EP3820978B1 - Environmentally friendly lubricating grease for steel ropes - Google Patents

Environmentally friendly lubricating grease for steel ropes Download PDF

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Publication number
EP3820978B1
EP3820978B1 EP19740328.0A EP19740328A EP3820978B1 EP 3820978 B1 EP3820978 B1 EP 3820978B1 EP 19740328 A EP19740328 A EP 19740328A EP 3820978 B1 EP3820978 B1 EP 3820978B1
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EP
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Prior art keywords
weight
gew
biodegradable
bis
von
Prior art date
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EP19740328.0A
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German (de)
French (fr)
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EP3820978A1 (en
Inventor
Brigitte Mayrhofer
Maximilian ERHARD
Patrick WITTMEYER
Stefan Seemeyer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Klueber Lubrication Muenchen GmbH and Co KG
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Klueber Lubrication Muenchen SE and Co KG
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M169/00Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
    • C10M169/06Mixtures of thickeners and additives
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M107/00Lubricating compositions characterised by the base-material being a macromolecular compound
    • C10M107/20Lubricating compositions characterised by the base-material being a macromolecular compound containing oxygen
    • C10M107/30Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M107/32Condensation polymers of aldehydes or ketones; Polyesters; Polyethers
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M117/00Lubricating compositions characterised by the thickener being a non-macromolecular carboxylic acid or salt thereof
    • C10M117/02Lubricating compositions characterised by the thickener being a non-macromolecular carboxylic acid or salt thereof having only one carboxyl group bound to an acyclic carbon atom, cycloaliphatic carbon atom or hydrogen
    • C10M117/04Lubricating compositions characterised by the thickener being a non-macromolecular carboxylic acid or salt thereof having only one carboxyl group bound to an acyclic carbon atom, cycloaliphatic carbon atom or hydrogen containing hydroxy groups
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M125/00Lubricating compositions characterised by the additive being an inorganic material
    • C10M125/10Metal oxides, hydroxides, carbonates or bicarbonates
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M125/00Lubricating compositions characterised by the additive being an inorganic material
    • C10M125/26Compounds containing silicon or boron, e.g. silica, sand
    • C10M125/30Clay
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    • C10M143/00Lubricating compositions characterised by the additive being a macromolecular hydrocarbon or such hydrocarbon modified by oxidation
    • C10M143/06Lubricating compositions characterised by the additive being a macromolecular hydrocarbon or such hydrocarbon modified by oxidation containing butene
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    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/06Metal compounds
    • C10M2201/062Oxides; Hydroxides; Carbonates or bicarbonates
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    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/06Metal compounds
    • C10M2201/065Sulfides; Selenides; Tellurides
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    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/10Compounds containing silicon
    • C10M2201/102Silicates
    • C10M2201/103Clays; Mica; Zeolites
    • C10M2201/1036Clays; Mica; Zeolites used as thickening agents
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    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/10Compounds containing silicon
    • C10M2201/105Silica
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    • C10M2205/00Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
    • C10M2205/02Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
    • C10M2205/026Butene
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/02Hydroxy compounds
    • C10M2207/023Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings
    • C10M2207/026Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings with tertiary alkyl groups
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/125Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
    • C10M2207/126Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids monocarboxylic
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/125Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
    • C10M2207/127Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids polycarboxylic
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/125Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
    • C10M2207/128Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids containing hydroxy groups; Ethers thereof
    • C10M2207/1285Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids containing hydroxy groups; Ethers thereof used as thickening agents
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/28Esters
    • C10M2207/281Esters of (cyclo)aliphatic monocarboxylic acids
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/28Esters
    • C10M2207/283Esters of polyhydroxy compounds
    • C10M2207/2835Esters of polyhydroxy compounds used as base material
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/28Esters
    • C10M2207/30Complex esters, i.e. compounds containing at leasst three esterified carboxyl groups and derived from the combination of at least three different types of the following five types of compounds: monohydroxyl compounds, polyhydroxy xompounds, monocarboxylic acids, polycarboxylic acids or hydroxy carboxylic acids
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    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/02Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/08Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate type
    • C10M2209/084Acrylate; Methacrylate
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    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/102Polyesters
    • C10M2209/1023Polyesters used as base material
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    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/1033Polyethers, i.e. containing di- or higher polyoxyalkylene groups used as base material
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    • C10M2213/00Organic macromolecular compounds containing halogen as ingredients in lubricant compositions
    • C10M2213/06Perfluoro polymers
    • C10M2213/062Polytetrafluoroethylene [PTFE]
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    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/04Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
    • C10M2219/044Sulfonic acids, Derivatives thereof, e.g. neutral salts
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    • C10N2010/00Metal present as such or in compounds
    • C10N2010/04Groups 2 or 12
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    • C10N2020/00Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
    • C10N2020/01Physico-chemical properties
    • C10N2020/02Viscosity; Viscosity index
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    • C10N2020/00Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
    • C10N2020/01Physico-chemical properties
    • C10N2020/081Biodegradable compounds
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    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/08Resistance to extreme temperature
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    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/12Inhibition of corrosion, e.g. anti-rust agents or anti-corrosives
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    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/52Base number [TBN]
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    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/64Environmental friendly compositions
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    • C10N2030/66Hydrolytic stability
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    • C10N2030/74Noack Volatility
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/32Wires, ropes or cables lubricants
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    • C10N2050/00Form in which the lubricant is applied to the material being lubricated
    • C10N2050/10Semi-solids; greasy

