WO1994008712A1 - Hydroalkylation of aromatic hydrocarbons - Google Patents
Hydroalkylation of aromatic hydrocarbons Download PDFInfo
- Publication number
- WO1994008712A1 WO1994008712A1 PCT/AU1993/000531 AU9300531W WO9408712A1 WO 1994008712 A1 WO1994008712 A1 WO 1994008712A1 AU 9300531 W AU9300531 W AU 9300531W WO 9408712 A1 WO9408712 A1 WO 9408712A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- catalyst
- zsm
- catalyst according
- aromatic hydrocarbon
- process according
- Prior art date
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- 150000004945 aromatic hydrocarbons Chemical class 0.000 title claims abstract description 30
- 239000003054 catalyst Substances 0.000 claims abstract description 74
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims abstract description 35
- 239000002808 molecular sieve Substances 0.000 claims abstract description 34
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 31
- 239000010457 zeolite Substances 0.000 claims abstract description 31
- 238000000034 method Methods 0.000 claims abstract description 30
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims abstract description 26
- 229910021536 Zeolite Inorganic materials 0.000 claims abstract description 23
- 239000000463 material Substances 0.000 claims abstract description 20
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims abstract description 18
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 18
- 239000001257 hydrogen Substances 0.000 claims abstract description 18
- 239000011148 porous material Substances 0.000 claims abstract description 16
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 15
- 229910052761 rare earth metal Inorganic materials 0.000 claims abstract description 15
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims abstract description 14
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- 239000010949 copper Substances 0.000 claims abstract description 13
- 238000005984 hydrogenation reaction Methods 0.000 claims abstract description 13
- 150000002910 rare earth metals Chemical class 0.000 claims abstract description 9
- 239000000376 reactant Substances 0.000 claims abstract description 9
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 claims abstract description 8
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- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims description 30
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- 239000002184 metal Substances 0.000 claims description 13
- 239000000203 mixture Substances 0.000 claims description 13
- 238000005342 ion exchange Methods 0.000 claims description 9
- 125000000217 alkyl group Chemical group 0.000 claims description 8
- 150000001768 cations Chemical class 0.000 claims description 8
- 230000000737 periodic effect Effects 0.000 claims description 7
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims description 6
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- 238000001354 calcination Methods 0.000 claims description 6
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 claims description 6
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- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 claims description 4
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- 239000011701 zinc Substances 0.000 claims description 3
- DDFHBQSCUXNBSA-UHFFFAOYSA-N 5-(5-carboxythiophen-2-yl)thiophene-2-carboxylic acid Chemical group S1C(C(=O)O)=CC=C1C1=CC=C(C(O)=O)S1 DDFHBQSCUXNBSA-UHFFFAOYSA-N 0.000 claims description 2
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- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 2
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- WUAPFZMCVAUBPE-UHFFFAOYSA-N rhenium atom Chemical compound [Re] WUAPFZMCVAUBPE-UHFFFAOYSA-N 0.000 claims description 2
- 229910052703 rhodium Inorganic materials 0.000 claims description 2
- 239000010948 rhodium Substances 0.000 claims description 2
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 claims description 2
- KZUNJOHGWZRPMI-UHFFFAOYSA-N samarium atom Chemical compound [Sm] KZUNJOHGWZRPMI-UHFFFAOYSA-N 0.000 claims description 2
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- 239000004332 silver Substances 0.000 claims description 2
- GZCRRIHWUXGPOV-UHFFFAOYSA-N terbium atom Chemical compound [Tb] GZCRRIHWUXGPOV-UHFFFAOYSA-N 0.000 claims description 2
- 239000008096 xylene Substances 0.000 claims description 2
- NAWDYIZEMPQZHO-UHFFFAOYSA-N ytterbium Chemical compound [Yb] NAWDYIZEMPQZHO-UHFFFAOYSA-N 0.000 claims description 2
- FYGHSUNMUKGBRK-UHFFFAOYSA-N 1,2,3-trimethylbenzene Chemical compound CC1=CC=CC(C)=C1C FYGHSUNMUKGBRK-UHFFFAOYSA-N 0.000 claims 2
- 150000003863 ammonium salts Chemical class 0.000 claims 2
- UOHMMEJUHBCKEE-UHFFFAOYSA-N prehnitene Chemical compound CC1=CC=C(C)C(C)=C1C UOHMMEJUHBCKEE-UHFFFAOYSA-N 0.000 claims 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 claims 1
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- 239000000047 product Substances 0.000 description 16
- 125000003118 aryl group Chemical group 0.000 description 15
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 10
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- 150000002500 ions Chemical class 0.000 description 6
