EP0275351A1 - Lubricating hydraulic fluid, especially a brake fluid, process for its manufacture, and its use - Google Patents
Lubricating hydraulic fluid, especially a brake fluid, process for its manufacture, and its use Download PDFInfo
- Publication number
- EP0275351A1 EP0275351A1 EP87109206A EP87109206A EP0275351A1 EP 0275351 A1 EP0275351 A1 EP 0275351A1 EP 87109206 A EP87109206 A EP 87109206A EP 87109206 A EP87109206 A EP 87109206A EP 0275351 A1 EP0275351 A1 EP 0275351A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- hydraulic fluid
- lubricable
- molybdenum
- nickel
- tungsten
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M141/00—Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential
- C10M141/10—Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential at least one of them being an organic phosphorus-containing compound
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M105/00—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
- C10M105/78—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing boron
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M107/00—Lubricating compositions characterised by the base-material being a macromolecular compound
- C10M107/02—Hydrocarbon polymers; Hydrocarbon polymers modified by oxidation
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M107/00—Lubricating compositions characterised by the base-material being a macromolecular compound
- C10M107/20—Lubricating compositions characterised by the base-material being a macromolecular compound containing oxygen
- C10M107/30—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M107/32—Condensation polymers of aldehydes or ketones; Polyesters; Polyethers
- C10M107/34—Polyoxyalkylenes
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M107/00—Lubricating compositions characterised by the base-material being a macromolecular compound
- C10M107/52—Lubricating compositions characterised by the base-material being a macromolecular compound containing boron
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M135/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing sulfur, selenium or tellurium
- C10M135/12—Thio-acids; Thiocyanates; Derivatives thereof
- C10M135/14—Thio-acids; Thiocyanates; Derivatives thereof having a carbon-to-sulfur double bond
- C10M135/18—Thio-acids; Thiocyanates; Derivatives thereof having a carbon-to-sulfur double bond thiocarbamic type, e.g. containing the groups
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M137/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus
- C10M137/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus having no phosphorus-to-carbon bond
- C10M137/04—Phosphate esters
- C10M137/10—Thio derivatives
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
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- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/0206—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers used as base material
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- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/024—Propene
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- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/026—Butene
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- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
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- C10M2205/028—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms
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- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
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- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
- C10M2209/1033—Polyethers, i.e. containing di- or higher polyoxyalkylene groups used as base material
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- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
- C10M2209/104—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing two carbon atoms only
- C10M2209/1045—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing two carbon atoms only used as base material
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- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
- C10M2209/105—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing three carbon atoms only
- C10M2209/1055—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing three carbon atoms only used as base material
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- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
- C10M2209/106—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing four carbon atoms only
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- C10M2219/066—Thiocarbamic type compounds
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2010/00—Metal present as such or in compounds
- C10N2010/14—Group 7
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2010/00—Metal present as such or in compounds
- C10N2010/16—Groups 8, 9, or 10
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/08—Hydraulic fluids, e.g. brake-fluids
Definitions
- the invention relates to a new lubricable hydraulic fluid, in particular brake fluid, for motor vehicles based on a commercially available brake fluid with customary additives, processes for its production and its use as a working fluid for central hydraulics, in particular as a brake fluid, for power steering, central locking and fan hydraulics Level control and suspension hydraulics, in motor vehicles and generally as hydraulic fluid in other land, water and aircraft and power machines.
- Hydraulic fluids are important structural elements for the operation of the brakes, the steering, the opening and closing of the doors as well as other auxiliary units and the suspension on vehicles, in particular motor vehicles. Of particular importance is the brake fluid, the properties of which are essential for the design of the brake system Meaning.
- the invention is explained below on the basis of its use as a brake fluid for motor vehicles, but the same or similar considerations also apply to its use as a different hydraulic fluid, in particular as a working fluid for the central hydraulics, power steering, fan hydraulics, central locking and suspension hydraulics, and generally as Hydraulic fluid in other land, water and aircraft, especially motor vehicles, and engines.
- the brake fluid in motor vehicles must meet a wide variety of requirements, the most important of which are the following: it should have a boiling point that is as high as possible in order to prevent the formation of vapor bubbles at the temperatures occurring in the braking system and thus the failure of the brake, - their boiling point should remain as constant as possible over the period of use of the liquid in the system, ie it should not be changed or should be changed as little as possible due to atmospheric influences or the prevailing operating conditions (pressure, temperature, if necessary, impurities), - small amounts of water (in the order of about 2% by volume) must not significantly lower the boiling point of the brake fluid contaminated with it, the viscosity in the cold should be as low as possible, in the heat as high as possible, ie the viscosity-temperature index should be as favorable as possible, the brake fluid should still be functional down to temperatures of -50 ° C, - The compressibility should be as low as possible and as little as possible dependent on temperature and pressure, - It should be as little as possible corrosive
- brake fluids are those based on polyglycol ether and mineral oil.
- glycol ethers are also used, which are derived from propylene glycol.
- ether is mostly used, which are not composed of a single building block, but represent a certain mixed form.
- the following empirical formula can be given for these substances: HO- (CH2-CH2-O) x - (CH ⁇ CH3-CH2-O) y -H where the indices x and y are between 0 and 25, with the sum of x and y generally not exceeding 25.
- the distribution of the building blocks can be irregular, which is why these compounds are referred to as "statistical copolymers".
- polyglycol ethers of the following type are formed: RO- (CH2-CH2-O) x - (CH-CH3-CH2-O) y -H wherein R is CH3 or C2H5 or i- or n-C3H7 or n- or i- or t-C4H9.
- x + y 2 to 4, mainly 3.
- Brake fluids that contain a third type of polyglycol ether have also been on the market for some years. These include in particular the DOT 4 brake fluids. They arise from the fact that the polyglycol ethers described above are subjected to a further modification to form their borate esters.
- the reactive OH group still present is esterified with boric acid H3BO3, so that compounds of the following type are formed: wherein RH or CH3, R1, R2, R3 CH3 or C2H5, C3H7, C4H9 (all isomers), x, y and z represent a number from 2 to 4, preferably 3.
- This class of compounds is contained in a proportion of approximately 40% by weight in the brake fluids according to DOT 4.
- the brake fluids on the market consist of a balanced mixture of the three classes of compounds described above.
- the compounds and mixing ratios are modified to optimize the end product with regard to certain properties.
- a general disadvantage of these brake fluids based on polyglycol ethers is that their lubricity is limited, i.e. the pressure generators, in particular the feed pumps, cylinders and the like.
- the hydraulic systems containing them must be lubricated separately, which entails a considerable technical outlay.
- Another type of usable brake fluids are those based on mineral oil / synthetic oil. Due to the diverse requirements placed on brake fluids, only highly refined mineral oil fractions from selected crude oils can be considered for this purpose.
- the boiling cut must be based on the boiling point requirements on the one hand and the viscosity requirements on the other hand, whereby the use of viscosity index improvers (VI) in higher concentrations must be used.
- VI viscosity index improvers
- This inevitably also increases the shear sensitivity of the hydraulic fluid.
- components based on synthetic oil can be used which are less sensitive in this regard. These are mostly poly- ⁇ -olefins with the structural formula - (CH2- H) n wherein R is n-alkyl having 1 to 10 carbon atoms.
- oligomers of propene, n-butene-1, n-pentene-1 and n-decene-1 are used either alone or as a mixture with one another or with mineral oil-based components.
- additives commonly used in the mineral oil industry are available for property-improving additives, e.g. Antioxidants, wear inhibitors, metal deactivators, detergents, dispersants, antifoams, viscosity index improvers and the like.
- the commercial brake fluids usually contain about 5% additives, VI improvers are added up to 15%.
- the object of the invention is therefore to develop a hydraulic fluid, in particular brake fluid, which offers the advantages of the fluids based on polyglycol ether, but is significantly improved with regard to its lubricity and wear protection.
- the hydraulic fluid according to the invention in particular brake fluid, has an unprecedented lubricating capacity and an unprecedented wear protection, so that additional, structurally separate lubrication of the components that come into contact with the hydraulic fluid, in particular brake cylinders, pressure generator pumps, feed pumps and the like, no longer exists is required.
- the wear protection that can be achieved with the hydraulic fluid according to the invention, in particular brake fluid is at least 4 to 20 times higher than with the commercially available brake fluids without the additive according to the invention. Your wear situation is in the order of a good to very good gear oil.
- the hydraulic fluid according to the invention is therefore not only suitable as an excellent brake fluid, but can also be used to operate the power steering, suspension, central locking and as operating fluid for other hydraulic units in motor vehicles, but also in other land, water and aircraft vehicles and engines.
- it offers the advantage that, due to its good lubricating effect and its good wear protection, it enables all hydraulic units to be combined into a central hydraulic system, which includes both the brake hydraulics, the steering hydraulics, the suspension hydraulics, the locking hydraulics, the Nievauregulation and fan hydraulics, and similar hydraulic functions and the same required feed pumps and hydraulic cylinders.
- Particularly preferred configurations of the lubricatable hydraulic fluid according to the invention, in particular brake fluid are evident from the subclaims mentioned above.
- An essential feature of the lubricating hydraulic fluid, in particular brake fluid, claimed here is its content of an lubricating additive which consists of a combination of at least one metal dialkyldithiocarbamate and at least one metal dialkyldithiophosphate.
- the lubricating additive generally makes up 0.1 to 5% by weight, preferably 0.5 to 2.5% by weight, of the total weight of the lubricating hydraulic fluid, in particular brake fluid.
- Component (a) of the lubricating additive used according to the invention contains the metal dialkyldithiocarbamate and optionally one or more further metal dialkyldithio carbamates generally in a weight ratio of 5: 1 to 1: 1, preferably 2.5: 1 to 1: 1, to each other.
- Component (a) of the lubricating additive is one or more dialkyldithiocarbamates of the metals copper (Cu), silver (Ag); Zinc (Zn), cadmium (CD); Boron (B); Titanium (Ti), zirconium (Zr), tin (Sn), lead (Pb); Vanadium (V), tantalum (Ta), antimony (Sb); Chromium (Cr), Molybdenum (Mo), Tungsten (W); Manganese (Mn); Cobalt (Co) and nickel (Ni), the dialkyldithiocarbamates of boron (B), nickel (Ni), cobalt (Co), manganese (Mn), vanadium (V), tungsten (W) and molybdenum (Mo) being particularly preferred are.
- metal dialkyldithiocarbamates used according to the invention can be represented by the general formula wherein Me is one of the metals mentioned above and alkyl has the meanings given below.
