WO1988005460A1 - Lubricant hydraulic fluid, in particular brake fluid, process for producing same and use - Google Patents

Lubricant hydraulic fluid, in particular brake fluid, process for producing same and use Download PDF

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Publication number
WO1988005460A1
WO1988005460A1 PCT/EP1988/000042 EP8800042W WO8805460A1 WO 1988005460 A1 WO1988005460 A1 WO 1988005460A1 EP 8800042 W EP8800042 W EP 8800042W WO 8805460 A1 WO8805460 A1 WO 8805460A1
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WO
WIPO (PCT)
Prior art keywords
hydraulic fluid
brake fluid
tungsten
lubricable
metal
Prior art date
Application number
PCT/EP1988/000042
Other languages
German (de)
French (fr)
Inventor
Erasmus Froeschmann
Original Assignee
Erasmus Froeschmann
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Erasmus Froeschmann filed Critical Erasmus Froeschmann
Publication of WO1988005460A1 publication Critical patent/WO1988005460A1/en

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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M141/00Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential
    • C10M141/10Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential at least one of them being an organic phosphorus-containing compound
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    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M105/00Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
    • C10M105/78Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing boron
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    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M107/00Lubricating compositions characterised by the base-material being a macromolecular compound
    • C10M107/02Hydrocarbon polymers; Hydrocarbon polymers modified by oxidation
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    • C10M107/00Lubricating compositions characterised by the base-material being a macromolecular compound
    • C10M107/20Lubricating compositions characterised by the base-material being a macromolecular compound containing oxygen
    • C10M107/30Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M107/32Condensation polymers of aldehydes or ketones; Polyesters; Polyethers
    • C10M107/34Polyoxyalkylenes
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    • C10M107/00Lubricating compositions characterised by the base-material being a macromolecular compound
    • C10M107/52Lubricating compositions characterised by the base-material being a macromolecular compound containing boron
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    • C10M135/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing sulfur, selenium or tellurium
    • C10M135/12Thio-acids; Thiocyanates; Derivatives thereof
    • C10M135/14Thio-acids; Thiocyanates; Derivatives thereof having a carbon-to-sulfur double bond
    • C10M135/18Thio-acids; Thiocyanates; Derivatives thereof having a carbon-to-sulfur double bond thiocarbamic type, e.g. containing the groups
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    • C10M137/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus
    • C10M137/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus having no phosphorus-to-carbon bond
    • C10M137/04Phosphate esters
    • C10M137/10Thio derivatives
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    • C10M169/00Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
    • C10M169/04Mixtures of base-materials and additives
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    • C10M2205/00Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
    • C10M2205/02Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
    • C10M2205/0206Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers used as base material
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    • C10M2205/024Propene
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    • C10M2205/028Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms
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    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
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    • C10M2209/105Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing three carbon atoms only
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    • C10M2209/107Polyethers, i.e. containing di- or higher polyoxyalkylene groups of two or more specified different alkylene oxides covered by groups C10M2209/104 - C10M2209/106
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2010/00Metal present as such or in compounds
    • C10N2010/14Group 7
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2010/00Metal present as such or in compounds
    • C10N2010/16Groups 8, 9, or 10
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/08Hydraulic fluids, e.g. brake-fluids

Definitions

  • Lubricable hydraulic fluid in particular
  • the invention relates to a new lubricable hydraulic fluid, in particular brake fluid, for motor vehicles based on a commercially available brake fluid with customary additives, processes for its production and its use as a working fluid for central hydraulics, in particular as a brake fluid, for power steering, central locking and fan hydraulics Level control and suspension hydraulics, in motor vehicles and generally as hydraulic fluid in other land, water and aircraft and engines.
  • Hydraulic fluids are important structural elements for the operation of the brakes, the steering, the opening and closing of the doors as well as other auxiliary units and the suspension on vehicles, in particular motor vehicles. Of particular importance is the brake fluid, the properties of which are essential for the design of the brake system Meaning.
  • the invention is explained below with reference to its use as a brake fluid for motor vehicles, but the same oer similar considerations also apply to its use as a different hydraulic fluid, in particular as a working fluid for the central hydraulics, the power steering, the Ventilhydra lik, the central locking and the suspension hydraulics and generally as hydraulic fluid in other agricultural,
  • the brake fluid in motor vehicles must meet a wide variety of requirements, the most important of which are the following: - It should have a boiling point that is as high as possible in order to prevent the formation of vapor bubbles at the temperatures occurring in the braking system and thus the failure of the brake, - Its boiling point should last for the service life of the
  • the viscosity in the cold should be as low as possible, in the heat as high as possible, i.e. the viscosity-temperature index should be as favorable as possible, the brake fluid should still be functional down to temperatures of -50 ° C, ⁇ the compressibility should be as low as possible and as little as possible dependent on temperature and pressure,
  • additives additives, inhibitors
  • brake fluids are those based on polyglycol ether and mineral oil.
  • Polyglycol ethers can be represented by the formula
  • glycol ethers are also used, which are derived from propylene glycol.
  • ether is mostly used, which are not composed of a single building block, but represent a certain mixed form.
  • empirical formula can be given for these substances:
  • polyglycol ethers of the following type are formed:
  • R is CH 3 or C 2 H 5 or i- or nC 3 H 7 or n- or i or tC 4 H 9 .
  • X + y 2 to 4, mainly 3.
  • DOT3 brake fluids The representatives of this class of substances make up the majority of DOT3 brake fluids, depending on the type, their share is between 50 and 80% by weight.
  • R 1 , R 2 , R 3 CH 3 or C 2 H 5 , C 3 H 7 , C 4 H 9 (all isomers), x, y and z represent a number from 2 to 4, preferably 3.
  • This class of compounds is contained in a proportion of approximately 40% by weight in the brake fluids according to DOT 4.
  • the brake fluids on the market (such as Hydraulan H 407 ® from BASF, DOT 4 + TSA ® from Hoechst, and Brakefluid DOT Plus ® from Dow Chemical) consist of a balanced mixture of the three classes of compounds described above. The compounds and mixing ratios are modified to optimize the end product with regard to certain properties.
  • Another type of usable brake fluids are those based on mineral oil / synthetic oil. Due to the diverse requirements placed on brake fluids, only highly refined mineral oil fractions from selected crude oils can be considered for this purpose.
  • the boiling cut must be based on the boiling point requirements on the one hand and the viscosity requirements on the other hand, whereby the use of viscosity index improvers (VI) in higher concentrations must be used.
  • VI viscosity index improvers
  • R is n-alkyl having 1 to 10 carbon atoms
  • oligomers of propene, n-butene-1, n-pentene-1 and n-decene-1 are used either alone or as a mixture with one another or with mineral oil-based components.
  • the synthetic components mentioned are relatively expensive, so that they are only used if special requirements are placed on the shear stability.
  • the entire range of additives commonly used in the mineral oil industry such as, for example, antioxidants, wear inhibitors, metal deactivators, detergents, dispersants, antifoams, viscosity index improvers and the like, is available for property-improving additives.
  • the commercial brake fluids usually contain about 5% additives, VI improvers are added up to 15%.
  • the object of the invention is therefore to develop a hydraulic fluid, in particular brake fluid, which offers the advantages of the fluids based on polyglycol ether, but is significantly improved with regard to its lubricity and wear protection.
  • the hydraulic fluid according to the invention in particular brake fluid, has an unprecedented lubricating capacity and an unprecedented wear protection, so that additional, structurally separate lubrication of the components coming into contact with the hydraulic fluid, in particular brake cylinders, pressure generator pumps, feed pumps and the like; is no longer required.
  • the wear protection achievable with the hydraulic fluid according to the invention, in particular brake fluid is at least a factor of 4 to 2 ⁇ higher than with the commercial brake fluids without the additive according to the invention. Their wear situation is in the order of a good to very good gear oil.
  • the hydraulic fluid keif according to the invention is therefore not only suitable as an excellent brake fluid, but can also be used to operate the power steering, suspension, central locking and as operating fluid for other hydraulic units in motor vehicles, but also in other land, water and aircraft vehicles and engines.
  • it offers the advantage that, due to its good lubricating effect and its good wear protection, it enables all hydraulic units to be combined into a central hydraulic system, which includes both the brake hydraulics, the steering hydraulics, the suspension hydraulics, the locking hydraulics, the level control and fan hydraulics, and similar hydraulic functions and the same required feed pumps and hydraulic cylinders.
  • Particularly preferred configurations of the lubricatable hydraulic fluid according to the invention, in particular brake fluid are evident from the subclaims mentioned above.