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- 150000001491 aromatic compounds Chemical class 0.000 description 5
- 238000009835 boiling Methods 0.000 description 5
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- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 4
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- QGZKDVFQNNGYKY-UHFFFAOYSA-O ammonium group Chemical group [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 3
- HHNHBFLGXIUXCM-GFCCVEGCSA-N cyclohexylbenzene Chemical compound [CH]1CCCC[C@@H]1C1=CC=CC=C1 HHNHBFLGXIUXCM-GFCCVEGCSA-N 0.000 description 3
- 239000000446 fuel Substances 0.000 description 3
- 229930195733 hydrocarbon Natural products 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
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- 238000006722 reduction reaction Methods 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- 239000007858 starting material Substances 0.000 description 3
- PAWQVTBBRAZDMG-UHFFFAOYSA-N 2-(3-bromo-2-fluorophenyl)acetic acid Chemical compound OC(=O)CC1=CC=CC(Br)=C1F PAWQVTBBRAZDMG-UHFFFAOYSA-N 0.000 description 2
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- 229910002651 NO3 Inorganic materials 0.000 description 2
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- 239000007787 solid Substances 0.000 description 1
- 229940075554 sorbate Drugs 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 description 1
- 229940073455 tetraethylammonium hydroxide Drugs 0.000 description 1
- LRGJRHZIDJQFCL-UHFFFAOYSA-M tetraethylazanium;hydroxide Chemical compound [OH-].CC[N+](CC)(CC)CC LRGJRHZIDJQFCL-UHFFFAOYSA-M 0.000 description 1
- 150000005201 tetramethylbenzenes Chemical group 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 229910001428 transition metal ion Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
- 150000005199 trimethylbenzenes Chemical group 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 150000003738 xylenes Chemical group 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
- B01J29/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- B01J29/061—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof containing metallic elements added to the zeolite
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2/00—Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms
- C07C2/74—Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms by addition with simultaneous hydrogenation
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2523/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00
- C07C2523/38—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of noble metals
- C07C2523/40—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of noble metals of the platinum group metals
- C07C2523/42—Platinum
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2523/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00
- C07C2523/38—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of noble metals
- C07C2523/40—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of noble metals of the platinum group metals
- C07C2523/46—Ruthenium, rhodium, osmium or iridium
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2529/00—Catalysts comprising molecular sieves
- C07C2529/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites, pillared clays
- C07C2529/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- C07C2529/08—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the faujasite type, e.g. type X or Y
- C07C2529/10—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the faujasite type, e.g. type X or Y containing iron group metals, noble metals or copper
- C07C2529/12—Noble metals
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2529/00—Catalysts comprising molecular sieves
- C07C2529/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites, pillared clays
- C07C2529/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- C07C2529/18—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the mordenite type
- C07C2529/20—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the mordenite type containing iron group metals, noble metals or copper
- C07C2529/22—Noble metals
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2529/00—Catalysts comprising molecular sieves
- C07C2529/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites, pillared clays
- C07C2529/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- C07C2529/40—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11
- C07C2529/42—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11 containing iron group metals, noble metals or copper
- C07C2529/44—Noble metals
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2529/00—Catalysts comprising molecular sieves
- C07C2529/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites, pillared clays
- C07C2529/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- C07C2529/50—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the eroionite or offretite type, e.g. zeolite T
- C07C2529/52—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the eroionite or offretite type, e.g. zeolite T containing iron group metals, noble metals or copper
- C07C2529/54—Noble metals
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2529/00—Catalysts comprising molecular sieves