Definitions

  • the invention relates to an environmentally friendly lubricating grease for steel cables, in particular galvanized steel cables, and its use.
  • Lubricants for steel ropes are used to separate the individual rope strands from one another with a lubricating film, i. H. to lubricate and thereby reduce wear, as well as to protect the steel cable as a whole against corrosion.
  • the lubricants have to fulfill various additional tasks. For example, in the marine industry and in the oil and gas industry, it is necessary for the lubricants to have a good lubricating effect and to be usable over a wide temperature range and also in the presence of water. If galvanized steel cables are used, the lubricants must not have any negative impact on the zinc layer of the steel cable.
  • the CH 540331A describes a lubricant for steel cords which contains as the main component a saturated or unsaturated fatty acid with 5-30 carbon atoms or an ester of such an acid or a mixture thereof.
  • the EP 0108536 A1 describes an anti-corrosion composition comprising a corrosion inhibitor, a thickener and a thixotropic gel.
  • the anti-corrosion composition can be used to treat multi-wire electrical conductors, wire ropes or cables.
  • US4589990A describes a lubricant composition containing specific synthetic esters, namely polyol esters, trimellitate esters and polymeric fatty acid esters, and a blend of polyisobutylene polymers of different molecular weights.
  • the lubricant composition can also be used, inter alia, for the treatment of wire ropes.
  • US4486319A describes a microporous lubricating composition containing an ionomer polymer and a liquid lubricant.
  • the ionomer polymer can be combined with other polymers and the composition may contain various additives to modify the performance and properties of the formed composition.
  • the shaped composition can be used to lubricate mechanical components including wire ropes and bearings such as B. plain bearings can be used.
  • CA2364200 describes a lubricating composition for lubricating wire ropes comprising: (a) between 50 and 95 percent by volume of a base fluid; (b) between 1 and 8 percent by volume of a low acid lubricant; (c) between 0.2 and 5.0 volume percent of a low acidity corrosion inhibitor; (d) between 0.1 and 10% by volume of an extreme pressure agent; and (e) between 0.1 and 10% by volume of an antiwear agent.
  • US6329073 B1 describes a steel article treated with a corrosion inhibiting and adhesion resistant composition, the composition comprising: A) an oily or waxy carrier as a carrier of active components, and B) active components comprising: B1) a Group IIA sulfonate corrosion inhibitor; B2) a co-corrosion inhibitor selected from the group consisting of: (a) one or more fatty acids having from 6 to 24 carbon atoms, aromatic acids and naphthenic acids, which acids are in the free acid form or the salt form (b) one or more imidazoline derivatives with a C6-24 alkyl moiety; and (c) one or more of C6-24 alkyl succinic anhydride compounds; and (d) mixtures of one or more of the compounds defined under (a), (b) and (c), or mixtures of multiple forms of the compounds defined under (a), (b) and (c); and C) optionally a compound selected from the group consisting of: C1) a water repellent; C2) a synthetic ester derived from
  • US6010985A describes a non-toxic lubricant, grease or gel composition
  • a non-toxic lubricant, grease or gel composition comprising a combination of: at least one base oil from about 45% to about 90% by weight; from about 10% to about 20% by weight of at least one polymer that is at least partially miscible with the at least one base oil; and from about 1% to about 50% by weight of at least one siliceous thickener comprising at least one compound selected from the group consisting of aluminum silicate, magnesium silicate, sodium silicate, calcium silicate, potassium silicate, lithium silicate, and ammonium silicate.
  • CN 102102047A describes a protective grease composition for a high-temperature-resistant steel wire rope and a manufacturing method therefor.
  • the grease composition is made from base oil (high viscosity mineral oil or synthetic oil), a thickener, an additive and a covering agent.
  • Steel Wire Rope Grease is made by thickening the base oil with a solid hydrocarbon thickener.
  • the thickening agent is bentonite.
  • a high molecular weight tackifier and a solid filler grease are used to improve the performance, high temperature resistance and adhesive strength of bentonite grease.
  • Steel wire rope protective grease is specially used to protect steel wire rope in extreme high temperature environment.
  • CN 102618371A describes steel cable grease with a high dropping point and a preparation method for steel cable grease.
  • the steel cable grease consists of the following components (in percentages by weight): 65%-85% base oil, 5%-20% Thickener, 2%-15% tackifier, 1%-6% rust inhibitor, 0-5% antioxidant, 0-5% polar additive and 0.5%-6% solid lubricant.
  • CN 102827678A describes a wire rope lubricating grease composition that provides corrosion protection in addition to lubrication.
  • the composition consists of the following components: 51.0% to 72.5% Calcium Sulfonate Compound Grease #2, 25.0 to 38.0% Base Oil, 0.2 to 1.0% Diphenylamine, 1.3 to 5, 5% colloidal graphite and 1.0 to 4.5% ozocerite.
  • the product is suitable for lubricating and protecting various wire ropes in oceanic climate conditions such as sea port, sea ship, offshore drilling platforms, etc.
  • GB 2 553 340A discloses an offshore rope lubricant that meets the requirements for Environmentally Acceptable Lubricants under Appendix A of the 2013 Vessel General Permit.
  • the invention is therefore based on the object of providing a lubricant that meets the aforementioned requirements.
  • a lubricating grease of the aforementioned composition to provide an environmentally friendly lubricant that has outstanding lubricating properties when used on steel cables, in particular galvanized steel cables, with usability even in the presence of water and in a wide range Combined temperature range.
  • the lubricating grease has a drop point according to the DIN ISO 2176 standard of more than 150°C, for example from 150°C to 300°C and/or from 170°C to 300°C and/or from 200°C up to 290°C.
  • the lubricating grease has an upper service temperature (OGT) in accordance with the DIN standard 58397 Part 1 of at least 150°C, for example from 150°C to 200°C and/or from 150°C.
  • the grease there are preferably at least 75% by weight, for example from 75% by weight to 100% by weight, more preferably at least 80% by weight, for example from 80% by weight to 100% by weight and/or from 85% by weight to 100 % by weight and/or from 75% to 90% by weight of the grease of biodegradable and non-toxic ingredients.
  • the grease may also contain up to 25% by weight of non-biodegradable components provided they are non-bioaccumulating and/or minimally toxic.
  • the lubricating grease according to the invention meets the criteria for environmentally compatible
  • the lubricating grease can also be used for applications that may come into contact with seawater.
  • components a) to c) have no negative effect on the zinc layer of galvanized steel cables and, in particular, do not react with the zinc layer.
  • the lubricating grease contains from 50% by weight to 90% by weight, more preferably at least 60% by weight, for example from 60% by weight to 80% by weight, and in particular from 65% by weight to 75% by weight.
  • a biodegradable base oil in particular a biodegradable ester base oil.
  • the proportion of component a) is based on the total amount of the lubricating grease.
  • a biodegradable base oil or a biodegradable ester is to be understood as meaning a base oil and/or an ester which is biodegradable according to the OECD 301 AF or OECD 306 standard.
  • mixtures of different base oils and/or different esters can also be used.
  • the base oil or the ester must also have no toxicity.
  • biodegradable base oils and in particular biodegradable esters can be used as component a), provided they have sufficient thermal stability.
  • Preferred biodegradable base oils are base oils and in particular esters which have a thermal stability, determinable via TGA (DIN 51006; evaporation loss greater than 1% by weight means thermally unstable) of over 150°C, for example in the range from 150°C to 200°C.
  • the base oil and especially the ester also has a rather low volatility. Consequently, preferred biodegradable base oils are base oils and in particular esters which have a volatility, measured according to DIN 58397 according to 7d, 150° C., of ⁇ 10% by weight, preferably ⁇ 5% by weight.
  • the lubricating grease also has a rather low volatility. Consequently, preferred lubricating greases are lubricating greases which have a volatility, measured according to DIN 58397 after 7d, 150° C., of ⁇ 10% by weight, preferably ⁇ 5% by weight.
  • the base oil and in particular the ester preferably exhibits high hydrolytic stability.
  • preferred biodegradable base oils are base oils and/or esters which, measured according to DIN ASTM D-2619 (with an extended service life of 400 h, 93° C.), have a TAN delta (change in acid content) of 0.0 mg KOH/g to 20, more preferably from 0.0 to 15 mg KOH/g.
  • the base oils and in particular the esters preferably have a low acid content (TAN) according to DIN EN 12634, with preferred biodegradable base oils and in particular esters having an acid content (TAN) of less than 5 mg KOH/g, for example from 0.01 mg to 5 mg KOH/g, more preferably less than 1 mg KOH/g, for example from 0.01 mg KOH/g to 1 mg KOH/g.
  • TAN acid content
  • the viscosity of the biodegradable base oil is preferably at least 18 mm 2 /s, for example from 18 mm 2 /s to 1200 mm 2 /s and/or at least 100 mm 2 /sec, for example from 100 mm 2 /sec to 1200 mm 2 / s and/or from 120 to 500 mm 2 /sec and/or from 120 to 300 mm 2 /sec, each measured according to DIN EN ISO 3104 at 40°C.
  • the viscosity of preferred mixtures of base oils measured according to DIN 51562 Part 1 at 40°C is at least 18 mm 2 /s, for example from 18 mm 2 /s to 1200 mm 2 /s and/or 18 mm 2 /s to 500 mm 2 / s and/or 18 to 200 mm 2 /s.
  • the viscosity of preferred biodegradable esters is from 50 mm 2 /sec to 1200 mm 2 /s, more preferably at least 100 mm 2 /sec, for example from 100 mm 2 /sec to 1000 mm 2 /s and/or from 100 mm 2 /s sec to 1200 mm 2 /s and in particular from 130 to 1000 mm 2 /sec and/or from 130 mm 2 /sec to 1200 mm 2 /s, each measured according to DIN EN ISO 3104 at 40°C.
  • the biodegradable ester is a synthetic ester.
  • the ester is particularly preferably a renewable-based ester.
  • a particularly preferred ester according to the invention is a polyol ester, in particular
  • Trimethylolpropane esters pentaerythritol esters, mixtures and/or complex esters thereof.
  • Particularly preferred (trimethylolpropane) esters are esters of trimethylolpropane and branched or unbranched and saturated or unsaturated C 10 -C 22 carboxylic acids.
  • the acids can be mono and/or dicarboxylic acids. If dicarboxylic acids are used, complex esters can be obtained.
  • Particularly preferred pentaerythritol esters are esters of pentaerythritol and branched or unbranched and saturated or unsaturated C 10 -C 22 carboxylic acids.
  • esters are complex esters of trimethylolpropane with saturated, branched or unbranched C 8 -C 20 carboxylic acids and/or C 10 -C 22 carboxylic acids, in particular with sebacic acid, stearic acid and isostearic acid, and/or mixtures thereof.
  • esters are complex esters of trimethylolpropane with a mixture of at least two saturated or unsaturated, branched or unbranched, C 8 -C 20 carboxylic acids and/or C 10 -C 22 carboxylic acids, where at least one first carboxylic acid is a saturated or unsaturated, branched or unbranched C 8 -C 20 dicarboxylic acid and/or C 10 -C 22 dicarboxylic acid and at least one second acid is a saturated or unsaturated, branched or unbranched C 8 -C 20 carboxylic acid and/or C 10 -C 22 carboxylic acid is.
  • esters are complex esters of trimethylolpropane with a mixture of at least two saturated, branched or unbranched, C 8 -C 20 carboxylic acids and/or C 10 -C 22 carboxylic acids, where at least one first carboxylic acid is a saturated, unbranched C 8 -C 12 dicarboxylic acid, in particular sebacic acid, and at least one second acid is a saturated, branched or unbranched C 15 -C 20 carboxylic acid, in particular stearic acid, isostearic acid or a mixture thereof.
  • component a) is not a triglyceride, since triglycerides have an unsatisfactory hydrolytic and oxidative or chemical stability, at least for some applications.
  • biodegradable base oils are polyalphaolefins and/or polyglycols.
  • biodegradable polyalphaolefins have a viscosity measured according to DIN 51562 Part 1 at 100° C. of at most 6 mm 2 /s, for example from 2 mm 2 /s to 6 mm 2 /s and/or 2 mm 2 /s to 5 mm 2 /s and/or 2 to 4 mm 2 /s.
  • biodegradable polyglycols are oil-soluble polyglycols. These preferably have a viscosity measured according to DIN 51562 Part 1 at 40° C. of at most 150 mm 2 /s, for example from 18 mm 2 /s to 150 mm 2 /s and/or 18 mm 2 /s to 68 mm 2 /s and/or 18 to 46 mm 2 /s.
  • the lubricating grease contains a thickener selected from biodegradable calcium soaps (b1)) in an amount of 3 to 12% by weight, more preferably 4% to 10% by weight, in particular 4% to 7% by weight % by weight, bentonites (b2)) in an amount of 3% by weight to 25% by weight and/or 3.5% by weight to 20% by weight and/or 4 to 12% by weight, more preferably 4 wt% to 10 wt% and mixtures thereof.
  • the amount of the thickener is, according to the invention, 3% by weight to 25% by weight and/or 7% by weight to 20% by weight.
  • the proportion of component b) is based on the total amount of the lubricating grease.
  • the advantage of using calcium soap as a thickening agent is that it increases the resistance to water, particularly in combination with component c2).
  • a biodegradable calcium soap is a calcium soap which is biodegradable according to the OECD 301 A-F and/or OECD 306 standard.
  • the calcium soap must have no or minimal toxicity.
  • Preferred calcium soaps are water-resistant; in particular, they have static water resistance in accordance with DIN 51807 T1.
  • calcium soaps are preferred to bentonites because they have a higher thickening effect and better biodegradability. Mixtures of different calcium soaps or bentonites can also be used.
  • Calcium soaps of fatty acids in particular C8-C26 fatty acids, in particular calcium 12-hydroxystearate, are particularly preferred.
  • mixtures of calcium soaps and bentonites can also be used.
  • this embodiment is less preferred, at least when using galvanized steel cables, since zinc corrosion is worsened compared to the isolated use of calcium soaps or bentonites.
  • the base oil as component c) contains from 1% by weight to 40% by weight of additives.
  • the base oil contains 4% to 40% by weight % by weight, more preferably from 5% by weight to 40% by weight, more preferably from 7% by weight to 40% by weight and in particular from 10% by weight to 35% by weight of additives.
  • the proportion of component c) is based on the total amount of the lubricating grease.
  • the additives of component c) comprise from 1 to 12% by weight and/or 4 to 12% by weight, preferably from 4% by weight to 10% by weight, of pyrogenic silicon dioxide and/or polytetrafluoroethylene as component c1).
  • the proportion of component c1) is based on the total amount of the lubricating grease.
  • the fumed silicon dioxide is selected from silicic acid with a specific surface area of 90 to 130 m 2 /g.
  • Component c1) contributes to improving the dropping point of the lubricating grease and thereby to its temperature resistance in the sense of an increase in the upper service temperature (UTT).
  • component c1) has the advantage that it acts as a co-thickener and can thereby contribute to stabilization of the thickener system.
  • the additives of component c) comprise as component c2) a polymer selected from polyisobutylene, polyisobutylene/butene copolymer, polymethacrylates, polyesters, preferably complex esters, in particular complex esters of neopentyl glycol/dimer acid/2-ethylhexanol and mixtures thereof.
  • a complex ester is understood as meaning a polyester which is formed by reaction of polyols with dicarboxylic acids, and optionally Monocarboxylic acids is produced.