  • An essential feature of the lubricating hydraulic fluid, in particular brake fluid, claimed here is its content of an lubricating additive which consists of a combination of at least one metal dialkyldithiocarbamate and at least one metal dialkyldithiophosphate.
  • the lubricating additive generally makes up 0.1 to 5% by weight, preferably 0.5 to 2.5% by weight, of the total weight of the lubricating hydraulic fluid, in particular brake fluid.
  • Component (a) of the lubricating additive used according to the invention contains the metal dialkyldithiocarbamate and, if appropriate, one or more further metal dialkyldithio carbamates in general in a weight ratio of 5: 1 to 1: 1, preferably 2.5: 1 to 1: 1, to each other.
  • Component (a) of the lubricating additive is one or more dialkyldithiocarbamates of the metals copper (Cu), silver (Ag); Zinc (Zn), cadmium (Cd); Boron (B); Titanium (Ti), zirconium (Zr), tin (Sn), lead (Pb); Vanadium (V), tantalum (Ta), antimony (Sb); Chromium (Cr), molybdenum (Mo), tungsten (W); Manganese (Mn); Cobalt (Co) and nickel (Ni), the dialkyldi thiocarbamates of boron (B), nickel (Ni), cobalt (Co), manganese (Mn), vanadium (V), tungsten (W) and molybdenum (Mo) in particular are preferred
  • the metal dialkyldithiocarbamates used according to the invention can be represented by the general formula
  • Me is one of the metals mentioned above and alkyl has the meanings given below.
  • metal dialkyldithiocarbamates which can be used according to the invention with particular advantage are the following: copper dialkyldithiocarbamates and copper bisdialkyldithiocarbamates; Silver dialkyldithiocarbamates; Zinc and cadmium bisdialkyldithiocarbamates; Boron trisdialkyldithiocarbamate; Titanium, zirconium, tin and lead tetrakisdialkyldithiocarbamates as well as tin and lead bisdialkyldithiocarbamates; Antimony, vanadium and tantalum trisdialkyldithiocarbamates, tetrakis and pentakisdialkyldithiocarbamates as well as the dialkyldithiocarbamates in which these metals are present in mixed oxidation states; Chromium, Chromium, Chromtetrakis and Chromhexakisdialkyldithiocarbamate,
  • Molybdenum and tungsten tetrakis, hexakis and oxybis and oxytetrakis dialkyl dithiocarbamates Molybdenum and tungsten tetrakis, hexakis and oxybis and oxytetrakis dialkyl dithiocarbamates.
  • Boron trisdialkyldithiocarbamates the nickel trisdialkyldithiocarbamates, the molybdenum tetrakis and molybdenum oxytetrakisdialkyldithiocarbamates, the manganese, vanadium and tungsten tetrakisdialkyldithiocarbamates.
  • Component (b) of the lubricating additive used according to the invention is one or more dialkyldithiophosphates of the metals copper (Cu), silver (Aeg); Zinc (Zn), cadmium (Cd); Boron (B);
  • the metal dialkyldithiophosphates used according to the invention can be represented by the general formula:
  • Me represents one of the above metals and alkyl has the meaning given below.
  • Metal dialkyldithiophosphates which can be used with particular advantage according to the invention are the dialkyldithiophosphates of the same metals in the same oxidation states as those above for the metal dialkyldi thiocarbamates have been listed.
  • Zinc bisdialkyldithiophosphates, nickel nickel and tris dialkyldithiophosphates, titanium and vanadium tetrakis dialkyldithiophosphates, molybdenum and tungsten tetrakis dialkyldithiophosphates and molybdenum and tungsten oxytetrakis dialkyldithiophosphates are particularly advantageous.
  • alkyl group in the above-mentioned metal dialkyldithiocarbamates and metal dialkyldithiophosphates each contains 4 to 8 carbon atoms, so that the metal salts mentioned are still soluble in the commercially available brake fluid
  • examples of particularly advantageous alkyl groups include the n-, i- and tert-butyl groups; the n- and i-amyl group; the n- and i-pentyl group; the n- and i-hexyl group; the n- and i-heptyl group; and the 2-ethylhexyl group.
  • the i-butyl group, the n-amyl group and the 2-ethylhexyl group are very particularly preferred.
  • Bortrisdiisobutyldithiocarbamat Bortrisdi-2-ethylhexyldithiocarbamat, Nickeltrisdiisobutyldithiocarbamat, Niekeltrisdiamyldithiocarbamat, Nickeltrisdi-2-ethylhexyldithiocarbamat, Molybdäntetrakisdi-2-ethylhexyldithiocarbamat, Molybdänoxytetrakisdi-2-ethylhexyldithiocarbamat, manganese, vanadium and Wolframtetrakis-2-ethylhexyldithiocarbamat and Kobaltbisdiisobutyldithiocarbamat.
  • metal dialkyldithiophosphates used according to the invention are zinc bisdi-2-ethylhexyldithiophosphate, nickel nickel and trisdi-2-ethylhexyl dithiophosphate, manganese, titanium and vanadium tetrakisdi-2-ethylhexyldithiophosphate as well as molybdenum and tungsten 2-oxy-tetrakis and molybdenum tetoxy-tetrahis and molybdenum tetoxis and molybdenum tetrakis and molybdenum .
  • the invention further relates to a process for the preparation of the lubricating hydraulic fluid described above, in particular brake fluid, which is characterized in that ⁇ i.e commercially available brake fluid, which may contain conventional additives, is introduced, optionally under pressure, heated to 100 to 120 ° C and the metal dialkyldithiocarbamate is added with stirring within 5 to 60 minutes, preferably within 10 minutes, then with further stirring at a temperature below 100 ° C, preferably at about 90 ° C, within 2 to 20 minutes, preferably within 5 to 10 minutes, one or more further metal dialkyldithiocarbamates are added and the metal dialkyldithiophosphate is added with further stirring at a temperature of about 90 ° C within 2 to 20 minutes, preferably within 5 to 10 minutes.
  • the mixture obtained is then allowed to cool and is filled into suitable containers in which it can be stored, preferably in the absence of air.
  • the preferred metal dialky idithiocarbamate used is nickel trisdiisobutyldithiocarbamate, nickel trisdi-n-amyldithiocarbamate, nickel trisdi-2-ethylhexyldithiocarbamate, manganese, vanadium, tungsten and / or molybdenum tetrakis-2-ethylhexamate id.
  • Bortris diisobutyldithiocarbamate and / or bortrisdi-2-ethylhexyldithiocarbamate are preferably used as further metal dialkyldithiocarbamates.
  • the method has proven to be expedient to first add the nickel, manganese, vanadium, tungsten and / or molybdenum salt to the commercially available brake fluid and then the boron salt.
  • Hydraulic H 407 (a commercial product available from BASF) or DOT 4 Plus (a commercial product from Hoechst AG) or Brakefluid DOT 4 Plus (a commercial product from Dow Chemical Europe) are preferably used as the commercially available brake fluid.
  • the invention also relates to the use of the lubricating Hydraulikflüs liquid described above as a working fluid for the central hydraulics, in particular as a brake fluid, for the power steering, the central locking, the level control, the suspension hydraulics, the fan hydraulics and other hydraulic auxiliary units for land, water and Aircraft, in particular motor vehicles and engines.
  • a lubricating brake fluid (sample A) according to the invention is produced from the following components:
  • Hydraulan H 407 (commercially available brake fluid from BASF)
  • the commercially available brake fluid is introduced and heated to 100 ° C., then 1.2 g of the first metal dialkyldithiocarbamate are added with stirring over the course of 40 minutes at normal pressure and at a temperature of 100 ° C., after which the mixture obtained is allowed to cool to 95 ° C. and within 10 1.0 g of the second metal dialkyldithiocarbamate is added. With further stirring, the metal dialkyldithiophosphate is added within 10 min (0.6 g) at a temperature of 90 ° C.
  • Example A with the commercially available hydraulic fluid Hydraulan H 407 without the lubricating additive used according to the invention (sample A ') for their lubricating properties, in particular their wear protection properties.
  • 98 g of commercially available brake fluid (DOT 4 Plus from Hoechst AG) are heated to 108 ° C.
  • the following components are added: 1 g of nickel trisdi-n-amyldithiocarbamate (first metal dialkyldi thiocarbamate) 0.4 g of boron trisdi-2-ethylhexyldithiocarbamate (second metal dialkyldithiocarbamate) 0.6 g of molybdenum oxytetrakisdi-2-ethylhexyldithiophosphate
  • the brake fluid sample B according to the invention is used with the commercially available brake fluid DOT 4 Plus without the one used according to the invention.
  • lubricating additive (sample B ') under the same test conditions subjected to the comparative test described below.
  • the lubricating properties, in particular the wear protection properties, of the brake fluid samples A and B according to the invention described above were compared with those of the commercially available brake fluid comparison samples A 'and B', the results shown in the diagrams below being obtained.
  • a circular disk was used to carry out the tests made of stainless steel with a diameter of 23 mm and a thickness of 10 mm, on the surface of which a drop of the brake fluid to be examined was applied.
  • a spot made of the same stainless steel with a diameter of 10 mm was applied to the spot where the drop of brake fluid was located, which exerted pressure on the surface of the metal disc due to its loading.
  • the metal ball was reciprocated at a frequency of 5 5 Hz over an amplitude of 1 mm for 90 minutes under load on the surface of the metal disc, the load being within the range of 50 to 150 N and the temperature within the area during the test chs was varied from 50 to 150oC (SRV (vibrating friction wear) device, which is sold worldwide by Optimol GmbH).
  • the wear profile transverse to the direction of oscillation of the ball generated during the test period due to the friction between the loaded ball and the surface of the metal disc was recorded by means of a suitable recording device, whereby the diagrams given below were obtained, in which the wear height as the difference between the highest was obtained on the ordinate and the lowest point of the surface profile of the metal disk as a function of the scanning distance of the surface of the metal disk is shown on the abscissa.
  • a profile depth on the ordinate of 1 cm corresponds to a real profile depth in the surface of the metal disc of 1 pm, while in diagrams A 'and B' the scanning device was damped so that a profile depth of 1 cm in Diagram corresponds to a real profile depth in the surface of the pane of 2.5 ⁇ m.
  • Diagrams A and A ' were otherwise identical Conditions recorded (load on the ball 50 to 122 N, friction frequency 50 Hz, temperature 50 to 150 ° C, friction amplitude 1 mm, test duration 90 min).
  • Diagrams A and A ' show the measurement results when using the brake fluid sample A according to the invention or the commercially available comparison sample A'.
  • Diagram A Diagram A '
  • Diagrams B and B ' were also recorded under identical test conditions (load on the ball 50 to 112 N, test temperature 50 to 100 ° C, friction frequency 50 Hz, friction amplitude 1 mm, test duration 90 min).
  • a profile depth when using the brake fluid sample B according to the invention was at most 1.1 ⁇ m compared to a profile depth when using the commercially available comparison brake fluid sample B 'of up to 13.6 ⁇ m, which means that the sample 3 according to the invention is effective with regard to its wear protection the commercial sample B 'by a factor of 12 was superior.
  • Diagram B Diagram B '