- C07C2529/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites, pillared clays
- C07C2529/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- C07C2529/60—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the type L
- C07C2529/61—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the type L containing iron group metals, noble metals or copper
- C07C2529/62—Noble metals
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2529/00—Catalysts comprising molecular sieves
- C07C2529/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites, pillared clays
- C07C2529/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- C07C2529/70—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups C07C2529/08 - C07C2529/65
- C07C2529/72—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups C07C2529/08 - C07C2529/65 containing iron group metals, noble metals or copper
- C07C2529/74—Noble metals
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2529/00—Catalysts comprising molecular sieves
- C07C2529/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites, pillared clays
- C07C2529/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- C07C2529/70—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups C07C2529/08 - C07C2529/65
- C07C2529/72—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups C07C2529/08 - C07C2529/65 containing iron group metals, noble metals or copper
- C07C2529/76—Iron group metals or copper
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2529/00—Catalysts comprising molecular sieves
- C07C2529/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites, pillared clays
- C07C2529/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- C07C2529/70—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups C07C2529/08 - C07C2529/65
- C07C2529/78—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups C07C2529/08 - C07C2529/65 containing arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
Definitions
- the invention provides a new route for the production of specialty chemicals and specification grade jet and diesel fuel from highly aromatic materials, for example liquids derived from coal hydrogenation processes or petroleum reformates. It is also known that aromatic constituents are included in liquids from coal pyrolysis, some shale oils and in liquids derived from conversion of oxygenates and hydrocarbons over zeolite catalysts. Aromatics are considered excellent gasoline components because of their high octane number, however, they are considered too "smoky" for commercial jet fuel and give a low cetane number for diesel fuels. Further, aromatics emission from unburnt and combusted fuel has become an important issue environmentally with recent and indicated government legislation for the reduction of the aromatics content of gasoline and diesel fuels.
- a reductive alkylation (hydroalkylation) process in which a monocycloalkyl aromatic hydrocarbon or a substituted monocycloalkyl aromatic hydrocarbon is prepared by contacting, respectively, an aromatic hydrocarbon or alkyl substituted aromatic hydrocarbon with hydrogen in the presence of a catalyst comprising ruthenium and nickel supported on zeolite beta.
- the catalyst can also include a rare-earth metal or tungsten.
- the hydroalkylation occurs through the partial hydrogenation of the aromatic hydrocarbon to a cycloalkene.
- the cycloalkene then reacts with the aromatic hydrocarbon or alkyl substituted aromatic hydrocarbon to obtain the desired monocycloalkyl aromatic hydrocarbon or substituted monocycloalkyl aromatic hydrocarbon.
- the present invention provides a catalyst for hydroalkylating an aromatic hydrocarbon, the catalyst comprising a molecular sieve material having an acid function, a hydrogenation component and a shape selective function wherein the molecular sieve material has a pore size that is capable of accommodating molecules of the products to be produced and excluding molecules of reactants that are too large.
- the present invention provides a process for hydroalkylating an aromatic hydrocarbon, the process comprising contacting an aromatic hydrocarbon with hydrogen in the presence of the catalyst.
- the specific size constraints of different molecular sieve framework structures limit the reactants and the size of product molecules through product selectivity and active site selectivity.
- the controlling function is the rate of diffusion of product away from the reactive sites, through the pores and out of the crystallite.
- Reactant selectivity is based on the exclusion of a potential reactant by its size and the size of the pore.
- Product shape is controlled by the volume available at the active site which precludes the formation of too bulky intermediates at the site.
- molecular sieve is all inclusive in that it embraces all materials that exhibit shape selectivity, regardless of composition or degree of crystallinity.
- the molecular sieve characteristic of the material exists where the framework structure creates a porous regular array of apertures.
- the apertures are of a size as to be able to take up molecules into their porous structure whilst rejecting others on the basis of their larger effective molecular dimensions.
