the azeotropic zone.
- the primary feed will be that derived from the overheads condenser system 14 which will generally contribute more water than any other feeds present.
- such other feeds may be combined with the feed from the overheads condenser system 14 and introduced into the column as a single feed.
- the tops product at the head of the column 12 is cooled in column overheads condenser system 16 and the condensate is supplied to a phase separator 18 where the condensate is separated into an organic phase (primarily entrainer and a small quantity of water and some methyl acetate, paraxylene and other organics) and an aqueous phase containing a small quantity of entrainer and, inter alia, some methyl acetate.
- the phase separator 18 is provided with an outlet for purging of gaseous inerts from the system.
- the cooling medium supplied to cooling system 16 is fed via line 50 under the control of valve 52 controlled by a pressure controller 54.
- the pressure within the column 12 can be regulated by adjustment of the flow in line 50.
- the pressure in the column may be regulated by other expedients such as inert blanketing or liquid logging of the condenser 16.
- the condensed aqueous phase is supplied via line 20 to a stripping column (not shown) where the entrainer is recovered for recycle to the distillation column and methyl acetate is separated as the tops product for subsequent processing.
- the flow in line 20 is regulated by a valve 56 which is controlled by level controller 58 responsive to the phase interface level within the phase separator 18. In this manner, mass balance at the top of the column is maintained by take off of the aqueous phase under the control of valve 56.
- the organic phase is returned to the column 12 as a reflux via line 22 regulated by a valve 60 controlled by temperature controller 62 which is responsive to the temperature profile within the distillation column 12.
- a valve 60 controlled by temperature controller 62 which is responsive to the temperature profile within the distillation column 12.
- none of the aqueous phase obtained from the separator 18 is recycled to the column as a reflux.
- a single phase reflux is employed thereby securing the advantages previously referred.
- line 64 with associated flow controller 66 and flow regulating valve 68.
- Mass balance is maintained at the base of the column 12 by withdrawing the bottoms product via line 34 at a rate determined by the setting of valve 70 which is regulated by level controller 72.
- the separation efficiency is maintained by controlling the heat supplied to the reboiler 32 by means of valve 73 which is coupled to temperature controller 74 for sensing the temperature at or near the base of the column.
- the column is operated so as to ensure that the entrainer penetrates down the column to a level below the point at which the feed 10 is introduced. Because the entrainer has a low boiling point well removed from that of acetic acid, control of entrainer penetration can be readily achieved without the risk of penetration into the bottoms product withdrawn via line 34.
- Such control can be implemented by monitoring temperature at a number of vertically spaced locations within the column since the position where the entrainer concentration falls sharply within the column is accompanied by a corresponding sharp change in the temperature profile in that region.
- the extent of penetration of the entrainer can be measured and suitable feedback control of the reflux rate via valve 60 and/or reboii rate (via reboiler 32) can be used to adjust entrainer penetration to within predetermined limits. Also, penetration may be controlled by other means such as splitting the reflux into two or more streams, one of which is introduced at the top of the column and the other(s) of which are introduced at one or more lower points - as disclosed in US-A-2050234.
- the condenser exit temperature is within about 10 * 0, more preferably within about 5°C, of the value corresponding to the minimum column internal reflux ratio.
- paraxylene which has a relatively high boiling point and forms an azeotrope with water. If not removed from the distillation column, the paraxylene present in the feed will tend to accumulate and, as its concentration increases, will tend to impair the performance of the column.
- concentration profile of paraxylene in the column surprisingly tends to increase markedly in the vicinity of the point of introduction of the feed stream 10. Accordingly, paraxylene removal is effected via line 24 in the vicinity of the point of introduction of the feed stream 10.
- the impurity can be removed very effectively without removing excessive amounts of the desired entrainer from the column.
- the paraxylene tends to be more uniformly dispersed throughout the column and cannot be removed in significant quantities at a single location.
- FIG. 2 this illustrates a control scheme for accommodating disturbances or loss of feed(s) to the distillation column.
- the scheme shown in Figure 2 is similar in many respects to that of Figure 1 and the same references have been used to depict like components.
- the key feature in the control scheme of Figure 2 is the provision for supply of water (via line 76) to the lower section of the column under the control of valve 78 which in turn is controlled by the temperature controller 74.
- the water supply is derived from the water exported from the system via line 20.
- the water employed for this purpose may be derived from other sources.
- the setting of the valve 78 is adjusted to admit water into the column of the base to offset the temperature increase and provide water on which the column can work.
- the roles of the temperature controllers 62 and 74 may be reversed so that temperature controller 62 controls the valve 73 while temperature controller 74 controls the valve 60 (and also valve 78).
