WO1993024401A1

WO1993024401A1 - Reel wound roll load sensing arrangement

Info

Publication number: WO1993024401A1
Application number: PCT/US1993/004948
Authority: WO
Inventors: Philipp W. Smith
Original assignee: Beloit Technologies Inc.
Priority date: 1992-05-29
Filing date: 1993-05-26
Publication date: 1993-12-09
Also published as: FI114545B; FI945462A0; EP0642460B1; US5611500A; KR100304737B1; PL171410B1; DE69304533T2; KR950701296A; JP2587396B2; AU4390493A; TW231285B; FI945462A; CA2117909C; EP0642460A1; DE69304533D1; JPH07502721A; BR9306406A; CA2117909A1

Abstract

A mechanism and method for the continuous winding of a web of paper (w) into rolls including a shear type load cell (32, 32a) for measuring the horizontal component of the reactive force on the winding drum with the output of the load cell being used to control the nip pressure (N) between the winding drum (15, 15a) and the roll being wound. Another load cell (39) measures the tension of the incoming paper web, and this measurement is subtracted to give the net nip pressure. An initial reading is taken when the core on which the web is to be wound is lowered onto the load cell (41) and an initial reading is taken to provide the index point of the weight of the core (18, 18a) and reel, and when the core is being pivoted downwardly over the drum (15, 15a), the vertical and horizontal components with the total nip load (N) are calculated to control the nip load. Thus, the nip load is carefully controlled at all positions to provide an improved drum winder obtaining controlled nip load and controlled density of the roll being wound.

Description

TITLE: REEL WOUND ROLL LOAD SENSING ARRANGEMENT

BACKGROUND OF THE INVENTION

FIELD OF THE INVENTION

The present invention relates to improvements in drum winding

machines and, more particularly, to a paper machine drum winder, or reel,

which continually winds successive rolls from an on-coming supply of

paper web, such as from a papermaking machine. Still more particularly,

this invention relates to apparatus for measuring and controlling the nip

load of a wound paper roll against the reel support drum.

DESCRIPTION OF THE PRIOR ART

A device of the general type for which the improvement is made is

illustrated in U.S. Patent No. 3,743,199 and includes a mechanism for

bringing a new spool, sometimes called a core in the papermaking trade,

into engagement with a horizontal driven winding drum on the reel in a

papermaking machine, and moving the new spool downwardly from an

initial position over the drum to a wound roll winding position where the

spool is supported on rails while the paper roll wound on the spool is nipped against the support drum. A web is fed onto the spool until the

wound roll is completed, whereupon a new spool is started and the process

is repeated.

An important factor in the successive commercial winding of paper

is to provide for a uniform roll structure. To do this, it is necessary to

measure and control the nip level between the winding drum on the reel

and the wound paper roll. This allows for a more uniform roll structure.

Present day designs for a reel usually do not have a means for

directly measuring the nip level between the winding drum and the wound

paper roll. Some reels have been designed with a load cell arrangement in

the secondary arms. These secondary arms of a reel usually rotate through

an arc, and load cells, which are commercially available and which are used

in the secondary arms, only measure force in one plane. Due to the

arcuate movement of arms, the orientation of load cells in the the

secondary arms changes continuously such that they measure different

forces for the same nip levels at different wound roll diameters. Therefore,

the roll diameter and machine geometry must be known, along with the

load cell reading, in order to calculate the nip level. Other efforts to

measure nip load and control the nip load by the use of load cells have

problems with the mechanical mounting of the load cells. In many

instances, the load cells are damaged to the where they do not function. It is desirable to be able to control the nip level between the winding

drum and the roll of paper at all times during the winding cycle, and to do

this, it is necessary to continually and accurately measure the nip force

between the drum and the roll being wound, and to control this nip force as

a function of the measured parameters. Further, extraneous forces can

have an effect on the measuring system, and these must be compensated

for. Present available systems do not provide a reliable and efficient

arrangement for measuring and controlling nip pressures in a winding

machine.

Another problem encountered has to do with the effect of the weight

of the spool on which the roll is started, is necessary to establish this level

as a reference point for measuring nip load when the roll is started and the

initial core is being brought down from the starting position above the

winding drum to the winding position It where it is horizontally opposite the

winding support drum. Tests have shown that it is very important to the

successful winding of a roll that the initial starting paper web tension and

nip force between the spool and support drum be accurately controlled.