- zeolites are considered the primary molecular sieves [zeolites are crystalline aluminosilicates which are three dimensional structures arising from a framework of [SiO 4 ] 4- and [AlO 4 ] 5- coordinated polyhedra linked by their corner atoms] and are of major importance in the invention, other non-aluminosilicate materials, such as some carbons and silicas, have molecular sieve properties. Also an ever-increasing number of crystalline porous substances are being synthesised containing co-ordination polyhedra of elements other than just silicon or aluminium. Candidate elements for such isomorphous replacement are for example 6a, and B, close to A1 in Group III of the Periodic Table and Ge, close to Si in Group IV.
- MeAPOs metal-organic phosphide
- framework structures incorporating some metals from Groups III, IV, V, VI, VII and VIII of the Periodic Table of Elements. Studies have shown that some of these materials have high catalytic activity.
- MLS molecularly engineered layer structures
- PILC pillared interlayered clays
- Molecular sieves with an ion exchange capacity have an increased pore size control ability in that the exchange of ions may increase or reduce the pore dimensions to sizes comparable to the dimension of the reactant molecules and/or the potential product.
- ion exchanges can be used to place cations into specific framework sites so as to create active sites to which reactant molecules can be attracted thus promoting the bond distortion and rupture essential to molecular rearrangements.
- Another feature of ion exchange is that it provides a route for the introduction of metal cations which can subsequently be reduced to catalytically active metal particles. This introduces a bifunctional nature to the molecular sieve.
- This Br ⁇ nsted acid site arises from the creation of "hydroxyls" within the pore structure which are usually formed by ammonium exchange followed by a calcination step.
- these "protonated” species can be made by direct exchange with mineral acids.
- the hydroxyls are protons associated with negatively charged framework oxygen linked into alumina tetrahedra creating the Br ⁇ nsted sites.
- These protons have great mobility particularly above 200°C, and at 550°C they lose water forming Lewis acid sites.
- the Lewis sites in turn are unstable, especially in the presence of water vapour and an annealing process occurs with the ejection of Al from the. framework which becomes more stable (dealumination).
- the size exclusion and steric inhibition together with the intermolecular forces between the constituents of the molecular sieve and the sorbate molecules offer opportunities for unique selectivities based on competitive sorption properties of various molecular sieves.
- Variables such as the silica to alumina ratio, the nature of the cation species and the geometry of the channels (unidimensional, multi-dimensional or interconnecting with super cages) are important considerations for the catalyst. They also contribute to catalyst's stability, reduce its coking propensity and increase its amenability to regeneration.
- the process feed or starting material for conversion to specialty chemicals and/or jet and diesel fuel boiling range products or blendstock is an aromatic or aromatic containing hydrocarbon, preferably containing benzene and/or an alkyl substituted aromatic hydrocarbon.
- the alkyl substitute may be less than 10 carbon atoms, preferably 1 to 5 carbon atoms.
- the most preferred alkyl substituent is methyl.
- Suitable starting material include any or a mixture of benzene, toluene, ethyl benzene, the xylenes, trimethyl benzenes, tetramethyl benzenes, biphenyl and alkyl substituted biphenyls.
- the starting material may contain an aromatic or mixture of aromatics in any other liquid or gas mixture which comprises 0 to 95 volume percent of the feed stream.
- the aromatic feed mass hourly space velocity (MHSV) may range between 0.1 and 100 hr -1 , preferably between 1 and 50 hr -1 .
- the feed may be introduced to the catalyst in a reactor under a wide range of conditions. It is preferred that hydrogen be present at pressures between 1 and 200 atmospheres, more preferably between 1 and 100 atmospheres. Further, the hydrogen feed rate lies preferably in a range from 0.2 and 5 mole of hydrogen per mole of aromatic feed and more preferably between 0.2 and 1.5 mole/mole of aromatic feed.
- the reaction temperature is not particularly critical, however, it preferably ranges from 80°C to 350°C.
- the hydroalkylation process may be carried out in a fixed bed reactor with the aromatic feed and hydrogen contacting the catalyst in an upflow or downflow arrangement. It is also possible to use a countercurrent flow of hydrogen and the aromatic feedstock over the catalyst.
- a fixed bed reactor is described any other type of reactor may be used, for example, fluid bed, slurry phase stirred reactor etc.