- FIG. 3 A more sophisticated control scheme is shown in Figure 3. Again the same reference numerals are used to depict similar components in Figures 2 and 3.
- the base temperature controller 74 controls operation of the valves 60 and 78 while controller 62 controls operation of the valve 73.
- the arrangement is such that, while valve 78 (water supply) can be set by controller 74 to terminate water supply to the column, the valve 60 has a minimum setting which, once attained, is fixed thereby ensuring that there is always at least a predetermined entrainer reflux rate which cannot be reduced further by controller 74. In normal operation of the column, the reflux rate will be fixed to limit the extent of entrainer penetration to an optimum position down the column.
- the valve 78 may be set to its closed position so that no water is imported into the column from the line 76.
- the water admission valve provides a fast response loop to variations whilst the reflux valve 60 provides slower response loop which gradually restores column operation to a condition where no or minimal water importation via valve 78 is required.
- this will result in an increase in temperature in the base of the column which is counteracted by opening of the water admission valve 78.
- the valve 60 is also adjusted to reduce entrainer reflux to the column.
- closure of the valve 60 is only permitted until the predetermined minimum reflux rate is reached and as the reflux rate reduces, the reboiler 32 in response to the signal generated by controller 62 turns down to an extent determined by the minimum reflux rate.
- Two variables are used to control the bottoms product water concentration, namely the separate water feed and the organic phase reflux rate.
- the water feed provides fast response whilst the organic phase reflux changes gradually in such a way as to minimise the water feed and restore the concentration within desired limits.
- Both the water feed and the reflux rate are controlled in dependence upon the bottoms product water concentration (eg as determined by temperature measurements or on-line analysis).
- the separate water feed via line 76 can be used to safeguard against reactor trips which would otherwise result in stripping out of substantially all of the water in the bottom of the column. In this instance, the separate water feed is brought into play in the event of a significant temperature increase in the base region of the column. It is to be understood that, whilst described in the context of azeotropic distillation using a single organic phase reflux, those schemes involving supply of water to the lower section of the column may also be applied to azeotropic distillation in which both the organic and aqueous phases are refluxed to the column.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Crystallography & Structural Chemistry (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
- Water Treatment By Sorption (AREA)
Abstract
Description
Claims
Priority Applications (8)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA002194688A CA2194688C (en) | 1994-08-23 | 1995-08-16 | Dehydration of acetic acid by azeotropic distillation in the production of an aromatic acid |
JP50785396A JP3869001B2 (en) | 1994-08-23 | 1995-08-16 | Dehydration of acetic acid by azeotropic distillation in the production of aromatic acids |
DE69511095T DE69511095T2 (en) | 1994-08-23 | 1995-08-16 | DEHYDRATION OF ACETIC ACID BY AZEOTROPIC DISTILLATION IN THE PRODUCTION OF AROMATIC ACID |
US08/776,979 US5980696A (en) | 1994-08-23 | 1995-08-16 | Dehydration of acetic acid by azeotropic distillation in the production of an aromatic acid |
EP95927901A EP0777640B1 (en) | 1994-08-23 | 1995-08-16 | Dehydration of acetic acid by azeotropic distillation in the production of an aromatic acid |
AU31885/95A AU3188595A (en) | 1994-08-23 | 1995-08-16 | Dehydration of acetic acid by azeotropic distillation in the production of an aromatic acid |
BR9508815A BR9508815A (en) | 1994-08-23 | 1995-08-16 | Processes for producing an aromatic dicarboxylic acid and for carrying out the water separation of a liquid phase vehicle containing at least one component body by azeotropic distillation |