Older reel designs did not utilize any means of relieving the spool

weight from the winding drum once the turnup of the oncoming web onto a

new spool was done. The result was an initial nip load of 15 PLI, or higher. These nip levels can be detrimental to roll structure. While it is desired to

have a nip in the range of 520 PLI, the nip due to the hooks or other

coresecuring apparatus in the arms can contribute an additional 1015 PLI

nip load. Recent desiqns have provided a means of relieving the weight

of the reel spool/core, but they do not have any load sensing instruments

and mechanism inside the primary arms for controlling the load according

to the position of the core during the beginning of a wound roll. Due to

sliding friction in the hook apparatus for supporting and securing the spool

while the wound paper roll increases in diameter, the nip level could not

heretofore be maintained with reasonable accuracy. Also, if the individual

reel spool weight does not match the setup parameter, then the actual nip

level will be inaccurate.

NUMMARY OF THE INVENTION

This invention enables the operator to control the nip level between

the winding drum and the reel spool/core very precisely. The object is to

obtain a wound paper roll which has superior roll structure which increases

its uniformity ~ nd usefulness to the trade and avoids unevenness or

damage to the paper web wound on the roll. The arrangement utilizes

equipment that has been used on arm designs for initially loading a

spool/core onto the drum. The supporting primary arm mechanism is adapted by placing a load cell in the arm structure or linkage, according to

the configuration, and the load cell provides a primary output signal sent to

a signal processor. This signal is taken to a central processor to establish a

set point value and the estimated empty spool/core weight. Other

instruments establish the primary arm angular position and signal the

central processor with this information.

The operator loads the empty reel spool/core onto the primary arms

in their extended position. The primary arm nip relieving cylinder then

operates to relieve the core weight, and the load cell continually measures

the load exerted by the weight on the cylinder. When the load does not

appreciably increase, then the pressure required to lift the core completely

off the winding drum is known. This can be done automatically for each

individual spool/core. With the minimum friction in the hook or core

clamping apparatus in the primary arms, the hydraulic or pneumatic

pressure in the nip relieving cylinder then can be lowered such that a

known nip level exists between the winding drum and the core.

The load cell selected is a directional transducer which measures the

force in only one plane, and in that way, the nip level can be continuously

monitored when the paper is building up on the core as the primary arms,

which support the spool/core, are pivoted to move the core and roll down to the secondary position, which rs the winding position. All of the

weights and forces are broken down into vertical and horizontal

components at the nip between the wound paper roll and support drum.

This provides for a smoother transition between the secondary arm loading

and the primary arm loading. The arrangement is well adapted to be

retrofitted into existing primary arms on reels which are now in the field.

When the core has been moved down to the winding position

horizontally opposite the driven winding drum, the nip force is continually

measured and controlled. For measuring the nip force, the reaction force

on the drum is measured by supporting the core journals on bearings and

measuring the shear force on the load cell in the drum support mounting.

This shear force in the support drum load cell is the horizontal component

due to the nip force between the wound paper roll and the support drum.

Thus, the horizontal component of this nip force can range from 0, when

the core is vertically above the rotational axis of the support drum, to the

nip force when the core and wound paper roll is supported on the rails

horizontally of the rotational axis of the support drum.

There is also a component of force acting on the nip, when the web

is received onto the support drum horizontally, or substantially horizontally,

which force component is due to sheet tension and the loading of the primary arms of the core against the support drum. Since the paper web

wraps the support drum for approximately 1 20°, there are both horizontal

and vertical force components on the drum due to web tension. The

present arrangement provides load cells located directly in advance of the

winding drum supporting a roll in enqaqement with the web to measure the

web tension as the web is received onto the drum. With a known wrap

anqle on the winding drum, the sheet tension component can be

determined and subtracted from the horizontal reaction force on the drum.

As to the effect of the loading of the primary arms of a reel, the angular

position of the primary arms as the roll is brought down into the winding

location can be programmed and taken into consideration by a central

processor into which the signals are fed. The central processor has an

output which controls the pneumatic/ hydraulic cylinder that controls the

force applied to control the nip pressure.