- the invention provides a catalyst comprising a molecular sieve support with a pore or channel structure of sufficient size for the entry of reactants and departure of products and an active site selectivity to aromatic hydroalkylation products.
- the molecular sieve desirably has, at least what is termed a medium to large pore size formed by the framework structure.
- the pores or channels of the molecular sieve structure should be greater than 5 ⁇ and should be preferably 2-dimensional and more preferably 3-dimensional in nature and preferably be interconnected.
- the molecular sieve support may be selected from the group of aluminosilicate zeolites consisting of zeolite beta, Nu-2, EU-1, ZSM-4, ZSM-5, ZSM-5/ZSM-11, ZSM-12, ZSM-20, ZSM-23, ZSM-35, ZSM-38, ZSM-47, ZSM-48, ZSM-50, Type X, Type Y, EMC-2, CSZ-1, ECR-30 mordenite, offretite, zeolite L, zeolite omega and zeolite PHI.
- It may also be selected from any metal substituted zeolite whereby some or all of the aluminium and/or the silicon of the above zeolites has been replaced by one or more elements from the Groups II to VIII of the Periodic Table of Elements for example Ga, B, Fe, Cr, Mn, V, Ti, Ge, As, Be etc.
- the molecular sieve support may be selected from the aluminophosphates (AlPO 4 's), silicoaluminophosphates (SAPOs), metalloaluminophosphates (MeAPOs) particularly VPI-5, AlPO-5, SAPO-5, SAPO-11, SAPO-31, SAPO-36, SAPO-37, SAPO-40, SAPO-41, CoAPO-50 and other metal substituted materials of similar structure e.g. BeGeAPO-11 and AsBeAPO-31 etc.
- the molecular sieve used in the process of this invention may include, in the as synthesised form, exchangeable cations such as lithium, sodium, potassium, caesium, rubidium, beryllium, calcium, magnesium, strontium, barium etc. These cations may be partially or completely replaced with other different cations. Particularly preferred are rare earth metal ions, transition metal ions (or mixtures of these ions) and other ions such as hydrogen and ammonium. The replacement of the initial ions should not alter the basic structure of the molecular sieve support and preferably the amount of ions exchanged onto the sieve is as much as can be achieved.
- the rare earth metal may be selected from the group consisting of cerium, lanthanum, praseodymium, neodymium, samarium, europium, gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium, lutetium or mixtures thereof.
- a preferred aspect of the molecular sieve is that it has an acidic function obtained by ion exchange and/or
- the molecular sieve may be used in the process as prepared or after calcining in air or after calcining and/or treatment by ion exchange, impregnation and/or by incipient wetness techniques with inorganic and/or organic metal or ammonium containing compounds.
- aqueous and/or non-aqueous solutions may be used.
- the preferred catalyst of this invention contains, after treatment an active metal or metals from Group Ib, IIb, IIIb, VIb, VIIb and VIII of the Periodic Table of Elements in quantities of from 0.1% to 25 wt% of the catalyst. Most preferred are those elements which impart a hydrogenation component to the support. Generally this includes one or more metals from copper, chromium, cobalt, nickel, tungsten, molybdenum and zinc.
- the catalyst may contain an additional element or elements, from Groups V, VI, VII and VIII of the Periodic Table which may act as a promoter.
- the promoter or promoters may be added by ion exchange, impregnation, and/or precipitation from aqueous and/or non-aqueous solutions of inorganic or organic compounds. Further the promoter may be also added by dry mixing an easily decomposable compound such as an acetate, nitrate, chloride, bromide, carbonyl, sulphide etc.
- the promoter may be from 0.001% to 10 wt% of the catalyst.
- the preferred promoters may be silver, copper, platinum, palladium, ruthenium, rhenium, iridium or rhodium or mixtures thereof.
- the catalyst containing the metal compounds may be activated by reduction. This reduction may be carried out in a 5% to 100% hydrogen atmosphere at a temperature from 50° to 600°C at a pressure from 0 to 200 atmospheres and for 5 minutes to 24 hours.