- Examples of metal dialkyldithiocarbamates which can be used according to the invention with particular advantage are the following: copper dialkyldithiocarbamates and copper bisdialkyldithiocarbamates; Silver dialkyldithiocarbamates; Zinc and cadmium bisdialkyldithiocarbamates; Boron trisdialkyldithiocarbamate; Titanium, zirconium, tin and lead tetrakisdialkyldithiocarbamates as well as tin and lead bisdialkyldithiocarbamates; Antimony, vanadium and tantalum dialkyldithiocarbamates, tetrakis and pentakis dialkyldithiocarbamates and the dialkyldithiocarbamates in which these metals
- Particularly preferred among these compounds are the boron trisdialkyldithiocarbamates, the nickeltrisdialkyldithiocarbamates, the molybdenum tetrakis and molybdenum oxytetrakisdialkyldithiocarbamates, the manganese, vanadium and tungsten tetrakisdialkyldithiocarbamates.
- Component (b) of the lubricating additive used according to the invention is one or more dialkyldithiophosphates of the metals copper (Cu), silver (Ag); Zinc (Zn), cadmium (Cd); Boron (B); Titanium (Ti), zirconium (Zr), tin (Sn), lead (Pb); Vanadium (V), tantalum (Ta), antimony (Sb); Chromium (Cr), Molybdenum (Mo), Tungsten (W); Manganese (Mn); Cobalt (Co) and nickel (Ni), among which the dialkyldithiophosphates of zinc, nickel, titanium, vanadium, molybdenum, tungsten and manganese are particularly preferred.
- the metal dialkyldithiophosphates used according to the invention can be represented by the general formula: where Me is one of the metals mentioned above and alkyl has the meaning given below.
- Metal dialkyldithiophosphates which can be used with particular advantage in accordance with the invention are the dialkyldithiophosphates of the same metals in the same oxidation states as those above for the metal dialkyldi thiocarbamates have been listed.
- Zinc bisdialkyldithiophosphates, nickel bis and tris dialkyl dithiophosphates, titanium and vanadium tetrakis dialkyl dithiophosphates, molybdenum and tungsten tetrakis dialkyl dithiophosphates and molybdenum and tungsten oxytetrakis dialkyl dithiophosphates are very particularly advantageous.
- alkyl group in the above-mentioned metal dialkyldithiocarbamates and metal dialkyldithiophosphates each contains 4 to 8 carbon atoms, so that the metal salts mentioned are still soluble in the commercially available brake fluid
- examples of particularly advantageous alkyl groups include the n-, i- and tert-butyl groups; the n- and i-amyl group; the n- and i-pentyl group; the n- and i-hexyl group; the n- and i-heptyl group; and the 2-ethylhexyl group.
- the i-butyl group, the n-amyl group and the 2-ethylhexyl group are very particularly preferred.
- Metalldialkyldithiocarbamate present invention are: Bortrisdiisobutyldithiocarbamat, Bortrisdi-2-ethylhexyldithiocarbamat, Nickeltrisdiisobutyldithiocarbamat, Nickeltrisdiamyldithiocarbamat, Nickeltrisdi-2-ethylhexyldithiocarbamat, Molybdäntetrakisdi-ethylhexyldithiocarbamat 2, Molybdänoxytetrakisdi-2-ethylhexyldithiocarbamat, manganese, vanadium and Wolframtetrakis-2-ethylhexyldithiocarbamat and cobalt bisdiisobutyldithiocarbamate.
- metal dialkyldithiophosphates used according to the invention are zinc bisdi-2-ethylhexyldithiophosphate, nickel bis- and trisdi-2-ethylhexyldithiophosphate, manganese, titanium and vanadium tetrakisdi-2-ethylhexyldithiophosphate as well as molybdenum and tungsten tetrakis and molybdate.
- the invention further relates to a method for producing the lubricating hydraulic fluid described above, in particular brake fluid, which is characterized in that the commercially available brake fluid, which may contain customary additives, is initially introduced, optionally under pressure, heated to 100 to 120 ° C. and the metal dialkyldithiocarbamate is added with stirring within 5 to 60 minutes, preferably within 10 minutes, then with further stirring at a temperature below 100 ° C., preferably at about 90 ° C., within 2 to 20 minutes, preferably within 5 to 10 minutes, one or more further metal dialkyldithiocarbamates are added and the metal dialkyldithiophosphate is added with further stirring at a temperature of about 90 ° C. within 2 to 20 minutes, preferably within 5 to 10 minutes.
- the mixture obtained is then allowed to cool and is filled into suitable containers in which it can be stored, preferably in the absence of air.
- the preferred metal dialkyldithiocarbamate used is nickel trisdiisobutyldithiocarbamate, nickel trisdi-n-amyldithiocarbamate, nickel trisdi-2-ethylhexyldithiocarbamate, manganese, vanadium, tungsten and / or molybdenum tetrakis-2-ethylhexamate dithiocarbamate.
- Bortrisdiisobutyldithiocarbamate and / or Bortrisdi-2-ethylhexyldithiocarbamate are preferably used as further metal dialkyldithiocarbamates.
- Zinc bisdi-2-ethylhexyldithiophosphate, nickel trisdi-2- is preferably used as the metal dialkyldithiophosphate.
- Molybdenum oxytetrakisdi-2-ethylhexyldithiophosphate and nickel trisdi-2-ethylhexyldithiophosphate are particularly preferred.
- Hydraulic H 407 (a commercial product available from BASF) or DOT 4 Plus (a commercial product from Hoechst AG) or Brakefluid DOT 4 Plus (a commercial product from Dow Chemical Europe) are preferably used as the commercially available brake fluid.
- the invention also relates to the use of the lubricating hydraulic fluid described above as a working fluid for the central hydraulics, in particular as a brake fluid, for the servo steering, the central locking, the level control, the suspension hydraulics, the fan hydraulics and other hydraulic auxiliary units for land, water and aircraft , especially motor vehicles and engines.
- a lubricable brake fluid according to the invention is produced from the following components: 97.2 g Hydraulan H 407 (commercially available brake fluid from BASF) 1.2 g nickel trisdiisobutyldithiocarbamate (first metal dialkyldithiocarbamate) 1.0 g boron trisdi-2-ethylhexyldithiocarbamate (second metal dialkyldithiocarbamate) 0.6 g molybdenum oxytetrakisdi-2-ethylhexyldithiophosphate (metal dialkyldithiophosphate)
- the commercially available brake fluid is introduced and heated to 100 ° C., then 1.2 g of the first metal dialkyldithiocarbamate are added with stirring over the course of 40 minutes at normal pressure and at a temperature of 100 ° C., and the mixture obtained is then allowed to cool to 95 ° C. and 1.0 g of the second metal dialkyldithiocarbamate is added within 10 minutes. With further stirring, the metal dialkyldithiophosphate is added at 10 ° C. in the course of 10 minutes (0.6 g).
- the brake fluid according to the invention (sample A) thus produced is examined with the commercially available hydraulic fluid Hydraulan H 407 without the lubricating additive used according to the invention (sample A ⁇ ) with regard to its lubricating properties, in particular its wear protection properties.
- 98 g of commercially available brake fluid (DOT 4 Plus from Hoechst AG) are heated to 108 ° C.
- the following components are added: 1 g nickel trisdi-n-amyldithiocarbamate (first metal dialkyldithiocarbamate) 0.4 g boron trisdi-2-ethylhexyldithiocarbamate (second metal dialkyldithiocarbamate) 0.6 g molybdenum oxytetrakisdi-2-ethylhexyldithiophosphate (metal dialkyldithiophosphate)
- the brake fluid sample B according to the invention is subjected to the comparative test described below with the commercially available brake fluid DOT 4 Plus without the lubricating additive (sample B ⁇ ) used according to the invention under the same test conditions.
- the lubricating properties, in particular the wear protection properties, of the brake fluid samples A and B according to the invention described above were compared with those of the commercially available brake fluid comparison samples A ⁇ and B ⁇ , the results evident from the diagrams below being achieved.
- a circular disk was used to carry out the tests made of stainless steel with a diameter of 23 mm and a thickness of 10 mm, on the surface of which a drop of the brake fluid to be examined was applied.
- a ball made of the same stainless steel with a diameter of 10 mm was applied to the place where the drop of brake fluid was located, which exerted pressure on the surface of the metal disc due to its loading.
- the metal ball was reciprocated at a frequency of 50 Hz over an amplitude of 1 mm for 90 minutes under load on the surface of the metal disc, the load being within the range of 50 to 150 N and the temperature within the range of during the experiment 50 to 150 ° C was varied (SRV (vibrating-friction-wear) device, which is sold by Optimol GmbH worldwide).
- the wear profile transverse to the direction of oscillation of the ball, which was generated due to the friction between the loaded ball and the surface of the metal disk within the test period, was recorded by means of a suitable recording device, whereby the diagrams given below were obtained, in which the closing height as the difference between the highest was obtained on the ordinate and the lowest point of the surface profile of the metal disk as a function of the scanning distance of the surface of the metal disk is shown on the abscissa.
- a profile depth on the ordinate of 1 cm corresponds to a real profile depth in the surface of the metal disk of 1 ⁇ m
- the scanning device was damped so that a profile depth of 1 cm in the diagram one corresponds to the real profile depth in the surface of the pane of 2.5 ⁇ m.
- the diagrams A and A ⁇ show the measurement results when using the brake fluid sample A according to the invention or the commercially available comparison sample A ⁇ .
- Diagrams B and B ⁇ were also recorded under identical test conditions (load on the ball 50 to 112 N, test temperature 50 to 100 ° C, friction frequency 50 Hz, friction amplitude 1 mm, test duration 90 min).
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Abstract
Description
Die Erfindung betrifft eine neue schmierfähige Hydraulikflüssigkeit, insbesondere Bremsflüssigkeit, für Kraftfahrzeuge auf Basis einer handelsüblichen Bremsflüssigkeit mit üblichen Zusätzen, Verfahren zu ihrer Herstellung sowie deren Verwendung als Arbeitsflüssigkeit für die Zentralhydraulik, insbesondere als Bremflüssigkeit, für die Servolenkung, die Zentralverriegelungs-, Lüfterhydraulik, die Niveauregulierungs- und Federungshydraulik, bei Kraftfahrzeugen sowie allgemein als Hydraulikflüssigkeit bei sonstigen Land-, Wasser- und Luftfahrzeugen und Kraftmaschinen.The invention relates to a new lubricable hydraulic fluid, in particular brake fluid, for motor vehicles based on a commercially available brake fluid with customary additives, processes for its production and its use as a working fluid for central hydraulics, in particular as a brake fluid, for power steering, central locking and fan hydraulics Level control and suspension hydraulics, in motor vehicles and generally as hydraulic fluid in other land, water and aircraft and power machines.