Since the friction in the core-securing hook, or other apparatus in the

arms, varies with time, and since there may be a hysteresis effect as the

coresecuring mechanism moves outwardly and returns inwardly, knowledge

of this friction force is important to its control and effect on the wound

paper roll nip. It is accordingly an object of the invention to provide a means for

measuring the initial nip level between the windinq drum and the reel

spool/core to provide a primary output signal of nip level so as to control

the start of winding, which is one of the most critical areas for roll structure.

A further object of the invention is to provide an improved means of

measuring nip load during winding as a continuous operation throughout

the process and to control the nip forces as a predetermined programmed

function of the measured nip load.

A still further object of the invention is to provide a method and

structure capable of utilizing load cells for measuring nip load to accurately

sense and control nip pressure in a reel for winding a wound web roll.

Other objects, advantages and features will become more apparent

with the teaching of the principles of the invention in connection with the

disclosure of the preferred embodiments in the specification, claims and

drawings. BRIEF DESCRIPTION OF THE DRAWINGS

Figure 1 is a side-elevational view, shown in somewhat schematic

form, of a reel winding mechanism embodying the principles of the present

invention and showing one embodiment of mounting a core in the primary

arms of a reel.

Figure 2 is a diagrammatic showing of a signal processing

arrangement for measuring and controlling the nip force.

Figure 3 is a somewhat schematic side-elevational view of a portion

of the winding mechanism somewhat similar to that of Figure 1 , but

showing another embodiment for securing the core in the primary arms.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

While the principles of the invention are universal, the practical

embodiment of the invention can take either of two general forms. Figure

1 illustrates an embodiment wherein the spool, or core, 18 is supported

directly by a pressure cylinder 14 in conjunction with a core holder support

40 in the primary arms 17. In the embodiments shown in Figures 1 and 3, corresponding parts

will be correspondingly designated with alphabetical suffixes following the

individual numerical designations to distinguish between them. Also, it will

be understood that the apparatus is symmetrical such that both ends of the

core are supported and moved by similar equipment at both ends on either

side of the apparatus.

Accordingly, in Figure 3, the core 18a is held in the primary arms

17a by hooks 26a which are actuated by a pressure cylinder 27a. The core

is supported from below and secured in the hooks by action of a second

pressure cylinder 14a as will be explained in more detail below.

As illustrated in Figures 1 and 3, a spool/core 18, 18a is first

positioned into the machine being supported on primary arms 17, 17a and

secured from above by hooks 26, 26a. The winder as a whole is supported

on pedestals 10 and 1 1 , as shown in Figure 1 , with a completed wound

paper roll 12 which is rotatably supported on parallel horizontal side rails

13.

A continuous web W is fed into the reel, such as from a papermaking

machine, and passes over the top of a winding support drum 15, 15a to enter a nip N between a paper web wound roll 19, 19a, being wound onto

a core, and the drum 15, 15a.

The winding drum is power driven by suitable means, such as a

motor, not shown, and is supported for rotation about a horizontal axis 16

on a shaft journaled in bearings. A load cell 32 is positioned between the

mounting for the drum bearings, such as a bearing housing 8, and the

pedestal 10 such that the horizontal reaction force due to the force in the

nip N is measured only as a shear force between the support drum bearing

housing, or mounting, 8 and the pedestal 10. That is to say, the load cell

32 does not measure any vertical force component, whether the force is

due to the weight of the support drum and its bearing housing, due to

friction of the hooks sliding in the primary arms, or due to the weight of the

core, including the weight of the paper wound on the core, when the core

is in any position above a horizontal plane through the support drum

rotational axis 16. The horizontal reaction force measured by load cell 32

is due to slight movement, or deflection, of the bearings, or bearing

housing 8, horizontally relative to pedestal 10.

As a core 18, 18a is first loaded into the reel, it is carried on primary

arms 17, 17a between hooks 26, 26a on one side, and other support

structure on the other side, depending on the embodiment as shown in either Figure 1 or Figure 3. The core is secured in place by moving the

hooks 26, 26a which are slidably mounted in the primary arms and which

are movable by action of a cylinder 27, 27a, which may be either

pneumatically or hydraulically actuated.

When the turn-up of the web onto a new core has been effected, the

new wound web roll is gradually lowered from its initial position above the

support drum onto the support drum and eventually rotated by the primary

arms into a position where the core is supported on horizontal rails 13 with

the wound roll 19, 19a in nipping engagement with the support drum 15,

15a.

