WO1995025210A1 - Method and device for installing light-weight panel units - Google Patents
Method and device for installing light-weight panel units Download PDFInfo
- Publication number
- WO1995025210A1 WO1995025210A1 PCT/FI1995/000145 FI9500145W WO9525210A1 WO 1995025210 A1 WO1995025210 A1 WO 1995025210A1 FI 9500145 W FI9500145 W FI 9500145W WO 9525210 A1 WO9525210 A1 WO 9525210A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- light
- wall
- moved
- unit
- panel unit
- Prior art date
Links
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F21/00—Implements for finishing work on buildings
- E04F21/18—Implements for finishing work on buildings for setting wall or ceiling slabs or plates
- E04F21/1838—Implements for finishing work on buildings for setting wall or ceiling slabs or plates for setting a plurality of similar elements
- E04F21/1883—Implements for finishing work on buildings for setting wall or ceiling slabs or plates for setting a plurality of similar elements by simultaneously applying several elements, e.g. templates
- E04F21/1888—Implements for finishing work on buildings for setting wall or ceiling slabs or plates for setting a plurality of similar elements by simultaneously applying several elements, e.g. templates using suction-cups
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
- E04G21/167—Tools or apparatus specially adapted for working-up plates, panels or slab shaped building elements
Definitions
- the object of the present invention is a method for installing light-weight panel units, according to which method a light-weight panel unit is gripped by means of suction cups and moved in its place at the installation site.
- wall panels to be installed on the walls of a building are lifted up onto the wall one by one.
- the wall panel unit which is usually a so-called insulated light-weight panel unit, is gripped by means of suction cups and lifted up on the wall, for example, by means of an articulated jib crane mounted on a truck.
- This type of crane is disclosed, for example, in the German published application DE-3834311
- the light-weight panel units are easily damaged and the work progresses slowly.
- Another considerable disadvantage is the fact that the wind catches a single panel unit like a sail, which makes precise positioning of the panel difficult. Strong wind may even make working impossible.
- the panel unit may swing uncontrollably and thus be damaged or even cause damage to its surroundings.
- the object of the present invention is to eliminate the above problems and to provide a new method for installing light-weight panel units.
- the light-weight panel units are installed on a wall or roof, in such a way that at least two panel units at a time are moved to the vicinity of the installation site, after which the panel units that have been moved are installed in their place one at a time.
- the panel units can be lifted onto the wall in a substantially safer manner.
- the wind does not affect the stack of panel units in the same way as a single panel unit.
- a single panel unit is picked up from the top of the stack in the immediate vicinity of the wall so that the wind will not be able to affect it adversely.
- the transfer distances are so short that they do not bring about the same type of problem as when lifting a single panel all the way from the ground.
- the light-weight panel units are also substantially better protected against damage. It is also possible to move the stack in a variety of ways.
- the object of the invention also includes a device for installing light-weight panel units, which device (20) comprises at least one suction cup (41), by means of which the light-weight panel unit is moved to the installation site.
- the device comprises an intermediate storage unit in which can be stored at least two light-weight panel units, and which intermediate storage unit can be moved during installation to the installation site in the vicinity of a wall or roof, and that the intermediate storage unit incorporates equipment for moving one light-weight panel unit at a time to the installation site or its vicinity.
- Figure 1 shows a side view of the installation device according to the invention.
- Figures 2-4 show the installation device of figure 1 at different work stages.
- Figure 5 corresponds to figure 4 and shows a second embodiment of the installation device.
- Figure 6 shows a section along the line VI-VI of figure 5.
- Figure 7 shows a detail of figure 6.
- Figure 8 shows the installation device when connected to a jib crane.
- Figure 9 shows the installation device when connected to a forklift truck.
- Figure 10 shows the installation device of figure 9 at the second work stage.
- Figure 11 corresponds to figure 1 and shows a third embodiment of the installation device.
- Figures 12-13 show the installation device of figure 11 at different work stages.
- Figure 14 corresponds to figure 1 and shows a fourth embodiment of the installation device.
- Figure 15 corresponds to figure 1 and shows a fifth embodiment of the installation device.
- Figure 16 corresponds to figure 1 and shows a sixth embodiment of the installation device.
- Figure 17 corresponds to figure 9 and shows a seventh embodiment of the installation device.
- Figure 18 corresponds to figure 14 and shows an eighth embodiment of the installation device.
- Figure 19 corresponds to figure 18 and shows the installation device during the second work stage.
- Figure 20 corresponds to figure 18 and shows the installation device during the third work stage.