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Emergency Medicine (AREA)
  • Lubricants (AREA)

Abstract

A lubricant hydraulic fluid, in particular brake fluid, with improved lubricant properties and anti-wear protection, is composed of a commercially available brake fluid with usual additives and of a combination of a least one metallic dialkyldithiocarbonate and at least one metallic dialkyldithiophosphate as lubricant additive. Also disclosed are a process for producing the same and its uses as working fluid for central hydraulic systems, in particular as brake fluid, for servo-steering, central locking, spring hydraulic systems and the levelling and ventilating hydraulic systems of vehicles, in particular motor vehicles.

Description

Schmierfähige Hydraulikflüssigkeit, insbesondere Lubricable hydraulic fluid, in particular
Bremsflüssigkeit, Verfahren zu ihrer Herstellung und ihre VerwendungBrake fluid, process for its manufacture and its use
Die Erfindung betrifft eine neue schmierfähige Hydraulikflüssigkeit, insbesondere Bremsflüssigkeit, für Kraftfahrzeuge auf Basis einer handelsüblichen Bremsflüssigkeit mit üblichen Zusätzen, Verfahren zu ihrer Herstellung sowie deren Verwendung als Arbeitsflüssigkeit für die Zentralhydraulik, insbesondere als Bremsflüssigkeit, für die Servolenkung, die Zentralverriegelungs-, Lüfterhydraulik, die Niveauregulierungs- und Federungshydraulik, bei Kraftfahrzeugen sowie allgemein als Hydraulikflüssigkeit bei sonstigen Land-, Wasser- und Luftfahrzeugen und Kraftmaschinen.The invention relates to a new lubricable hydraulic fluid, in particular brake fluid, for motor vehicles based on a commercially available brake fluid with customary additives, processes for its production and its use as a working fluid for central hydraulics, in particular as a brake fluid, for power steering, central locking and fan hydraulics Level control and suspension hydraulics, in motor vehicles and generally as hydraulic fluid in other land, water and aircraft and engines.
Hydraulikflüssigkeiten stellen wichtige Konstruktionselemente für die Bedienung der Bremsen, der Lenkung, das Öffnen und Schließen der Türen sowie andere Hilfsaggregate und die Federung an Fahrzeugen, insbesondere Kraftfahrzeugen, dar. Von besonderer Bedeutung ist dabei die Bremsflüssigkeit, deren Eigenschaften für die Auslegung der Bremsanlage von wesentlicher Bedeutung sind.Hydraulic fluids are important structural elements for the operation of the brakes, the steering, the opening and closing of the doors as well as other auxiliary units and the suspension on vehicles, in particular motor vehicles. Of particular importance is the brake fluid, the properties of which are essential for the design of the brake system Meaning.
Die Erfindung wird nachstehend an Hand ihrer Verwendung als Bremsflüssigkeit für Kraftfahrzeuge erläutert, die gleichen oer ähnliche Überlegungen gelten aber auch für ihre Verwendung als andere Hydraulikflüss igkeit, insbesondere als Arbeitsflüssigkeit für die Zentralhydraulik,die Servolenkung, die Lüfterhydra lik, die Zentralverriegelung und die Federungshydraulik sowie allgemein als Hydraulikflüssigkeit bei sonstigen Land-,The invention is explained below with reference to its use as a brake fluid for motor vehicles, but the same oer similar considerations also apply to its use as a different hydraulic fluid, in particular as a working fluid for the central hydraulics, the power steering, the Ventilhydra lik, the central locking and the suspension hydraulics and generally as hydraulic fluid in other agricultural,
Hasser- und Luftfahrzeugen, insbesondere Kraftfahrzeugen, und Kraftmaschinen.Haters and aircraft, especially motor vehicles, and engines.
Die Bremsflüssigkeit in Kraftfahrzeugen muß den verschi'edensten Anforderungen genügen, von denen die wichtigsten die folgenden sind: - sie sollte einen möglichst hohen Siedepunkt haben, um bei den im Bremssystem auftretenden Temperaturen eine Dampfblasenbildung und damit den Ausfall der Bremse zu verhindern, - ihr Siedepunkt sollte über die Gebrauchsdauer der imThe brake fluid in motor vehicles must meet a wide variety of requirements, the most important of which are the following: - It should have a boiling point that is as high as possible in order to prevent the formation of vapor bubbles at the temperatures occurring in the braking system and thus the failure of the brake, - Its boiling point should last for the service life of the
System befindlichen Flüssigkeit möglichst konstant bleiben, d.h. durch atmosphärische Einflüsse bzw. die herrschenden Betriebsbedingungen (Druck, Temperatur, gegebenenfalls Verunreinigungen) nicht oder möglichst wenig verändert werden,System liquid remain as constant as possible, i.e. are not changed or changed as little as possible due to atmospheric influences or the prevailing operating conditions (pressure, temperature, possibly contamination),
- geringe Wassermengen (in der Größenordnung von etwa- small amounts of water (in the order of about
2 Vol.-% ) dürfen nicht zu einer erheblichen Absenkung des Siedepunkts der damit kontaminierten Bremsflüssigkeit führen, - die Viskosität in der Kälte sollte möglichst gering, in der Wärme möglichst hoch sein, d.h. der ViskositätsTemperatur-Index sollte möglichst günstig sein, wobei die Bremsflüssigkeit bis zu Temperaturen von -50°C herab noch funktionsfähig sein sollte, ~ die Kompressibilität sollte möglichst gering und möglichst wenig temperatur- und druckabhängig sein,2 vol .-%) must not lead to a significant reduction in the boiling point of the brake fluid contaminated with it, - the viscosity in the cold should be as low as possible, in the heat as high as possible, i.e. the viscosity-temperature index should be as favorable as possible, the brake fluid should still be functional down to temperatures of -50 ° C, ~ the compressibility should be as low as possible and as little as possible dependent on temperature and pressure,
- sie sollte möglichst wenig korrosiv gegenüber den Metallbauteilen der Bremsanlage sein, da deren Lebensdauer dadurch entscheidend beeinflußt wird, ~ sie sollte möglichst gute Schmiereigenschaften besitzen, um die im Bremssystem gegeneinander bewegten Teile, insbesondere Dichtungen und Förderpumpen, vor Verschleiß zu schützen, - sie sollte eine definierte Wechselwirkung mit den Elastomerteilen der Bremsanlage, die unter dem Einfluß der Bremsflüssigkeit (insbesondere bei Langzeiteinwirkung) nur wenig quellen, unter keinen Umständen aber schrumpfen dürfen, haben,- It should be as little as possible corrosive to the metal components of the brake system, as this will have a decisive influence on their service life. - it should have a defined interaction with the elastomer parts of the brake system, which swell only slightly under the influence of the brake fluid (especially in the case of long-term exposure) but should not shrink under any circumstances,
- sie sollte ein günstiges Schäumungsverhalten besitzen, d.h. ein einmal entstandener Schaum sollte rasch verschwinden , - sie sollte eine geringe Löslichkeit von Gasen aufweisen, um bei durch Strömungsvorgänge hervorgerufenen örtlichen Unterdrückungen eine schädliche Schaumbildung zu vermeiden, jedoch sollte die "untersättigte" Flüssigkeit eine gewisse Fähigkeit haben, die bei Unterdruck der Füllung im Bremssystem verbleibende Restluft aufzunehmen,- it should have a favorable foaming behavior, i.e. once a foam has formed it should disappear quickly - it should have a low solubility of gases in order to avoid harmful foam formation in the event of local suppression caused by flow processes, but the "undersaturated" fluid should have a certain ability which is under pressure in the filling in the braking system absorb remaining air,
- sie sollte mit eigenschaftsverbesserenden Zusätzen (Additiven, Inhibitoren) mischbar sein,it should be miscible with property-improving additives (additives, inhibitors),
- sie sollte gegen katalytische Zersetzung oder Polymerisation unter dem Einfluß feinster Teilchen der im BremsSystem und im Straßenstaub enthaltenen Elemente unempfindlich sein,it should be insensitive to catalytic decomposition or polymerization under the influence of the finest particles of the elements contained in the braking system and in street dust,
- sie sollte unter allen im Bremssystem vorkommenden Temperaturen oxidationsbeständig sein,- it should be resistant to oxidation under all temperatures in the braking system,
- sie sollte bei zufälliger Benetzung den Fahrzeuglack nicht übermäßig stark angreifen,- it should not attack the vehicle paint excessively in case of accidental wetting,
- eventuell verschüttete Flüssigkeit sollte von der benetzten Oberfläche problemlos entfernbar sein und- Any spilled liquid should be easily removed from the wetted surface and
- sie sollte gegenüber Menschen und Säugetieren möglichst wenig giftig sein.- It should be as little toxic as possible to humans and mammals.
In den letzten Jahrzehnten haben sich hauptsächlich zwei Stoffgruppen als Basis für Bremsflüssigkeiten herauskristallisiert, welche die obengenannten Forderungen in unterschiedlichem Ausmaß erfüllen. Eine Flüssigkeit, die allen Anforderungen, insbesondere der der Schmierfähigkeit und des Verschleißschutzes gerecht wird, konnte bisher nicht gefunden werden.In the past few decades, two main groups of substances have emerged as the basis for brake fluids, which meet the above requirements to varying degrees. A liquid that everyone No requirements, in particular those that meet lubricity and wear protection requirements, have been found so far.
Die bekanntesten, im Handel erhältlichen Bremsflüssigkeiten sind solche auf Polyglykolätherbasis und auf Mineralölbasis.The best known, commercially available brake fluids are those based on polyglycol ether and mineral oil.
Den weitaus größten Anteil am Weltmarkt besitzen derzeit die Bremsflüssigkeiten auf Basis von Polyglykoläthern und deren Abkömmlingen, insbesondere den Boratestern.The brake fluids based on polyglycol ethers and their derivatives, in particular the borate esters, currently have the largest share on the world market.
Polyglykoläther können durch die Formel dargestellt werdenPolyglycol ethers can be represented by the formula
HO-(CH2-CH2-O)n-H worin n = 5 bis 25.HO- (CH 2 -CH 2 -O) n -H where n = 5 to 25.
Diese Verbindungen weisen Stherbindungen auf, die relativ stabil sind und nur in recht sauren Medien langsam hydrolysiert werden.These compounds have star bonds that are relatively stable and are only slowly hydrolyzed in quite acidic media.
In der Praxis werden viele Variationen des obengenannten Verbindungstyps als Komponenten von Bremsflüssigkeiten verwendet. In practice, many variations of the above type of connection are used as components of brake fluids.
Zur Verbesserung der Kältefestigkeit der Bremsflüssigkeiten werden beispielsweise zusätzlich noch Glykoläther eingesetzt, die sich vom Propylenglykol ableiten. Dabei werden meist Äther verwendet, die nicht aus einem einzigen Baustein zusammengesetzt sind, sondern eine gewisse Mischform darstellen. Für diese Substanzen läßt sich die folgende Summenformel angeben:To improve the cold resistance of the brake fluids, for example, glycol ethers are also used, which are derived from propylene glycol. Thereby ether is mostly used, which are not composed of a single building block, but represent a certain mixed form. The following empirical formula can be given for these substances:
HO-(CH2-CH2-O)x-(CH-CH3-CH2-O)y-HHO- (CH 2 -CH 2 -O) x - (CH-CH 3 -CH 2 -O) y -H