In the embodiment shown in Figure 1 , the core is clamped between

an upper hook 26 and a lower core holder 40 which is brought into

supporting engagement with the lower portion of the core by a pressure

cylinder 14 on which a load cell 41 is mounted to measure the weight of

the core in conjunction with the weight or force of the hooks 26, and any

frictional sliding resistance of the hooks in their primary arms. In this

embodiment, the core and related weights and forces bear directly on the

load cell 41 mounted on the ends of the rods of pressure cylinders 14. The

force measured is parallel, or coaxial, with the rod of the pressure cylinder

14. In the embodiment shown in Figure 3, the core is lowered onto the

rotating drum 15a by an arm 28 operated by a pressure cylinder 14a. The

arm 28 is pivoted at 29, and the rod of pressure cylinder 14a is pivotally

connected to the arm 28 at 31. A support roller 30 on the distal end of

arm 28 supports the core 18a as it is lowered onto the drum 15a. A load

cell, generally designated as item 41a, 41a', 41a", can be located at any of

positions 29, 30 or 31 , respectively, to provide the same signals indicative

of force as the signals provided by load cell 41. That is, only one load cell

is needed, but it can be located at any of locations 41a, 41a', 41a".

Regardless of the location of the load cell 41a, 41a', 41a" at points

29, 30, 31 , it is capable of measuring the linear vertical force between the

load cell and the spool/core 18. After the core is loaded into the primary

arms, supported by the end of arm 28 from below and engaged from above

by hooks 26a, which are actuated by retracting pressure cylinder 27a, the

pressure cylinder is retracted slowly (cylinder 14a in Figure 3), or extended

slowly (cylinder 14 in Figure 1 ). This produces a load on the load cell 41a,

41a', 41a" indicative of the same load as described in conjunction with

load cell 41 in Figure 1 .

As shown in Figure 3, pressure cylinders 14a, arms 28, pivots 29

and 30 comprise the primary arm nip relieving mechanical unit. After the core 18a has been clamped into the primary arms by the hooks, the primary

arm nip relieving system is actuated by either extending cylinder 14 (Figure

1 ) or retracting cylinder 14a (Figure 3).

During this time, the load cell 41 , 41 a, 41 a', 41a" measures a value

that establishes a reference value which shows the empty core weight plus

the friction associated with the movement of the primary arm hook 26, 26a

in the unload or paper buildup direction. Cylinder 14 retracts (Figure 1 ) or

cylinder 14a extends (Figure 3) until the core is resting on core holder 40.

The signal from the load cell 41 , 41 a measuring the weight of the core at

either the end of the piston rod on pressure cylinder 14 (Figure 1 ) or the

distal roller support 30 of arm 28, or pivots 29, 31 (Figure 3) is fed into a

signal processor 33, as shown in Figure 2, which feeds its siqnal into a

central processor 35. The nip load signal, and web tension signal, which

will be described in more detail later, from load cells 32 and 39 (Figure 1 )

are fed into a signal processor 34 which, in turn, signals central processor

35. The angular orientation of the primary arms is reported by a signal

which is produced by an angular position indicator 43, 43a and relayed to

signal processor 50 which, in turn, signals central processor 35. The

central processor is programmed with a desired program or algorithm 37

which relates the desired wound roll nip load against the drum as a function

of its angular position on the drum. Thus, the central processor controls a pneumatic/ hydraulic pressure control mechanism 36 which controls a

pneumatic or hydraulic cylinder 14, 14a to control the nip load while the

core is held in the primary arms at any point over the arcuate segment of

the support drum 15, 15a down to where the core is supported on the

horizontal rails.

Referring now again to Figure 1 , once the set point has been

established by the loading of the core against the load cell 41 , the core is

moved down to the winding position shown by the partially wound roll 19

supported on the horizontal rails 13 in nipping engagement with the

support drum 15. The force of the nip is measured by the reaction force on

the load cell 32. Since the nip between the wound roll and the support

drum is horizontal and is substantially in a horizontal plane through the

rotational axis 16 of the support drum, the reaction force is seen by the

load cell 32 as a shearing force at right angles to an imaginary vertical

plane through this load cell. This shearing force is the sum of the horizontal

force in the nip combined with the horizontal component of the web

tension force. The readout from the load cell 32, combined with the other

readouts, are translated into pneumatic or hydraulic pressures for the

cylinders 24 and a roller 7, carried on pivotal arms 23 which bear against

the core so as to control the nip force N. Connecting rod 25, one of which is on either side of the reel, maintains pivot arms 23 in crossmachine

alignment.