  • the proportion of component c2) is from 2% by weight to 25% by weight, more preferably from 5% by weight to 20% by weight and in particular from 7% by weight to 17% by weight, based in each case on the total amount of the lubricating grease .
  • the polymers of component c2) have a viscosity, measured according to DIN 51562 Part 1 at 100° C., of at least 600 mm 2 /s, more preferably at least 800 mm 2 /s and/or at least 1000 mm 2 /s and/or at least 1500 mm 2 /s and/or at least 4000 mm 2 /s, for example from 4000 mm 2 /s to 10000 mm 2 /s and/or from 4000 mm 2 /s to 6000 mm 2 /s, in particular from 4000 to 4700 mm 2 /s up.
  • a high viscosity is advantageous because the amount used can be kept low as a result.
  • Polyisobutylene and/or polyisobutylene/butene copolymers are particularly preferred according to the invention, since these are inexpensive raw materials and do not have any hydrolyzable groups, such as ester groups, for example. Also preferred are polymers that are biodegradable.
  • component c2) is advantageous because, as a toxicologically harmless adhesion promoter, it improves the adhesion, measured according to ASTM D 4049, of ⁇ 50% by weight loss, for example ⁇ 30% by weight loss, more preferably ⁇ 25% by weight loss, between lubricating grease and steel cable , can improve.
  • the lubricating grease preferably has a weight loss in a water spray-off test according to ASTM D 4049 of ⁇ 50% by weight, for example ⁇ 30% by weight, more preferably ⁇ 25% by weight.
  • the additives of component c) according to the invention comprise from 0.5% by weight to 20% by weight and/or 1% by weight to 10% by weight, more preferably from 1% by weight to 9% by weight and especially from 1.5% by weight to 8% by weight of a solid lubricant, preferably selected from alkaline earth metal salts, in particular calcium carbonate, calcium stearate, graphite, melamine cyanurate, zinc sulfide (ZnS), molybdenum sulfide (MoS2) and mixtures thereof.
  • the proportion of component c3) is based on the total amount of the lubricating grease.
  • Solid lubricants which are less preferred according to the invention are dithiocarbamates, in particular ashless dithiocarbamates, bis-stearoyl-ethylenediamine and mixtures thereof. In practical tests it was found that the use of these compounds has a negative effect on the corrosion of the zinc layer. This is also disadvantageous from an environmental point of view, since zinc oxide, which is produced when zinc corrodes, is toxic to aquatic organisms.
  • the lubricating grease contains from 0.5% by weight and in particular from 0.5 to 2.8% by weight of succinic acid derivatives as the first corrosion protection agent, in particular amidized succinic acid monoesters as component c4).
  • the proportion of component c4) is based on the total amount of the lubricating grease.
  • Component c4) preferably has a neutralization number (NZ) (DIN 53402) of from 70 to 100 mg KOH/g.
  • succinic acid derivatives are advantageous because they are biodegradable and have a high anti-corrosion effect.
  • the lubricating grease contains a second anti-corrosion agent as component c5), preferably selected from alkaline earth oxides, in particular calcium oxide and/or magnesium oxide, and calcium, magnesium and/or sodium sulfonates or salts of C 8 -C 20 Dicarboxylic acids, especially disodium sebacate.
  • a second anti-corrosion agent as component c5), preferably selected from alkaline earth oxides, in particular calcium oxide and/or magnesium oxide, and calcium, magnesium and/or sodium sulfonates or salts of C 8 -C 20 Dicarboxylic acids, especially disodium sebacate.
  • component c5) has a particle size distribution d10 from 1 to 10 ⁇ m, more preferably from 3 to 8 ⁇ m, more preferably from 4 to 6 ⁇ m and in particular from 5 ⁇ m and/or a particle size distribution d50 from 10 to 30 ⁇ m, more preferably from 13 to 22 ⁇ m, more preferably from 15 to 20 ⁇ m and in particular from 17 ⁇ m and/or a particle size distribution d90 from 30 to 50 ⁇ m, more preferably from 35 to 45 ⁇ m and in particular from 40 ⁇ m.
  • component c5) has a particle size distribution d50 of less than 25 ⁇ m, for example from 5 ⁇ m to 25 ⁇ m and/or from 5 ⁇ m to 20 ⁇ m.
  • component c5) The advantage of using component c5) is that it can act as a basic reserve in addition to increasing the corrosion protection of the lubricating grease. In addition, it was found in practical tests that magnesium oxide acts synergistically as component c5) in combination with c4).
  • the proportion of component c5) is preferably in the range from 0.3 to 5% by weight, more preferably from 0.5 to 2.5% by weight and in particular from 1% by weight to 2.3% by weight.
  • the proportion of component c5) is based on the total amount of the lubricating grease.
  • the lubricating grease can also contain other customary additives, for example antioxidants, provided these do not have a negative effect on the environmental compatibility of the lubricating grease.
  • the lubricating grease contains an antioxidant as component c6). This is preferably selected from non-toxic or only minimally toxic antioxidants.
  • the level of antioxidant is in the range from 0.3 to 3% by weight, more preferably from 0.5 to 2% by weight and especially from 0.8% to 1.5% by weight.
  • the proportion of component c6) is based on the total amount of the lubricating grease.
  • Antioxidants which are particularly preferred according to the invention are phenolic and/or aminic antioxidants.
  • Another object of the present invention is the use of the lubricating grease for coating steel cables, in particular galvanized steel cables.
  • Steel cables provided with the lubricating grease according to the invention Due to their high durability, they are ideal for a wide variety of applications where high-performance ropes are required, for example in the marine industry and in the oil and gas industry.
  • Example 1 Production of a lubricating grease according to the invention (lubricating grease 1)
  • a lubricating grease according to the invention is obtained by mixing components a), b1), c1), c2) and c3).
  • component composition function Amount (% by weight) a) polyol ester base oil 75.0 b1) Calcium 12-hydroxystearate thickener 6.0 c1) Fumed Silica additive 5.0 c2) isobutylene/butene copolymer adhesion promoter 11.0 c3) calcium carbonate solid lubricant 3.0
  • Example 2 Production of a lubricating grease according to the invention (lubricating grease 2)
  • a lubricating grease according to the invention is obtained by mixing components a), b1), c1), c2), c3), c5) and c6).
  • component composition function Amount (% by weight) a) polyol ester base oil 70.0 b1) Calcium 12-hydroxystearate thickener 5.5 c1) Fumed Silica additive 4.0 c2) isobutylene/butene copolymer adhesion promoter 15.0 c3) calcium carbonate solid lubricant 2.0 c5) magnesium oxide corrosion protection 2.5 c6) Phenolic antioxidant antioxidant 1.0
  • Example 3 Production of a lubricating grease according to the invention (lubricating grease 3)
  • a lubricating grease according to the invention is obtained by mixing components a), b1), b2), c1), c2) and c3).
  • component composition function Amount (% by weight) a) polyol ester base oil 68.0 b1) (b3) Calcium 12-hydroxystearate thickener 5.0 b2) (b3) Benton it thickener 4.0 c1) Fumed Silica additive 4.0 c2) isobutylene/butene copolymer adhesion promoter 6.0 c2) complex ester adhesion promoter 10.0 c3) zinc sulfide solid lubricant 3.0
  • Example 4 Production of a lubricating grease according to the invention (lubricating grease 4)
  • a lubricating grease according to the invention is obtained by mixing components a), b1), b2), c1), c2) and c3).
  • component composition function Amount (% by weight) a) polyol ester base oil 71.0 b1) (b3) Calcium 12-hydroxystearate thickener 5.0 b2) (b3) Benton it thickener 3.0 c1) Fumed Silica additive 4.0 c2) isobutylene/butene copolymer adhesion promoter 9.0 c2) polymethacrylate adhesion promoter 4.0 c3) zinc sulfide solid lubricant 4.0
  • Table 4 shows physicochemical properties of Example 4: standard test designation result ISO 2176 drop point > 200°C DIN 51807 Static water resistance 0 ASTM D 4049 Water Spray off ⁇ 10% (7%) KL-PN 010 zinc corrosion ⁇ 0.1% (0.06%) DIN 58397 T1 evaporative loss ⁇ 5%
  • Example 5 Production of a lubricating grease according to the invention (lubricating grease 5)
  • a lubricating grease according to the invention is obtained by mixing components a), b1), c1), c2) and c3).
  • component composition function Amount (% by weight) a) polyol ester base oil 75 b1) Calcium 12-hydroxystearate thickener 4 c1) Fumed Silica additive 6.0 c2) isobutylene/butene copolymer adhesion promoter 8.0 c2) polymethacrylate adhesion promoter 2.0 c2) complex ester adhesion promoter 3.0 c3) zinc sulfide solid lubricant 2.0
  • Table 5 shows physicochemical properties of Example 5: standard test designation result ISO 2176 drop point >200°C DIN 51807 Static water resistance 1 ASTM D 4049 Water Spray off ⁇ 30% KL-PN 010 zinc corrosion ⁇ 0.02% DIN 58397 T1 evaporative loss ⁇ 5%
  • Example 6 Production of a lubricating grease according to the invention (lubricating grease 6)
  • a lubricating grease according to the invention is obtained by mixing components a), b1), b2), c1), c2), c3), c4), c5) and c6).
  • component composition function Amount (% by weight) a) polyol ester base oil 64.0 b1) (b3) Calcium 12-hydroxystearate thickener 4.0 b2) (b3) Benton it thickener 7.0 c1) Fumed Silica additive 4.0 c2) isobutylene/butene copolymer adhesion promoter 10.0 c3) calcium stearate solid lubricant 7.0 c4) succinic acid derivative corrosion protection 2.0 c5) magnesium oxide corrosion protection 1.0 c6) Phenolic antioxidant antioxidant 1.0
  • Table 6 shows physicochemical properties of Example 6: standard test designation result ISO 2176 drop point > 200°C DIN 51807 Static water resistance 0 ASTM D 4049 Water Spray off ⁇ 10% KL-PN 010 zinc corrosion ⁇ 0.1% DIN 58397 T1 evaporative loss ⁇ 5%
  • Example 7 Production of a lubricating grease according to the invention (lubricating grease 7)
  • a lubricating grease according to the invention is obtained by mixing components a), b2), c1), c2), c3), c5) and c6).
  • component composition function Amount (% by weight) a) pentaerytriester base oil 71.0 b2) Benton it thickener 12.0 c1) Fumed Silica additive 2.0 c2) complex ester adhesion promoter 4.0 c2) polymethacrylate adhesion promoter 3.0 c3) calcium stearate solid lubricant 5.0 c5) magnesium oxide corrosion protection 2.0 c6) Phenolic antioxidant antioxidant 1.0
  • the components of the inventive grease 7 are biodegradable, if not biodegradable then not bioaccumulating, and exhibit no or minimal toxicity.
  • Table 7 shows physicochemical properties of Example 7: standard test designation result ISO 2176 drop point > 200°C DIN 51807 Static water resistance 1 ASTM D 4049 Water Spray off ⁇ 20% KL-PN 010 zinc corrosion ⁇ 0.05% DIN 58397 T1 evaporative loss ⁇ 5%
  • Example 8 Production of a lubricating grease according to the invention (grease 8)
  • a lubricating grease according to the invention is obtained by mixing components a), b1), c1), c2), c3), c5) and c6).
  • component composition function Amount (% by weight) a) Pentaerythrite ester from pentaerythritol and isostearic acid base oil 70.0 b1) Ca-12-Hydroxystearate thickener 6.0 c1) Fumed Silica additive 6.0 c2) polyisobutylene adhesion promoter 13.0 c3) calcium carbonate solid lubricant 2.0 c5) magnesium oxide corrosion protection 2.0 c6) Phenolic antioxidant antioxidant 1.0
  • the components of the inventive grease 8 are biodegradable, if not biodegradable then not bioaccumulating, and exhibit no or minimal toxicity.
  • Table 8 shows physicochemical properties of Example 8: standard test designation result ISO 2176 drop point > 200°C DIN 51807 Static water resistance 0 ASTM D 4049 Water Spray off ⁇ 10% KL-PN 010 zinc corrosion ⁇ 0.01% DIN 58397 T1 evaporative loss ⁇ 5%
  • Example 9 Production of a lubricating grease according to the invention (grease 9)
  • a lubricating grease according to the invention is obtained by mixing components a), b1), c1), c2), c3), c5) and c6).
  • component composition function Amount (% by weight) a) Complex esters based on trimethylolpropane, sebacic acid, stearic acid and isostearic acid base oil 70.0 b1) Ca-12-Hydroxystearate thickener 7.0 c1) Fumed Silica additive 5.0 c2) polyisobutylene adhesion promoter 11.0 c3) calcium carbonate solid lubricant 4.0 c5) magnesium oxide corrosion protection 2.0 c6) Phenolic antioxidant antioxidant 1.0
  • the components of the inventive grease 9 are biodegradable, if not biodegradable then not bioaccumulating, and exhibit no or minimal toxicity.
  • Table 9 shows physicochemical properties of Example 9: standard test designation result ISO 2176 drop point > 200°C DIN 51807 Static water resistance 0 ASTM D 4049 Water Spray off ⁇ 5% KL-PN 010 zinc corrosion ⁇ 0.01% DIN 58397 T1 evaporative loss ⁇ 5%
  • Example 10 Production of a lubricating grease according to the invention (grease 10)
  • a lubricating grease according to the invention is obtained by mixing components a), b1), c1), c2), c3), c5) and c6).
  • component composition function Amount (% by weight) a) Oil soluble polyglycol base oil 68.0 b1) Ca-12-Hydroxystearate thickener 8.0 c1) Fumed Silica additive 5.0 c2) polyisobutylene adhesion promoter 14.0 c3) calcium carbonate solid lubricant 2.0 c5) magnesium oxide corrosion protection 2.0 c6) Phenolic antioxidant antioxidant 1.0
  • the components of the grease 10 of the present invention are biodegradable, if not biodegradable then not bioaccumulating, and have no or minimal toxicity.
  • Table 10 shows physicochemical properties of example 10: standard test designation result ISO 2176 drop point ⁇ 150°C DIN 51807 Static water resistance 0 ASTM D 4049 Water Spray off ⁇ 65% KL-PN 010 zinc corrosion ⁇ 0.0005%
  • Example 11 Production of a lubricating grease according to the invention (grease 11)
  • a lubricating grease according to the invention is obtained by mixing components a), b2), c1), c2), c3), c5) and c6).
  • component composition function Amount (% by weight) a) polyol ester base oil 70.0 b2) Benton it thickener 18.0 c1) polytetrafluoroethylene additive 1.0 c2) polyisobutylene adhesion promoter 2.0 c3) calcium stearate solid lubricant 6.0 c5) magnesium oxide corrosion protection 2.0 c6) Phenolic antioxidant antioxidant 1.0
  • the components of the grease 11 of the present invention are biodegradable, if not biodegradable then not bioaccumulating, and have no or minimal toxicity.
  • Table 11 shows physicochemical properties of Example 11: standard test designation result ISO 2176 drop point ⁇ 200°C DIN 51807 Static water resistance 1 ASTM D 4049 Water Spray off ⁇ 15% KL-PN 010 zinc corrosion ⁇ 0.05% DIN 58397 T1 evaporative loss ⁇ 10%
  • Example 12 Production of a lubricating grease according to the invention (grease 12)
  • a lubricating grease according to the invention is obtained by mixing components a), b1), c1), c2), c3), c5) and c6).
  • component composition function Amount (% by weight) a) polyol ester base oil 70.0 b1) Ca-12-Hydroxystearate thickener 7.0 c1) Fumed Silica additive 1.0 c2) polyisobutylene adhesion promoter 17.0 c3) calcium stearate solid lubricant 2.0 c5) magnesium oxide corrosion protection 2.0 c6) Phenolic antioxidant antioxidant 1.0
  • the components of the grease 12 of the present invention are biodegradable, if not biodegradable then not bioaccumulating, and have no or minimal toxicity.
  • Table 12 shows physicochemical properties of example 12: standard test designation result ISO 2176 drop point ⁇ 150°C DIN 51807 Static water resistance 0 ASTM D 4049 Water Spray off ⁇ 20% KL-PN 010 zinc corrosion ⁇ 0.005% DIN 58397 T1 evaporative loss ⁇ 5%
  • Example 13 Production of a lubricating grease according to the invention (grease 13)
  • a lubricating grease according to the invention is obtained by mixing components a), b1), c1), c2), c3), c5) and c6).
  • component composition function Amount (% by weight) a) polyol ester base oil 60.0 b1) Ca-12-Hydroxystearate thickener 3.0 c1) Fumed Silica additive 8.0 c1) polytetrafluoroethylene additive 4.0 c2) polyisobutylene adhesion promoter 5.0 c3) calcium stearate solid lubricant 17.0 c5) magnesium oxide corrosion protection 2.0 c6) Phenolic antioxidant antioxidant 1.0
  • the components of the grease 13 of the present invention are biodegradable, if not biodegradable then not bioaccumulating, and have no or minimal toxicity.
  • Table 13 shows physicochemical properties of Example 13: standard test designation result ISO 2176 drop point ⁇ 150°C DIN 51807 Static water resistance 0 ASTM D 4049 Water Spray off ⁇ 20% KL-PN 010 zinc corrosion ⁇ 0.02% DIN 58397 T1 evaporative loss ⁇ 5%