Hydraulikflüssigkeiten stellen wichtige Konstruktionselemente für die Bedienung der Bremsen, der Lenkung, das Öffnen und Schließen der Türen sowie andere Hilfsaggregate und die Federung an Fahrzeugen, insbesondere Kraftfahrzeugen, dar. Von besonderer Bedeutung ist dabei die Bremsflüssigkeit, deren Eigenschaften für die Auslegung der Bremsanlage von wesentlicher Bedeutung sind.Hydraulic fluids are important structural elements for the operation of the brakes, the steering, the opening and closing of the doors as well as other auxiliary units and the suspension on vehicles, in particular motor vehicles. Of particular importance is the brake fluid, the properties of which are essential for the design of the brake system Meaning.
Die Erfindung wird nachstehend an Hand ihrer Verwendung als Bremflüssigkeit für Kraftfahrzeuge erläutert, die gleichen oer ähnliche Überlegungen gelten aber auch für ihre Verwendung als andere Hydraulikflüssigkeit, insbesondere als Arbeitsflüssigkeit für die Zentralhydraulik, die Servolenkung, die Lüfterhydraulik, die Zentralverriegelung und die Federungshydraulik sowie allgemein als Hydraulikflüssigkeit bei sonstigen Land-, Wasser- und Luftfahrzeugen, insbesondere Kraftfahrzeugen, und Kraftmaschinen.The invention is explained below on the basis of its use as a brake fluid for motor vehicles, but the same or similar considerations also apply to its use as a different hydraulic fluid, in particular as a working fluid for the central hydraulics, power steering, fan hydraulics, central locking and suspension hydraulics, and generally as Hydraulic fluid in other land, water and aircraft, especially motor vehicles, and engines.
Die Bremsflüssigkeit in Kraftfahrzeugen muß den verschiedensten Anforderungen genügen, von denen die wichtigsten die folgenden sind:
- sie sollte einen möglichst hohen Siedepunkt haben, um bei den im Bremssystem auftretenden Temperaturen eine Dampfblasenbildung und damit den Ausfall der Bremse zu verhindern,
- ihr Siedepunkt sollte über die Gebrauchsdauer der im System befindlichen Flüssigkeit möglichst konstant bleiben, d.h. durch atmosphärische Einflüsse bzw. die herrschenden Betriebsbedingungen (Druck, Temperatur, gegebenenfalls Verunreinigungen) nicht oder möglichst wenig verändert werden,
- geringe Wassermengen (in der Größenordnung von etwa 2 Vol.-%) dürfen nicht zu einer erheblichen Absenkung des Siedepunkts der damit kontaminierten Bremsflüssigkeit führen,
- die Viskosität in der Kälte sollte möglichst gering, in der Wärme möglichst hoch sein, d.h. der Viskositäts-Temperatur-Index sollte möglichst günstig sein, wobei die Bremsflüssigkeit bis zu Temperaturen von -50°C herab noch funktionsfähig sein sollte,
- die Kompressibilität sollte möglichst gering und möglichst wenig temperatur- und druckabhängig sein,
- sie sollte möglichst wenig korrosiv gegenüber den Metallbauteilen der Bremsanlage sein, da deren Lebensdauer dadurch entscheidend beeinflußt wird,
- sie sollte möglichst gute Schmiereigenschaften besitzen, um die im Bremssystem gegeneinander bewegten Teile, insbesondere Dichtungen und Förderpumpen, vor Verschleiß zu schützen,
- sie sollte eine definierte Wechselwirkung mit den Elastomerteilen der Bremsanlage, die unter dem Einfluß der Bremsflüssigkeit (insbesondere bei Langzeiteinwirkung) nur wenig quellen, unter keinen Umständen aber schrumpfen dürfen, haben,
- sie sollte ein günstiges Schäumungsverhalten besitzen, d.h. ein einmal entstandener Schaum sollte rasch verschwinden,
- sie sollte eine geringe Löslichkeit von Gasen aufweisen, um bei durch Strömungsvorgänge hervorgerufenen örtlichen Unterdrückungen eine schädliche Schaumbildung zu vermeiden, jedoch sollte die "untersättigte" Flüssigkeit eine gewisse Fähigkeit haben, die bei Unterdruck der Füllung im Bremssystem verbleibende Restluft aufzunehmen,
- sie sollte mit eigenschaftsverbesserenden Zusätzen (Additiven, Inhibitoren) mischbar sein,
- sie sollte gegen katalytische Zersetzung oder Polymerisation unter dem Einfluß feinster Teilchen der im Bremssystem und im Straßenstaub enthaltenen Elemente unempfindlich sein,
- sie sollte unter allen im Bremssystem vorkommenden Temperaturen oxidationsbeständig sein,
- sie sollte bei zufälliger Benetzung den Fahrzeuglack nicht übermäßig stark angreifen,
- eventuell verschüttete Flüssigkeit sollte von der benetzten Oberfläche problemlos entfernbar sein und
- sie sollte gegenüber Menschen und Säugetieren möglichst wenig giftig sein.The brake fluid in motor vehicles must meet a wide variety of requirements, the most important of which are the following:
it should have a boiling point that is as high as possible in order to prevent the formation of vapor bubbles at the temperatures occurring in the braking system and thus the failure of the brake,
- their boiling point should remain as constant as possible over the period of use of the liquid in the system, ie it should not be changed or should be changed as little as possible due to atmospheric influences or the prevailing operating conditions (pressure, temperature, if necessary, impurities),
- small amounts of water (in the order of about 2% by volume) must not significantly lower the boiling point of the brake fluid contaminated with it,
the viscosity in the cold should be as low as possible, in the heat as high as possible, ie the viscosity-temperature index should be as favorable as possible, the brake fluid should still be functional down to temperatures of -50 ° C,
- The compressibility should be as low as possible and as little as possible dependent on temperature and pressure,
- It should be as little as possible corrosive to the metal components of the braking system, since their service life is decisively influenced by this,
it should have the best possible lubrication properties in order to protect the parts which move against one another in the brake system, in particular seals and feed pumps, from wear,
- it should have a defined interaction with the elastomer parts of the brake system, which swell only slightly under the influence of the brake fluid (especially in the case of long-term exposure) but should not shrink under any circumstances,
it should have a favorable foaming behavior, ie once a foam has formed should disappear quickly,
it should have a low solubility of gases in order to avoid harmful foaming in the event of local suppression caused by flow processes, but the "undersaturated" fluid should have a certain ability to absorb the residual air remaining in the brake system when the filling is underpressure,
- it should be miscible with property-improving additives (additives, inhibitors),
it should be insensitive to catalytic decomposition or polymerization under the influence of the finest particles of the elements contained in the braking system and in the street dust,
- it should be resistant to oxidation under all temperatures in the braking system,
- it should not attack the vehicle paint excessively with accidental wetting,
- Any spilled liquid should be easily removed from the wetted surface and
- It should be as little toxic as possible to humans and mammals.
In den letzten Jahrzehnten haben sich hauptsächlich zwei Stoffgruppen als Basis für Bremsflüssigkeiten herauskristallisiert, welche die obengenannten Forderungen in unterschiedlichem Ausmaß erfüllen. Eine Flüssigkeit, die allen Anforderungen, insbesondere der der Schmierfähigkeit und des Verschleißschutzes gerecht wird, konnte bisher nicht gefunden werden.In the past few decades, two main groups of substances have emerged as the basis for brake fluids, which meet the above requirements to varying degrees. A liquid that everyone No requirements, in particular those that meet lubricity and wear protection requirements, have so far been found.
Die bekanntesten, im Handel erhältlichen Bremsflüssigkeiten sind solche auf Polyglykolätherbasis und auf Mineralölbasis.The best known, commercially available brake fluids are those based on polyglycol ether and mineral oil.
Den weitaus größten Anteil am Weltmarkt besitzen derzeit die Bremsflüssigkeiten auf Basis von Polyglykoläthern und deren Abkömmlingen, insbesondere den Boratestern.The brake fluids based on polyglycol ethers and their derivatives, in particular the borate esters, currently have the largest share on the world market.
Polyglykoläther können durch die Formel dargestellt werden
HO-(CH₂-CH₂-O)n-H
worin n = 5 bis 25.Polyglycol ethers can be represented by the formula
HO- (CH₂-CH₂-O) n -H
where n = 5 to 25.
Diese Verbindungen weisen Ätherbindungen auf, die relativ stabil sind und nur in recht sauren Medien langsam hydrolysiert werden.These compounds have ether bonds that are relatively stable and are only slowly hydrolyzed in quite acidic media.
In der Praxis werden viele Variationen des obengenannten Verbindungstyps als Komponenten von Bremsflüssigkeiten verwendet.In practice, many variations of the above type of connection are used as components of brake fluids.
Zur Verbesserung der Kältefestigkeit der Bremsflüssigkeiten werden beispielsweise zusätzlich noch Glykoläther eingesetzt, die sich vom Propylenglykol ableiten. Dabei werden meist Äther verwendet, die nicht aus einem einzigen Baustein zusammengesetzt sind, sondern eine gewisse Mischform darstellen. Für diese Substanzen läßt sich die folgende Summenformel angeben:
HO-(CH₂-CH₂-O)x-(CH·CH₃-CH₂-O)y-H
worin die Indices x und y zwischen 0 und 25 liegen, wobei in der Regel die Summe aus x und y den Wert 25 nicht übersteigt. Die Verteilung der Bausteine kann unregelmäßig sein, weshalb diese Verbindungen als "statistische Copolymere" bezeichnet werden.To improve the cold resistance of the brake fluids, for example, glycol ethers are also used, which are derived from propylene glycol. Thereby ether is mostly used, which are not composed of a single building block, but represent a certain mixed form. The following empirical formula can be given for these substances:
HO- (CH₂-CH₂-O) x - (CH · CH₃-CH₂-O) y -H
where the indices x and y are between 0 and 25, with the sum of x and y generally not exceeding 25. The distribution of the building blocks can be irregular, which is why these compounds are referred to as "statistical copolymers".
Verbindungen der obengenannten Struktur sind in den modernen Bremsflüssigkeiten zu 10 bis 20 Gew.-%, je nach Typ, enthalten und tragen aufgrund ihres hohen Molekulargewichts zur Verbesserung ihrer Schmierfähigkeit bei.Compounds of the above structure are contained in modern brake fluids in an amount of 10 to 20 wt.