The tension in the in-coming web W is measured by a roller 38

against the web supported by a load cell 39. It will be understood, of

course, that for convenience, only the front end of the machine is shown,

and similar load cells will be positioned on either both the front and back of

the machine or in multiple locations distributed across the face of the

machine. At a minimum, a load cell, such as 39, will be positioned at

each side of the web on either side of the machine.

Load cell 32 will be positioned beneath the bearing mounting of the

support drum 15 on either end of a support drum at either side of the

machine. Also, load cell 41 will be positioned on the other end of each

primary arm 17, 17a so as to measure the force at both ends of the core

18. The core relief and loading mechanism (i.e. load cell 41) for measuring

the weight of the core and obtaining the set point value is directly on the

end of the pressure cylinder 14 rod in the arrangement shown somewhat

schematically in Figure 1 , whereas the articulated lever arrangement of this

mechanism (i.e. load cells 41a or 41a' or 41a") shown in Figure 3 is in

more detail. In operation, the operator loads a core 18 into the primary arms 17,

17a where it is supported by core holder 40 and the hooks 26 (Figure 1 ) or

the distal end 3 of arm 28 and hooks 26a (Figure 3). The hooks 26, 26a

are engaged over the core by retracting cylinders 27, 27a. The distal end 3

of arm 28 engages the core by action of cylinders 14a being retracted, as

shown in Figure 3, or by action of cylinder 14 being extended, as shown in

Figure 1 . During this time, the load cell 41 , 41a, 41a', 41a" measures a

value which establishes a reference value set point which shows the empty

reel spool/core weight plus the friction associated with the movement of

the primary arm hooks in the socalled unload, or paper buildup, direction.

That is, in the direction radially outwardly from the support drum 15. This

reference value is fed into the signal processor 33 in Figure 2 to pass into

the central processor 35. The cylinder 14, 14a operates until the core is

resting on core holder 40. The primary arms are then rotated

counterclockwise by a pinion 20 driving a gear segment 21 to brinq the

core down to the winding location shown as partially wound roll 19. At all

points along this arcuate path of travel, load cells 41 , 41a (or 41a' or 41a")

produce signals indicative of the load of the partially wound web roll nip

against the support drums 15, 15a. This load is controlled by pressure

cylinder 14, 14a. The reaction force on the drum 15 is measured by the

load cell 32, 32a, and its signal is fed to the signal processor 34, as shown

in Figure 2. The web tension force measured by the load cell 39 is subtracted from the force on the load cell 32, 32a to provide a net reading

of nip force N. The combination of signals are fed to the central processor

35 which produces a control pneumatic/hydraulic signal by the

current/pressure device 36 so that the pneumatic or hydraulic cylinders

apply the proper control force to obtain a desired, preprogrammed nip

pressure. The location of the primary arms is constantly monitored by

angular position indicators 43, 43a, which signal their location to the

central processor 35. All of these operations are controllable by the

operator to obtain an optimum roll density.

Reference is made to the use of load cells and, as will be fully

appreciated by those versed in the art, load cells are commercially available

devices which are readily available to one practicing the invention. As an

example, a Pillow Block Tension measuring system is commercially

available from ABB Industrial Systems, Inc., providing a load cell. Another

load cell is sold by Nobel Elektronik of Karlskoga, Sweden. The ABB load

cell would be well suited for use to measure the reaction force on the

winding drum, and the Nobel load cell would be well suited for use in the

apparatus for measuring the index point of the core.

Thus, it will be seen that there has been improved mechanism

utilizing load cells, which weight of the provided an are particularly well adapted to reliable operation in high speed papermaking machine reels. The

load cells provide a continual accurate output, and enable the production of

wound paper rolls having uniform density.