worin die Indices x und y zwischen O und 25 liegen, wobei in der Regel die Summe aus x und y den Wert 25 nicht übersteigt. Die Verteilung der Bausteine kann unregelmäßig sein, weshalb diese Verbindungen als "statistische Copolymere" bezeichnet werden.where the indices x and y lie between 0 and 25, whereby the sum of x and y does not usually exceed the value 25. The distribution of the building blocks can be irregular, which is why these compounds are referred to as "statistical copolymers".
Verbindungen der obengenannten Struktur sind in den modernen Bremsflüssigkeiten zu 10 bis 20 Gew.-%, je nach Typ , entha l ten und tr ag en au f grund ihres hohe n Mol eku la rg ewi chts zur Verbesserung ihrer Schmierfähigkeit bei.Compounds of the above structure are present in modern brake fluids at 10 to 20% by weight, depending on the type, and contribute to improving their lubricity due to their high molecular weight.
Wenn nun die vorstehend beschriebenen Substanzen mit einfachen Alkoholen weiter veräthert werden (z.B. mit Methanol, Ethanol, Propanol oder Butanol), entstehen Polyglykoläther des folgenden Typs:If the substances described above are further etherified with simple alcohols (e.g. with methanol, ethanol, propanol or butanol), polyglycol ethers of the following type are formed:
R-O-(CH2-CH2-O)x-(CH-CH3-CH2-O)y-HRO- (CH 2 -CH 2 -O) x - (CH-CH 3 -CH 2 -O) y -H
worin R CH3 oder C2H5 oder i- oder n-C3H7 oder n- oder ioder t-C4H9 bedeuten. Dabei ist x + y = 2 bis 4, hauptsächlich 3.wherein R is CH 3 or C 2 H 5 or i- or nC 3 H 7 or n- or i or tC 4 H 9 . X + y = 2 to 4, mainly 3.
Die Vertreter dieser Substanzklasse machen den größten Teil der DOT3- Bremsflüssigkeiten aus, ihr Anteil liegt, je nach Typ, zwischen 50 und 80 Gew.-%. Seit einigen Jahren sind auch Bremsflüssigkeiten auf dem Markt, die noch einen dritten Typ von Polyglykoläthern enthalten, nämlich Boratester. Dazu gehören insbesondere die DOT 4-Bremsflüssigkeiten. Sie entstehen dadurch, daß die oben beschriebenen Polyglykoläther einer weiteren Modifizierung unter Bildung ihrer Boratester unterworfen werden. Dabei wird die noch vorhandene reaktionsfähige OH-Gruppe mit Borsäure H3BO3 verestert, so daß Verbindungen des folgenden Typs entstehen:The representatives of this class of substances make up the majority of DOT3 brake fluids, depending on the type, their share is between 50 and 80% by weight. Brake fluids containing a third type of polyglycol ether, namely borate esters, have also been on the market for some years. These include in particular the DOT 4 brake fluids. They arise from the fact that the polyglycol ethers described above are subjected to a further modification to form their borate esters. The reactive OH group still present is esterified with boric acid H 3 BO 3 , so that compounds of the following type are formed:
Figure imgf000008_0001
R1, R2, R3 CH3 oder C2H5, C3H7, C4H9 (alle Isomere),x, y und z eine Zahl von 2 bis 4, vorzugsweise 3, bedeuten.
Figure imgf000008_0001
R 1 , R 2 , R 3 CH 3 or C 2 H 5 , C 3 H 7 , C 4 H 9 (all isomers), x, y and z represent a number from 2 to 4, preferably 3.
Diese Verbindungsklasse ist in einem Anteil von etwa 40 Gew.-% in den Bremsflüssigkeiten nach DOT 4 enthalten.This class of compounds is contained in a proportion of approximately 40% by weight in the brake fluids according to DOT 4.
Die auf dem Markt befindlichen Bremsflüssigkeiten (wie z.B. Hydraulan H 407® der Firma BASF, DOT 4 + TSA® der Firma Hoechst, und Brakefluid DOT Plus®der Firma Dow Chemical) bestehen aus einer ausgewogenen Mischung der vorstehend beschriebenen drei Verbindungsklassen. Dabei werden die Verbindungen und Mischungsverhältnisse modifiziert, um das Endprodukt im Hinblick auf bestimmte Eigenschaften zu optimieren.The brake fluids on the market (such as Hydraulan H 407 ® from BASF, DOT 4 + TSA ® from Hoechst, and Brakefluid DOT Plus ® from Dow Chemical) consist of a balanced mixture of the three classes of compounds described above. The compounds and mixing ratios are modified to optimize the end product with regard to certain properties.
Den vorstehend beschriebenen Bremsflüssigkeiten werden in kleinen Mengen übliche Zusätze zugesetzt, welche die Korrosion verhindern, die Schmierung weiter verbessern, das Verhalten gegenüber den Elastomeren des Bremssystems regeln und die Oxidationsbeständigkeit verbessern. Der Anteil dieser "Inhibitoren" beträgt in der Regel 2 bis 5 Gew.-% der Bremsflüssigkeit. Generell nachteilig an diesen Bremsflüssigkeiten auf Basis von Polyglykoläthern ist, daß ihre Schmier fähigkeit begrenzt ist, d.h. die Druckerzeuger, insbesondere die Förderpumpen, Zylinder und dgl. der sie enthaltenden Hydrauliksy steine müssen getrennt geschmiert werden, was einen erheblichen technischen Aufwand mit sich bringt.Small amounts of the usual additives are added to the brake fluids described above, which prevent corrosion, further improve the lubrication, regulate the behavior towards the elastomers of the brake system and improve the oxidation resistance. The proportion of these "inhibitors" is usually 2 to 5% by weight of the brake fluid. A general disadvantage of these brake fluids based on polyglycol ethers is that their lubricating ability is limited, ie the pressure generators, in particular the feed pumps, cylinders and the like. The hydraulic stones containing them must be lubricated separately, which entails a considerable technical outlay.
Ein weiterer Typ von brauchbaren Bremsflüssigkeiten sind solche auf Mineralöl/Syntheseöl-Basis. Aufgrund der vielfältigen Anforderungen, die an Bremsflüssigkeiten gestellt werden, kommen für diesen Zweck nur hochraffinierte Mineralölfraktionen ausgesuchter Rohöle in Betracht. Dabei muß sich der Siedeschnitt an den Siedepunktsanforderungen einerseits und an den Viskositätsanforderungen andererseits orientieren, wobei auf den Einsatz von Viskositätsindexverbesserern (VI) in höheren Konzentrationen zurückgegriffen werden muß. Dadurch wird aber zwangsläufig auch die Scher empf indlichkeit der Hydraulikflüssigkeit erhöht. Bei solchen Anwendungsfällen, bei denen die Scher empfindli chkeit stört, kann auf Komponenten auf Syntheseölbasis zurückgegriffen werden, die diesbezüglich unempfindlicher sind. Dabei handelt es sich meist um 'Poly-ri! -olefine mit der StukturformelAnother type of usable brake fluids are those based on mineral oil / synthetic oil. Due to the diverse requirements placed on brake fluids, only highly refined mineral oil fractions from selected crude oils can be considered for this purpose. The boiling cut must be based on the boiling point requirements on the one hand and the viscosity requirements on the other hand, whereby the use of viscosity index improvers (VI) in higher concentrations must be used. This inevitably increases the shear sensitivity of the hydraulic fluid. In such applications, in which the shear sensitivity interferes, components based on synthetic oil can be used which are less sensitive in this regard. This is mostly 'Poly-ri! -olefins with the structural formula
Figure imgf000009_0001
worin R n-Alkyl mit 1 bis 10 Kohlenstoffatomen bedeutet
Figure imgf000009_0001
wherein R is n-alkyl having 1 to 10 carbon atoms
Häufig werden Oligomere von Propen, n-Buten-1, n-Penten-1 und n-Decen-1 entweder allein oder in Mischung untereinander oder mit Komponenten auf Mineralölbasis verwendet.Often, oligomers of propene, n-butene-1, n-pentene-1 and n-decene-1 are used either alone or as a mixture with one another or with mineral oil-based components.
Die genannten synthetischen Komponenten sind verhältnismäßig teuer, so daß nur dann auf sie zurückgegriffen wird, wenn besondere Anforderungen an die Scherstabilität gestellt werden. An eigenschaftsverbessernden Zusätzen steht die gesamte Palette der üblicherweise in der Mineralölindustrie verwendeten Additive zur Verfügung, wie z.B. Antioxidantien, Verschleißinhibitoren, Metalldesaktivatoren, Detergentien, Dispergiermittel, Antischaummittel, Viskositätsindexverbesserer und dgl.The synthetic components mentioned are relatively expensive, so that they are only used if special requirements are placed on the shear stability. The entire range of additives commonly used in the mineral oil industry, such as, for example, antioxidants, wear inhibitors, metal deactivators, detergents, dispersants, antifoams, viscosity index improvers and the like, is available for property-improving additives.
Die handelsüblichen Bremsflüssigkeiten enthalten meist etwa 5 % Additive, Vl-Verbesserer werden bis zu 15 % zugemischt.The commercial brake fluids usually contain about 5% additives, VI improvers are added up to 15%.
Der Einsatz von Flüssigkeiten auf Mineralδl/SyntheseölBasis zur Kraftübertragung in hydraulischen Anlagen erfolgte bisher nur in der Hydrolenkung und der hydropneumatischen Federung. Bei Bremsanlagen kommen diese Flüssigkeiten nur in Sonderfällen in Betracht. Eine Zentralhydraulik, für die Mineralöl prädestiniert erscheint, konnte sich bisher nicht durchsetzen. Ein wesentlicher Grund ist der, daß sich Bremsflüssigkeiten auf Mineralölbasis und die heute in Bremsanlagen üblichen Dichtungsmaterialien auf SBR- und EPDM-Basis nicht vertragen. Daher können trotz ihrer guten Eigenschaften Bremsflüssigkeiten auf Mineralöl- oder Syntheseölbasis nicht in größerem Umfange eingesetzt werden. Dies ist nicht zuletzt darauf zurückzuführen, daß sie in Kombination mit Elastomeren auf SBR- oder EPDM-Basis nicht anwendbar sind, da sie diese sehr stark zum Aufquellen bringen. Zwar kann, um dem entgegenzuwirken, mit Elastomeren auf der Basis von NBR, Neoprene oder Viton gearbeitet werden, diese Werkstoffe besitzen jedoch eine erheblich geringere zulässige Temperaturspanne (bei einer zulässigen Dauertemperatur von +120ºC ist eine ausreichende Kältefunktion nur bis etwaUntil now, liquids based on mineral oil / synthetic oil for power transmission in hydraulic systems have only been used in hydraulic steering and hydropneumatic suspension. In brake systems, these fluids are only considered in special cases. A central hydraulic system for which mineral oil appears to have been predestined has so far not been able to establish itself. One of the main reasons is that brake fluids based on mineral oil and the sealing materials commonly used in brake systems based on SBR and EPDM are not compatible. Therefore, despite their good properties, brake fluids based on mineral oil or synthetic oil cannot be used on a large scale. This is not least due to the fact that they cannot be used in combination with elastomers based on SBR or EPDM, since they cause them to swell very strongly. To counteract this, it is possible to work with elastomers based on NBR, Neoprene or Viton, but these materials have a considerably smaller permissible temperature range (with a permissible continuous temperature of + 120ºC, a sufficient cooling function is only possible up to about
-30ºC gegeben), was ein deutlicher Nachteil einer Bremsflüssigkeit auf Mineralölbasis ist.-30ºC), which is a clear disadvantage of a mineral oil-based brake fluid.
In Anbetracht der Tatsache, daß Bremsflüssigkeiten eine Vielzahl von Forderungen erfüllen müssen, wenn sie sich in der Praxis bewähren sollen, hat es sich als vorteilhafter erwiesen, die derzeit bekannten und bewährten Flüssigkeiten auf Polyglykolätherbasis weiter zu entwickeln anstatt auf alternative Bremsflüssigkeiten umzustellen.In view of the fact that brake fluids have to meet a large number of requirements if they are to prove themselves in practice, it has proven to be more advantageous proved to further develop the currently known and proven fluids based on polyglycol ether instead of switching to alternative brake fluids.