- Figure 1 shows a side view of the installation device 20 according to the invention for installing light-weight panel units, the said device incorporating an intermediate panel unit storage unit.
- the device 20 is suspended on a wire cable 21 from a crane which is not shown in the figure.
- the light-weight wall or roof panel units 22a are stacked on a forklift pallet 23 which is supported by the lifter fork 24 of the device 20.
- the panel units 22a are installed against the vertical beams 25 of the wall framework shown in figure 1 so that the installed panel units 22b form an insulated wall structure.
- the installation device 20 has been brought against the wall panel units 22b for the purpose of installing the panel units 22a.
- the support roller 26 resting against the wall is pressed against the surface of the panel unit 22b.
- the next panel unit 22a is installed in the wall above the previous panel unit 22b installed.
- the installation unit 28 of the installation device 20 provided with suction cups 27 is pressed into contact with the surface of the topmost panel unit 22a in the stack.
- the suction cups 27 of the installation unit 28 of the installation device 20 grip the topmost light-weight panel unit 22a and lift it up onto the wall, against the vertical beam 25 of the wall framework, above the preceding, already installed panel unit 22b.
- the panel unit 22a is in place on the wall, after which the panel unit is fastened, for example, by means of screws.
- FIG. 5 shows a second embodiment of the installation device 20 according to the invention, in which drilling machines 29a and 29b are incorporated in the installation unit 28, by means of which machines the light-weight panel unit 22a installed in place can be fastened immediately, for example, with self-drilling screws.
- the installation unit 28 also comprises support members 31 moving on guide rails, the members being placeable against and behind the vertical beam 25.
- the support members 31 thus provide the guidance which guides the drilling machine to the correct location for drilling.
- the support members 31 also take the force generated in pressing the drilling machine 29. Since a greater feed force can thus be applied, the drilling speed can be substantially increased.
- Figure 6 shows the installation unit 28 of figure 6 from another direction.
- the suction cups 27 of the installation unit 28 have gripped the light-weight panel unit 22a to be installed, which has been lifted in its place against the vertical beams 25, above the preceding wall panel unit 22b.
- an alignment joint 43 In the centre of the installation unit is an alignment joint 43, by means of which the installation unit can be turned to align with the wall being installed.
- Another essential property of the alignment joint is, however, the fact that it allows free movement of the installation unit and the panel unit fastened to it into alignment with the wall being installed or the beams of the wall framework.
- the joint is, therefore, capable of revolving around both the horizontal axes and the vertical axis.
- the essential aspect is that the grooves of the panel unit being installed are guided freely into the corresponding grooves of the already installed panel unit.
- the tolerances in question are extremely small, which means that the panel unit to be installed must fall into place in exactly the right position. Otherwise tensions will be formed in the tongue-and-groove joint which prevent the formation of a proper joint.
- Adjustable limiters can also be installed for the movements of the alignment joint 43.
- FIG. 6 shows that the installation unit 28 incorporates guide rails 30a and 30b, by means of which the length of the installation unit can be adjusted in accordance with the width of the panel unit 22a to be installed and correspondingly the installation space.
- On the sides of the installation unit 28 are drilling machines 29, by means of which the self-drilling screws 32 are fastened.
- the drilling machines 29, like the support members 31, are incorporated in the adjustable side parts of the installation unit 28. When the support members 31 settle against the vertical beams 25, the drilling machines 29 are at the same time positioned at the fastening points for the screws 32.
- Figure 7 shows one end of the installation unit 28 in greater detail.
- Figure 8 shows the installation device 20 when connected to a jib crane 33 mounted on a carrier vehicle 34.
- the device 20 functions in basically the same way as described above.
- the jib crane installation requires a swivelling joint 35 at the end of the jib 36.
- the light-weight panel unit stack can be moved as such from the truck body directly to the installation site at the wall.
- Figure 9 shows the installation device 20 when incorporated in a forklift truck 37.
- the installation device 20 is lifted by means of the forklift truck's 37 lifter fork 24.
- Figure 10 shows the installation of light-weight panel units 22a on a ceiling 38 by means of an installation device 20 incorporated in a forklift truck 37.
- the forklift truck is advantageous in situations where the installation space is so low that a crane is unable to enter it.
- FIG 11 shows a third embodiment of the installation device 20, where the stack of light-weight panel units 22a can be turned by means of an inclination joint 39. The turning movement is shown in figures 12 and 13.
- the panel units 22a which have been turned into an upright position are pushed against the vertical beam 25 of the wall framework so that the panel units 22a move on a roller mat 40.