Claims

WHAT IS CLAIMED IS:

1 . A paper web winder for winding a continuously traveling web

onto successive rolls, comprising in combination:

a power driven rotary winding drum (1 5, 1 5a) for drivingly

contacting the surface of a roll (19, 19a) in a driving nip (N) to

wind a web (W) on the roll;

nip force control means (14, 14a) for adjustably controlling the

pressure in the nip (N) between the drum and the roll being

wound; and

a pressure sensing means (32, 32a) connected to the drum

measuring a force which is a function of the reaction force on

the drum resulting from the nip pressure;

said sensing means (43, 43a) operatively connected (50, 35, 36,

37) to the control means (1 , 14a) maintaining the nip

pressure at a controlled pressure for obtaining optimum

consistency in roll density.

2. A paper web winder for winding a continuously traveling web

onto successive rolls constructed in accordance with claim 1 :

wherein the rotary winding drum (15, 1 5a) is mounted on a

horizontal axis (16) and the roll (19, 19a) being wound is initially located substantially vertically relative to the winding

drum and is moved to be located substantially horizontally

opposite the drum;

said pressure sensing means (32, 32a) measures the horizontal

component of the reaction force on the at all positions of the

wound roll.

3. A paper web winder for winding a continuously traveling web

onto successive rolls constructed in accordance with claim 1 :

wherein said pressure sensing means (32, 32a) provides an output

signal commensurate with nip pressure to a programmed

central processor means (35) which operates the nip force

control means (14, 14a) in accordance with a predetermined

program (.37).

4. A paper web winder for winding a continuously traveling web

onto successive rolls constructed in accordance with claim 1 :

wherein said pressure sensing means (32, 32a) is a load cell

providing an electrical output signal which is a function of the

nip force on the drum.

5. A paper web winder for winding a continuously travelinq web

onto successive rolls constructed in accordance with claim 1 :

including means (39) for measuring the tension of the web (W) prior

to its engaging the drum (1 5, 1 5a).

6. A paper web winder for winding a continuously traveling web

onto successive rolls constructed in accordance with claim 5:

wherein said web tension measuring means includes a load cell (39)

providing an output signal as a function of web tension, and

the pressure sensing means (32, 32a) includes a load cell;

means (34) combining the signals of said load cells for

subtracting the signal of web tension from the signal of

reaction force on the drum resulting from nip pressure.

7. A paper web winder for winding a corltinuously traveling web

onto successive rolls constructed in accordance with claim 1 :

including bearing housings (8, 8a) supporting said winding drum (1 5,

1 5a) on a horizontal axis (1 6) with said bearings being

horizontally movable and said pressure sensing means being

load cells (32, 32a) connected to the bearings for measuring

the horizontal reaction force on the drum.

8. A paper web winder for winding a continuously traveling web

onto successive rolls constructed in accordance with claim 1 :

wherein said nip force control means includes a fluid force control

mechanism (23, 24, 25) connected to apply a force to an axis

of the roll (19, 19a) being wound.

9. A paper web winder for winding a continuously traveling web

onto successive rolls constructed in accordance with claim 1 :

including a horizontal axis support (28, 29, 30, 40) for the roll being

wound;

a rail (13) supporting said horizontal axis support;

and said nip force control means acts as support for controlling the

nip pressure.

10. A paper web winder for winding a continuously traveling web

onto successive rolls constructed in accordance with claim 1 :

including means (38) for guiding the web substantially horizontally

onto the drum;

means for measurinq the tension of the web fed onto the drum; and

said pressure sensing means (32, 32a) measures the horizontal

reaction force on the drum.

1 1 . The method of winding a continuously traveling paper web

onto rolls comprising the steps:

driving a winding roll of web (19, 19a) on a core (18, 18a) in

rotation by pressure driving nip contact (N) with a winding

drum (15, 15a);

measuring (50) the nip pressure with a pressure sensing means (32,

32a) by measuring the reaction force on the drum resulting

from nip pressure; and

controllinq (35, 36, 37, 14, 14a) the force in the nip responsive to

and as a function of the measured pressure manifested by the

reaction force on the drum.

12. The method of winding a continuously traveling paper web

onto rolls in accordance with the steps of claim 1 1 :

including winding the roll in a position initially located substantially

vertically relative to the winding drum and is moved to be

substantially horizontally opposite the drum and measuring

(32, 32a) the horizontal reaction force on the drum at all

positions of the wound roll.