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Description

Die Erfindung betrifft ein umweltverträgliches Schmierfett für Stahlseile, insbesondere verzinkte Stahlseile, sowie seine Verwendung.The invention relates to an environmentally friendly lubricating grease for steel cables, in particular galvanized steel cables, and its use.

Schmiermittel für Stahlseile werden eingesetzt, um die einzelnen Seillitzen durch einen Schmierfilm voneinander zu trennen, d. h. zu schmieren und dadurch den Verschleiß zu vermindern, sowie um das Stahlseil als Ganzes gegen Korrosion zu schützen. In Abhängigkeit von ihrem jeweiligen Anwendungsgebiet müssen die Schmiermittel noch verschiedene zusätzliche Aufgaben erfüllen. So ist es beispielsweise im Bereich der Marineindustrie sowie in der Öl- und Gasindustrie notwendig, dass die Schmiermittel sowohl eine gute Schmierwirkung zeigen als auch in einem breiten Temperaturbereich und auch in Gegenwart von Wasser einsetzbar sind. Werden verzinkte Stahlseile eingesetzt, so dürfen die Schmiermittel ferner keinen negativen Einfluss auf die Zinkschicht des Stahlseils haben.Lubricants for steel ropes are used to separate the individual rope strands from one another with a lubricating film, i. H. to lubricate and thereby reduce wear, as well as to protect the steel cable as a whole against corrosion. Depending on their area of application, the lubricants have to fulfill various additional tasks. For example, in the marine industry and in the oil and gas industry, it is necessary for the lubricants to have a good lubricating effect and to be usable over a wide temperature range and also in the presence of water. If galvanized steel cables are used, the lubricants must not have any negative impact on the zinc layer of the steel cable.

Darüber hinaus existiert prinzipiell ein steigender Bedarf nach umweltverträglichen Schmiermitteln, insbesondere Schmiermitteln, die die Voraussetzungen für umweltverträgliche Schmiermittel (EAL = Environmentally Acceptable Lubricants) gemäß Appendix A des 2013 Vessel General Permit erfüllen und daher auch für Komponenten verwendbar sind, die in Kontakt mit Seewasser kommen können. Umweltverträgliche Schmiermittel müssen biologisch abbaubar sein und dürfen nur eine minimale Toxizität sowie keine Bioakkumulierbarkeit aufweisen.In addition, there is in principle an increasing demand for environmentally compatible lubricants, in particular lubricants that meet the requirements for environmentally compatible lubricants (EAL = Environmentally Acceptable Lubricants) according to Appendix A of the 2013 Vessel General Permit and can therefore also be used for components that may come into contact with seawater. Environmentally acceptable lubricants must be biodegradable and have minimal toxicity and no bioaccumulation.

In der Literatur werden die verschiedensten Schmiermittel für Stahlseile beschrieben.A wide variety of lubricants for steel cables are described in the literature.

Die CH 540331 A beschreibt ein Schmiermittel für Stahlseile, das als hauptsächliche Komponente eine gesättigte oder ungesättigte Fettsäure mit 5-30 C-Atomen oder einen Ester einer solchen Säure oder ein Gemisch davon enthält.the CH 540331A describes a lubricant for steel cords which contains as the main component a saturated or unsaturated fatty acid with 5-30 carbon atoms or an ester of such an acid or a mixture thereof.

Die EP 0108536 A1 beschreibt eine Korrosionsschutzzusammensetzung, umfassend einen Korrosionsinhibitor, ein Verdickungsmittel und ein thixotropes Gel. Die Korrosionsschutzzusammensetzung kann zur Behandlung von mehrdrähtigen elektrischen Leitern, Drahtseilen oder Kabeln eingesetzt werden.the EP 0108536 A1 describes an anti-corrosion composition comprising a corrosion inhibitor, a thickener and a thixotropic gel. The anti-corrosion composition can be used to treat multi-wire electrical conductors, wire ropes or cables.