Wenn nun die vorstehend beschriebenen Substanzen mit einfachen Alkoholen weiter veräthert werden (z.B. mit Methanol, Ethanol, Propanol oder Butanol), entstehen Polyglykoläther des folgenden Typs:
R-O-(CH₂-CH₂-O)x-(CH-CH₃-CH₂-O)y-H
worin R CH₃ oder C₂H₅ oder i- oder n-C₃H₇ oder n- oder i- oder t-C₄H₉ bedeuten. Dabei ist x + y = 2 bis 4, hauptsächlich 3.If the substances described above are further etherified with simple alcohols (e.g. with methanol, ethanol, propanol or butanol), polyglycol ethers of the following type are formed:
RO- (CH₂-CH₂-O) x - (CH-CH₃-CH₂-O) y -H
wherein R is CH₃ or C₂H₅ or i- or n-C₃H₇ or n- or i- or t-C₄H₉. Here x + y = 2 to 4, mainly 3.
Die Vertreter dieser Substanzklasse machen den größten Teil der DOT3-Bremsflüssigkeiten aus, ihr Anteil liegt, je nach Typ, zwischen 50 und 80 Gew.-%.The representatives of this class of substances make up the majority of DOT3 brake fluids, depending on the type, their share is between 50 and 80% by weight.
Seit einigen Jahren sind auch Bremsflüssigkeiten auf dem Markt, die noch einen dritten Typ von Polyglykoläthern enthalten, nämlich Boratester. Dazu gehören insbesondere die DOT 4-Bremsflüssigkeiten. Sie entstehen dadurch, daß die oben beschriebenen Polyglykoläther einer weiteren Modifizierung unter Bildung ihrer Boratester unterworfen werden. Dabei wird die noch vorhandene reaktionsfähige OH-Gruppe mit Borsäure H₃BO₃ verestert, so daß Verbindungen des folgenden Typs entstehen:
R₁, R₂, R₃ CH₃ oder C₂H₅, C₃H₇, C₄H₉ (alle Isomere),
x, y and z eine Zahl von 2 bis 4, vorzugsweise 3, bedeuten.Brake fluids that contain a third type of polyglycol ether, namely borate esters, have also been on the market for some years. These include in particular the DOT 4 brake fluids. They arise from the fact that the polyglycol ethers described above are subjected to a further modification to form their borate esters. The reactive OH group still present is esterified with boric acid H₃BO₃, so that compounds of the following type are formed:
R₁, R₂, R₃ CH₃ or C₂H₅, C₃H₇, C₄H₉ (all isomers),
x, y and z represent a number from 2 to 4, preferably 3.
Diese Verbindungsklasse ist in einem Anteil von etwa 40 Gew.-% in den Bremsflüssigkeiten nach DOT 4 enthalten.This class of compounds is contained in a proportion of approximately 40% by weight in the brake fluids according to DOT 4.
Die auf dem Markt befindlichen Bremsflüssigkeiten (wie z.B. Hydraulan H 407® der Firma BASF, DOT 4 + TSA® der Firma Hoechst, und Brakefluid DOT Plus® der Firma Dow Chemical) bestehen aus einer ausgewogenen Mischung der vorstehend beschriebenen drei Verbindungsklassen. Dabei werden die Verbindungen und Mischungsverhältnisse modifiziert, um das Endprodukt im Hinblick auf bestimmte Eigenschaften zu optimieren.The brake fluids on the market (such as Hydraulan H 407® from BASF, DOT 4 + TSA® from Hoechst, and Brakefluid DOT Plus® from Dow Chemical) consist of a balanced mixture of the three classes of compounds described above. The compounds and mixing ratios are modified to optimize the end product with regard to certain properties.
Den vorstehend beschriebenen Bremsflüssigkeiten werden in kleinen Mengen übliche Zusätze zugesetzt, welche die Korrosion verhindern, die Schmierung weiter verbessern, das Verhalten gegenüber den Elastomeren des Bremssystems regeln und die Oxidationsbeständigkeit verbessern. Der Anteil dieser "Inhibitoren" beträgt in der Regel 2 bis 5 Gew.-% der Bremsflüssigkeit.Small amounts of the usual additives are added to the brake fluids described above, which prevent corrosion, further improve the lubrication, regulate the behavior towards the elastomers of the brake system and improve the oxidation resistance. The proportion of these "inhibitors" is usually 2 to 5% by weight of the brake fluid.
Generell nachteilig an diesen Bremsflüssigkeiten auf Basis von Polyglykoläthern ist, daß ihre Schmierfähigkeit begrenzt ist, d.h. die Druckerzeuger, insbesondere die Förderpumpen, Zylinder und dgl. der sie enthaltenden Hydrauliksysteme müssen getrennt geschmiert werden, was einen erheblichen technischen Aufwand mit sich bringt.A general disadvantage of these brake fluids based on polyglycol ethers is that their lubricity is limited, i.e. the pressure generators, in particular the feed pumps, cylinders and the like. The hydraulic systems containing them must be lubricated separately, which entails a considerable technical outlay.
Ein weiterer Typ von brauchbaren Bremsflüssigkeiten sind solche auf Mineralöl/Syntheseöl-Basis. Aufgrund der vielfältigen Anforderungen, die an Bremsflüssigkeiten gestellt werden, kommen für diesen Zweck nur hochraffinierte Mineralölfraktionen ausgesuchter Rohöle in Betracht. Dabei muß sich der Siedeschnitt an den Siedepunktsanforderungen einerseits und an den Viskositätsanforderungen andererseits orientieren, wobei auf den Einsatz von Viskositätsindexverbesserern (VI) in höheren Konzentrationen zurückgegriffen werden muß. Dadurch wird aber zwangsläufig auch die Scherempfindlichkeit der Hydraulikflüssigkeit erhöht. Bei solchen Anwendungsfällen, bei denen die Scherempfindlichkeit stört, kann auf Komponenten auf Syntheseölbasis zurückgegriffen werden, die diesbezüglich unempfindlicher sind. Dabei handelt es sich meist um Poly-α-olefine mit der Stukturformel
-(CH₂-H)n
worin R n-Alkyl mit 1 bis 10 Kohlenstoffatomen bedeutet.Another type of usable brake fluids are those based on mineral oil / synthetic oil. Due to the diverse requirements placed on brake fluids, only highly refined mineral oil fractions from selected crude oils can be considered for this purpose. The boiling cut must be based on the boiling point requirements on the one hand and the viscosity requirements on the other hand, whereby the use of viscosity index improvers (VI) in higher concentrations must be used. This inevitably also increases the shear sensitivity of the hydraulic fluid. In those applications in which the shear sensitivity interferes, components based on synthetic oil can be used which are less sensitive in this regard. These are mostly poly-α-olefins with the structural formula
- (CH₂- H) n
wherein R is n-alkyl having 1 to 10 carbon atoms.
Häufig werden Oligomere von Propen, n-Buten-1, n-Penten-1 und n-Decen-1 entweder allein oder in Mischung untereinander oder mit Komponenten auf Mineralölbasis verwendet.Often, oligomers of propene, n-butene-1, n-pentene-1 and n-decene-1 are used either alone or as a mixture with one another or with mineral oil-based components.
Die genannten synthetischen Komponenten sind verhältnismäßig teuer, so daß nur dann auf sie zurückgegriffen wird, wenn besondere Anforderungen an die Scherstabilität gestellt werden.The synthetic components mentioned are relatively expensive, so that they are only used if special requirements are placed on the shear stability.
An eigenschaftsverbessernden Zusätzen steht die gesamte Palette der üblicherweise in der Mineralölindustrie verwendeten Additive zur Verfügung, wie z.B. Antioxidantien, Verschleißinhibitoren, Metalldesaktivatoren, Detergentien, Dispergiermittel, Antischaummittel, Viskositätsindexverbesserer und dgl.The entire range of additives commonly used in the mineral oil industry is available for property-improving additives, e.g. Antioxidants, wear inhibitors, metal deactivators, detergents, dispersants, antifoams, viscosity index improvers and the like.
Die handelsüblichen Bremsflüssigkeiten enthalten meist etwa 5 % Additive, VI-Verbesserer werden bis zu 15 % zugemischt.The commercial brake fluids usually contain about 5% additives, VI improvers are added up to 15%.
Der Einsatz von Flüssigkeiten auf Mineralöl/Syntheseöl-Basis zur Kraftübertragung in hydraulischen Anlagen erfolgte bisher nur in der Hydrolenkung und der hydropneumatischen Federung. Bei Bremsanlagen kommen diese Flüssigkeiten nur in Sonderfällen in Betracht. Eine Zentralhydraulik, für die Mineralöl prädestiniert erscheint, konnte sich bisher nicht durchsetzen. Ein wesentlicher Grund ist der, daß sich Bremsflüssigkeiten auf Mineralölbasis und die heute in Bremsanlagen üblichen Dichtungsmaterialien auf SBR- und EPDM-Basis nicht vertragen. Daher können trotz ihrer guten Eigenschaften Bremsflüssigkeiten auf Mineralöl- oder Syntheseölbasis nicht in größerem Umfange eingesetzt werden. Diese ist nicht zuletzt darauf zurückzuführen, daß sie in Kombination mit Elastomeren auf SBR- oder EPDM-Basis nicht anwendbar sind, da sie diese sehr stark zum Aufquellen bringen. Zwar kann, um dem entgegenzuwirken, mit Elastomeren auf der Basis von NBR, Neoprene oder Viton gearbeitet werden, diese Werkstoffe besitzen jedoch eine erheblich geringere zulässige Temperaturspanne (bei einer zulässigen Dauertemperatur von +120°C ist eine ausreichende Kältefunktion nur bis etwa -30°C gegeben), was ein deutlicher Nachteil einer Bremsflüssigkeit auf Mineralölbasis ist.So far, liquids based on mineral oil / synthetic oil for power transmission in hydraulic systems have only been used in hydraulic steering and hydropneumatic suspension. In brake systems, these fluids are only considered in special cases. A central hydraulic system for which mineral oil appears to have been predestined has so far not been able to establish itself. An important reason is that brake fluids based on mineral oil and the sealing materials commonly used in brake systems based on SBR and EPDM are not compatible. Therefore, despite their good properties, brake fluids based on mineral oils or synthetic oils cannot be used on a large scale. This is not least due to the fact that they cannot be used in combination with elastomers based on SBR or EPDM, since they cause them to swell very strongly. To counteract this, it is possible to work with elastomers based on NBR, Neoprene or Viton, but these materials have a considerably smaller permissible temperature range (at a permissible continuous temperature of + 120 ° C, a sufficient cooling function is only possible up to about -30 ° C)), which is a clear disadvantage of a brake fluid based on mineral oil.