- the device can be anchored to a panel unit 22b already installed in the wall by means of an anchoring suction cup 41.
- the panel units 22a move on a roller mat 40 made of soft rubber.
- the mat can be locked into place for the duration of the turning phase shown in figure 12.
- Above the panel units 22a is a corresponding soft rubber layer 44, which keeps the panel units in the intermediate storage unit in place.
- Figure 14 shown a fourth embodiment of the installation device 20 which is equipped with wheels 42.
- a device 20 of this type is not dependent on a separate crane or the like. It can also be used in extremely low spaces. One person suffices to operate this device 20, and the other above described devices provided with drilling machines.
- Figure 15 shows a fifth embodiment of the installation device 20, where the device has been stabilised by means of a stabilising joint 45 and a stabilising cylinder 46.
- the device always includes a suction cup 41, a support roller 26 and at least one wheel 42. They can be kept either in the position of use, as the suction cup 41 and support roller are in figure 15, or turned away when not in use, as the wheel 42 in figure 15.
- the changeover to different positions is carried out by means of the guide rails inside the lower beam 47, which rails are not shown in figure 15.
- the support roller 26 is an air-filled rubber wheel which can, if necessary, also be turned so that the installation device can be moved horizontally sideways.
- the installation device shown in figure 15 When the installation device shown in figure 15 is moved, it can be inclined away from the wall by means of the stabilising cylinder 46.
- the suction cups 41 will then also detach from the wall.
- the suction cups can be made to adhere to the wall by inclining the installation device towards the wall.
- the suction cups 41 can, however, also be adjusted separately in relation to the support roller 26, that is, be moved towards the wall or away from it.
- the installation device shown in figure 16 is equipped with a hydraulic unit 55, which incorporates a hydraulic motor 48 that drives both the winch 49 and the transfer wheel 50.
- a hydraulic unit 55 which incorporates a hydraulic motor 48 that drives both the winch 49 and the transfer wheel 50.
- the installation device 20 can be suspended on a wire cable 21 from the ceiling or any other separate point of support 51, such as a trestle.
- the installation device can be made to move vertically on the wall, independently by means of its own equipment, and no separate crane is needed.
- the installation device 20 shown in figure 16 can also be used to fetch a stack of light-weight panel units 22a.
- the support roller 26 is moved along its guide rails to the same point as the wheel 42.
- the stabilising cylinder 46 the device can be inclined so that the transfer wheel 50 is on the ground.
- the transfer wheel 50 the installation device can be moved along the ground in such a way that its lower beams 47 are inserted under the stack of panel units to be lifted.
- FIG 17 shows the installation device 20 when mounted on a forklift truck 37.
- the electricity required by the hydraulic unit 55 is fed via a cable 52.
- the hydraulic system can also be connected to the forklift truck's hydraulic system, in which case no external power source will be required.
- the installation device 20 comprises an extendable telescopic jib 53 by means of which the light-weight panel units 22 can be installed in their place by adjusting the length of the jib 53. It is then possible to install several panel units without moving the forklift truck 37.
- FIG 18 shows an installation device 20 comprising a hydraulic motor 48 driven by hydraulic unit 55 and a transfer wheel 50 connected to the said motor.
- the distance of the hydraulic motor 48 from the frame 54 of the installation device can be adjusted. Since the hydraulic motor 48 is relatively heavy, it can be used to stabilise the installation device. By increasing the distance of the hydraulic motor 48, the installation device 20 is prevented from tipping over, even when the telescopic jib 53 is extended. In this case, the light-weight panel units 22 can also be moved in their place by moving the installation device 20 by means of the hydraulic transfer wheel 50. Another way of doing this is to adjust the length of the telescopic jib 53.
- the installation device 20 is used to grip one light-weight panel unit 22a at a time. This is also possible, even when the device has the intermediate storage feature.
- the panel unit 22a has been lifted against the vertical beam 25 of the wall framework. The installation of the panel unit is carried out either by the transfer movement of the transfer wheel 50 or by lengthening the telescopic jib 53.
- Figure 20 shows that the support roller 26 coming against the wall during the wall installation is turned away as it is not in use, .and the wheel 42 is in use.
- the situation was the opposite.
- the hydraulic motor 48 with support structures, as shown in figures 15 and 16, was removed.
- the hydraulic motor 48 is intended to be mounted in such a way that it can be installed in place by means of joining elements corresponding to the spikes of a forklift truck.
- the installation device 20 can be moved by operating the hydraulic motor 48.