MX9701355A MX9701355A (en) | 1994-08-23 | 1995-08-16 | Dehydration of acetic acid by azeotropic distillation in the production of an aromatic acid. |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB9416980A GB9416980D0 (en) | 1994-08-23 | 1994-08-23 | Water separation |
GB9416978A GB9416978D0 (en) | 1994-08-23 | 1994-08-23 | Water separation |
GB9416978.6 | 1994-08-23 | ||
GB9416980.2 | 1994-08-23 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1996006065A1 true WO1996006065A1 (en) | 1996-02-29 |
Family
ID=26305501
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/GB1995/001933 WO1996006065A1 (en) | 1994-08-23 | 1995-08-16 | Dehydration of acetic acid by azeotropic distillation in the production of an aromatic acid |
Country Status (17)
Country | Link |
---|---|
US (1) | US5980696A (en) |
EP (1) | EP0777640B1 (en) |
JP (1) | JP3869001B2 (en) |
KR (1) | KR100384435B1 (en) |
CN (1) | CN1070839C (en) |
AT (1) | ATE182576T1 (en) |
AU (1) | AU3188595A (en) |
BR (1) | BR9508815A (en) |
CA (1) | CA2194688C (en) |
DE (1) | DE69511095T2 (en) |
ES (1) | ES2136870T3 (en) |
IN (1) | IN192363B (en) |
MX (1) | MX9701355A (en) |
TR (1) | TR199501047A2 (en) |
TW (1) | TW341563B (en) |
WO (1) | WO1996006065A1 (en) |
ZA (1) | ZA957046B (en) |
Cited By (8)
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WO1997029068A1 (en) * | 1996-02-09 | 1997-08-14 | E.I. Du Pont De Nemours And Company | Azeotropic distillation process |
WO1998045239A1 (en) * | 1997-04-09 | 1998-10-15 | E.I. Du Pont De Nemours And Company | Water separation process |
WO2000009468A1 (en) * | 1998-08-11 | 2000-02-24 | E.I. Du Pont De Nemours And Company | Method for recovering methyl acetate and residual acetic acid in the production of pure terephthalic acid |
WO2002068083A1 (en) * | 2001-02-27 | 2002-09-06 | Mitsubishi Chemical Corporation | Azeotropic distillation method |
US7048835B2 (en) * | 2002-02-12 | 2006-05-23 | Amt International, Inc. | System and method for acetic acid recovery during terephthalic acid production |
US7470348B2 (en) | 2002-08-30 | 2008-12-30 | Mitsubishi Heavy Industries, Ltd. | Separator for producing aromatic carboxylic acids |
WO2009013623A2 (en) * | 2007-07-18 | 2009-01-29 | Invista Technologies S.A.R.L. | Azeotropic distillation with entrainer regeneration |
WO2012038752A1 (en) | 2010-09-23 | 2012-03-29 | Davy Process Technology Limited | Process and apparatus |
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US6926810B2 (en) * | 2001-03-15 | 2005-08-09 | A. E. Staley Manufacturing Co. | Process for obtaining an organic acid from an organic acid ammonium salt, an organic acid amide, or an alkylamine organic acid complex |
US6375804B1 (en) * | 2001-04-10 | 2002-04-23 | Arco Chemical Technology, L.P. | Tertiary butyl acetate recovery |
ITMI20021423A1 (en) * | 2002-06-27 | 2003-12-29 | Eurotecnica Dev & Licensing S | PROCESS FOR THE SEPARATION OF THE WATER PRODUCED IN THE CATALYTIC OXIDATION OF AROMATIC HYDROCARBONS WITH POLYCARBOXY AROMATIC ACIDS |
ES2302470B1 (en) * | 2003-08-12 | 2009-06-09 | Amt International, Inc. | SYSTEM AND METHOD FOR RECOVERY OF ACETIC ACID DURING THE PRODUCTION OF TEREFTALIC ACID. |
KR100733400B1 (en) * | 2005-08-01 | 2007-06-29 | 아신기술 주식회사 | Azeotropic Distillation Process for Separating Acetic Acid, Methyl Acetate and Water |
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KR100794317B1 (en) * | 2006-02-20 | 2008-01-11 | (주)에이엠티퍼시픽 | Reducing method of water from reactor outlet gas in the oxidation process of aromatic compound |
JP5549898B2 (en) * | 2006-03-31 | 2014-07-16 | 独立行政法人産業技術総合研究所 | Process for producing 5-hydroxymethyl-2-furfural |
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CN102653512B (en) * | 2011-03-02 | 2014-08-20 | 中国石油化工股份有限公司 | Integrated process for recovering acetic acid and methyl acetate in production process of aromatic carboxylic acid |
CN102659555A (en) * | 2012-04-17 | 2012-09-12 | 华东理工大学 | Acetic acid dehydration technology adopting partial condensation process |
CN103848733B (en) * | 2012-12-04 | 2015-12-23 | 新鼎系统股份有限公司 | The recovery dehydration and azeotropic distil process of aromatic carboxylic acid |
