WO1992004398A1 - Körniges agglomerat und verfahren zu seiner herstellung - Google Patents
Körniges agglomerat und verfahren zu seiner herstellung Download PDFInfo
- Publication number
- WO1992004398A1 WO1992004398A1 PCT/EP1991/001574 EP9101574W WO9204398A1 WO 1992004398 A1 WO1992004398 A1 WO 1992004398A1 EP 9101574 W EP9101574 W EP 9101574W WO 9204398 A1 WO9204398 A1 WO 9204398A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- gelatin
- extruder
- agglomerate
- particles
- gelatine
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims description 18
- 238000004519 manufacturing process Methods 0.000 title description 3
- 229920000159 gelatin Polymers 0.000 claims abstract description 48
- 235000019322 gelatine Nutrition 0.000 claims abstract description 48
- 239000002245 particle Substances 0.000 claims abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 17
- 239000007787 solid Substances 0.000 claims abstract description 11
- 239000011148 porous material Substances 0.000 claims abstract description 9
- 239000000203 mixture Substances 0.000 claims abstract description 6
- 108010010803 Gelatin Proteins 0.000 claims description 43
- 239000008273 gelatin Substances 0.000 claims description 43
- 235000011852 gelatine desserts Nutrition 0.000 claims description 43
- 239000002904 solvent Substances 0.000 claims description 9
- 238000002156 mixing Methods 0.000 claims description 5
- 239000004014 plasticizer Substances 0.000 claims description 3
- 239000000080 wetting agent Substances 0.000 claims description 3
- 239000003795 chemical substances by application Substances 0.000 claims description 2
- 239000003995 emulsifying agent Substances 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims 2
- 239000008187 granular material Substances 0.000 claims 1
- 239000011230 binding agent Substances 0.000 abstract description 6
- 239000001828 Gelatine Substances 0.000 abstract 5
- 238000001125 extrusion Methods 0.000 abstract 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 9
- 239000000654 additive Substances 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 238000000265 homogenisation Methods 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 2
- 235000009508 confectionery Nutrition 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000008239 natural water Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 1
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 230000000181 anti-adherent effect Effects 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- MOTZDAYCYVMXPC-UHFFFAOYSA-N dodecyl hydrogen sulfate Chemical compound CCCCCCCCCCCCOS(O)(=O)=O MOTZDAYCYVMXPC-UHFFFAOYSA-N 0.000 description 1
- 229940043264 dodecyl sulfate Drugs 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- -1 heated Substances 0.000 description 1
- 239000004009 herbicide Substances 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000012170 montan wax Substances 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- 239000000575 pesticide Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G3/00—Sweetmeats; Confectionery; Marzipan; Coated or filled products
- A23G3/34—Sweetmeats, confectionery or marzipan; Processes for the preparation thereof
- A23G3/50—Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by shape, structure or physical form, e.g. products with supported structure
- A23G3/54—Composite products, e.g. layered, coated, filled
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G3/00—Sweetmeats; Confectionery; Marzipan; Coated or filled products
- A23G3/34—Sweetmeats, confectionery or marzipan; Processes for the preparation thereof
- A23G3/346—Finished or semi-finished products in the form of powders, paste or liquids
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L27/00—Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
- A23L27/70—Fixation, conservation, or encapsulation of flavouring agents
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P10/00—Shaping or working of foodstuffs characterised by the products
- A23P10/20—Agglomerating; Granulating; Tabletting
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P10/00—Shaping or working of foodstuffs characterised by the products
- A23P10/20—Agglomerating; Granulating; Tabletting
- A23P10/25—Agglomeration or granulation by extrusion or by pressing, e.g. through small holes, through sieves or between surfaces
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B67/00—Influencing the physical, e.g. the dyeing or printing properties of dyestuffs without chemical reactions, e.g. by treating with solvents grinding or grinding assistants, coating of pigments or dyes; Process features in the making of dyestuff preparations; Dyestuff preparations of a special physical nature, e.g. tablets, films
- C09B67/0071—Process features in the making of dyestuff preparations; Dehydrating agents; Dispersing agents; Dustfree compositions
- C09B67/0092—Dyes in solid form
- C09B67/0095—Process features in the making of granulates
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B67/00—Influencing the physical, e.g. the dyeing or printing properties of dyestuffs without chemical reactions, e.g. by treating with solvents grinding or grinding assistants, coating of pigments or dyes; Process features in the making of dyestuff preparations; Dyestuff preparations of a special physical nature, e.g. tablets, films
- C09B67/0097—Dye preparations of special physical nature; Tablets, films, extrusion, microcapsules, sheets, pads, bags with dyes
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09H—PREPARATION OF GLUE OR GELATINE
- C09H9/00—Drying of glue or gelatine
- C09H9/04—Drying of glue or gelatine in the form of granules, e.g. beads
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G2200/00—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF containing organic compounds, e.g. synthetic flavouring agents
- A23G2200/10—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF containing organic compounds, e.g. synthetic flavouring agents containing amino-acids, proteins, e.g. gelatine, peptides, polypeptides
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G2220/00—Products with special structure
- A23G2220/20—Products with special structure with a composite structure, e.g. laminated products, coated products, microstructures, e.g. with encapsulated ingredients
Definitions
- the invention relates to a method according to the preamble of patent claim 1.