- the distance between the hydraulic motor and the frame 54 is also adjustable.
- the installation of the panel unit 22a can be carried out by moving the entire device or by adjusting the length of the jib 53.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
- Forklifts And Lifting Vehicles (AREA)
- Filling Or Discharging Of Gas Storage Vessels (AREA)
Abstract
Description
Claims
Priority Applications (8)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU19523/95A AU711124B2 (en) | 1994-03-17 | 1995-03-17 | Method and device for installing light-weight panel units |
JP7523866A JPH10500462A (en) | 1994-03-17 | 1995-03-17 | Mounting method and device for lightweight panel unit |
EP95912275A EP0755475B1 (en) | 1994-03-17 | 1995-03-17 | Method and device for installing light-weight panel units |
DE69515299T DE69515299T2 (en) | 1994-03-17 | 1995-03-17 | METHOD AND DEVICE FOR INSTALLING LIGHTWEIGHT PANEL ELEMENTS |
PL95316286A PL178098B1 (en) | 1994-03-17 | 1995-03-17 | Method of and apparatus for mounting light-weight panels |
US08/716,136 US5863169A (en) | 1994-03-17 | 1995-03-17 | Method and device for installing light-weight panel units |
NO19963878A NO310479B1 (en) | 1994-03-17 | 1996-09-16 | Method and apparatus for installing lightweight panel units |
FI963661A FI120056B (en) | 1994-03-17 | 1996-09-17 | Method and device for installing lightweight elements |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FI941274A FI941274A0 (en) | 1994-03-17 | 1994-03-17 | Foerfarande och anordning Foer montering av laettelement |
FI941274 | 1994-03-17 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1995025210A1 true WO1995025210A1 (en) | 1995-09-21 |
Family
ID=8540340
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/FI1995/000145 WO1995025210A1 (en) | 1994-03-17 | 1995-03-17 | Method and device for installing light-weight panel units |
Country Status (12)
Country | Link |
---|---|
US (1) | US5863169A (en) |
EP (1) | EP0755475B1 (en) |
JP (1) | JPH10500462A (en) |
CN (1) | CN1143990A (en) |
AU (1) | AU711124B2 (en) |
CA (1) | CA2185687A1 (en) |
DE (1) | DE69515299T2 (en) |
FI (1) | FI941274A0 (en) |
NO (1) | NO310479B1 (en) |
PL (1) | PL178098B1 (en) |
RU (1) | RU2152495C1 (en) |
WO (1) | WO1995025210A1 (en) |
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GB2390597A (en) * | 2002-07-08 | 2004-01-14 | Meek Group Ltd | Cladding handling apparatus |
EP1645484A2 (en) * | 2004-10-06 | 2006-04-12 | MountIT A/S | A set of elements for handling construction boards, such as plaster boards |
EP1751373A2 (en) * | 2004-03-30 | 2007-02-14 | JLG Industries, Inc. | Attachment for a telescopic material handler for manipulating a load with five degrees of freedom |
FR2906797A1 (en) * | 2006-10-05 | 2008-04-11 | Peugeot Citroen Automobiles Sa | Gripper for carrying door of motor vehicle, has mobile part including screw jacks for positioning mobile part with respect to support, and integrated to support by double articulation so as to be movable in rotation around distinct axes |
US7600959B2 (en) | 2003-04-30 | 2009-10-13 | Jlg Industries, Inc. | Panel installation apparatus and method |
GB2522607A (en) * | 2013-12-04 | 2015-08-05 | James Dean Gibbens | Cladding support device |
WO2023209244A1 (en) * | 2022-04-29 | 2023-11-02 | Brunkeberg Systems Ab | A lifting unit for installing structural elements for a building |
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GB0005461D0 (en) * | 2000-03-07 | 2000-04-26 | Compton Peter J | Apparatus for positioning a load |
GB2377215B (en) * | 2001-03-07 | 2003-07-09 | Peter James Compton | Cladding panel positioning apparatus and method of positioning a cladding panel |
AUPR608601A0 (en) * | 2001-07-04 | 2001-07-26 | City Of Darebin | Crypt front handling method and apparatus |
GB2385313B (en) * | 2002-02-19 | 2005-02-09 | Peter James Compton | Apparatus for positioning a cladding panel |