US 4589990 A beschreibt eine Schmiermittelzusammensetzung, die spezifische synthetische Ester, nämlich Polyolester, Trimellitatester und polymere Fettsäureester und eine Mischung von Polyisobutylenpolymeren mit unterschiedlichen Molekulargewichten enthält. Die Schmiermittelzusammensetzung kann unter anderem auch zur Behandlung von Drahtseilen verwendet werden. US4589990A describes a lubricant composition containing specific synthetic esters, namely polyol esters, trimellitate esters and polymeric fatty acid esters, and a blend of polyisobutylene polymers of different molecular weights. The lubricant composition can also be used, inter alia, for the treatment of wire ropes.

US 4486319 A beschreibt eine mikroporöse Schmierzusammensetzung, die ein lonomerpolymer und ein flüssiges Schmiermittel enthält. Das lonomerpolymer kann mit anderen Polymeren kombiniert werden, und die Zusammensetzung kann verschiedene Additive enthalten, um die Leistung und Eigenschaften der gebildeten Zusammensetzung zu modifizieren. Die geformte Zusammensetzung kann zur Schmierung von mechanischen Komponenten einschließlich Drahtseilen und Lagern, wie z. B. Gleitlagern eingesetzt werden. US4486319A describes a microporous lubricating composition containing an ionomer polymer and a liquid lubricant. The ionomer polymer can be combined with other polymers and the composition may contain various additives to modify the performance and properties of the formed composition. The shaped composition can be used to lubricate mechanical components including wire ropes and bearings such as B. plain bearings can be used.

CA 2364200 beschreibt eine Schmierzusammensetzung zur Schmierung von Drahtseilen umfassend: (a) zwischen 50 und 95 Volumenprozent einer Basisflüssigkeit; (b) zwischen 1 und 8 Volumenprozent eines Schmiermittels mit niedrigem Säuregehalt; (c) zwischen 0,2 und 5,0 Volumenprozent eines Korrosionsinhibitors mit geringer Azidität; (d) zwischen 0,1 und 10 Volumenprozent eines Extremdruckmittels; und (e) zwischen 0,1 und 10 Volumenprozent eines Antiverschleißmittels. CA2364200 describes a lubricating composition for lubricating wire ropes comprising: (a) between 50 and 95 percent by volume of a base fluid; (b) between 1 and 8 percent by volume of a low acid lubricant; (c) between 0.2 and 5.0 volume percent of a low acidity corrosion inhibitor; (d) between 0.1 and 10% by volume of an extreme pressure agent; and (e) between 0.1 and 10% by volume of an antiwear agent.

US6329073 B1 beschreibt einen Stahlgegenstand, behandelt mit einer korrosionshemmenden und haftungsbeständigen Zusammensetzung, wobei die Zusammensetzung umfasst: A) einen öligen oder wachsartigen Träger als Träger von aktiven Komponenten und B) aktive Komponenten, umfassend: B1) einen Korrosionsinhibitor in Form eines Sulfonats der Gruppe IIA; B2) einen Co-Korrosionsinhibitor, ausgewählt aus der Gruppe bestehend aus: (a) einer oder mehreren Fettsäuren mit 6 bis 24 Kohlenstoffatomen, aromatischen Säuren und Naphthensäuren, wobei die Säuren die freie Säureform oder die Salzform aufweisen (b) ein oder mehrere Imidazolinderivate mit einer C6-24-Alkyleinheit; und (c) eine oder mehrere von C6-24-Alkylbernsteinsäureanhydrid-Verbindungen; und (d) Mischungen von einer oder mehreren der unter (a), (b) und (c) definierten Verbindungen oder Mischungen von Mehrfachformen der unter (a), (b) und (c) definierten Verbindungen; und C) gegebenenfalls eine Verbindung ausgewählt aus der Gruppe bestehend aus: C1) einem wasserabweisenden Mittel; C2) einem synthetischer Ester, der von einem C1-10-Alkohol mit 1-12 Hydroxylgruppen und C6-24-Fettsäuren abgeleitet ist; und C3) einem C6-18-Alkohol; und C4) einer Mischung aus einer oder mehreren der unter C1), C2) und C3) definierten Verbindungen oder Mischungen mehrerer Formen der unter C1), C2) und C3) definierten Verbindungen; wobei das längliche Stahlobjekt ein hartgezogener Stahldraht ist. US6329073 B1 describes a steel article treated with a corrosion inhibiting and adhesion resistant composition, the composition comprising: A) an oily or waxy carrier as a carrier of active components, and B) active components comprising: B1) a Group IIA sulfonate corrosion inhibitor; B2) a co-corrosion inhibitor selected from the group consisting of: (a) one or more fatty acids having from 6 to 24 carbon atoms, aromatic acids and naphthenic acids, which acids are in the free acid form or the salt form (b) one or more imidazoline derivatives with a C6-24 alkyl moiety; and (c) one or more of C6-24 alkyl succinic anhydride compounds; and (d) mixtures of one or more of the compounds defined under (a), (b) and (c), or mixtures of multiple forms of the compounds defined under (a), (b) and (c); and C) optionally a compound selected from the group consisting of: C1) a water repellent; C2) a synthetic ester derived from a C1-10 alcohol having 1-12 hydroxyl groups and C6-24 fatty acids; and C3) a C6-18 alcohol; and C4) a mixture of one or more the compounds defined under C1), C2) and C3) or mixtures of several forms of the compounds defined under C1), C2) and C3); wherein the elongate steel object is a hard drawn steel wire.

US 6010985 A beschreibt eine nicht toxische Schmiermittel-, Fett- oder Gelzusammensetzung, umfassend eine Kombination von: mindestens einem Grundöl von etwa 45 bis etwa 90 Gew.%; mindestens ein Polymer von etwa 10 bis etwa 20 Gew.%, das mindestens teilweise mit dem mindestens einen Basisöl mischbar ist; und etwa 1 bis etwa 50 Gew.% mindestens eines silikatischen Verdickungsmittels, das mindestens eine Verbindung ausgewählt aus der Gruppe bestehend aus Aluminiumsilicat, Magnesiumsilicat, Natriumsilicat, Calciumsilicat, Kaliumsilicat, Lithiumsilicat und Ammoniumsilicat umfasst. US6010985A describes a non-toxic lubricant, grease or gel composition comprising a combination of: at least one base oil from about 45% to about 90% by weight; from about 10% to about 20% by weight of at least one polymer that is at least partially miscible with the at least one base oil; and from about 1% to about 50% by weight of at least one siliceous thickener comprising at least one compound selected from the group consisting of aluminum silicate, magnesium silicate, sodium silicate, calcium silicate, potassium silicate, lithium silicate, and ammonium silicate.

CN 102102047 A beschreibt eine Schutzfettzusammensetzung für ein hochtemperaturbeständiges Stahldrahtseil und ein Herstellungsverfahren dafür. Die Schmierfettzusammensetzung wird aus Grundöl (hochviskoses Mineralöl oder synthetisches Öl), einem Verdickungsmittel, einem Additiv und einem Deckmittel hergestellt. Das Schmierfett für das Stahldrahtseil wird durch Verdicken des Grundöls mit einem festen Kohlenwasserstoffverdickungsmittel hergestellt. Das Verdickungsmittel ist Bentonit. Es werden ein hochmolekularer Klebrigmacher und ein Schmierfett als fester Füllstoff eingesetzt, um die Leistungsfähigkeit, die Hochtemperaturbeständigkeit und die Haftfestigkeit von Bentonit-Schmierfett zu verbessern. Das Schutzfett für das Stahldrahtseil wird speziell zum Schutz von Stahldrahtseilen in einer extremen Hochtemperaturumgebung eingesetzt. CN 102102047A describes a protective grease composition for a high-temperature-resistant steel wire rope and a manufacturing method therefor. The grease composition is made from base oil (high viscosity mineral oil or synthetic oil), a thickener, an additive and a covering agent. Steel Wire Rope Grease is made by thickening the base oil with a solid hydrocarbon thickener. The thickening agent is bentonite. A high molecular weight tackifier and a solid filler grease are used to improve the performance, high temperature resistance and adhesive strength of bentonite grease. Steel wire rope protective grease is specially used to protect steel wire rope in extreme high temperature environment.

CN 102618371 A beschreibt Stahlseilfett mit hohem Tropfpunkt und eine Aufbereitungsmethode des Stahlseilfettes. Das Stahlseilfett besteht aus folgenden Komponenten (in Gewichtsprozenten): 65%-85% Grundöl, 5%-20% Verdickungsmittel, 2%-15% Haftmittel, 1%-6% Rostschutzmittel, 0-5% Antioxidans, 0-5% polares Additiv und 0,5%-6% Festschmierstoff. CN 102618371A describes steel cable grease with a high dropping point and a preparation method for steel cable grease. The steel cable grease consists of the following components (in percentages by weight): 65%-85% base oil, 5%-20% Thickener, 2%-15% tackifier, 1%-6% rust inhibitor, 0-5% antioxidant, 0-5% polar additive and 0.5%-6% solid lubricant.

CN 102827678 A beschreibt eine Drahtseil-Schmierfettzusammensetzung, die neben einer Schmierung auch Korrosionsschutz bietet. Die Zusammensetzung besteht aus den folgenden Komponenten: 51,0 % bis 72,5 % Calciumsulfonat-Verbundfett Nr. 2, 25,0 bis 38,0 % Grundöl, 0,2 bis 1,0 % Diphenylamin, 1,3 bis 5,5 % kolloidaler Graphit und 1,0 bis 4,5 % Ozocerit. Das Produkt eignet sich zur Schmierung und zum Schutz verschiedener Drahtseile unter ozeanischen Klimabedingungen wie Seehafen, Seeschiff, Offshore-Bohrplattformen, etc. GB 2 553 340 A offenbart ein Offshore-Seilschmiermittel das die Vorrausetzungen für Environmetally Acceptable Lubricants gemäss Appendix A des 2013 Vessel General Permit erfüllt. CN 102827678A describes a wire rope lubricating grease composition that provides corrosion protection in addition to lubrication. The composition consists of the following components: 51.0% to 72.5% Calcium Sulfonate Compound Grease #2, 25.0 to 38.0% Base Oil, 0.2 to 1.0% Diphenylamine, 1.3 to 5, 5% colloidal graphite and 1.0 to 4.5% ozocerite. The product is suitable for lubricating and protecting various wire ropes in oceanic climate conditions such as sea port, sea ship, offshore drilling platforms, etc. GB 2 553 340A discloses an offshore rope lubricant that meets the requirements for Environmentally Acceptable Lubricants under Appendix A of the 2013 Vessel General Permit.