- FIG. 1 schematically examples of the inner
- the agglomerate according to the invention is not thermoplastic and contains water-containing gelatin as a binder, which firmly binds the individual solid particles to one another. It is important to use the smallest possible amount of gelatin so that the properties of the gelatin do not adversely affect the properties of the solid particles which are in the foreground.
- the binding capacity is still sufficient if the vol .-% of gelatin is smaller than the vol .-% of pores in the agglomerate grains, so that the gelatin does not completely fill the pores.
- the amount of water attributable to the gelatin contained in the granular agglomerate should correspond to the natural water content of gelatin. This depends on the prevailing air humidity ("equilibrium moisture"). It is usually between about 10 and 12% by weight, but can be up to about 16% by weight at high atmospheric humidity.
- the rheological properties of the agglomerates correspond to those of the starting materials. This means that in the case of non-thermoplastic solid starting materials, the agglomerates produced therefrom also have these properties to have .
- agglomerate according to the invention allows rapid dispersion and dissolution, for example in the case of so-called “instant products”, that separation processes, for example in the case of agglomerated medicines and animal feed, can be avoided and that appropriate additives can also be used in the Agglomera ⁇ tion can achieve a depot effect, especially with fertilizers and pesticides.
- the granular agglomerates according to the invention are particularly advantageously produced with the aid of extruders, in particular screw extruders, in a single work cycle.
- the ability of the gelatin to dissolve in water is used. Any viscosity can be set by means of temperature and amount of solvent. Solvents other than water are also suitable, for example glycerol or mixtures of glycerol and water.
- the extruders used to produce the agglomerate according to the invention are preferably co-rotating twin-screw extruders with a relatively long process length.
- the long process length of the twin-screw extruder is necessary because all of the work processes essential for the production of the agglomerate take place in the extruder: the binder (gelatin, gelatin hydrolyzate or a mixture of gelatin and gelatin hydrolyzate) is dissolved in the solvent, heated, Additives are added that become agglomerating substances added and incorporated homogeneously.
- a twin screw extruder is advantageous because it can be used to achieve particularly good homogenization. Homogenization is achieved on the one hand by kneading in the gap between the two screws and the use of special mixing parts, on the other hand, with the double screws rotating in the same direction, no complete chamber shut-off is achieved, so that the mass can flow back around the two screws . Both effects guarantee a sufficient mixing of the binder with the solvent and incorporation of the solid particles and homogenization of the highly viscous pseudoplastic mass to be extruded.
- the binder e.g. B. gelatin
- the liquid solvent e.g. B. water.
- D is the inside diameter of the screw extruder.
- the dusty solids to be compacted are added.
- the addition can take place, for example, via a stuffing screw known per se.
- the viscosity of the mass is greatly increased by adding the substances. Depending on the particle size and amount, the viscosity can increase to a multiple of the low-viscosity gelatin solution.
- FIG. 1 shows schematically a first typical form of the internal or microscopic structure of an agglomerate according to the invention.
- Individual particles 1 of a solid for example a dust-like pigment, are (due to the processing described in the extruder, in particular screw extruder) essentially completely surrounded by a thin gelatin skin, which binds the individual particles firmly to one another or agglomerates due to their adhesive force. Here remain between the individual Particles 1 gelatin-free pores 3.
- the agglomerate shown schematically in FIG. 2 differs from that according to FIG. 1 essentially in that the gelatin 3 contains the particles 1 - z. B. because of poor wettability - is not completely encased, but is only present in some areas on the circumference of the particles and there is an "adhesion" of the individual particles.
- the relative amount of gelatin is so small that the pores between the particles 1 are not completely filled with gelatin 2.
- 300 g / h gelatin with a water content of about 11% by weight corresponding to the equilibrium moisture content are metered continuously into a first area (feed zone) of a twin-screw extruder of 48 D.
- 300 g / h of water are continuously added at another metering point via a valve. The temperature in this area rises steadily from 25 to 80 ° C. over its length.
- the temperature is increased to 95 ° C.
- the gelatin is completely and homogeneously dissolved in this area with the help of the double screw.
- the granular agglomerate obtained in this way is very strong and the individual grains have a smooth surface.
- Example 2 The procedure is as in Example 1. However, 500 g / h of gelatin are metered in and 250 g / h of water are added via a valve. 2 kg / h of sugar are fed in via a stuffing screw. The pseudoplastic mass obtained in this way is extruded at a pressure of 20 bar. The extruded strands are dried and granulated into a granular agglomerate.