US9149736B2 (en) * | 2012-12-13 | 2015-10-06 | Invista North America S.A.R.L. | Dehydration of acetic acid by azeotropic distillation in the production of an aromatic acid |
KR20160098471A (en) * | 2013-12-18 | 2016-08-18 | 비피 코포레이션 노쓰 아메리카 인코포레이티드 | Improved process and apparatus for manufacturing aromatic carboxylic acids |
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KR101897344B1 (en) | 2016-09-13 | 2018-09-10 | 장지영 | Method of dehydration in process for manufacturing terephthalic acid |
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US1917391A (en) * | 1930-02-15 | 1933-07-11 | Eastman Kodak Co | Process of dehydrating aqueous acetic acid |
US2050235A (en) * | 1931-02-06 | 1936-08-04 | Eastman Kodak Co | Process for concentrating acetic acid |
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- 1995-08-16 CN CN95194732A patent/CN1070839C/en not_active Expired - Lifetime
- 1995-08-16 US US08/776,979 patent/US5980696A/en not_active Expired - Lifetime
- 1995-08-16 KR KR1019970701157A patent/KR100384435B1/en not_active IP Right Cessation
- 1995-08-16 DE DE69511095T patent/DE69511095T2/en not_active Expired - Lifetime
- 1995-08-16 BR BR9508815A patent/BR9508815A/en not_active IP Right Cessation
- 1995-08-16 JP JP50785396A patent/JP3869001B2/en not_active Expired - Fee Related
- 1995-08-16 WO PCT/GB1995/001933 patent/WO1996006065A1/en active IP Right Grant
- 1995-08-16 AU AU31885/95A patent/AU3188595A/en not_active Abandoned
- 1995-08-16 MX MX9701355A patent/MX9701355A/en unknown
- 1995-08-16 AT AT95927901T patent/ATE182576T1/en active
- 1995-08-16 EP EP95927901A patent/EP0777640B1/en not_active Expired - Lifetime
- 1995-08-16 CA CA002194688A patent/CA2194688C/en not_active Expired - Fee Related
- 1995-08-16 ES ES95927901T patent/ES2136870T3/en not_active Expired - Lifetime
- 1995-08-22 ZA ZA957046A patent/ZA957046B/en unknown
- 1995-08-22 IN IN1562DE1995 patent/IN192363B/en unknown
- 1995-08-22 TW TW084108809A patent/TW341563B/en not_active IP Right Cessation
- 1995-08-23 TR TR95/01047A patent/TR199501047A2/en unknown
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1997029068A1 (en) * | 1996-02-09 | 1997-08-14 | E.I. Du Pont De Nemours And Company | Azeotropic distillation process |
WO1998045239A1 (en) * | 1997-04-09 | 1998-10-15 | E.I. Du Pont De Nemours And Company | Water separation process |
WO2000009468A1 (en) * | 1998-08-11 | 2000-02-24 | E.I. Du Pont De Nemours And Company | Method for recovering methyl acetate and residual acetic acid in the production of pure terephthalic acid |
WO2002068083A1 (en) * | 2001-02-27 | 2002-09-06 | Mitsubishi Chemical Corporation | Azeotropic distillation method |
US7048835B2 (en) * | 2002-02-12 | 2006-05-23 | Amt International, Inc. | System and method for acetic acid recovery during terephthalic acid production |
US7470348B2 (en) | 2002-08-30 | 2008-12-30 | Mitsubishi Heavy Industries, Ltd. | Separator for producing aromatic carboxylic acids |
WO2009013623A2 (en) * | 2007-07-18 | 2009-01-29 | Invista Technologies S.A.R.L. | Azeotropic distillation with entrainer regeneration |
WO2009013623A3 (en) * | 2007-07-18 | 2009-08-06 | Invista Tech Sarl | Azeotropic distillation with entrainer regeneration |
WO2012038752A1 (en) | 2010-09-23 | 2012-03-29 | Davy Process Technology Limited | Process and apparatus |
Also Published As
Publication number | Publication date |
---|---|
ZA957046B (en) | 1996-02-23 |
CA2194688A1 (en) | 1996-02-29 |
AU3188595A (en) | 1996-03-14 |
US5980696A (en) | 1999-11-09 |
JPH10504556A (en) | 1998-05-06 |
CA2194688C (en) | 2008-09-30 |
MX9701355A (en) | 1997-05-31 |
EP0777640B1 (en) | 1999-07-28 |
JP3869001B2 (en) | 2007-01-17 |
KR100384435B1 (en) | 2003-08-19 |
KR970705531A (en) | 1997-10-09 |
BR9508815A (en) | 1997-11-18 |
DE69511095T2 (en) | 2000-04-06 |
ES2136870T3 (en) | 1999-12-01 |
ATE182576T1 (en) | 1999-08-15 |
TR199501047A2 (en) | 1996-06-21 |
TW341563B (en) | 1998-10-01 |
DE69511095D1 (en) | 1999-09-02 |
IN192363B (en) | 2004-04-10 |
CN1070839C (en) | 2001-09-12 |
EP0777640A1 (en) | 1997-06-11 |
CN1161686A (en) | 1997-10-08 |
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