Die vorgenannten Schmierstoffe erfüllen jedoch nicht sämtliche der oben genannten Voraussetzungen, nämlich neben einer guten Schmierwirkung in einem breiten Temperaturbereich und auch in Gegenwart von Wasser einsetzbar zu sein und darüber hinaus die Voraussetzungen für umweltverträgliche Schmierstoffe (EAL = Environmentally Acceptable Lubricants) gemäß Appendix A des 2013 Vessel General Permit zu erfüllen. Der Erfindung liegt mithin die Aufgabe zu Grunde, ein Schmiermittel bereitzustellen, das die vorgenannten Voraussetzungen erfüllt.However, the aforementioned lubricants do not meet all of the above requirements, namely, in addition to a good lubricating effect in a wide temperature range and also in the presence of water, and also the requirements for environmentally friendly lubricants (EAL = Environmentally Acceptable Lubricants) according to Appendix A of 2013 to meet Vessel General Permit. The invention is therefore based on the object of providing a lubricant that meets the aforementioned requirements.

Diese Aufgabe wird gelöst durch ein umweltverträgliches Schmierfett, gemäss Anspruch 1.This problem is solved by an environmentally compatible lubricating grease according to claim 1.

In umfangreichen Versuchen wurde von der Anmelderin herausgefunden, dass es mit einem Schmierfett der vorgenannten Zusammensetzung möglich ist, ein umweltverträgliches Schmiermittel bereitzustellen, das herausragende Schmiereigenschaften bei der Anwendung auf Stahlseilen, insbesondere verzinkten Stahlseilen, mit einer Einsetzbarkeit auch in Gegenwart von Wasser und in einem breiten Temperaturbereich kombiniert.In extensive tests, the applicant found that it is possible with a lubricating grease of the aforementioned composition to provide an environmentally friendly lubricant that has outstanding lubricating properties when used on steel cables, in particular galvanized steel cables, with usability even in the presence of water and in a wide range Combined temperature range.

So weist das Schmierfett in einer bevorzugten Ausführungsform der Erfindung einen Tropfpunkt gemäß Norm DIN ISO 2176 von über 150 °C, beispielsweise von 150°C bis 300°C und/oder von 170°C bis 300°C und/oder von 200°C bis 290°C, auf. In einer weiteren bevorzugten Ausführungsform der Erfindung weist das Schmierfett eine obere Gebrauchstemperatur (OGT) gemäß Norm DIN 58397 Teil 1 von mindestens 150°C, beispielsweise von 150°C bis 200°C und/oder von 150°C auf.In a preferred embodiment of the invention, the lubricating grease has a drop point according to the DIN ISO 2176 standard of more than 150°C, for example from 150°C to 300°C and/or from 170°C to 300°C and/or from 200°C up to 290°C. In a further preferred embodiment of the invention, the lubricating grease has an upper service temperature (OGT) in accordance with the DIN standard 58397 Part 1 of at least 150°C, for example from 150°C to 200°C and/or from 150°C.

Erfindungsgemäß bevorzugt bestehen mindestens 75 Gew.%, beispielsweise von 75 Gew.% bis 100 Gew.%, noch bevorzugter mindestens 80 Gew.%, beispielsweise von 80 Gew.% bis 100 Gew.% und/oder von 85 Gew.% bis 100 Gew.% und/oder von 75 Gew.% bis 90 Gew.% des Schmierfetts aus biologisch abbaubaren und nicht toxischen Inhaltsstoffen. Das Schmierfett kann auch bis zu 25 Gew.% nicht biologisch abbaubare Komponenten enthalten, sofern diese nicht bioakkumulierend und/oder nur minimal toxisch sind. Das erfindungsgemäße Schmierfett erfüllt die Kriterien für umweltverträglicheAccording to the invention, there are preferably at least 75% by weight, for example from 75% by weight to 100% by weight, more preferably at least 80% by weight, for example from 80% by weight to 100% by weight and/or from 85% by weight to 100 % by weight and/or from 75% to 90% by weight of the grease of biodegradable and non-toxic ingredients. The grease may also contain up to 25% by weight of non-biodegradable components provided they are non-bioaccumulating and/or minimally toxic. The lubricating grease according to the invention meets the criteria for environmentally compatible

Schmierstoffe (EAL = Environmentally Acceptable Lubricants) gemäß Appendix A des 2013 Vessel General Permit. Somit kann das Schmierfett auch für Anwendungen verwendet werden, die in Kontakt mit Seewasser kommen können.Lubricants (EAL = Environmentally Acceptable Lubricants) according to Appendix A of the 2013 Vessel General Permit. Thus, the lubricating grease can also be used for applications that may come into contact with seawater.

Darüber hinaus wurde gefunden, dass die Komponenten a) bis c) keinen negativen Einfluss auf die Zinkschicht von verzinkten Stahlseilen haben und insbesondere keine Reaktion mit der Zinkschicht eingehen.In addition, it was found that components a) to c) have no negative effect on the zinc layer of galvanized steel cables and, in particular, do not react with the zinc layer.

Als Komponente a) enthält das Schmierfett von 50 Gew.% bis 90 Gew.%, bevorzugter von mindestens 60 Gew.%, beispielsweise von 60 Gew.% bis 80 Gew.%, und insbesondere von 65 Gew.% bis 75 Gew.% eines biologisch abbaubaren Grundöls, insbesondere eines biologisch abbaubaren Esters als Grundöl. Dabei ist der Anteil der Komponente a) jeweils auf die Gesamtmenge des Schmierfetts bezogen. Unter einem biologisch abbaubaren Grundöl bzw. einem biologisch abbaubaren Ester ist erfindungsgemäß ein Grundöl und/oder ein Ester zu verstehen, der gemäß Norm OECD 301 A - F oder OECD 306 biologisch abbaubar ist.As component a), the lubricating grease contains from 50% by weight to 90% by weight, more preferably at least 60% by weight, for example from 60% by weight to 80% by weight, and in particular from 65% by weight to 75% by weight. a biodegradable base oil, in particular a biodegradable ester base oil. The proportion of component a) is based on the total amount of the lubricating grease. According to the invention, a biodegradable base oil or a biodegradable ester is to be understood as meaning a base oil and/or an ester which is biodegradable according to the OECD 301 AF or OECD 306 standard.

Erfindungsgemäß können auch Gemische verschiedener Grundöle und/oder verschiedene Ester eingesetzt werden. Damit der Schmierstoff die Anforderungen für EAL erfüllen kann, darf das Grundöl bzw. der Ester darüber hinaus keine Toxizität aufweisen.According to the invention, mixtures of different base oils and/or different esters can also be used. In order for the lubricant to meet the requirements for EAL, the base oil or the ester must also have no toxicity.

Erfindungsgemäß kann eine Vielzahl an biologisch abbaubaren Grundölen und insbesondere an biologisch abbaubaren Estern als Komponente a) eingesetzt werden, sofern diese eine ausreichende thermische Stabilität aufweisen. Bevorzugte biologisch abbaubare Grundöle sind Grundöle und insbesondere Ester, die eine thermische Stabilität, bestimmbar über TGA (DIN 51006; Verdampfungsverlust größer 1 Gew.% heißt thermisch instabil) von über 150°C, beispielsweise im Bereich 150°C bis 200°C aufweisen.According to the invention, a large number of biodegradable base oils and in particular biodegradable esters can be used as component a), provided they have sufficient thermal stability. Preferred biodegradable base oils are base oils and in particular esters which have a thermal stability, determinable via TGA (DIN 51006; evaporation loss greater than 1% by weight means thermally unstable) of over 150°C, for example in the range from 150°C to 200°C.

Vorzugsweise weist das Grundöl und insbesondere der Ester ferner eine eher geringe Flüchtigkeit auf. Mithin sind bevorzugte biologisch abbaubare Grundöle Grundöle und insbesondere Ester, die eine Flüchtigkeit, gemessen nach DIN 58397 nach 7d, 150°C von <10 Gew.%, vorzugsweise <5 Gew.% aufweisen.Preferably, the base oil and especially the ester also has a rather low volatility. Consequently, preferred biodegradable base oils are base oils and in particular esters which have a volatility, measured according to DIN 58397 according to 7d, 150° C., of <10% by weight, preferably <5% by weight.

Vorzugsweise weist das Schmierfett ebenfalls eine eher geringe Flüchtigkeit auf. Mithin sind bevorzugte Schmierfette Schmierfette, die eine Flüchtigkeit, gemessen nach DIN 58397 nach 7d, 150°C von <10 Gew.%, vorzugsweise <5 Gew.% aufweisen.Preferably, the lubricating grease also has a rather low volatility. Consequently, preferred lubricating greases are lubricating greases which have a volatility, measured according to DIN 58397 after 7d, 150° C., of <10% by weight, preferably <5% by weight.

Darüber hinaus zeigt das Grundöl und insbesondere der Ester bevorzugt eine hohe hydrolytische Stabilität. Aus diesem Grund sind bevorzugte biologisch abbaubare Grundöle Grundöle und/oder Ester, die gemessen nach DIN ASTM D-2619 (mit verlängerter Laufzeit von 400 h, 93°C) ein TAN Delta (Veränderung im Säuregehalt) von 0,0 mg KOH/g bis 20, noch bevorzugter von 0,0 bis 15 mg KOH/g aufweisen.In addition, the base oil and in particular the ester preferably exhibits high hydrolytic stability. For this reason, preferred biodegradable base oils are base oils and/or esters which, measured according to DIN ASTM D-2619 (with an extended service life of 400 h, 93° C.), have a TAN delta (change in acid content) of 0.0 mg KOH/g to 20, more preferably from 0.0 to 15 mg KOH/g.

Schließlich zeigen die Grundöle und insbesondere die Ester bevorzugt einen niedrigen Säuregehalt (TAN) nach DIN EN 12634, wobei bevorzugte biologisch abbaubare Grundöle und insbesondere Ester einen Säuregehalt (TAN), von kleiner 5 mg KOH/g, beispielsweise von 0,01 mg bis 5 mg KOH/g, noch bevorzugter von kleiner 1 mg KOH/g, beispielsweise von 0,01 mg KOH/g bis 1 mg KOH/g, aufweisen.Finally, the base oils and in particular the esters preferably have a low acid content (TAN) according to DIN EN 12634, with preferred biodegradable base oils and in particular esters having an acid content (TAN) of less than 5 mg KOH/g, for example from 0.01 mg to 5 mg KOH/g, more preferably less than 1 mg KOH/g, for example from 0.01 mg KOH/g to 1 mg KOH/g.