Aufgabe der Erfindung ist es daher, eine Hydraulikflüssigkeit, insbesondere Bremsflüssigkeit, zu entwickeln, welche die Vorteile der Flüssigkeiten auf Polyglykolätherbasis bietet, jedoch hinsichtlich ihrer Schmierfähigkeit und ihres Verschleißschutzes deutlich verbessert ist.The object of the invention is therefore to develop a hydraulic fluid, in particular brake fluid, which offers the advantages of the fluids based on polyglycol ether, but is significantly improved with regard to its lubricity and wear protection.
Es wurde nun gefunden, daß diese Aufgabe erfindungsgemäß gelöst werden kann mit einer Hydraulikflüssigkeit, insbesondere Bremsflüssigkeit, auf Basis einer handelsüblichen Bremsflüssigkeit mit üblichen Zusätzen-, die eine deutlich verbesserte Schmierfähigkeit und einen deutlich verbesserten Verschleißschutz aufweist und dadurch gekennzeichnet ist, daß sie als schmierfähig machenden Zusatz enthält eine Kombination aus a) mindestens einem Metalldialkyldithiocarbamat und b) mindestens einem Metalldialkyldithiophosphat.It has now been found that this object can be achieved according to the invention with a hydraulic fluid, in particular brake fluid, based on a commercially available brake fluid with customary additives, which has significantly improved lubricity and wear protection and is characterized in that it is lubricating Additive contains a combination of a) at least one metal dialkyldithiocarbamate and b) at least one metal dialkyldithiophosphate.
Die erfindungsgemäße Hydraulikflüssigkeit, insbesondere Bremsflüssigkeit, weist ein bisher nicht erreichtes Schmiervermögen und einen bisher nicht erreichten Verschleißschutz auf, so daß eine zusätzliche, konstruktiv getrennte Schmierung der mit der Hydraulikflüssigkeit in Kontakt kommenden Bauteile, insbesondere Bremszylinder, Druckerzeugerpumpen, Förderpumpen und dgl.; nicht mehr erforderlich ist. Der mit der erfindungsgemäßen Hydraulikflüssigkeit, insbesondere Bremsflüssigkeit, erzielbare Verschleißschutz ist mindestens um den Faktor 4 bis 2θ höher als bei den handelsüblichen Bremsflüssigkeiten ohne den erfindungsgemäßen Zusatz. Ihre Verschleißlage liegt in der Größenordnung eines guten bis sehr guten Getriebeöls. Die erfindungsgemäße Hydraulikflüssigkeif eignet sich daher nicht nur als hervorragende Bremsflüssigkeit, sondern kann auch zum Betrieb der Servolenkung, der Federung, der Zentralverriegelung sowie als Betriebsflüssigkeit für sonstige hydraulische Aggregate bei Kraftfahrzeugen, aber auch bei anderen Land-, Wasser- und Luftfahrzeugen und Kraftmaschinen verwendet werden. Sie bietet insbesondere den Vorteil, daß sie aufgrund ihrer guten Schmierwirkung und ihrer guten Verschleißschutzwirkung die Zusammenfassung aller Hydraulikaggregate zu einer Zentralhydraulik ermöglicht, die sowohl die Bremshydraulik, die Lenkungshydraulik, die Federungshydraulik, die Verriegelungshydraulik, die Niveauregulierungs- und Lüfterhydraulik sowie ähnliche Hydraulikfunktionen und die dafür erforderlichen Förderpumpen und Hydraulikzylinder umfaßt. Besonders bevorzugte Ausgestaltungen der erfindungsgemäßen schmierfähigen Hydraulikflüssigkeit, insbesondere Bremsflüssigkeit, gehen aus den obengenannten Unteransprüchen hervor.The hydraulic fluid according to the invention, in particular brake fluid, has an unprecedented lubricating capacity and an unprecedented wear protection, so that additional, structurally separate lubrication of the components coming into contact with the hydraulic fluid, in particular brake cylinders, pressure generator pumps, feed pumps and the like; is no longer required. The wear protection achievable with the hydraulic fluid according to the invention, in particular brake fluid, is at least a factor of 4 to 2θ higher than with the commercial brake fluids without the additive according to the invention. Their wear situation is in the order of a good to very good gear oil. The hydraulic fluid keif according to the invention is therefore not only suitable as an excellent brake fluid, but can also be used to operate the power steering, suspension, central locking and as operating fluid for other hydraulic units in motor vehicles, but also in other land, water and aircraft vehicles and engines. In particular, it offers the advantage that, due to its good lubricating effect and its good wear protection, it enables all hydraulic units to be combined into a central hydraulic system, which includes both the brake hydraulics, the steering hydraulics, the suspension hydraulics, the locking hydraulics, the level control and fan hydraulics, and similar hydraulic functions and the same required feed pumps and hydraulic cylinders. Particularly preferred configurations of the lubricatable hydraulic fluid according to the invention, in particular brake fluid, are evident from the subclaims mentioned above.
Wesentliches Merkmal der hier beanspruchten schmierfähigen Hydraulikflüssigkeit, insbesondere Bremsflüssigkeit, ist ihr Gehalt an einem schmierfähig machenden Zusatz, der besteht aus einer Kombination aus mindestens einem Metalldialkyldithiocarbamat und mindestens einem Metalldialkyldithiophosphat. Der schmierfähig machende Zusatz macht in der Regel 0,1 bis 5 Gew.-%, vorzugsweise 0,5 bis 2,5 Gew.-%, des Gesamtgewichts der schmierfähigen Hydraulikflüssigkeit, insbesondere Bremsflüssigkeit, aus.An essential feature of the lubricating hydraulic fluid, in particular brake fluid, claimed here is its content of an lubricating additive which consists of a combination of at least one metal dialkyldithiocarbamate and at least one metal dialkyldithiophosphate. The lubricating additive generally makes up 0.1 to 5% by weight, preferably 0.5 to 2.5% by weight, of the total weight of the lubricating hydraulic fluid, in particular brake fluid.
Das Gewichtsverhältnis zwischen den Komponenten (a) und (b) liegt im allgemeinen bei a : b = 1 : 1 bis 4 : 1, vorzugsweise 1 : 1 bis 7 : 3.The weight ratio between components (a) and (b) is generally a: b = 1: 1 to 4: 1, preferably 1: 1 to 7: 3.
In der Komponente (a) des erfindungsgemäß verwendeten, schmierfähig machenden Zusatzes liegen das Metalldialkyϊdithiocarbamat uni ggf. ein oder mehrere weitere Metalldialkyldithio carbamate im allgemeinen in einem Gewichtsverhältnis von 5 : 1 bis 1 : 1, vorzugsweise von 2,5 : 1 bis 1 : 1, untereinander vor.Component (a) of the lubricating additive used according to the invention contains the metal dialkyldithiocarbamate and, if appropriate, one or more further metal dialkyldithio carbamates in general in a weight ratio of 5: 1 to 1: 1, preferably 2.5: 1 to 1: 1, to each other.
B ei der Komponente (a) des schmierfähig machenden Zusatzes handelt es sich um ein oder mehr Dialkyldithiocarbamate der Metalle Kupfer (Cu), Silber (Ag); Zink (Zn) , Cadmium (Cd); Bor (B); Titan (Ti), Zirkonium (Zr), Zinn (Sn), Blei (Pb); Vanadin (V), Tantal (Ta), Antimon (Sb); Chrom (Cr), Molybdän (Mo), Wolfram (W); Mangan (Mn); Kobalt (Co) und Nickel (Ni), wobei die Dialkyldi thiocarbamate von Bor (B), Nickel (Ni), Kobalt (Co), Mangan (Mn), Vanadin (V), Wolfram (W) und Molybdän (Mo) besonders bevorzugt sindComponent (a) of the lubricating additive is one or more dialkyldithiocarbamates of the metals copper (Cu), silver (Ag); Zinc (Zn), cadmium (Cd); Boron (B); Titanium (Ti), zirconium (Zr), tin (Sn), lead (Pb); Vanadium (V), tantalum (Ta), antimony (Sb); Chromium (Cr), molybdenum (Mo), tungsten (W); Manganese (Mn); Cobalt (Co) and nickel (Ni), the dialkyldi thiocarbamates of boron (B), nickel (Ni), cobalt (Co), manganese (Mn), vanadium (V), tungsten (W) and molybdenum (Mo) in particular are preferred
Die erfindungsgemäß verwendeten Metalldialkyldithiocarbamate können dargestellt werden durch die allgemeine FormelThe metal dialkyldithiocarbamates used according to the invention can be represented by the general formula
Figure imgf000013_0001
Figure imgf000013_0001
worin Me für eines der obengenannten Metalle steht und Alkyl die nachstehend angegebenen Bedeutungen hat.wherein Me is one of the metals mentioned above and alkyl has the meanings given below.
Beispiele für erfindungsgemäß mit besonderem Vorteil verwendbare Metalldialkyldithiocarbama te sind folgende: Kupferdialkyldithiocarbamate und Kupferbisdialkyldi thiocarbamate; Silberdialkyldithiocarbamate; Zink- und Cadmiumbisdialkyldithiocarbamate; Bortrisdialkyldithiocarbamate; Titan-, Zirkonium-, Zinn- und Bleitetrakisdialkyldithiocarbamate sowie Zinn- und Bleibisdialkyldithiocarbamate; Antimon-, Vanadin- und Tantal trisdialkyldithiocarbamate, -tetrakis- und -pentakisdialkyldithiocarbamate sowie die Dialkyldithiocarbamate, in denen diese Metalle in gemischten Oxidationsstuf en vorliegen; Chrombis-, Chromtris-, Chromtetrakis- und Chromhexakisdialkyldithiocarbamate,Examples of metal dialkyldithiocarbamates which can be used according to the invention with particular advantage are the following: copper dialkyldithiocarbamates and copper bisdialkyldithiocarbamates; Silver dialkyldithiocarbamates; Zinc and cadmium bisdialkyldithiocarbamates; Boron trisdialkyldithiocarbamate; Titanium, zirconium, tin and lead tetrakisdialkyldithiocarbamates as well as tin and lead bisdialkyldithiocarbamates; Antimony, vanadium and tantalum trisdialkyldithiocarbamates, tetrakis and pentakisdialkyldithiocarbamates as well as the dialkyldithiocarbamates in which these metals are present in mixed oxidation states; Chromium, Chromium, Chromtetrakis and Chromhexakisdialkyldithiocarbamate,
Molybdän- und Wolframtetrakis-, -hexakis- und -oxybis- und -oxytetrakisdialkyl-dithiocarbamate. Manganbis-, -tris-,-tetrakis- und -hexakisdialkyldithiocarbamate; tfnd Kobalt- und Nickelbis- und -tris-dialkyldithiocarbamate.Molybdenum and tungsten tetrakis, hexakis and oxybis and oxytetrakis dialkyl dithiocarbamates. Manganese bis, tris, tetrakis and hexakisdialkyldithiocarbamates; tfnd cobalt and nickel bis and tris dialkyldithiocarbamates.
Unter diesen Verbindungen besonders bevorzugt sind dieAmong these compounds, those are particularly preferred
Bortrisdialkyldithiocarbamate, die Nickeltrisdialkyldithiocarbamate, die Molybdäntetrakis- und Molybdänoxytetrakisdialkyldithiocarbamate, die Mangan-, Vanadin- und Wolfram-tetrakisdialkyldithiocarbamate.Boron trisdialkyldithiocarbamates, the nickel trisdialkyldithiocarbamates, the molybdenum tetrakis and molybdenum oxytetrakisdialkyldithiocarbamates, the manganese, vanadium and tungsten tetrakisdialkyldithiocarbamates.
Bei der Komponente (b) des erfindungsgemäß verwendeten, schmierfähig machenden Zusatzes handelt es sich um ein oder mehrere Dialkyldithiophosphate der Metalle Kupfer (Cu), Silber (Äg); Zink (Zn), Cadmium (Cd); Bor (B);Component (b) of the lubricating additive used according to the invention is one or more dialkyldithiophosphates of the metals copper (Cu), silver (Aeg); Zinc (Zn), cadmium (Cd); Boron (B);
Titan (Ti), Zirkonium (Zr), Zinn (Sn), Blei (Pb);; Vanadin (V), Tantal (Ta), Antimon (Sb) ; Chrom (Cr) , Molybdän (Mo), Wolfram (W); Mangan (Mn); Kobalt (Co) und Nickel (Ni), unter denen die Dialkyldithiophosphate von Zink, Nickel, Titan, Vanadin, Molybdän, Wolfram und Mangan besonders bevorzugt sind.Titanium (Ti), zirconium (Zr), tin (Sn), lead (Pb) ;; Vanadium (V), tantalum (Ta), antimony (Sb); Chromium (Cr), molybdenum (Mo), tungsten (W); Manganese (Mn); Cobalt (Co) and nickel (Ni), among which the dialkyldithiophosphates of zinc, nickel, titanium, vanadium, molybdenum, tungsten and manganese are particularly preferred.