- the agglomerate is suitable, for example, as a compound for use in the confectionery industry.
- Example 4 The procedure is as in Example 1. However, 250 g / h of gelatin hydrolyzate are used when the same amount of water is added. 2 kg / h of a mixture of sugar, citric acid, yellow and red color and orange aroma are added via the stuffing screw. There is no separation of the individual components, but rather a granular agglomerate of these components results, which can be fed to further processing in the confectionery industry.
- Example 4
- Example 2 The procedure is as in Example 2. However, 125 g / h gelatin hydrolyzate and 125 g / h gelatin are used. The water addition is unchanged. 250 g / h of herbicides are then continuously mixed into the solution thus obtained.
- Additives in particular plasticizers, emulsifiers, wetting agents and / or non-stick agents, can be added to the gelatin fed into the screw extruder in a known manner.
- Suitable plasticizers are, for example, glycerol or sorbitol, for example amine oxide or Na lauryl sulfate are suitable as wetting agents.
- Mg stearate or montan waxes have proven to be useful as anti-adhesive agents.
- the amount of water in which the gelatin is dissolved can be between 50 and 300% by weight based on the weight of the gelatin.
- the screw extruder is operated at temperatures between 30 and 140 ° C., preferably at temperatures between 30 and 100 ° C.
- the increased pressure prevailing in the extruder can be between 5 and 100 bar.
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Processes Of Treating Macromolecular Substances (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4027887A DE4027887A1 (de) | 1990-09-03 | 1990-09-03 | Koerniges agglomerat und verfahren zu seiner herstellung |
DEP4027887.5 | 1990-09-03 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1992004398A1 true WO1992004398A1 (de) | 1992-03-19 |
Family
ID=6413487
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP1991/001574 WO1992004398A1 (de) | 1990-09-03 | 1991-08-20 | Körniges agglomerat und verfahren zu seiner herstellung |
Country Status (2)
Country | Link |
---|---|
DE (1) | DE4027887A1 (en, 2012) |
WO (1) | WO1992004398A1 (en, 2012) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1993025378A1 (en) * | 1992-06-15 | 1993-12-23 | The Procter & Gamble Company | Process for making compact detergent compositions |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2707191B1 (fr) * | 1993-07-06 | 1995-09-01 | Valinox | Poudre métallique pour la réalisation de pièces par compression et frittage et procédé d'obtention de cette poudre. |
SE511834C2 (sv) | 1998-01-13 | 1999-12-06 | Valtubes Sa | Heltäta produkter framställda genom enaxlig höghastighetspressning av metallpulver |
CA2400401A1 (en) * | 2000-03-09 | 2001-09-13 | Syntacoll Ag | Novel natural polymer-based material with improved properties for use in human and veterinary medicine and the method of manufacturing such |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4571346A (en) * | 1984-08-01 | 1986-02-18 | General Foods Corporation | Method for producing cold-water soluble gelatin dessert mixes and products therefrom |
EP0354345A2 (de) * | 1988-08-10 | 1990-02-14 | Deutsche Gelatine-Fabriken Stoess AG | Gelatinegranulat sowie Verfahren und Vorrichtung zu seiner Herstellung |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH421158A (de) * | 1963-12-03 | 1966-09-30 | Duengemittel Technik Ag | Verfahren zur Körnung von Thomasmehl und seinen Mischungen |
DE3729831A1 (de) * | 1987-09-05 | 1989-03-23 | Merck Patent Gmbh | Zuckerfreie bindemittel |
CA1337025C (en) * | 1988-06-21 | 1995-09-19 | Kenji Ikeda | Method for processing taste-modifier |
-
1990
- 1990-09-03 DE DE4027887A patent/DE4027887A1/de active Granted
-
1991
- 1991-08-20 WO PCT/EP1991/001574 patent/WO1992004398A1/de unknown
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4571346A (en) * | 1984-08-01 | 1986-02-18 | General Foods Corporation | Method for producing cold-water soluble gelatin dessert mixes and products therefrom |
EP0354345A2 (de) * | 1988-08-10 | 1990-02-14 | Deutsche Gelatine-Fabriken Stoess AG | Gelatinegranulat sowie Verfahren und Vorrichtung zu seiner Herstellung |
Non-Patent Citations (1)
Title |
---|
DIALOG INFORMATION SERVICES, File 351, WORLD PATENT INDEX 81-91, Dialog Accession No. 003952074, KATO K., "Porous Instant Tea Prodn. Includes Spraying of Tea Leaf Extract Onto Fine Tea Leat Powder in Fluidised State"; & JP,A,59 042 846, (09-03-84), 8416 (Basic). * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1993025378A1 (en) * | 1992-06-15 | 1993-12-23 | The Procter & Gamble Company | Process for making compact detergent compositions |
Also Published As
Publication number | Publication date |
---|---|
DE4027887C2 (en, 2012) | 1992-07-16 |
DE4027887A1 (de) | 1992-03-05 |
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