Die Viskosität des biologisch abbaubaren Grundöls beträgt vorzugsweise mindestens 18 mm2/s, beispielsweise von 18 mm2/s bis 1200 mm2/s und/oder mindestens 100 mm2/sec, beispielsweise von 100 mm2/sec bis 1200 mm2/s und/oder von 120 bis 500 mm2/sec und/oder von 120 bis 300 mm2/sec, jeweils gemessen nach DIN EN ISO 3104 bei 40°C.The viscosity of the biodegradable base oil is preferably at least 18 mm 2 /s, for example from 18 mm 2 /s to 1200 mm 2 /s and/or at least 100 mm 2 /sec, for example from 100 mm 2 /sec to 1200 mm 2 / s and/or from 120 to 500 mm 2 /sec and/or from 120 to 300 mm 2 /sec, each measured according to DIN EN ISO 3104 at 40°C.

Die Viskosität bevorzugter Gemische aus Grundölen gemessen nach DIN 51562 part 1 bei 40°C beträgt mindestens 18 mm2/s, beispielsweise von 18 mm2/s bis 1200 mm2/s und/oder 18 mm2/s bis 500 mm2/s und/oder 18 bis 200 mm2/s.The viscosity of preferred mixtures of base oils measured according to DIN 51562 Part 1 at 40°C is at least 18 mm 2 /s, for example from 18 mm 2 /s to 1200 mm 2 /s and/or 18 mm 2 /s to 500 mm 2 / s and/or 18 to 200 mm 2 /s.

Die Viskosität bevorzugter biologisch abbaubarer Ester beträgt von 50 mm2/sec bis 1200 mm2/s, noch bevorzugter mindestens 100 mm2/sec, beispielsweise von 100 mm2/sec bis 1000 mm2/s und/oder von 100 mm2/sec bis 1200 mm2/s und insbesondere von 130 bis 1000 mm2/sec und/oder von 130 mm2/sec bis 1200 mm2/s, jeweils gemessen nach DIN EN ISO 3104 bei 40°C.The viscosity of preferred biodegradable esters is from 50 mm 2 /sec to 1200 mm 2 /s, more preferably at least 100 mm 2 /sec, for example from 100 mm 2 /sec to 1000 mm 2 /s and/or from 100 mm 2 /s sec to 1200 mm 2 /s and in particular from 130 to 1000 mm 2 /sec and/or from 130 mm 2 /sec to 1200 mm 2 /s, each measured according to DIN EN ISO 3104 at 40°C.

In einer bevorzugten Ausführungsform der Erfindung ist der biologisch abbaubare Ester ein synthetischer Ester. Ferner ist der Ester besonders bevorzugt ein Ester auf nachwachsender Basis. Ein erfindungsgemäß besonders bevorzugter Ester ist ein Polyolester, insbesondereIn a preferred embodiment of the invention, the biodegradable ester is a synthetic ester. Furthermore, the ester is particularly preferably a renewable-based ester. A particularly preferred ester according to the invention is a polyol ester, in particular

(Trimethylolpropan)ester, Pentaerytritester, Gemische und/oder Komplexester hiervon. Besonders bevorzugte (Trimethylolpropan)ester sind Ester aus Trimethylolpropan und verzweigten oder unverzweigten sowie gesättigten oder ungesättigten C10-C22-Carbonsäuren. Die Säuren können Mono- und/oder Dicarbonsäuren sein. Werden Dicarbonsäuren eingesetzt, können Komplexester erhalten werden. Besonders bevorzugte Pentaerytritester sind Ester aus Pentaerytrit und verzweigten oder unverzweigten sowie gesättigten oder ungesättigten C10-C22-Carbonsäuren. Ganz besonders bevorzugte Ester sind Ester aus Trimethylolpropan oder Pentaerythrit mit gesättigten oder ungesättigten verzweigten C18-Carbonsäuren, insbesondere mit Ölsäure, Isostearinsäure Gemische und/oder Komplexester hiervon. Ebenfalls besonders bevorzugte Ester sind Ester aus Trimethylolpropan mit gesättigten oder ungesättigten, verzweigten oder unverzweigten, C8-C20-Carbonsäuren, und/oder C10-C22-Carbonsäuren, insbesondere mit Sebacinsäure, Stearinsäure und Isostearinsäure, Gemische und/oder Komplexester hiervon.(Trimethylolpropane) esters, pentaerythritol esters, mixtures and/or complex esters thereof. Particularly preferred (trimethylolpropane) esters are esters of trimethylolpropane and branched or unbranched and saturated or unsaturated C 10 -C 22 carboxylic acids. The acids can be mono and/or dicarboxylic acids. If dicarboxylic acids are used, complex esters can be obtained. Particularly preferred pentaerythritol esters are esters of pentaerythritol and branched or unbranched and saturated or unsaturated C 10 -C 22 carboxylic acids. Very particularly preferred esters are esters of trimethylolpropane or pentaerythritol with saturated or unsaturated branched C 18 -carboxylic acids, in particular with oleic acid, isostearic acid mixtures and/or complex esters thereof. Also particularly preferred esters are esters of trimethylolpropane with saturated or unsaturated, branched or unbranched, C 8 -C 20 carboxylic acids and/or C 10 -C 22 carboxylic acids, in particular with sebacic acid, stearic acid and isostearic acid, mixtures and/or complex esters thereof .

Ebenfalls besonders bevorzugte Ester sind Komplexester aus Trimethylolpropan mit gesättigten, verzweigten oder unverzweigten, C8-C20-Carbonsäuren und/oder C10-C22-Carbonsäuren, insbesondere mit Sebacinsäure, Stearinsäure und Isostearinsäure, und/oder Gemische hiervon. Ebenfalls besonders bevorzugte Ester sind Komplexester aus Trimethylolpropan mit einem Gemisch aus mindestens zwei gesättigten oder ungesättigten, verzweigten oder unverzweigten, C8-C20-Carbonsäuren und/oder C10-C22-Carbonsäuren, wobei mindestens eine erste Carbonsäure eine gesättigte oder ungesättigte, verzweigte oder unverzweigte C8-C20-Dicarbonsäure und/oder C10-C22-Dicarbonsäure und mindestens eine zweite Säure eine gesättigte oder ungesättigte, verzweigte oder unverzweigte C8-C20-Carbonsäure und/oder C10-C22-Carbonsäure ist. Ebenfalls besonders bevorzugte Ester sind Komplexester aus Trimethylolpropan mit einem Gemisch aus mindestens zwei gesättigten, verzweigten oder unverzweigten, C8-C20-Carbonsäuren und/oder C10-C22-Carbonsäuren, wobei mindestens eine erste Carbonsäure eine gesättigte, unverzweigte C8-C12-Dicarbonsäure, insbesondere Sebacinsäure, und mindestens eine zweite Säure eine gesättigte, verzweigte oder unverzweigte C15-C20-Carbonsäure, insbesondere Stearinsäure, Isostearinsäure oder ein Gemisch hiervon, ist.Also particularly preferred esters are complex esters of trimethylolpropane with saturated, branched or unbranched C 8 -C 20 carboxylic acids and/or C 10 -C 22 carboxylic acids, in particular with sebacic acid, stearic acid and isostearic acid, and/or mixtures thereof. Also particularly preferred esters are complex esters of trimethylolpropane with a mixture of at least two saturated or unsaturated, branched or unbranched, C 8 -C 20 carboxylic acids and/or C 10 -C 22 carboxylic acids, where at least one first carboxylic acid is a saturated or unsaturated, branched or unbranched C 8 -C 20 dicarboxylic acid and/or C 10 -C 22 dicarboxylic acid and at least one second acid is a saturated or unsaturated, branched or unbranched C 8 -C 20 carboxylic acid and/or C 10 -C 22 carboxylic acid is. Also particularly preferred esters are complex esters of trimethylolpropane with a mixture of at least two saturated, branched or unbranched, C 8 -C 20 carboxylic acids and/or C 10 -C 22 carboxylic acids, where at least one first carboxylic acid is a saturated, unbranched C 8 -C 12 dicarboxylic acid, in particular sebacic acid, and at least one second acid is a saturated, branched or unbranched C 15 -C 20 carboxylic acid, in particular stearic acid, isostearic acid or a mixture thereof.

In einer bevorzugten Ausführungsform der Erfindung ist die Komponente a) kein Triglycerid, da Triglyceride zumindest für einige Anwendungen eine nicht zufrieden stellende hydrolytische und oxidative bzw. chemische Stabilität aufweisen.In a preferred embodiment of the invention, component a) is not a triglyceride, since triglycerides have an unsatisfactory hydrolytic and oxidative or chemical stability, at least for some applications.

Ebenfalls geeignete biologisch abbaubare Grundöle sind Polyalphaolefine und/oder Polyglykole.Also suitable biodegradable base oils are polyalphaolefins and/or polyglycols.

Besonders bevorzugte biologisch abbaubare Polyalphaolefine weisen eine Viskosität gemessen nach DIN 51562 part 1 bei 100 °C von höchstens 6 mm2/s, beispielsweise von 2 mm2/s bis 6 mm2/s und/oder 2 mm2/s bis 5 mm2/s und/oder 2 bis 4 mm2/s auf.Particularly preferred biodegradable polyalphaolefins have a viscosity measured according to DIN 51562 Part 1 at 100° C. of at most 6 mm 2 /s, for example from 2 mm 2 /s to 6 mm 2 /s and/or 2 mm 2 /s to 5 mm 2 /s and/or 2 to 4 mm 2 /s.

Besonders bevorzugte biologisch abbaubare Polyglykole sind öllösliche Polyglykole. Diese weisen vorzugsweise eine Viskosität gemessen nach DIN 51562 part 1 bei 40 °C von höchstens 150 mm2/s, beispielsweise von 18 mm2/s bis 150 mm2/s und/oder 18 mm2/s bis 68 mm2/s und/oder 18 bis 46 mm2/s auf.Particularly preferred biodegradable polyglycols are oil-soluble polyglycols. These preferably have a viscosity measured according to DIN 51562 Part 1 at 40° C. of at most 150 mm 2 /s, for example from 18 mm 2 /s to 150 mm 2 /s and/or 18 mm 2 /s to 68 mm 2 /s and/or 18 to 46 mm 2 /s.