Die erfindungsgemäß verwendeten Metalldialkyldithiophosphate können dargestellt werden durch die allgemeine Formel:The metal dialkyldithiophosphates used according to the invention can be represented by the general formula:
Figure imgf000014_0001
Figure imgf000014_0001
worin Me für eines der obengenannten Metalle steht und Alkyl die nachstehend angegebene Bedeutung hat.wherein Me represents one of the above metals and alkyl has the meaning given below.
Metalldialkyldithiophosphate, die erfindungsgemäß mit besonderem Vorteil verwendet werden können, sind die Dialkyldithiophosphate der gleichen Metalle in den gleichen Oxidationsstufen wie sie oben für die Metalldialkyldi thiocarbamate aufgezählt worden sind.Metal dialkyldithiophosphates which can be used with particular advantage according to the invention are the dialkyldithiophosphates of the same metals in the same oxidation states as those above for the metal dialkyldi thiocarbamates have been listed.
Ganz besonders vorteilhaft sind Zinkbisdialkyldithiophosphate, Nickeibis- und -trisdialkyldithiophosphate, Titanund Vanadintetrakisdialkyldithiophosphate, Molybdän- und Wolframtetrakisdialkyldithiophosphate und Molybdän- und Wolframoxytetrakisdialkyldithiophosphate.Zinc bisdialkyldithiophosphates, nickel nickel and tris dialkyldithiophosphates, titanium and vanadium tetrakis dialkyldithiophosphates, molybdenum and tungsten tetrakis dialkyldithiophosphates and molybdenum and tungsten oxytetrakis dialkyldithiophosphates are particularly advantageous.
Die Alkylgruppe in den obengenannten Metalldialkyldithiocarbamaten und Metalldialkyldithiophosphaten enthält jeweils 4 bis 8 Kohlenstoffatome, so daß die genannten Metallsalze in der handelsüblichen Bremsflüssigkeit noch löslich sind, wobei zu Beispielen für besonders vorteilhafte Alkylgruppen gehören die n-, i- und tert-Butylgruppe; die n- und i-Amylgruppe; die n- und i-Pentylgruppe; die n- und i-Hexylgruppe; die n- und i-Heptylgruppe; und die 2-Ethylhexylgruppe. Ganz besonders bevorzugt sind die iButylgruppe, die n-Amylgruppe und die 2-Ethylhexylgruppe.The alkyl group in the above-mentioned metal dialkyldithiocarbamates and metal dialkyldithiophosphates each contains 4 to 8 carbon atoms, so that the metal salts mentioned are still soluble in the commercially available brake fluid, examples of particularly advantageous alkyl groups include the n-, i- and tert-butyl groups; the n- and i-amyl group; the n- and i-pentyl group; the n- and i-hexyl group; the n- and i-heptyl group; and the 2-ethylhexyl group. The i-butyl group, the n-amyl group and the 2-ethylhexyl group are very particularly preferred.
Besonders bevorzugte Vertreter der erfindungsgemäß verwendeten Metalldialkyldithiocarbamate sind:Particularly preferred representatives of the metal dialkyldithiocarbamates used according to the invention are:
Bortrisdiisobutyldithiocarbamat, Bortrisdi-2-ethylhexyldithiocarbamat, Nickeltrisdiisobutyldithiocarbamat, Niekeltrisdiamyldithiocarbamat, Nickeltrisdi-2-ethylhexyldithiocarbamat, Molybdäntetrakisdi-2-ethylhexyldithiocarbamat, Molybdänoxytetrakisdi-2-ethylhexyldithiocarbamat, Mangan-, Vanadin- und Wolframtetrakis-2-ethylhexyldithiocarbamat sowie Kobaltbisdiisobutyldithiocarbamat.Bortrisdiisobutyldithiocarbamat, Bortrisdi-2-ethylhexyldithiocarbamat, Nickeltrisdiisobutyldithiocarbamat, Niekeltrisdiamyldithiocarbamat, Nickeltrisdi-2-ethylhexyldithiocarbamat, Molybdäntetrakisdi-2-ethylhexyldithiocarbamat, Molybdänoxytetrakisdi-2-ethylhexyldithiocarbamat, manganese, vanadium and Wolframtetrakis-2-ethylhexyldithiocarbamat and Kobaltbisdiisobutyldithiocarbamat.
Besonders bevorzugte Vertreter der erfindungsgemäß verwendeten Metalldialkyldithiophosphate sind Zinkbisdi-2-ethylhexyldithiophosphat, Nickeibis- und -trisdi-2-ethylhexyldithiophosphat,Mangan-,Titan- und Vanadintetrakisdi-2-ethylhexyldithiophosphat sowie Molybdän- und Wolframtetrakis- und Molybdänoxy- und Wolframoxytetrakisdi-2-ethylhexyIdithiophosphat. Gegenstand der Erfindung ist ferner ein Verfahren zur Herstellung der vorstehend beschriebenen schmierfähigen Hydraulikflüssigkeit, insbesondere Bremsflüssigkeit, das dadurch gekennzeichnet ist, daß öi.e handelsübliche Bremsflüssigkeit, die gegebenenfalls übliche Zusätze enthält, vorgelegt wird, gegebenenfalls unter Druck, auf 100 bis 120ºC erwärmt wird und unter Rühren innerhalb von 5 bis 60 min, vorzugsweise innerhalb von 10 min, das Metalldialkyldithiocarbamat zugesetzt wird, dann unter weiterem Rühren bei einer Temperatur unter 100°C, vorzugsweise bei etwa 90ºC, innerhalb von 2 bis 20 min, vorzugsweise innerhalb von 5 bis 10 min, ein oder mehrere weitere Metalldialkyldithiocarbamate zugesetztwerden und unter weiterem Rühren bei einer Temperatur von etwa 90ºC innerhalb von 2 bis 20 min, vorzugsweise innerhalb von 5 bis 10 min, das Metalldialkyldithiophosphat zugesetzt wird. Anschließend läßt man die erhaltene Mischung abkühlen und füllt sie in geeignete Behälter ab, in denen sie, vorzugsweise unter Luftabschluß, gelagert werden kann.Particularly preferred representatives of the metal dialkyldithiophosphates used according to the invention are zinc bisdi-2-ethylhexyldithiophosphate, nickel nickel and trisdi-2-ethylhexyl dithiophosphate, manganese, titanium and vanadium tetrakisdi-2-ethylhexyldithiophosphate as well as molybdenum and tungsten 2-oxy-tetrakis and molybdenum tetoxy-tetrahis and molybdenum tetoxis and molybdenum tetrakis and molybdenum . The invention further relates to a process for the preparation of the lubricating hydraulic fluid described above, in particular brake fluid, which is characterized in that Öi.e commercially available brake fluid, which may contain conventional additives, is introduced, optionally under pressure, heated to 100 to 120 ° C and the metal dialkyldithiocarbamate is added with stirring within 5 to 60 minutes, preferably within 10 minutes, then with further stirring at a temperature below 100 ° C, preferably at about 90 ° C, within 2 to 20 minutes, preferably within 5 to 10 minutes, one or more further metal dialkyldithiocarbamates are added and the metal dialkyldithiophosphate is added with further stirring at a temperature of about 90 ° C within 2 to 20 minutes, preferably within 5 to 10 minutes. The mixture obtained is then allowed to cool and is filled into suitable containers in which it can be stored, preferably in the absence of air.
Als Metalldialky Idithiocarbamat verwendet man vorzugsweis e Nickeltrisdiisobutyldithiocarbamat, Nickeltrisdi-n-amyldithiocarbamat, Nickeltrisdi-2-ethylhexyldithiocarbamat, Mangan-, Vanadin-, Wolfram- und/oder Molybdäntetrakis-2-ethylhexy Idithiocarbamat.The preferred metal dialky idithiocarbamate used is nickel trisdiisobutyldithiocarbamate, nickel trisdi-n-amyldithiocarbamate, nickel trisdi-2-ethylhexyldithiocarbamate, manganese, vanadium, tungsten and / or molybdenum tetrakis-2-ethylhexamate id.
Als weiteres Metalldialkyldithiocarbamat verwendet man vorzugsweise Bortris diisobutyldithiocarbamat und/oder Bortrisdi-2-ethylhexyldithiocarbamat .Bortris diisobutyldithiocarbamate and / or bortrisdi-2-ethylhexyldithiocarbamate are preferably used as further metal dialkyldithiocarbamates.
Bei der praktischen Durchführung des erf indungsgemäßenIn the practical implementation of the invention
Verfahrens hat es sich als zweckmäß ig erwies en , der handelsüblichen Brems flüs sigkeit zu erst das Ni ckel-, Mangan- , Vanadin-, Wolfram und/oder Molybdänsalz und dann das Borsalz zugegeben.The method has proven to be expedient to first add the nickel, manganese, vanadium, tungsten and / or molybdenum salt to the commercially available brake fluid and then the boron salt.
Als Metalldia lkyldithiophosphat verwendet man vorzugsweiseAs Metalldia lkyldithiophosphat is preferably used
Zinkbisdi- 2-ethylhexyldithiopho sph at , Ni ckeltri sdi-2- ethylhexyldithiophosphat, Mangan-, Titantetrakisdi-2-ethylhexyldithiophosphat, Vanadintetrakisdi-2-ethylhexyldithiophosphat, Molybdäntetrakis- oder Molybdänoxytetrakisdi-2-ethylhexyldithiophosphat, Wolframtetrakis- und/oder Wolframoxytetrakisdi-2-ethylhexyldithiophosphat. Besonders bevorzugt sind Molybdänoxytetrakisdi-2-ethylhexyldithiophosphat und Nickel tri sdi-2-ethylhexyldithiophosphat .Zinkbisdi-2-ethylhexyldithiopho sph at, Ni ckeltri sdi-2- ethylhexyldithiophosphate, manganese, titanium tetrakisdi-2-ethylhexyldithiophosphate, vanadium tetrakisdi-2-ethylhexyldithiophosphate, molybdenum tetrakis or molybdenum oxytetrakisdi-2-ethylhexyldithiophosphate, tungsten tetrakis and / or tungsten 2-ethoxophosphate. Molybdenum oxytetrakisdi-2-ethylhexyldithiophosphate and nickel trisdi-2-ethylhexyldithiophosphate are particularly preferred.
Als handelsübliche Bremsflüssigkeit verwendet man vorzugsweise Hydraulan H 407 (ein Handelsprodukt, erhältlich von der Firma BASF) oder DOT 4 Plus (ein Handelsprodukt der Firma Hoechst AG) oder Brakefluid DOT 4 Plus (ein Handelsprodukt der Firma Dow Chemical Europe).Hydraulic H 407 (a commercial product available from BASF) or DOT 4 Plus (a commercial product from Hoechst AG) or Brakefluid DOT 4 Plus (a commercial product from Dow Chemical Europe) are preferably used as the commercially available brake fluid.
Gegenstand der Erfindung ist ferner die Verwendung der vorstehend beschriebenen schmierfähigen Hydraulikflüs sigkeit als Arbeitsflüssigkeit für die Zentralhydraulik, insbesondere als Bremsflüssigkeit, für die Servorlenkung, die Zentralverriegelung, die Niveauregulierung, die Federungshydraulik, die Lüfterhydraulik sowie sonstige Hydraulik-Zusatzaggregate bei Land-, Wasser- und Luftfahrzeugen, insbesondere Kraftfahrzeugen und Kraftmaschinen.The invention also relates to the use of the lubricating Hydraulikflüs liquid described above as a working fluid for the central hydraulics, in particular as a brake fluid, for the power steering, the central locking, the level control, the suspension hydraulics, the fan hydraulics and other hydraulic auxiliary units for land, water and Aircraft, in particular motor vehicles and engines.
Die Erfindung wird durch die folgenden Beispiele näher erläutert, ohne jedoch darauf beschränkt zu sein.The invention is explained in more detail by the following examples, but without being restricted thereto.
Beispiel 1example 1
Nach dem erfindungsgemäßen Verfahren wird eine erfindungsgemäße schmierfähige Bremsflüssigkeit (Probe A) aus den folgenden Komponenten hergestellt:According to the method of the invention, a lubricating brake fluid (sample A) according to the invention is produced from the following components:
97,2 g Hydraulan H 407 (handelsübliche Bremsflüssigkeit der Firma BASF)97.2 g Hydraulan H 407 (commercially available brake fluid from BASF)
1,2 g Nickeltrisdiisobutyldithiocarbamat (erstes Metalldialkyldithiocarbamat)1.2 g nickel trisdiisobutyldithiocarbamate (first metal dialkyldithiocarbamate)
1,0 g Bortrisdi-2-ethylhexyldithiocarbamat (zweites Metalldialkyldithiocarbamat) 0,6 g Molybdänoxytetrakisdi-2-ethylhexyldithiophosphat1.0 g boron trisdi-2-ethylhexyldithiocarbamate (second metal dialkyldithiocarbamate) 0.6 g molybdenum oxytetrakisdi-2-ethylhexyl dithiophosphate
(Metalldialkyldithiophosphat)(Metal dialkyldithiophosphate)
Die handelsübliche Bremsflüssigkeit wird vorgelegt und auf 100°C erwärmt, dann werden unter Rühren 1,2 g des ersten Metalldialkyldithiocarbamats innerhalb von 40 min bei Normaldruck und bei einer Temperatur von 100ºC zugegeben, danach wird die erhaltene Mischung auf 95ºC abkühlen gelassen und innerhalb von 10 min wird 1,0 g des zweiten Metalldialkyldithiocarbamats zugegeben. Unter weiterem Rühren wird bei einer Temperatur von 90°C das Metalldialkyldithiophosphat innerhalb von 10 min zugegeben ( 0,6g).The commercially available brake fluid is introduced and heated to 100 ° C., then 1.2 g of the first metal dialkyldithiocarbamate are added with stirring over the course of 40 minutes at normal pressure and at a temperature of 100 ° C., after which the mixture obtained is allowed to cool to 95 ° C. and within 10 1.0 g of the second metal dialkyldithiocarbamate is added. With further stirring, the metal dialkyldithiophosphate is added within 10 min (0.6 g) at a temperature of 90 ° C.