- the molecular sieve may be combined, dispersed or otherwise intimately mixed and pressed with an inorganic oxide matrix in proportions that result in a product containing 10 wt% to 100 wt% of catalyst in the final product.
- Matrices which impart desirable properties to the catalyst such as increased strength and attrition resistance to the catalyst and aid in dissipation of the heat of reaction are preferred.
- Oxides of silica, aluminium, zirconium, titanium, chromium, etc. may be used.
- the present invention provides a catalyst and process for hydroalkylation of aromatic compounds.
- a catalyst comprising copper, nickel and a rare earth element supported on a molecular sieve having a medium to large interconnected 3-dimensional channel structure.
- the preferred molecular sieve may consist of zeolite Type X, Type Y, ZSM 20 or zeolite beta, or any combination thereof.
- the copper content of the catalyst may lie in the range from 2 to 25 wt% of the catalyst, the nickel content from 1 to 25 wt% and the rare earth elements from 0.2 to 15 wt%.
- the active metals may be promoted by an additional element or elements which further enhance the activity, selectivity, stability and/or regenerability of the catalyst.
- the preferred promoter is platinum or ruthenium and the content may lie in the range 0.001 to 2 wt% of the catalyst.
- the process of the present invention may be used for hydroalkylating aromatic compounds, boiling in the gasoline range, to yield compounds boiling in the jet and/or diesel fuel range. This enhances the jet and diesel fuel fraction of a hydrocarbon stream and provides a method for reducing the benzene and total aromatic content of gasoline.
- the US "Clean Air Act of 15th November 1990 requires that benzene in gasoline be restricted to 1% by volume while the total aromatics are to be less than 25% by volume.
- the process of the present invention may be used for hydroalkylating an essentially pure compound to obtain a more valuable product or specialty chemical, for example benzene may be hydroalkylated to cyclohexylbenzene.
- any hydroalkylated product or compounds from the hydroalkylation reactor may be further purified after separation from the unreacted feed.
- the feed may be recycled while the product may be further treated to a fully saturated product by feeding it, with hydrogen into a hydrogenation unit operating at conditions and with a catalyst familiar to those within the industry.
- the hydroalkylated product of benzene, cyclohexylbenzene may be further hydrogenated to bicyclohexyl.
- Purified product may be sold as specialty chemicals while less purified product may be used as a jet or diesel fuel boiling range product or blendstock.
- 40g of the zeolite beta was ion exchanged with ammonium nitrate three times and then exchanged with a nickel, rare earth solution (1 litre containing 29.1 g of Ni (NO 3 ) 2 .6H 2 O and 0.5g of mischmetal dissolved in acid).
- the zeolite was collected, washed, dried and then impregnated with 11.8g of copper acetate, 12.4g of nickel nitrate and 0.1g of ruthenium chloride dissolved in 200g of water. The mixture was stirred until a firm paste was formed and then dried overnight at 140°C, calcined at 550°C, pressed, crushed and sized to a -500 + 250 ⁇ m fraction.
- the operating conditions as well as the results are listed in the Table.