13. The method of winding a continuously traveling paper web

onto rolls in accordance with the steps of claim 1 1 : including programming (37) the desired pressure in the control

means (35) for controlling the force in the nip in accordance

with said program as a function of the measured reaction

force on the drum.

14. The method of winding a continuously traveling paper web

onto rolls in accordance with the steps of claim 1 1 :

including the step of measuring (35) the reaction force with a load

cell (32, 32a) and producing an electrical output signal .

15. The method of winding a continuously traveling paper web

onto rolls in accordance with the steps of claim 1 1 :

including supporting the drum on a horizontal axis (16), positioning

the roll being wound (19, 19a) horizontally opposite the drum

15, 15a), feeding the web onto the drum substantially

horizontally, measuring (39) the tension of the web

pproaching the drum and subtracting (34) the force of web

tension from the reaction force on the drum resulting from nip

pressure for obtaining a net output signal.

16. A paper web winder for winding a continuously traveling web

onto successive rolls comprising in combination: a winder stand (10, 1 1 ) supporting a winder drum (15, 15a) on a

horizontal axis (16);

rail (13) supports for a core (18, 18a) for winding a roll (19, 19a)

thereon of web (W) fed over the drum;

horizontally pivotal arms (17, 17a) applying a nip force to the core

for controlling the pressure in the nip between a core being

wound into a wound roll and the drum;

feeding a web (W) substantially horizontally onto the drum;

loading a fresh core (18, 18a) from on top of the drum when a roll

being wound is being completed to start a fresh roll;

fluid piston control means (27, 27a, 14, 14a) for actuating

the arms for controlling nip pressure;

a load cell (32, 32a) mounted to produce an output signal

responsive to a horizontal force on the drum;

a roller (38) with a load cell (39) for measuring input tension on a

web approaching the drum;

means combining the signals of said load cell and the web tension in

a processor (34) and furnishing a control signal (35, 36, 37) to

the fluid cylinder (14, 14a) for controlling the pressure in the

nip as a programmed control function of the force on the

drum.

17. A paper web winder for winding a continuously traveling web onto successive rolls comprising in combination:

a power driven rotary winding drum (15, 15a) for drivingly

contacting the surface of a roll in a driving nip (N) to wind a

web into a wound web roll (12);

bearing support means (8, 8a) supporting the drum on a horizontal

axis (16);

core loading means (17, 17a, 27, 27a) movable to support a core in

a first position above the drum and move the core to a second

position;

first measuring means (41 , 41 a, 41 a', 41 a") measuring the nip level

between the winding drum and the core in said first position

and between said first and second positions;

second measuring means (32, 32a) measuring the nip force between

the winding drum and the roll being wound;

a signal processor (33, 34) connected to receive the output signals

from said first and second measuring means; and

a nip pressure control means (36, 14, 14a) connected to receive a

signal from said processor for controlling the nip force

between the drum and a roll being wound as a function of said

first and second measuring means.

1 8. A paper web winder for winding a continuously traveling web

onto successive rolls constructed in accordance with claim 1 7:

wherein said measurinq means (32, 32a, 41 , 41 a, 41 a', 41 a") are

each load cells producing an electrical output signal.

1 9. A paper web winder for winding a continuously traveling web

onto successive rolls constructed in accordance with claim 1 7:

wherein said first measuring means includes a nip relieving means

(28, 29, 30, 31 ) for lowering the core onto the drum and

measuring the index load of the core.

20. The method of winding a continuously traveling paper web

onto rolls comprising the steps:

providing a winding drum ( 1 5, 1 5a) for driving a winding roll (1 9,

1 9a)with a pressure driving nip (N) in engagement with the roll

being wound;

first, measuring (41 , 41 a, 41 a', 41 a") and establishing (33) a nip

level (N) by lowering a core onto the drum obtaining a first nip

pressure;

second, moving (1 7, 1 7a) the core down to a second position

opposite the drum; measuring (32, 32a) the nip pressure at said second position

obtaining a second nip pressure; and

controlling (33, 34, 35, 36, 37, 14, 14a) the nip load as a function

of the measure of said first and second nip pressures.

21 . The method of winding a continuously traveling paper web

onto rolls in accordance with the steps of claim 20:

wherein the second nip pressure is measured by measuring the

reaction force (32, 32a, 39) against the drum.