Nach dem Abkühlenlassen auf Raumtemperatur erhält man eine erfindungsgemäße schmierfähige Bremsflüssigkeit (Probe A).After cooling to room temperature, a lubricating brake fluid according to the invention (sample A) is obtained.
In dem weiter unten beschriebenen Vergleichsversuch wird die so hergestellte erfindungsgemäße BremsflüssigkeitIn the comparison test described below, the brake fluid according to the invention thus produced is used
(Probe A) mit der handelsüblichen Bremsflüssigkeit Hydraulan H 407 ohne den erfindungsgemäß verwendeten schmierfähig machenden Zusatz (Probe A') auf ihre Schmiereigenschaften, insbesondere ihre Verschleißschutzeigenschaften hin untersucht.(Sample A) with the commercially available hydraulic fluid Hydraulan H 407 without the lubricating additive used according to the invention (sample A ') for their lubricating properties, in particular their wear protection properties.
Beispiel 2Example 2
Zur Herstellung einer erfindungsgemäßen Bremsflüssigkeitsprobe werden 98 g handelsübliche Bremsflüssigkeit (DOT 4 Plus der Firma Hoechst AG) auf 108ºC erwärmt. Um diese Bremsflüssigkeit schmierfähig zu machen, werden die folgenden Komponenten zugesetzt: 1 g Nickeltrisdi-n-amyldithiocarbamat (erstes Metalldialkyldi thiocarbamat) 0,4 g Bortrisdi-2-ethylhexyldithiocarbamat (zweites Metalldialkyldithiocarbamat) 0,6 g Molybdänoxytetrakisdi-2-ethylhexyldithiophosphatTo produce a brake fluid sample according to the invention, 98 g of commercially available brake fluid (DOT 4 Plus from Hoechst AG) are heated to 108 ° C. To make this brake fluid lubricable, the following components are added: 1 g of nickel trisdi-n-amyldithiocarbamate (first metal dialkyldi thiocarbamate) 0.4 g of boron trisdi-2-ethylhexyldithiocarbamate (second metal dialkyldithiocarbamate) 0.6 g of molybdenum oxytetrakisdi-2-ethylhexyldithiophosphate
(Metalldialkyldithiophosphat)(Metal dialkyldithiophosphate)
Zu der auf 108ºC erwärmten handelsüblichen Bremsflüssigkeit wird bei Normaldruck innerhalb von 10 min unter Rühren bei der gleichen Temperatur 1 g des ersten Metalldialkyldithiocarbamats zugegeben, dann werden innerhalb von 5 min bei einer Temperatur von 95ºC unter Rühren 0,4 g des zweiten Metalldialkyldithiocarbamats zugegeben. Schließlich werden innerhalb von 5 min bei einer Temperatur von 90ºC unter Rühren 0,6 g des Metalldialkyldithiophosphats zugegeben. Die dabei erhaltene Mischung wird abkühlen gelassen, wobei man eine erfindungsgemäße schmierfähige Bremsflüssigkeit erhält (Probe B) .To the commercial brake fluid heated to 108 ° C is added 1 g of the first metal dialkyldithiocarbamate at normal pressure in 10 minutes with stirring at the same temperature, then 0.4 g of the second metal dialkyldithiocarbamate is added in 5 minutes at a temperature of 95 ° C with stirring. Finally, 0.6 g of the metal dialkyldithiophosphate is added over a period of 5 minutes at a temperature of 90 ° C with stirring. The mixture obtained is allowed to cool, whereby a lubricating brake fluid according to the invention is obtained (sample B).
Die erfindungsgemäße Bremsflüssigkeitsprobe B wird mit der handelsüblichen Bremsflüssigkeit DOT 4 Plus ohne den erfindungsgemäß verwendeten. schmierfähig machenden Zusatz (Probe B') unter den gleichen Versuchsbedingungen dem nachstehend beschriebenen Vergleichsversuch unterworfen.The brake fluid sample B according to the invention is used with the commercially available brake fluid DOT 4 Plus without the one used according to the invention. lubricating additive (sample B ') under the same test conditions subjected to the comparative test described below.
VergleichsversuchComparison test
Es wurden die Schmiereigenschaften, insbesondere die Verschleißschutzeigenschaften, der vorstehend beschriebenen erfindungsgemäßen Bremsflüssigkeitsproben A und B mit denjenigen der handelsüblichen Bremsflüssigkeitsvergleichsproben A' und B' verglichen, wobei die aus den nachstehenden Diagrammen ersichtlichen Ergebnisse erzielt wurden.The lubricating properties, in particular the wear protection properties, of the brake fluid samples A and B according to the invention described above were compared with those of the commercially available brake fluid comparison samples A 'and B', the results shown in the diagrams below being obtained.
Zur Durchführung der Versuche wurde eine kreisrunde Scheibe aus Edelstahl mit einem Durchmesser von 23 mm und einer Dicke von 10 mm verwendet, auf deren Oberfläche ein Tropfen der jeweils zu untersuchenden Bremsflüssigkeit aufgebracht wurde. Auf die Stelle, auf der sich der Bremsflüssigkeitstropfen befand, wurde eine Kugel aus dem gleichen Edelstahl mit einem Durchmesser von 10 mm aufgebracht, die aufgrund ihrer Belastung einen Druck auf die Oberfläche der Metallscheibe ausübte. Die Metallkugel wurde mit einer Frequenz von 5θ Hz über eine Amplitude von 1 mm 90 min lang unter Belastung auf der Oberfläche der Metallscheibe hin und herbewegt, wobei während des Versuchs die Belastung innerhalb des Bereichs von 50 bis 150 N und die Temp eratur innerhalb des Berei chs von 50 bi s 150ºC variiert wurde (SRV (Schwing-Reib-Verschleiß)-Gerät, das von der Firma Optimol GmbH weltweit vertrieben wird).A circular disk was used to carry out the tests made of stainless steel with a diameter of 23 mm and a thickness of 10 mm, on the surface of which a drop of the brake fluid to be examined was applied. A spot made of the same stainless steel with a diameter of 10 mm was applied to the spot where the drop of brake fluid was located, which exerted pressure on the surface of the metal disc due to its loading. The metal ball was reciprocated at a frequency of 5 5 Hz over an amplitude of 1 mm for 90 minutes under load on the surface of the metal disc, the load being within the range of 50 to 150 N and the temperature within the area during the test chs was varied from 50 to 150ºC (SRV (vibrating friction wear) device, which is sold worldwide by Optimol GmbH).
Das aufgrund der Reibung zwischen der belasteten Kugel und der Oberfläche der Metallscheibe innerhalb des Versuchszeitraums erzeugte Verschleißprofil quer zur Oszillationsrichtung der Kugel wurde mittels eines geeigneten AufZeichnungsgeräts aufgezeichnet, wobei die nachstehend angegebenen Diagramme erhalten wurden, in denen auf der Ordinate die Verschleißhöhe als Differenz zwischen dem höchsten und dem tiefsten Punkt des Oberflächenprofils der Metallscheibe in Abhängigkeit von der Abtasts trecke der Oberfläche der Metallscheibe auf der Abszisse dargestellt ist.The wear profile transverse to the direction of oscillation of the ball generated during the test period due to the friction between the loaded ball and the surface of the metal disc was recorded by means of a suitable recording device, whereby the diagrams given below were obtained, in which the wear height as the difference between the highest was obtained on the ordinate and the lowest point of the surface profile of the metal disk as a function of the scanning distance of the surface of the metal disk is shown on the abscissa.
In den nachstehenden Diagrammen A und B entspricht eine Profiltiefe auf der Ordinate von 1 cm einer realen Profiltiefe in der Oberfläche der Metallscheibe von 1 pm, während in den Diagrammen A' und B' die Abtastvorrichtung so gedämpft wurde, daß eine Profiltiefe von 1 cm im Diagramm einer realen Profiltiefe in der Oberfläche der Scheibe von 2,5 μm entspricht.In the diagrams A and B below, a profile depth on the ordinate of 1 cm corresponds to a real profile depth in the surface of the metal disc of 1 pm, while in diagrams A 'and B' the scanning device was damped so that a profile depth of 1 cm in Diagram corresponds to a real profile depth in the surface of the pane of 2.5 μm.
Die Diagramme A und A' wurden unter im übrigen identischen Bedingungen aufgezeichnet (Belastung der Kugel 50 bis 122 N, Reibfrequenz 50 Hz, Temperatur 50 bis 150ºC. Reibamplitude 1 mm, Versuchsdauer 90 min).Diagrams A and A 'were otherwise identical Conditions recorded (load on the ball 50 to 122 N, friction frequency 50 Hz, temperature 50 to 150 ° C, friction amplitude 1 mm, test duration 90 min).
Die Diagramme A und A' zeigen die Meßergebnisse bei Verwendung der erfindungsgemäßen Bremsflüssigkeitsprobe A bzw. der handelsüblichen Vergleichsprobe A'.Diagrams A and A 'show the measurement results when using the brake fluid sample A according to the invention or the commercially available comparison sample A'.
Während bei der erfindungsgemäßen Probe A die Profiltiefe höchstens 1,3 μm betrug, wurde bei der Vergleichsprobe A' eine höchste Profiltiefe von 13,8 μm erhalten, was besagt, daß der Verschleiß bei der Vergleichsprobe A' um den Faktor 10 höher war als bei der erfindungsgemäßen Probe A.While the profile depth was at most 1.3 μm in sample A according to the invention, a maximum profile depth of 13.8 μm was obtained in comparison sample A ', which means that the wear in comparison sample A' was 10 times higher than in sample A according to the invention
Diagramm A Diagramm A'Diagram A Diagram A '
Figure imgf000021_0001
Figure imgf000021_0001
Auch die Diagramme B und B' wurden unter identischen Versuchsbedingungen aufgezeichnet (Belastung der Kugel 50 bis 112 N, Versuchstemperatur 50 bis 100°C, Reibfrequenz 50 Hz, Reibamplitude 1 mm, Versuchsdauer 90 min).Diagrams B and B 'were also recorded under identical test conditions (load on the ball 50 to 112 N, test temperature 50 to 100 ° C, friction frequency 50 Hz, friction amplitude 1 mm, test duration 90 min).
Auch in diesem Falle ergab sich eine Profiltiefe bei Verwendung der erfindungsgemäßen Bremsflüssigkeitsprobe B von höchstens 1,1 um gegenüber einer Profiltiefe bei Verwendung der handelsüblichen Vergleichsbremsflüssigkeitsprobe B' von bis zu 13,6 μm, was besagt, daß die erfindungsgeinäße Probe 3 hinsichtlich ihrer Verschleißschutzwir kung der handelsüblichen Probe B' um den Faktor 12 überlegen war.In this case too, a profile depth when using the brake fluid sample B according to the invention was at most 1.1 μm compared to a profile depth when using the commercially available comparison brake fluid sample B 'of up to 13.6 μm, which means that the sample 3 according to the invention is effective with regard to its wear protection the commercial sample B 'by a factor of 12 was superior.
Diagramm B Diagramm B'Diagram B Diagram B '
Figure imgf000022_0001
Figure imgf000022_0001
Die Erfindung wurde zwar vorstehend unter Bezugnahme auf bevorzugte Ausführungsformen näher erläutert, es ist jedoch selbstverständlich, daß sie darauf nicht beschränkt ist, sondern daß diese in einer für den Fachmann naheliegenden Weise in vielfacher Hinsicht abgeändert und modifiziert werden kann, ohne daß dadurch der Rahmen der vorliegenden Erfindung verlassen wird. Although the invention has been explained in more detail above with reference to preferred embodiments, it goes without saying that it is not restricted to them, but that they can be modified and modified in many ways in a manner which is obvious to the person skilled in the art, without thereby reducing the scope of the present invention is left.