In Anbetracht der Tatsache, daß Bremsflüssigkeiten eine Vielzahl von Forderungen erfüllen müssen, wenn sie sich in der Praxis bewähren sollen, hat es sich als vorteilhafter erwiesen, die derzeit bekannten und bewährten Flüssigkeiten auf Polyglykolätherbasis weiter zu entwickeln anstatt auf alternative Bremsflüssigkeiten umzustellen.In view of the fact that brake fluids have to meet a large number of requirements if they are to prove themselves in practice, it has proven to be more advantageous proved to further develop the currently known and proven fluids based on polyglycol ethers instead of switching to alternative brake fluids.
Aufgabe der Erfindung ist es daher, eine Hydraulikflüssigkeit, insbesondere Bremsflüssigkeit, zu entwickeln, welche die Vorteile der Flüssigkeiten auf Polyglykolätherbasis bietet, jedoch hinsichtlich ihrer Schmierfähigkeit und ihres Verschleißschutzes deutlich verbessert ist.The object of the invention is therefore to develop a hydraulic fluid, in particular brake fluid, which offers the advantages of the fluids based on polyglycol ether, but is significantly improved with regard to its lubricity and wear protection.
Es wurde nun gefunden, daß diese Aufgabe erfindungsgemäß gelöst werden kann mit einer Hydraulikflüssigkeit, insbesondere Bremsflüssigkeit, auf Basis einer handelsüblichen Bremsflüssigkeit mit üblichen Zusätzen, die eine deutlich verbesserte Schmierfähigkeit und einen deutlich verbesserten Verschleißschutz aufweist und dadurch gekennzeichnet ist, daß sie als schmierfähig machenden Zusatz enthält eine Kombination aus
- a) mindestens einem Metalldialkyldithiocarbamat und
- b) mindestens einem Metalldialkyldithiophosphat.
- a) at least one metal dialkyldithiocarbamate and
- b) at least one metal dialkyldithiophosphate.
Die erfindungsgemäße Hydraulikflüssigkeit, insbesondere Bremsflüssigkeit, weist ein bisher nicht erreichtes Schmiervermögen und einen bisher nicht erreichten Verschleißschutz auf, so daß eine zusätzliche, konstruktiv getrennte Schmierung der mit der Hydraulikflüssigkeit in Kontakt kommenden Bauteile, insbesondere Bremszylinder, Druckerzeugerpumpen, Förderpumpen und dgl., nicht mehr erforderlich ist. Der mit der erfindungsgemäßen Hydraulikflüssigkeit, insbesondere Bremsflüssigkeit, erzielbare Verschleißschutz ist mindestens um den Faktor 4 bis 20 höher als bei den handelsüblichen Bremsflüssigkeiten ohne den erfindungsgemäßen Zusatz. Ihre Verschleißlage liegt in der Größenordnung eines guten bis sehr guten Getriebeöls. Die erfindungsgemäße Hydraulikflüssigkeit eignet sich daher nicht nur als hervorragende Bremsflüssigkeit, sondern kann auch zum Betrieb der Servolenkung, der Federung, der Zentralverriegelung sowie als Betriebsflüssigkeit für sonstige hydraulische Aggregate bei Kraftfahrzeugen, aber auch bei anderen Land-, Wasser- und Luftfahrzeugen und Kraftmaschinen verwendet werden. Sie bietet insbesondere den Vorteil, daß sie aufgrund ihrer guten Schmierwirkung und ihrer guten Verschleißschutzwirkung die Zusammenfassung aller Hydraulikaggregate zu einer Zentralhydraulik ermöglicht, die sowohl die Bremshydraulik, die Lenkungshydraulik, die Federungshydraulik, die Verriegelungshydraulik, die Nievauregulierungs- und Lüfterhydraulik sowie ähnliche Hydraulikfunktionen und die dafür erforderlichen Förderpumpen und Hydraulikzylinder umfaßt. Besonders bevorzugte Ausgestaltungen der erfindungsgemäßen schmierfähigen Hydraulikflüssigkeit, insbesondere Bremsflüssigkeit, gehen aus den obengenannten Unteransprüchen hervor.The hydraulic fluid according to the invention, in particular brake fluid, has an unprecedented lubricating capacity and an unprecedented wear protection, so that additional, structurally separate lubrication of the components that come into contact with the hydraulic fluid, in particular brake cylinders, pressure generator pumps, feed pumps and the like, no longer exists is required. The wear protection that can be achieved with the hydraulic fluid according to the invention, in particular brake fluid, is at least 4 to 20 times higher than with the commercially available brake fluids without the additive according to the invention. Your wear situation is in the order of a good to very good gear oil. The hydraulic fluid according to the invention is therefore not only suitable as an excellent brake fluid, but can also be used to operate the power steering, suspension, central locking and as operating fluid for other hydraulic units in motor vehicles, but also in other land, water and aircraft vehicles and engines. In particular, it offers the advantage that, due to its good lubricating effect and its good wear protection, it enables all hydraulic units to be combined into a central hydraulic system, which includes both the brake hydraulics, the steering hydraulics, the suspension hydraulics, the locking hydraulics, the Nievauregulation and fan hydraulics, and similar hydraulic functions and the same required feed pumps and hydraulic cylinders. Particularly preferred configurations of the lubricatable hydraulic fluid according to the invention, in particular brake fluid, are evident from the subclaims mentioned above.
Wesentliches Merkmal der hier beanspruchten schmierfähigen Hydraulikflüssigkeit, insbesondere Bremsflüssigkeit, ist ihr Gehalt an einem schmierfähig machenden Zusatz, der besteht aus einer Kombination aus mindestens einem Metalldialkyldithiocarbamat und mindestens einem Metalldialkyldithiophosphat. Der schmierfähig machende Zusatz macht in der Regel 0,1 bis 5 Gew.-%, vorzugsweise 0,5 bis 2,5 Gew.-%, des Gesamtgewichts der schmierfähigen Hydraulikflüssigkeit, insbesondere Bremsflüssigkeit, aus.An essential feature of the lubricating hydraulic fluid, in particular brake fluid, claimed here is its content of an lubricating additive which consists of a combination of at least one metal dialkyldithiocarbamate and at least one metal dialkyldithiophosphate. The lubricating additive generally makes up 0.1 to 5% by weight, preferably 0.5 to 2.5% by weight, of the total weight of the lubricating hydraulic fluid, in particular brake fluid.
Das Gewichtsverhältnis zwischen den Komponenten (a) und (b) liegt im allgemeinen bei a : b = 1 : 1 bis 4 : 1, vorzugsweise 1 : 1 bis 7 : 3.The weight ratio between components (a) and (b) is generally a: b = 1: 1 to 4: 1, preferably 1: 1 to 7: 3.
In der Komponente (a) des erfindungsgemäß verwendeten, schmierfähig machenden Zusatzes liegen das Metalldialkyldithiocarbamat und ggf. ein oder mehrere weitere Metalldialkyldithio carbamate im allgemeinen in einem Gewichtsverhältnis von 5 : 1 bis 1 : 1, vorzugsweise von 2,5 : 1 bis 1 : 1, untereinander vor.Component (a) of the lubricating additive used according to the invention contains the metal dialkyldithiocarbamate and optionally one or more further metal dialkyldithio carbamates generally in a weight ratio of 5: 1 to 1: 1, preferably 2.5: 1 to 1: 1, to each other.
B ei der Komponente (a) des schmierfähig machenden Zusatzes handelt es sich um ein oder mehr Dialkyldithiocarbamate der Metalle Kupfer (Cu), Silber (Ag); Zink (Zn), Cadmium (CD); Bor (B); Titan (Ti), Zirkonium (Zr), Zinn (Sn), Blei (Pb); Vanadin (V), Tantal (Ta), Antimon (Sb); Chrom (Cr), Molybdän (Mo), Wolfram (W); Mangan (Mn); Kobalt (Co) und Nickel (Ni), wobei die Dialkyldithiocarbamate von Bor (B), Nickel (Ni), Kobalt (Co), Mangan (Mn), Vanadin (V), Wolfram (W) und Molybdän (Mo) besonders bevorzugt sind.Component (a) of the lubricating additive is one or more dialkyldithiocarbamates of the metals copper (Cu), silver (Ag); Zinc (Zn), cadmium (CD); Boron (B); Titanium (Ti), zirconium (Zr), tin (Sn), lead (Pb); Vanadium (V), tantalum (Ta), antimony (Sb); Chromium (Cr), Molybdenum (Mo), Tungsten (W); Manganese (Mn); Cobalt (Co) and nickel (Ni), the dialkyldithiocarbamates of boron (B), nickel (Ni), cobalt (Co), manganese (Mn), vanadium (V), tungsten (W) and molybdenum (Mo) being particularly preferred are.
Die erfindungsgemäß verwendeten Metalldialkyldithiocarbamate können dargestellt werden durch die allgemeine Formel
Unter diesen Verbindungen besonders bevorzugt sind die Bortrisdialkyldithiocarbamate, die Nickeltrisdialkyldithiocarbamate, die Molybdäntetrakis- und Molybdänoxytetrakisdialkyldithiocarbamate, die Mangan-, Vanadin- und Wolfram-tetrakisdialkyldithiocarbamate.Particularly preferred among these compounds are the boron trisdialkyldithiocarbamates, the nickeltrisdialkyldithiocarbamates, the molybdenum tetrakis and molybdenum oxytetrakisdialkyldithiocarbamates, the manganese, vanadium and tungsten tetrakisdialkyldithiocarbamates.
Bei der Komponente (b) des erfindungsgemäß verwendeten, schmierfähig machenden Zusatzes handelt es sich um ein oder mehrere Dialkyldithiophosphate der Metalle Kupfer (Cu), Silber (Ag); Zink (Zn), Cadmium (Cd); Bor (B); Titan (Ti), Zirkonium (Zr), Zinn (Sn), Blei (Pb); Vanadin (V), Tantal (Ta), Antimon (Sb); Chrom (Cr), Molybdän (Mo), Wolfram (W); Mangan (Mn); Kobalt (Co) und Nickel (Ni), unter denen die Dialkyldithiophosphate von Zink, Nickel, Titan, Vanadin, Molybdän, Wolfram und Mangan besonders bevorzugt sind.Component (b) of the lubricating additive used according to the invention is one or more dialkyldithiophosphates of the metals copper (Cu), silver (Ag); Zinc (Zn), cadmium (Cd); Boron (B); Titanium (Ti), zirconium (Zr), tin (Sn), lead (Pb); Vanadium (V), tantalum (Ta), antimony (Sb); Chromium (Cr), Molybdenum (Mo), Tungsten (W); Manganese (Mn); Cobalt (Co) and nickel (Ni), among which the dialkyldithiophosphates of zinc, nickel, titanium, vanadium, molybdenum, tungsten and manganese are particularly preferred.