US20060062655A1 (en) * | 2004-09-17 | 2006-03-23 | Harrelson Ronald E | Panel lifting and positioning device |
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US9358688B2 (en) | 2014-04-25 | 2016-06-07 | Gary Lee Drew | Machine for aligning items in a pattern and a method of use |
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1994
- 1994-03-17 FI FI941274A patent/FI941274A0/en not_active Application Discontinuation
-
1995
- 1995-03-17 CN CN95192139A patent/CN1143990A/en active Pending
- 1995-03-17 CA CA002185687A patent/CA2185687A1/en not_active Abandoned
- 1995-03-17 US US08/716,136 patent/US5863169A/en not_active Expired - Fee Related
- 1995-03-17 PL PL95316286A patent/PL178098B1/en not_active IP Right Cessation
- 1995-03-17 EP EP95912275A patent/EP0755475B1/en not_active Expired - Lifetime
- 1995-03-17 AU AU19523/95A patent/AU711124B2/en not_active Ceased
- 1995-03-17 WO PCT/FI1995/000145 patent/WO1995025210A1/en active IP Right Grant
- 1995-03-17 DE DE69515299T patent/DE69515299T2/en not_active Expired - Fee Related
- 1995-03-17 JP JP7523866A patent/JPH10500462A/en active Pending
- 1995-03-17 RU RU96118408/03A patent/RU2152495C1/en not_active IP Right Cessation
-
1996
- 1996-09-16 NO NO19963878A patent/NO310479B1/en not_active IP Right Cessation
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US4787796A (en) * | 1986-10-03 | 1988-11-29 | Paul Wurth S.A. | Apparatus for lining the inner wall of a vessel with bricks |
DE3834311A1 (en) * | 1988-10-08 | 1990-04-12 | Kessler & Luch Produkte | Auxiliary device for mounting plates (panels) |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2390597A (en) * | 2002-07-08 | 2004-01-14 | Meek Group Ltd | Cladding handling apparatus |
GB2390597B (en) * | 2002-07-08 | 2005-11-16 | Meek Group Ltd | Material handling apparatus |
US7600959B2 (en) | 2003-04-30 | 2009-10-13 | Jlg Industries, Inc. | Panel installation apparatus and method |
EP1751373A2 (en) * | 2004-03-30 | 2007-02-14 | JLG Industries, Inc. | Attachment for a telescopic material handler for manipulating a load with five degrees of freedom |
EP1751373A4 (en) * | 2004-03-30 | 2009-05-20 | Jlg Ind Inc | Attachment for a telescopic material handler for manipulating a load with five degrees of freedom |
US7766596B2 (en) | 2004-03-30 | 2010-08-03 | Jlg Industries, Inc. | Attachment for a telescopic material handler for manipulating a load with five degrees of freedom |
EP1645484A2 (en) * | 2004-10-06 | 2006-04-12 | MountIT A/S | A set of elements for handling construction boards, such as plaster boards |
EP1645484A3 (en) * | 2004-10-06 | 2008-09-03 | MountIT A/S | A set of elements for handling construction boards, such as plaster boards |
FR2906797A1 (en) * | 2006-10-05 | 2008-04-11 | Peugeot Citroen Automobiles Sa | Gripper for carrying door of motor vehicle, has mobile part including screw jacks for positioning mobile part with respect to support, and integrated to support by double articulation so as to be movable in rotation around distinct axes |
GB2522607A (en) * | 2013-12-04 | 2015-08-05 | James Dean Gibbens | Cladding support device |
GB2522607B (en) * | 2013-12-04 | 2020-11-11 | Dean Gibbens James | Cladding support device |
WO2023209244A1 (en) * | 2022-04-29 | 2023-11-02 | Brunkeberg Systems Ab | A lifting unit for installing structural elements for a building |
Also Published As
Publication number | Publication date |
---|---|
CN1143990A (en) | 1997-02-26 |
EP0755475B1 (en) | 2000-03-01 |
NO963878L (en) | 1996-10-30 |
FI941274A0 (en) | 1994-03-17 |
US5863169A (en) | 1999-01-26 |
NO963878D0 (en) | 1996-09-16 |
AU711124B2 (en) | 1999-10-07 |
EP0755475A1 (en) | 1997-01-29 |
DE69515299T2 (en) | 2000-10-26 |
PL316286A1 (en) | 1997-01-06 |
CA2185687A1 (en) | 1995-09-21 |
DE69515299D1 (en) | 2000-04-06 |
RU2152495C1 (en) | 2000-07-10 |
PL178098B1 (en) | 2000-02-29 |
JPH10500462A (en) | 1998-01-13 |
NO310479B1 (en) | 2001-07-09 |
AU1952395A (en) | 1995-10-03 |
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