Claims

Schmierfähige Hydraulikflüssigkeit, insbesondere Bremsflüssigkeit, Verfahren zu ihrer Herstellung und ihre VerwendungP atentansprüche Lubricable hydraulic fluid, in particular brake fluid, process for its production and its use
1. Schmierfähige Hydraulikflüssigkeit, insbesondere Bremsflüssigkeit, auf Basis einer handelsüblichen Bremsflüssigkeit mit üblichen Zusätzen, dadurch g e k e n n z e i c h n e t , daß sie als schmierfähig machenden Zusatz enthält eine Kombination aus a) mindestens einem Metalldialkyldithiocarbamat und b) mindestens einem Metalldialkyldithiophosphat. 1. Lubricable hydraulic fluid, in particular brake fluid, based on a commercially available brake fluid with conventional additives, characterized in that it contains a combination of a) at least one metal dialkyldithiocarbamate and b) at least one metal dialkyldithiophosphate as lubricating additive.
2. Schmierfähige Hydraulikflüssigkeit nach Anspruch 1, dadurch gekennzeichnet, daß sie den schmierfähig machenden Zusatz in einer Menge voii 0,1 bis 5 Gew.-%, insbesondere von 0,5 bis 2,5 Gew.-%, bezogen auf das Gesamtgewicht der schmierfähigen Hydraulikflüssigkeit, enthält.2. Lubricable hydraulic fluid according to claim 1, characterized in that it contains the lubricating additive in an amount from 0.1 to 5% by weight, in particular from 0.5 to 2.5% by weight, based on the total weight of the lubricating hydraulic fluid.
3. Schmierfähige Hydraulikflüssigkeit nach Anspruch 1 oder 2, dadurch gekennzeichnet, daß in dem schmierfähig machenden Zusatz die Komponenten (a) und (b) im Gewichtsverhältnis a zu b von 1 : 1 bis 4 : 1, insbesondere von 1 : 1 bis 7 : 3, vorliegen.3. Lubricable hydraulic fluid according to claim 1 or 2, characterized in that in the lubricating additive components (a) and (b) in the weight ratio a to b from 1: 1 to 4: 1, in particular from 1: 1 to 7: 3, are present.
4. Schmierfähige Hydraulikflüssigkeit nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, daß es sich bei der Komponente (a) des schmierfähig machenden Zusatzes um ein oder mehr Dialkyldithiocarbamate der Metalle Kupfer, Silber; Zink, Cadmium; Bor; Titan, Zirkonium, Zinn, Blei; Vanadin, Tantal, Antimon; Chrom, Molybdän, Wolfram; Mangan; Kobalt und Nickel, insbesondere Bor, Nickel, Kobalt, Mangan, Vanadin, Wolfram und Molybdän, handelt.4. Lubricable hydraulic fluid according to one of claims 1 to 3, characterized in that it is component (a) of the lubricating additive to one or more dialkyldithiocarbamates of the metals copper, silver; Zinc, cadmium; Boron; Titanium, zirconium, tin, lead; Vanadium, tantalum, antimony; Chromium, molybdenum, tungsten; Manganese; Cobalt and nickel, especially boron, nickel, cobalt, manganese, vanadium, tungsten and molybdenum.
5: Schmierfähige Hydraulikflüssigkeit nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnent, daß es sich bei der Komponente (b) des schmierfähig machenden Zusatzes um ein Dialkyldithiophosphat der Metalle Kupfer, Silber; Zink, Cadmium; Bor; Titan, Zirkonium, Zinn, Blei; Vanadin, Tantal, Antimon; Chrom, Molybdän, Wolfram; Mangan; Kobalt und Nickel, insbesondere Zink, Nickel, Molybdän, Wolfram, Titan, Vanadin und Mangan, handelt.5: Lubricable hydraulic fluid according to one of claims 1 to 4, characterized in that component (b) of the lubricating additive is a dialkyldithiophosphate of the metals copper, silver; Zinc, cadmium; Boron; Titanium, zirconium, tin, lead; Vanadium, tantalum, antimony; Chromium, molybdenum, tungsten; Manganese; Cobalt and nickel, especially zinc, nickel, molybdenum, tungsten, titanium, vanadium and manganese.
6. Schmierfähige Hydraulikflüssigkeit nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, daß in den Komponenten (a) und (b) des schmierfähig machenden Zusatzes die Alkylgruppe 4 bis 8 Kohlenstoffatome enthält. 6. Lubricable hydraulic fluid according to one of claims 1 to 5, characterized in that in the components (a) and (b) of the lubricating additive, the alkyl group contains 4 to 8 carbon atoms.
7. Schmierfähige Hydraulikflüssigkeit nach Anspruch 6, dadurch gekennzeichnet, daß es sich bei der Alkylgruppe um die Isobutylgruppe, die tert-Butylgruppe, die n- und iso-Amy lgr uppe, die n- und iso-Hexylgruppe, die n- und iso-Heptylgruppe oder die 2-Ethylhexylgruppe, insbesondere die Isobutyl-, n-Amyl- oder 2-Ethylhexylgruppe, handelt.7. Lubricable hydraulic fluid according to claim 6, characterized in that the alkyl group is the isobutyl group, the tert-butyl group, the n- and iso-amyl group, the n- and iso-hexyl group, the n- and iso- Heptyl group or the 2-ethylhexyl group, in particular the isobutyl, n-amyl or 2-ethylhexyl group.
8. Schmierfähige Hydraulikflüssigkeit nach einem der Ansprüche 1 bis 7, dadurch gekennzeichnet, daß sie als Komponente (a) des schmierfähig machenden Zusatzes Bortrisdiisobutyldithiocarbamat und/oder Bortrisdi-2-ethylhexyldithiocarbamat in Kombination mit Nickeltrisdiisobutyldithiocarbamat, Nickeltrisdiamyldithiocarbamat, Nickeltrisdi-2-ethylhexyldithiocarbamat, Mangan-, Vanadin-, Wolfram- und/oder Molybdäntetrakis-2-ethylhexyldithiocarbamat, enthält.8. Lubricable hydraulic fluid according to one of claims 1 to 7, characterized in that it as component (a) of the lubricating additive Bortrisdiisobutyldithiocarbamat and / or Bortrisdi-2-ethylhexyldithiocarbamate in combination with Nickeltrisdiisobutyldithiocarbamat, Nickeltrisdiamyldithiocarbamat, Mangit , Vanadium, tungsten and / or molybdenum tetrakis-2-ethylhexyldithiocarbamate, contains.
9. Schmierfähige Hydraulikflüssigkeit nach einem der9. Lubricable hydraulic fluid according to one of the
Ansprüche 1 bis 8, dadurch gekennzeichnet, daß sie als Komponente (b) des schmierfähig machenden Zusatzes Zinkbisdi-2-ethylhexyldithiophosphat, Nickeltrisdi-2-ethylhexyldithiophosphat, Titantetrakisdi-2-ethylhexyldithiophosphat, Vanadintetrakisdi-2-ethylhexyldithiophosphat, Molybdäntetrakis- oder Molybdänoxytetrakisdi-2-ethylhexyldithiophosphat, Wolframtetrakis- oder Wolframoxytetrakisdi-2ethylhexyldithiophosphat enthält.Claims 1 to 8, characterized in that, as component (b) of the lubricating additive, zinc bisdi-2-ethylhexyldithiophosphate, nickel trisdi-2-ethylhexyldithiophosphate, titanium tetrakisdi-2-ethylhexyldithiophosphate, vanadine tetrakisdi-2-ethylhexyldithiophosphate or molybutylphosphate, molybdenum contains ethylhexyl dithiophosphate, tungsten tetrakis or tungsten oxytetrakisdi-2ethylhexyl dithiophosphate.
10. Schmier fähige Hydraulikflüssigkeit nach einem der Ansprüche 1 bis 9, dadurch gekennzeichnet, daß es sich bei der handelsüblichen Bremsflüssigkeit um eine solche auf Polyglykolätherbasis handelt.10. Lubricating hydraulic fluid according to one of claims 1 to 9, characterized in that it is the commercially available brake fluid is one based on polyglycol ether.
11. Schmieffähige Hydraulikflüssigkeit nach einem der Ansprüche 1 bis 10, dadurch gekennzeichnet, daß sie als üblichen Zusatz ein oder mehrere Antioxidantien, Metalldesaktivator en , Detergentien, Dispergiermittel und Antischaummittel enthält. 11. lubricious hydraulic fluid according to one of claims 1 to 10, characterized in that it contains, as a conventional additive, one or more antioxidants, metal deactivators, detergents, dispersants and anti-foaming agents.
12. Verfahren zur Herstellung der schmierfähigen Hydraulikflüssigkeit, insbesondere Bremsflüssigkeit, nach einem der Ansprüche 1 bis 11, dadurch gekennzeichnet, daß die vorgelegte handelsübliche Bremsflüssigkeit, die gegebenenfalls übliche Zusätze enthält, gegebenenfalls unter Druck, auf 100 bis 120ºC erwärmt wird und unter Rühren innerhalb von 5 bis 60 min, vorzugsweise 10 min, das Metalldialkyldithiocarbamat zugesetzt wird, dann unter weiterem Rühren bei einer Temperatur unter 100ºC, vorzugsweise bei etwa 90ºC, innerhalb von 2 bis 20 min, vorzugsweise 5 bis12. A method for producing the lubricious hydraulic fluid, in particular brake fluid, according to one of claims 1 to 11, characterized in that the submitted commercial brake fluid, which optionally contains conventional additives, optionally heated under pressure, to 100 to 120 ° C and with stirring within 5 to 60 minutes, preferably 10 minutes, the metal dialkyldithiocarbamate is added, then with further stirring at a temperature below 100 ° C, preferably at about 90 ° C, within 2 to 20 minutes, preferably 5 to
10 min, ggf. ein oder mehrere weitere MetalldialkyIdithiocarbamate zugesetzt werdenund unter weiterem Rühren bei einer Temperatur von etwa 90°C innerhalb von 2 bis 20 min, vorzugsweise 5 bis 10 min, das Metalldialkyldithiophosphat zugesetzt wird.10 min, optionally one or more further metal dialkyldithiocarbamates are added and the metal dialkyldithiophosphate is added with further stirring at a temperature of about 90 ° C within 2 to 20 min, preferably 5 to 10 min.
13. Verfahren nach Anspruch 12, dadurch gekennzeichnet, daß als Metalldialkyldithiocarbamat Nickeltrisdiisobutyldi thiocarbamat, Nickeltrisdi-n-amyldi thiocarbamat. Nickeltrisdi-2-ethylhexyldithiocarbamat, Mangan-, Vanadin-, Wolfram- und/oder Molybdäntetrakis-2-ethylhexyldithiocarbamat und ggf. als weiteres Metalldialkyldithiocarbamat Bortrisdi-2-ethylhexyldithiocarbamat verwendet wird.13. The method according to claim 12, characterized in that as Metalldialkyldithiocarbamat Nickeltrisdiisobutyldi thiocarbamat, Nickeltrisdi-n-amyldi thiocarbamate. Nickel trisdi-2-ethylhexyldithiocarbamate, manganese, vanadium, tungsten and / or molybdenum tetrakis-2-ethylhexyldithiocarbamate and optionally as further metal dialkyldithiocarbamate bortrisdi-2-ethylhexyldithiocarbamate is used.
14. Verfahren nach Anspruch 12 oder 13, dadurch gekennzeichnet, daß als Metalldialkyldithiophosphat Zinkbisdi2-ethylhexyldithiophosphat, NickeItrisdi-2-ethylhexyldithiophosphat, Titantetrakisdi-2-ethylhexyIdithiophosphat, Vanadintetrakisdi-2-ethylhexyldithiophosphat, Molybdäntetrakis- oder Molybdänoxytetrakisdi-2-ethylhexyldithiophosphat, Wolframtetrakis- und/oder Wolframoxytetrakisdi-2-ethylhexyldithiophosphat verwendet wird.14. The method according to claim 12 or 13, characterized in that as the metal dialkyldithiophosphate zinc bisdi2-ethylhexyldithiophosphate, NickeItrisdi-2-ethylhexyldithiophosphate, titanium tetrakisdi-2-ethylhexyIdithiophosphate, vanadine tetrakisdi-2-ethylhexyldithiophane dithiophosphate, 2 or tungsten oxytetrakisdi-2-ethylhexyl dithiophosphate is used.
15. Verwendung der schmierfähigen Hydraulikflüssigkeit nach einem der Ansprüche 1 bis 11 als Arbeitsflüssigkeit für die Zentralhydraulik, insbesondere als Bremsflüssigkeit, für die Servolenkung, die Zentralverriegelung, die Federungshydraulik, die Niveauregulierungs- und Lüfterhydraulik, bei Kraftfahrzeugen. 15. Use of the lubricatable hydraulic fluid according to one of claims 1 to 11 as a working fluid for the central hydraulics, in particular as a brake fluid, for the power steering, central locking, suspension hydraulics, level control and fan hydraulics, in motor vehicles.
PCT/EP1988/000042 1987-01-22 1988-01-21 Lubricant hydraulic fluid, in particular brake fluid, process for producing same and use WO1988005460A1 (en)

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DE19873701780 DE3701780A1 (en) 1987-01-22 1987-01-22 LUBRICABLE HYDRAULIC LIQUID, ESPECIALLY BRAKE LIQUID, METHOD FOR THEIR PRODUCTION AND THEIR USE
DEP3701780.2 1987-01-22

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Also Published As

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EP0275351A1 (en) 1988-07-27
DE3789055D1 (en) 1994-03-24
ATE101411T1 (en) 1994-02-15
DE3701780C2 (en) 1993-02-25
DE3701780A1 (en) 1988-12-01
EP0275351B1 (en) 1994-02-09
JPH01501947A (en) 1989-07-06

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