Die erfindungsgemäß verwendeten Metalldialkyldithiophosphate können dargestellt werden durch die allgemeine Formel:
Metalldialkyldithiophosphate, die erfindungsgemäß mit besonderem Vorteil verwendet werden können, sind die Dialkyldithiophosphate der gleichen Metalle in den gleichen Oxidatiosstufen wie sie oben für die Metalldialkyldi thiocarbamate aufgezählt worden sind.Metal dialkyldithiophosphates which can be used with particular advantage in accordance with the invention are the dialkyldithiophosphates of the same metals in the same oxidation states as those above for the metal dialkyldi thiocarbamates have been listed.
Ganz besonders vorteilhaft sind Zinkbisdialkyldithiophosphate, Nickelbis- und -trisdialkyldithiophosphate, Titan- und Vanadintetrakisdialkyldithiophosphate, Molybdän- und Wolframtetrakisdialkyldithiophosphate und Molybdän- und Wolframoxytetrakisdialkyldithiophosphate.Zinc bisdialkyldithiophosphates, nickel bis and tris dialkyl dithiophosphates, titanium and vanadium tetrakis dialkyl dithiophosphates, molybdenum and tungsten tetrakis dialkyl dithiophosphates and molybdenum and tungsten oxytetrakis dialkyl dithiophosphates are very particularly advantageous.
Die Alkylgruppe in den obengenannten Metalldialkyldithiocarbamaten und Metalldialkyldithiophosphaten enthält jeweils 4 bis 8 Kohlenstoffatome, so daß die genannten Metallsalze in der handelsüblichen Bremsflüssigkeit noch löslich sind, wobei zu Beispielen für besonders vorteilhafte Alkylgruppen gehören die n-, i- und tert-Butylgruppe; die n- und i-Amylgruppe; die n- und i-Pentylgruppe; die n- und i-Hexylgruppe; die n- und i-Heptylgruppe; und die 2-Ethylhexylgruppe. Ganz besonders bevorzugt sind die i-Butylgruppe, die n-Amylgruppe und die 2-Ethylhexylgruppe.The alkyl group in the above-mentioned metal dialkyldithiocarbamates and metal dialkyldithiophosphates each contains 4 to 8 carbon atoms, so that the metal salts mentioned are still soluble in the commercially available brake fluid, examples of particularly advantageous alkyl groups include the n-, i- and tert-butyl groups; the n- and i-amyl group; the n- and i-pentyl group; the n- and i-hexyl group; the n- and i-heptyl group; and the 2-ethylhexyl group. The i-butyl group, the n-amyl group and the 2-ethylhexyl group are very particularly preferred.
Besonders bevorzugte Vertreter der erfindungsgemäß verwendeten Metalldialkyldithiocarbamate sind: Bortrisdiisobutyldithiocarbamat, Bortrisdi-2-ethylhexyldithiocarbamat, Nickeltrisdiisobutyldithiocarbamat, Nickeltrisdiamyldithiocarbamat, Nickeltrisdi-2-ethylhexyldithiocarbamat, Molybdäntetrakisdi-2-ethylhexyldithiocarbamat, Molybdänoxytetrakisdi-2-ethylhexyldithiocarbamat, Mangan-, Vanadin- und Wolframtetrakis-2-ethylhexyldithiocarbamat sowie Kobaltbisdiisobutyldithiocarbamat.Particularly preferred representatives of Metalldialkyldithiocarbamate present invention are: Bortrisdiisobutyldithiocarbamat, Bortrisdi-2-ethylhexyldithiocarbamat, Nickeltrisdiisobutyldithiocarbamat, Nickeltrisdiamyldithiocarbamat, Nickeltrisdi-2-ethylhexyldithiocarbamat, Molybdäntetrakisdi-ethylhexyldithiocarbamat 2, Molybdänoxytetrakisdi-2-ethylhexyldithiocarbamat, manganese, vanadium and Wolframtetrakis-2-ethylhexyldithiocarbamat and cobalt bisdiisobutyldithiocarbamate.
Besonders bevorzugte Vertreter der erfindungsgemäß verwendeten Metalldialkyldithiophosphate sind Zinkbisdi-2-ethylhexyldithiophosphat, Nickelbis- und -trisdi-2-ethylhexyldithiophosphate, Mangan, Titan- und Vanadintetrakisdi-2-ethylhexyldithiophosphat sowie Molybdän- und Wolframtetrakis- und Molybdänoxy- und Wolframoxytetrakisdi-2-ethylhexyldithiophosphat.Particularly preferred representatives of the metal dialkyldithiophosphates used according to the invention are zinc bisdi-2-ethylhexyldithiophosphate, nickel bis- and trisdi-2-ethylhexyldithiophosphate, manganese, titanium and vanadium tetrakisdi-2-ethylhexyldithiophosphate as well as molybdenum and tungsten tetrakis and molybdate.
Gegenstand der Erfindung ist ferner ein Verfahren zur Herstellung der vorstehend beschriebenen schmierfähigen Hydraulikflüssigkeit, insbesondere Bremsflüssigkeit, das dadurch gekennzeichnet ist, daß die handelsübliche Bremsflüssigkeit, die gegebenenfalls übliche Zusätze enthält, vorgelegt wird, gegebenenfalls unter Druck, auf 100 bis 120°C erwärmt wird und unter Rühren innerhalb von 5 bis 60 min, vorzugsweise innerhalb von 10 min, das Metalldialkyldithiocarbamat zugesetzt wird, dann unte weiterem Rühren bei einer Temperatur unter 100°C, vorzugsweise bei etwa 90°C, innerhalb von 2 bis 20 min, vorzugsweise innerhalb von 5 bis 10 min, ein oder mehrere weitere Metalldialkyldithiocarbamate zugesetzt werden und unter weiterem Rühren bei einer Temperatur von etwa 90°C innerhalb von 2 bis 20 min, vorzugsweise innerhalb von 5 bis 10 min, das Metalldialkyldithiophosphat zugesetzt wird. Anschließend läßt man die erhaltene Mischung abkühlen und füllt sie in geeignete Behälter ab, in denen sie, vorzugsweise unter Luftabschluß, gelagert werden kann.The invention further relates to a method for producing the lubricating hydraulic fluid described above, in particular brake fluid, which is characterized in that the commercially available brake fluid, which may contain customary additives, is initially introduced, optionally under pressure, heated to 100 to 120 ° C. and the metal dialkyldithiocarbamate is added with stirring within 5 to 60 minutes, preferably within 10 minutes, then with further stirring at a temperature below 100 ° C., preferably at about 90 ° C., within 2 to 20 minutes, preferably within 5 to 10 minutes, one or more further metal dialkyldithiocarbamates are added and the metal dialkyldithiophosphate is added with further stirring at a temperature of about 90 ° C. within 2 to 20 minutes, preferably within 5 to 10 minutes. The mixture obtained is then allowed to cool and is filled into suitable containers in which it can be stored, preferably in the absence of air.
Als Metalldialkyldithiocarbamat verwendet man vorzugsweise Nickeltrisdiisobutyldithiocarbamat, Nickeltrisdi-n-amyldithiocarbamat, Nickeltrisdi-2-ethylhexyldithiocarbamat, Mangan-, Vanadin-, Wolfram- und/oder Molybdäntetrakis-2-ethylhexyldithiocarbamat.The preferred metal dialkyldithiocarbamate used is nickel trisdiisobutyldithiocarbamate, nickel trisdi-n-amyldithiocarbamate, nickel trisdi-2-ethylhexyldithiocarbamate, manganese, vanadium, tungsten and / or molybdenum tetrakis-2-ethylhexamate dithiocarbamate.
Als weiteres Metalldialkyldithiocarbamat verwendet man vorzugsweise Bortrisdiisobutyldithiocarbamat und/oder Bortrisdi-2-ethylhexyldithiocarbamat.Bortrisdiisobutyldithiocarbamate and / or Bortrisdi-2-ethylhexyldithiocarbamate are preferably used as further metal dialkyldithiocarbamates.
Bei der praktischen Durchführung des erfindungsgemäßen Verfahrens hat es sich als zweckmäßig erweisen, der handelsüblichen Bremsflüssigkeit zuerst das Nickel-, Mangan-, Vanadin-, Wolfram und/oder Molybdänsalz und dann das Borsalz zugegeben.In the practical implementation of the method according to the invention, it has proven expedient to first add the nickel, manganese, vanadium, tungsten and / or molybdenum salt to the commercially available brake fluid and then the boron salt.
Als Metalldialkyldithiophosphat verwendet man vorzugsweise Zinkbisdi-2-ethylhexyldithiophosphat, Nickeltrisdi-2- ethylhexyldithiophosphat, Mangan-, Titantetrakisdi-2-ethylhexyldithiophosphat, Vanadintetrakisdi-2-ethylhexyldithiophosphat, Molybdäntetrakis- oder Molybdänoxytetrakisdi-2-ethylhexyldithiophosphat, Wolframtetrakis- und/oder Wolframoxytetrakisdi-2-ethylhexyldithiophosphat. Besonders bevorzugt sind Molybdänoxytetrakisdi-2-ethylhexyldithiophosphat und Nickeltrisdi-2-ethylhexyldithiophosphat.Zinc bisdi-2-ethylhexyldithiophosphate, nickel trisdi-2- is preferably used as the metal dialkyldithiophosphate. ethylhexyldithiophosphate, manganese, titanium tetrakisdi-2-ethylhexyldithiophosphate, vanadine tetrakisdi-2-ethylhexyldithiophosphate, molybdenum tetrakis or molybdenum oxytetrakisdi-2-ethylhexyldithiophosphate, tungsten tetrakis and / or tungsten 2-ethoxophosphate. Molybdenum oxytetrakisdi-2-ethylhexyldithiophosphate and nickel trisdi-2-ethylhexyldithiophosphate are particularly preferred.
Als handelsübliche Bremsflüssigkeit verwendet man vorzugsweise Hydraulan H 407 (ein Handelsprodukt, erhältlich von der Firma BASF) oder DOT 4 Plus (ein Handelsprodukt der Firma Hoechst AG) oder Brakefluid DOT 4 Plus (ein Handelsprodukt der Firma Dow Chemical Europe).Hydraulic H 407 (a commercial product available from BASF) or DOT 4 Plus (a commercial product from Hoechst AG) or Brakefluid DOT 4 Plus (a commercial product from Dow Chemical Europe) are preferably used as the commercially available brake fluid.