- the trials indicate that the supporting molecular sieve with the ruthenium promoted copper, nickel and rare earth active metals is an active catalyst for hydroalkylation of aromatic feeds to higher boiling point compounds suitable for distillate feedstock or, if purified for specialty chemicals.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Crystallography & Structural Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Catalysts (AREA)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL9320046A NL9320046A (nl) | 1992-10-15 | 1993-10-15 | Hydroalkylering van aromatische koolwaterstoffen. |
AU51725/93A AU5172593A (en) | 1992-10-15 | 1993-10-15 | Hydroalkylation of aromatic hydrocarbons |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AUPL527092 | 1992-10-15 | ||
AUPL5270 | 1992-10-15 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1994008712A1 true WO1994008712A1 (en) | 1994-04-28 |
Family
ID=3776473
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/AU1993/000531 WO1994008712A1 (en) | 1992-10-15 | 1993-10-15 | Hydroalkylation of aromatic hydrocarbons |
Country Status (4)
Country | Link |
---|---|
AU (1) | AU5172593A (enrdf_load_stackoverflow) |
IN (1) | IN180004B (enrdf_load_stackoverflow) |
NL (1) | NL9320046A (enrdf_load_stackoverflow) |
WO (1) | WO1994008712A1 (enrdf_load_stackoverflow) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2016053637A1 (en) * | 2014-09-29 | 2016-04-07 | Basf Corporation | Preparation and applications of hydrophobic materials |
CN106103388A (zh) * | 2013-03-14 | 2016-11-09 | 埃克森美孚化学专利公司 | 加氢烷基化催化剂及其使用方法 |
CN114846120A (zh) * | 2019-12-16 | 2022-08-02 | 沙特阿拉伯石油公司 | 用于烃物流的脱烯烃的经改性的超稳定y(usy)沸石催化剂 |
CN117181284A (zh) * | 2022-05-31 | 2023-12-08 | 中国石油化工股份有限公司 | 一种针对双环芳烃的加氢裂化催化剂及其制备方法和应用 |
WO2024028842A1 (en) * | 2022-08-04 | 2024-02-08 | Phillips 66 Company | Process for removing benzene from a heart-cut reformate |
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AU7269991A (en) * | 1990-03-09 | 1991-09-12 | Tosoh Corporation | Catalyst and method for catalytically decomposing nitrogen oxides |
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1993
- 1993-10-14 IN IN615CA1993 patent/IN180004B/en unknown
- 1993-10-15 AU AU51725/93A patent/AU5172593A/en not_active Abandoned
- 1993-10-15 NL NL9320046A patent/NL9320046A/nl not_active Application Discontinuation
- 1993-10-15 WO PCT/AU1993/000531 patent/WO1994008712A1/en active Application Filing
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US4447554A (en) * | 1980-05-29 | 1984-05-08 | Phillips Petroleum Company | Hydroalkylation catalyst and methods for producing and employing same |
US4923836A (en) * | 1987-07-16 | 1990-05-08 | Union Oil Company Of California | Ni/Cu absorbent/catalyst for desulfurization and isomerization of N-paraffins |
AU7269991A (en) * | 1990-03-09 | 1991-09-12 | Tosoh Corporation | Catalyst and method for catalytically decomposing nitrogen oxides |
Cited By (9)
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CN106103388A (zh) * | 2013-03-14 | 2016-11-09 | 埃克森美孚化学专利公司 | 加氢烷基化催化剂及其使用方法 |
EP3114101A4 (en) * | 2013-03-14 | 2017-03-29 | ExxonMobil Chemical Patents Inc. | Hydroalkylation catalyst and process for use thereof |
US9725377B2 (en) | 2013-03-14 | 2017-08-08 | Exxonmobil Chemical Patents Inc. | Hydroalkylation catalyst and process for use thereof |
CN106103388B (zh) * | 2013-03-14 | 2018-08-14 | 埃克森美孚化学专利公司 | 加氢烷基化催化剂及其使用方法 |
WO2016053637A1 (en) * | 2014-09-29 | 2016-04-07 | Basf Corporation | Preparation and applications of hydrophobic materials |
CN114846120A (zh) * | 2019-12-16 | 2022-08-02 | 沙特阿拉伯石油公司 | 用于烃物流的脱烯烃的经改性的超稳定y(usy)沸石催化剂 |
CN114846120B (zh) * | 2019-12-16 | 2024-03-12 | 沙特阿拉伯石油公司 | 用于烃物流的脱烯烃的经改性的超稳定y(usy)沸石催化剂 |
CN117181284A (zh) * | 2022-05-31 | 2023-12-08 | 中国石油化工股份有限公司 | 一种针对双环芳烃的加氢裂化催化剂及其制备方法和应用 |
WO2024028842A1 (en) * | 2022-08-04 | 2024-02-08 | Phillips 66 Company | Process for removing benzene from a heart-cut reformate |
Also Published As
Publication number | Publication date |
---|---|
IN180004B (enrdf_load_stackoverflow) | 1998-01-10 |
AU5172593A (en) | 1994-05-09 |
NL9320046A (nl) | 1995-11-01 |
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