Gegenstand der Erfindung ist ferner die Verwendung der vorstehend beschriebenen schmierfähigen Hydraulikflüssigkeit als Arbeitsflüssigkeit für die Zentralhydraulik, insbesondere als Bremsflüssigkeit, für die Servorlenkung, die Zentralverriegelung, die Niveauregulierung, die Federungshydraulik, die Lüfterhydraulik sowie sonstige Hydraulik-Zusatzaggregate bei Land-, Wasser- und Luftfahrzeugen, insbesondere Kraftfahrzeugen und Kraftmaschinen.The invention also relates to the use of the lubricating hydraulic fluid described above as a working fluid for the central hydraulics, in particular as a brake fluid, for the servo steering, the central locking, the level control, the suspension hydraulics, the fan hydraulics and other hydraulic auxiliary units for land, water and aircraft , especially motor vehicles and engines.
Die Erfindung wird durch die folgenden Beispiele näher erläutert, ohne jedoch darauf beschränkt zu sein.The invention is explained in more detail by the following examples, but without being restricted thereto.
Nach dem erfindungsgemäßen Verfahren wird eine erfindungsgemäße schmierfähige Bremsflüssigkeit (Probe A) aus den folgenden Komponenten hergestellt:
97,2 g Hydraulan H 407 (handelsübliche Bremsflüssigkeit der Firma BASF)
1,2 g Nickeltrisdiisobutyldithiocarbamat (erstes Metalldialkyldithiocarbamat)
1,0 g Bortrisdi-2-ethylhexyldithiocarbamat (zweites Metalldialkyldithiocarbamat)
0.6 g Molybdänoxytetrakisdi-2-ethylhexyldithiophosphat (Metalldialkyldithiophosphat)According to the method according to the invention, a lubricable brake fluid according to the invention (sample A) is produced from the following components:
97.2 g Hydraulan H 407 (commercially available brake fluid from BASF)
1.2 g nickel trisdiisobutyldithiocarbamate (first metal dialkyldithiocarbamate)
1.0 g boron trisdi-2-ethylhexyldithiocarbamate (second metal dialkyldithiocarbamate)
0.6 g molybdenum oxytetrakisdi-2-ethylhexyldithiophosphate (metal dialkyldithiophosphate)
Die handelsübliche Bremsflüssigkeit wird vorgelegt und auf 100°C erwärmt, dann werden unter Rühren 1,2 g des ersten Metalldialkyldithiocarbamats innerhalb von 40 min bei Normaldruck und bei einer Temperatur von 100°C zugegeben, danach wird die erhaltene Mischung auf 95°C abkühlen gelassen und innerhalb von 10 min wird 1,0 g des zweiten Metalldialkyldithiocarbamats zugegeben. Unter weiterem Rühren wird bei einer Temperatur von 90°C das Metalldialkyldithiophosphat innerhalb von 10 min zugegeben ( 0,6g).The commercially available brake fluid is introduced and heated to 100 ° C., then 1.2 g of the first metal dialkyldithiocarbamate are added with stirring over the course of 40 minutes at normal pressure and at a temperature of 100 ° C., and the mixture obtained is then allowed to cool to 95 ° C. and 1.0 g of the second metal dialkyldithiocarbamate is added within 10 minutes. With further stirring, the metal dialkyldithiophosphate is added at 10 ° C. in the course of 10 minutes (0.6 g).
Nach dem Abkühlenlassen auf Raumtemperatur erhält man eine erfindungsgemäße schmierfähige Bremsflüssigkeit (Probe A).After cooling to room temperature, a lubricating brake fluid according to the invention (sample A) is obtained.
In dem weiter unten beschriebenen Vergleichsversuch wird die so hergestellte erfindungsgemäße Bremsflüssigkeit (Probe A) mit der handelsüblichen Bremsflüssigkeit Hydraulan H 407 ohne den erfindungsgemäß verwendeten schmierfähig machenden Zusatz (Probe Aʹ) auf ihre Schmiereigenschaften, insbesondere ihre Verschleißschutzeigenschaften hin untersucht.In the comparative test described below, the brake fluid according to the invention (sample A) thus produced is examined with the commercially available hydraulic fluid Hydraulan H 407 without the lubricating additive used according to the invention (sample Aʹ) with regard to its lubricating properties, in particular its wear protection properties.
Zur Herstellung einer erfindungsgemäßen Bremsflüssigkeitsprobe werden 98 g handelsübliche Bremsflüssigkeit (DOT 4 Plus der Firma Hoechst AG) auf 108°C erwärmt. Um diese Bremsflüssigkeit schmierfähig zu machen, werden die folgenden Komponenten zugesetzt:
1 g Nickeltrisdi-n-amyldithiocarbamat (erstes Metalldialkyldithiocarbamat)
0,4 g Bortrisdi-2-ethylhexyldithiocarbamat (zweites Metalldialkyldithiocarbamat)
0,6 g Molybdänoxytetrakisdi-2-ethylhexyldithiophosphat (Metalldialkyldithiophosphat)To produce a brake fluid sample according to the invention, 98 g of commercially available brake fluid (DOT 4 Plus from Hoechst AG) are heated to 108 ° C. To make this brake fluid lubricable, the following components are added:
1 g nickel trisdi-n-amyldithiocarbamate (first metal dialkyldithiocarbamate)
0.4 g boron trisdi-2-ethylhexyldithiocarbamate (second metal dialkyldithiocarbamate)
0.6 g molybdenum oxytetrakisdi-2-ethylhexyldithiophosphate (metal dialkyldithiophosphate)
Zu der auf 108°C erwärmten handelsüblichen Bremsflüssigkeit wird bei Normaldruck innerhalb von 10 min unter Rühren bei der gleichen Temperatur 1 g des ersten Metalldialkyldithiocarbamats zugegeben, dann werden innerhalb von 5 min bei einer Temperatur von 95°C unter Rühren 0,4 g des zweiten Metalldialkyldithiocarbamats zugegeben. Schließlich werden innerhalb von 5 min bei einer Temperatur von 90°C unter Rühren 0,6 g des Metalldialkyldithiophosphats zugegeben. Die dabei erhaltene Mischung wird abkühlen gelassen, wobei man eine erfindungsgemäße schmierfähige Bremsflüssigkeit erhält (Probe B).1 g of the first metal dialkyldithiocarbamate is added to the commercially available brake fluid heated to 108 ° C. at normal pressure within 10 minutes while stirring at the same temperature, then 0.4 g of the second mixture is added within 5 minutes at a temperature of 95 ° C. with stirring Metalldialkyldithiocarbamats added. Finally, 0.6 g of the metal dialkyldithiophosphate are added over the course of 5 minutes at a temperature of 90 ° C. with stirring. The mixture obtained is allowed to cool, whereby a lubricating brake fluid according to the invention is obtained (sample B).
Die erfindungsgemäße Bremsflüssigkeitsprobe B wird mit der handelsüblichen Bremsflüssigkeit DOT 4 Plus ohne den erfindungsgemäß verwendeten, schmierfähig machenden Zusatz (Probe Bʹ) unter den gleichen Versuchsbedingungen dem nachstehend beschriebenen Vergleichsversuch unterworfen.The brake fluid sample B according to the invention is subjected to the comparative test described below with the commercially available brake fluid DOT 4 Plus without the lubricating additive (sample Bʹ) used according to the invention under the same test conditions.
Es wurden die Schmiereigenschaften, insbesondere die Verschleißschutzeigenschaften, der vorstehend beschriebenen erfindungsgemäßen Bremsflüssigkeitsproben A und B mit denjenigen der handelsüblichen Bremsflüssigkeitsvergleichsproben Aʹ und Bʹ verglichen, wobei die aus den nachstehenden Diagrammen ersichtlichen Ergebnisse erzielt wurden.The lubricating properties, in particular the wear protection properties, of the brake fluid samples A and B according to the invention described above were compared with those of the commercially available brake fluid comparison samples Aʹ and Bʹ, the results evident from the diagrams below being achieved.
Zur Durchführung der Versuche wurde eine kreisrunde Scheibe aus Edelstalhl mit einem Druchmesser von 23 mm und einer Dicke von 10 mm verwendet, auf deren Oberfläche ein Tropfen der jeweils zu untersuchenden Bremsflüssigkeit aufgebracht wurde. Auf die Stelle, auf der sich der Bremsflüssigkeitstropfen befand, wurde eine Kugel aus dem gleichen Edelstahl mit einem Durchmesser von 10 mm aufgebracht, die aufgrund ihrer Belastung einen Druck auf die Oberfläche der Metallscheibe ausübte. Die Metallkugel wurde mit einer Frequenz von 50 Hz über eine Amplitude von 1 mm 90 min lang unter Belastung auf der Oberfläche der Metallscheibe hin und herbewegt, wobei während des Versuchs die Belastung innerhalb des Bereichs von 50 bis 150 N und die Temperatur innerhalb des Bereichs von 50 bis 150°C variiert wurde (SRV (Schwing-Reib-Verschleiß)-Gerät, das von der Firma Optimol GmbH weltweit vertrieben wird). Das aufgrund der Reibung zwischen der belasteten Kugel und der Oberfläche der Metallscheibe innerhalb des Versuchszeitraums erzeugt Verschleißprofil quer zur Oszillationsrichtung der Kugel wurde mittels eines geeigneten Aufzeichnungsgeräts aufgezeichnet, wobei die nachstehend angegebenen Diagramme erhalten wurden, in denen auf der Ordinate die Verschließhöhe als Differenz zwischen dem höchsten und dem tiefsten Punkt des Oberflächenprofils der Metallscheibe in Abhängigkeit von der Abtaststrecke der Oberfläche der Metallscheibe auf der Abszisse dargestellt ist.A circular disk was used to carry out the tests made of stainless steel with a diameter of 23 mm and a thickness of 10 mm, on the surface of which a drop of the brake fluid to be examined was applied. A ball made of the same stainless steel with a diameter of 10 mm was applied to the place where the drop of brake fluid was located, which exerted pressure on the surface of the metal disc due to its loading. The metal ball was reciprocated at a frequency of 50 Hz over an amplitude of 1 mm for 90 minutes under load on the surface of the metal disc, the load being within the range of 50 to 150 N and the temperature within the range of during the experiment 50 to 150 ° C was varied (SRV (vibrating-friction-wear) device, which is sold by Optimol GmbH worldwide). The wear profile transverse to the direction of oscillation of the ball, which was generated due to the friction between the loaded ball and the surface of the metal disk within the test period, was recorded by means of a suitable recording device, whereby the diagrams given below were obtained, in which the closing height as the difference between the highest was obtained on the ordinate and the lowest point of the surface profile of the metal disk as a function of the scanning distance of the surface of the metal disk is shown on the abscissa.
In den nachstehenden Diagrammen A und B entspricht eine Profiltiefe auf der Ordinate von 1 cm einer realen Profiltiefe in der Oberfläche der Metallscheibe von 1 µm, während in den Diagrammen Aʹ und Bʹ die Abtastvorrichtung so gedämpft wurde, daß eine Profiltiefe von 1 cm im Diagramm einer realen Profiltiefe in der Oberfläche der Scheibe von 2,5 µm entspricht.In the diagrams A and B below, a profile depth on the ordinate of 1 cm corresponds to a real profile depth in the surface of the metal disk of 1 μm, while in diagrams Aʹ and Bʹ the scanning device was damped so that a profile depth of 1 cm in the diagram one corresponds to the real profile depth in the surface of the pane of 2.5 µm.
Die Diagramme A und Aʹ wurden unter im übrigen identischen Bedingungen aufgezeichnet (Belastung der Kugel 50 bis 122 N, Reibfrequenz 50 Hz, Temperatur 50 bis 150°C, Reibamplitude 1 mm, Versuchsdauer 90 min).The diagrams A and Aʹ were identical in the rest Conditions recorded (load on the ball 50 to 122 N, friction frequency 50 Hz, temperature 50 to 150 ° C, friction amplitude 1 mm, test duration 90 min).
Die Diagramme A und Aʹ zeigen die Meßergebnisse bei Verwendung der erfindungsgemäßen Bremsflüssigkeitsprobe A bzw. der handelsüblichen Vergelichsprobe Aʹ.The diagrams A and Aʹ show the measurement results when using the brake fluid sample A according to the invention or the commercially available comparison sample Aʹ.
Während bei der erfindungsgemäßen Probe A die Profiltiefe höchstens 1,3 µm betrug, wurde bei der Vergleichsprobe Aʹ eine höchste Profiltiefe von 13,8 µm erhalten, was besagt, daß der Verschleiß bei der Vergleichsprobe Aʹ um den Faktor 10 höher war als bei der erfindungsgemäßen Probe A. While in the sample A according to the invention the profile depth was at most 1.3 μm, a maximum profile depth of 13.8 μm was obtained in the comparison sample Aʹ, which means that the wear in the comparison sample Aʹ was 10 times higher than in the inventive sample Sample A.
Auch die Diagramme B und Bʹ wurden unter identischen Versuchsbedingungen aufgezeichnet (Belastung der Kugel 50 bis 112 N, Versuchstemperatur 50 bis 100°C, Reibfrequenz 50 Hz, Reibamplitude 1 mm, Versuchsdauer 90 min).Diagrams B and Bʹ were also recorded under identical test conditions (load on the ball 50 to 112 N, test temperature 50 to 100 ° C, friction frequency 50 Hz, friction amplitude 1 mm, test duration 90 min).
Auch in diesem Falle ergab sich eine Profiltiefe bei Verwendung der erfindungsgemäßen Bremsflüssigkeitsprobe B von höchstens 1,1 µm gegenüber einer Profiltiefe bei Verwendung der handelsüblichen Vergleichsbremsflüssigkeitsprobe Bʹ von bis zu 13,6 µm, was besagt, daß die erfindungsgemäße Probe B hinsichtlich ihrer Verschleißschutzwir kung der handelsüblichen Probe Bʹ um den Faktor 12 überlegen war. In this case, too, there was a profile depth when using the brake fluid sample B according to the invention of at most 1.1 μm compared to a profile depth when using the commercially available comparison brake fluid sample Bʹ of up to 13.6 μm, which means that the sample B according to the invention is effective with regard to its wear protection The commercial sample Bʹ was superior by a factor of 12.
Die Erfindung wurde zwar vorstehend unter Bezugnahme auf bevorzugte Ausführungsformen näher erläutert, es ist jedoch selbstverständlich, daß sie darauf nicht beschränkt ist, sondern daß diese in einer für den Fachmann naheliegenden Weise in vielfacher Hinsicht abgeändert und modifiziert werden kann, ohne daß dadurch der Rahmen der vorliegenden Erfindung verlassen wird.Although the invention has been explained in more detail above with reference to preferred embodiments, it goes without saying that it is not restricted to them, but that they can be modified and modified in many ways in a manner which is obvious to the person skilled in the art, without thereby reducing the scope of the present invention is left.
Claims (15)
dadurch gekennzeichnet, daß sie als schmierfähig machenden Zusatz enthält eine Kombination aus
characterized in that it contains a combination of a lubricating additive
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT87109206T ATE101411T1 (en) | 1987-01-22 | 1987-06-26 | LUBRICABLE HYDRAULIC FLUID, IN PARTICULAR BRAKE FLUID, PROCESS FOR THEIR PRODUCTION AND ITS USE. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19873701780 DE3701780A1 (en) | 1987-01-22 | 1987-01-22 | LUBRICABLE HYDRAULIC LIQUID, ESPECIALLY BRAKE LIQUID, METHOD FOR THEIR PRODUCTION AND THEIR USE |
DE3701780 | 1987-01-22 |
Publications (2)
Publication Number | Publication Date |
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EP0275351A1 true EP0275351A1 (en) | 1988-07-27 |
EP0275351B1 EP0275351B1 (en) | 1994-02-09 |
Family
ID=6319302
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP87109206A Expired - Lifetime EP0275351B1 (en) | 1987-01-22 | 1987-06-26 | Lubricating hydraulic fluid, especially a brake fluid, process for its manufacture, and its use |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP0275351B1 (en) |
JP (1) | JPH01501947A (en) |
AT (1) | ATE101411T1 (en) |
DE (2) | DE3701780A1 (en) |
WO (1) | WO1988005460A1 (en) |
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EP0739405A1 (en) * | 1994-01-13 | 1996-10-30 | Mobil Oil Corporation | Additives for lubricants |
WO1997003152A1 (en) * | 1995-07-11 | 1997-01-30 | Shell Internationale Research Maatschappij B.V. | Lubricating greases |
EP0761804A1 (en) * | 1995-08-09 | 1997-03-12 | Asahi Denka Kogyo Kabushiki Kaisha | Lubricating composition |
WO1998028173A1 (en) * | 1996-12-23 | 1998-07-02 | Continental Teves Ag & Co. Ohg | Method for bubble-free filling of brake fluid into a hydraulic motor vehicle braking system |
WO1999049005A1 (en) * | 1996-12-13 | 1999-09-30 | Exxon Research And Engineering Company | Lubricating oil containing an additive comprising the reaction product of molybdenum dithiocarbamate and metal dihydrocarbyl dithiophosphate |
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DE9319564U1 (en) * | 1993-12-20 | 1995-04-20 | ESG Elektroniksystem- und Logistik GmbH, 81675 München | Loading location system based on a satellite navigation system |
JP4098513B2 (en) * | 2001-02-02 | 2008-06-11 | 新日本石油株式会社 | Lubricating oil composition |
US8030257B2 (en) | 2005-05-13 | 2011-10-04 | Exxonmobil Research And Engineering Company | Catalytic antioxidants |
JP5314297B2 (en) * | 2007-03-22 | 2013-10-16 | 昭和シェル石油株式会社 | Friction modifier comprising organomolybdenum compound and lubricating composition containing the same |
JP5286530B2 (en) * | 2007-12-26 | 2013-09-11 | 協同油脂株式会社 | Grease composition and machine member |
JP6158567B2 (en) * | 2013-04-10 | 2017-07-05 | シーシーアイ株式会社 | Hydraulic fluid |
JP2019183067A (en) * | 2018-04-16 | 2019-10-24 | トヨタ自動車株式会社 | Lubricant composition |
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- 1987-01-22 DE DE19873701780 patent/DE3701780A1/en active Granted
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- 1987-06-26 DE DE87109206T patent/DE3789055D1/en not_active Expired - Fee Related
- 1987-06-26 EP EP87109206A patent/EP0275351B1/en not_active Expired - Lifetime
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FR2334745A1 (en) * | 1975-12-10 | 1977-07-08 | Dow Corning | HYDRAULIC FLUID BASED ON A SILOXANE FLUID, A CHLORENDATE AND AN ANTIMONY OR LEAD COMPOUND |
DE2806133A1 (en) * | 1978-02-14 | 1979-08-16 | Hoechst Ag | Transmission lubricants based on polyoxyalkylene glycol di:ether(s) - with high shear strength and viscosity index |
US4178258A (en) * | 1978-05-18 | 1979-12-11 | Edwin Cooper, Inc. | Lubricating oil composition |
US4648985A (en) * | 1984-11-15 | 1987-03-10 | The Whitmore Manufacturing Company | Extreme pressure additives for lubricants |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0739405A1 (en) * | 1994-01-13 | 1996-10-30 | Mobil Oil Corporation | Additives for lubricants |
EP0739405A4 (en) * | 1994-01-13 | 1997-01-22 | Mobil Oil Corp | Additives for lubricants |
WO1997003152A1 (en) * | 1995-07-11 | 1997-01-30 | Shell Internationale Research Maatschappij B.V. | Lubricating greases |
CN1053214C (en) * | 1995-07-11 | 2000-06-07 | 国际壳牌研究有限公司 | Lubricating greases |
EP0761804A1 (en) * | 1995-08-09 | 1997-03-12 | Asahi Denka Kogyo Kabushiki Kaisha | Lubricating composition |
WO1999049005A1 (en) * | 1996-12-13 | 1999-09-30 | Exxon Research And Engineering Company | Lubricating oil containing an additive comprising the reaction product of molybdenum dithiocarbamate and metal dihydrocarbyl dithiophosphate |
WO1998028173A1 (en) * | 1996-12-23 | 1998-07-02 | Continental Teves Ag & Co. Ohg | Method for bubble-free filling of brake fluid into a hydraulic motor vehicle braking system |
US6179392B1 (en) | 1996-12-23 | 2001-01-30 | Continental Teves Ag & Co., Ohg | Method of eliminating the inclusion of gas bubbles when filling of brake fluid into a hydraulic automotive vehicle brake system |
Also Published As
Publication number | Publication date |
---|---|
DE3789055D1 (en) | 1994-03-24 |
ATE101411T1 (en) | 1994-02-15 |
DE3701780C2 (en) | 1993-02-25 |
WO1988005460A1 (en) | 1988-07-28 |
DE3701780A1 (en) | 1988-12-01 |
EP0275351B1 (en) | 1994-02-09 |
JPH01501947A (en) | 1989-07-06 |
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