Als Komponente b) enthält das Schmierfett ein Verdickungsmittel ausgewählt aus biologisch abbaubaren Calciumseifen (b1)) in einer Menge von 3 bis 12 Gew.%, noch bevorzugter von 4 Gew.% bis 10 Gew.%, insbesondere von 4 Gew.% bis 7 Gew.%, Bentoniten (b2)) in einer Menge von 3 Gew.% bis 25 Gew.% und/oder 3,5 Gew.% bis 20 Gew.% und/oder 4 bis 12 Gew.%, noch bevorzugter von 4 Gew.% bis 10 Gew.% und Gemischen hiervon. Der Anteil des Verdickungsmittels beträgt erfindungsgemäß 3 Gew.% bis 25 Gew.% und/oder 7 Gew.% bis 20 Gew.%. Dabei ist der Anteil der Komponente b) jeweils auf die Gesamtmenge des Schmierfetts bezogen.As component b), the lubricating grease contains a thickener selected from biodegradable calcium soaps (b1)) in an amount of 3 to 12% by weight, more preferably 4% to 10% by weight, in particular 4% to 7% by weight % by weight, bentonites (b2)) in an amount of 3% by weight to 25% by weight and/or 3.5% by weight to 20% by weight and/or 4 to 12% by weight, more preferably 4 wt% to 10 wt% and mixtures thereof. The amount of the thickener is, according to the invention, 3% by weight to 25% by weight and/or 7% by weight to 20% by weight. The proportion of component b) is based on the total amount of the lubricating grease.

Vorteilhaft an der Verwendung von Calciumseife als Verdickungsmittel ist, dass es insbesondere in Kombination mit der Komponente c2) die Beständigkeit gegenüber Wasser erhöht.The advantage of using calcium soap as a thickening agent is that it increases the resistance to water, particularly in combination with component c2).

Unter einer biologisch abbaubaren Calciumseife ist erfindungsgemäß eine Calciumseife zu verstehen, die gemäß Norm OECD 301 A-F und/oder OECD 306 biologisch abbaubar ist. Damit der Schmierstoff den Anforderungen für EAL erfüllen kann, darf die Calciumseife darüber hinaus keine oder nur eine minimale Toxizität aufweisen. Bevorzugte Calciumseifen sind wasserbeständig, insbesondere weisen sie eine statische Wasserbeständigkeit nach DIN 51807 T1 auf. Erfindungsgemäß sind Calciumseifen gegenüber Bentoniten bevorzugt, da sie eine höhere Verdickungswirkung und bessere biologische Abbaubarkeit haben. Es können auch Gemische verschiedener Calciumseifen oder Bentonite eingesetzt werden.According to the invention, a biodegradable calcium soap is a calcium soap which is biodegradable according to the OECD 301 A-F and/or OECD 306 standard. In addition, for the lubricant to meet the requirements for EAL, the calcium soap must have no or minimal toxicity. Preferred calcium soaps are water-resistant; in particular, they have static water resistance in accordance with DIN 51807 T1. According to the invention, calcium soaps are preferred to bentonites because they have a higher thickening effect and better biodegradability. Mixtures of different calcium soaps or bentonites can also be used.

Besonders bevorzugt sind Calciumseifen von Fettsäuren, insbesondere C8-C26 Fettsäuren, insbesondere Calcium-12-hydroxystearat.Calcium soaps of fatty acids, in particular C8-C26 fatty acids, in particular calcium 12-hydroxystearate, are particularly preferred.

Grundsätzlich können auch Gemische aus Calciumseifen und Bentoniten eingesetzt werden. Diese Ausführungsform ist jedoch, zumindest bei der Verwendung von verzinkten Stahlseilen, weniger bevorzugt, da verglichen mit dem isolierten Einsatz von Calciumseifen oder Bentoniten die Zinkkorrosion verschlechtert wird.In principle, mixtures of calcium soaps and bentonites can also be used. However, this embodiment is less preferred, at least when using galvanized steel cables, since zinc corrosion is worsened compared to the isolated use of calcium soaps or bentonites.

Es ist denkbar, dass das Grundöl als Komponente c) von 1 Gew.% bis 40 Gew.% Additive enthält. Erfindungsgemäß enthält das Grundöl 4 Gew.% bis 40 Gew.%, noch bevorzugter von 5 Gew.% bis 40 Gew.% , noch bevorzugter von 7 Gew.% bis 40 Gew.% und insbesondere von 10 Gew.% bis 35 Gew.% Additive. Dabei ist der Anteil der Komponente c) jeweils auf die Gesamtmenge des Schmierfetts bezogen.It is conceivable that the base oil as component c) contains from 1% by weight to 40% by weight of additives. According to the invention, the base oil contains 4% to 40% by weight % by weight, more preferably from 5% by weight to 40% by weight, more preferably from 7% by weight to 40% by weight and in particular from 10% by weight to 35% by weight of additives. The proportion of component c) is based on the total amount of the lubricating grease.

Die Additive der Komponente c) umfassen erfindungsgemäß von 1 bis 12 Gew.% und/oder 4 bis 12 Gew.%, bevorzugt von 4 Gew.% bis 10 Gew.% pyrogenes Siliciumdioxid und/oder Polytetrafluorethylen als Komponente c1). Dabei ist der Anteil der Komponente c1) jeweils auf die Gesamtmenge des Schmierfetts bezogen.According to the invention, the additives of component c) comprise from 1 to 12% by weight and/or 4 to 12% by weight, preferably from 4% by weight to 10% by weight, of pyrogenic silicon dioxide and/or polytetrafluoroethylene as component c1). The proportion of component c1) is based on the total amount of the lubricating grease.

In einer besonders bevorzugten Ausführungsform der Erfindung ist das pyrogene Siliciumdioxid ausgewählt aus Kieselsäure mit einer spezifischen Oberfläche von 90 bis 130 m2/g. Ebenfalls bevorzugt ist hydrophobierte pyrogene Kieselsäure, insbesondere eine mittels Dichlordimethylsilan hydrophobierte Kieselsäure.In a particularly preferred embodiment of the invention, the fumed silicon dioxide is selected from silicic acid with a specific surface area of 90 to 130 m 2 /g. Preference is also given to hydrophobic pyrogenic silica, in particular a silica hydrophobicized by means of dichlorodimethylsilane.

Die Komponente c1) trägt zur Verbesserung des Tropfpunkts des Schmierfetts und hierdurch zu dessen Temperaturbeständigkeit im Sinne einer Erhöhung der oberen Gebrauchstemperatur (OGT) bei. Darüber hinaus weist Komponente c1) den Vorteil auf, dass sie als Co-Verdicker fungieren und hierdurch zu einer Stabilisierung des Verdickersystems beitragen kann.Component c1) contributes to improving the dropping point of the lubricating grease and thereby to its temperature resistance in the sense of an increase in the upper service temperature (UTT). In addition, component c1) has the advantage that it acts as a co-thickener and can thereby contribute to stabilization of the thickener system.

Als Komponente c2) umfassen die Additive der Komponente c) erfindungsgemäß ein Polymer ausgewählt aus Polyisobutylen, Polyisobutylen-/ Buten-Copolymer, Polymethacrylaten, Polyestern, vorzugsweise Komplexestern, insbesondere Komplexestern aus Neopentylglykol/Dimersäure/2-Ethylhexanol und Gemischen hiervon. Unter einem Komplexester wird erfindungsgemäß ein Polyester verstanden, der durch Reaktion von Polyolen mit Dicarbonsäuren, sowie gegebenenfalls Monocarbonsäuren hergestellt wird. Der Anteil der Komponente c2) beträgt von 2 Gew.% bis 25 Gew.%, noch bevorzugter von 5 Gew.% bis 20 Gew.% und insbesondere von 7 Gew.% bis 17 Gew.%, jeweils auf die Gesamtmenge des Schmierfetts bezogen.According to the invention, the additives of component c) comprise as component c2) a polymer selected from polyisobutylene, polyisobutylene/butene copolymer, polymethacrylates, polyesters, preferably complex esters, in particular complex esters of neopentyl glycol/dimer acid/2-ethylhexanol and mixtures thereof. According to the invention, a complex ester is understood as meaning a polyester which is formed by reaction of polyols with dicarboxylic acids, and optionally Monocarboxylic acids is produced. The proportion of component c2) is from 2% by weight to 25% by weight, more preferably from 5% by weight to 20% by weight and in particular from 7% by weight to 17% by weight, based in each case on the total amount of the lubricating grease .

Die Polymere der Komponente c2) weisen eine Viskosität, gemessen nach DIN 51562 part 1 bei 100 °C von mindestens 600 mm2/s, noch bevorzugter von mindestens 800 mm2/s und/oder mindestens 1000 mm2/s und/oder mindestens 1500 mm2/s und/oder mindestens 4000 mm2/s, beispielsweise von 4000 mm2/s bis 10000 mm2/s und/oder von 4000 mm2/s bis 6000 mm2/s, insbesondere von 4000 bis 4700 mm2/s auf. Eine hohe Viskosität ist vorteilhaft, da hierdurch die Einsatzmenge gering gehalten werden kann. Erfindungsgemäß besonders bevorzugt ist Polyisobutylen und/oder Polyisobutylen-/ Buten-Copolymer, da diese preisgünstige Rohstoffe sind und keine hydrolysierbaren Gruppen, wie beispielsweise Estergruppen, aufweisen. Ebenfalls bevorzugt sind Polymere, die biologisch abbaubar sind.The polymers of component c2) have a viscosity, measured according to DIN 51562 Part 1 at 100° C., of at least 600 mm 2 /s, more preferably at least 800 mm 2 /s and/or at least 1000 mm 2 /s and/or at least 1500 mm 2 /s and/or at least 4000 mm 2 /s, for example from 4000 mm 2 /s to 10000 mm 2 /s and/or from 4000 mm 2 /s to 6000 mm 2 /s, in particular from 4000 to 4700 mm 2 /s up. A high viscosity is advantageous because the amount used can be kept low as a result. Polyisobutylene and/or polyisobutylene/butene copolymers are particularly preferred according to the invention, since these are inexpensive raw materials and do not have any hydrolyzable groups, such as ester groups, for example. Also preferred are polymers that are biodegradable.

Die Verwendung der Komponente c2) ist vorteilhaft, da sie als toxikologisch unbedenklicher Haftverbesserer die Haftung, gemessen nach ASTM D 4049 von < 50 Gew% Verlust, beispielsweise von <30 Gew% Verlust noch bevorzugter von < 25% Gew% Verlust zwischen Schmierfett und Stahlseil, verbessern kann.The use of component c2) is advantageous because, as a toxicologically harmless adhesion promoter, it improves the adhesion, measured according to ASTM D 4049, of <50% by weight loss, for example <30% by weight loss, more preferably <25% by weight loss, between lubricating grease and steel cable , can improve.

Erfindungsgemäß bevorzugt weist mithin das Schmierfett einen Gewichtsverlust bei einem Water Spray-off Test nach ASTM D 4049 von < 50 Gew% Verlust, beispielsweise von <30 Gew% Verlust noch bevorzugter von < 25% Gew% auf. Als Komponente c3) umfassen die Additive der Komponente c) erfindungsgemäß von 0,5 Gew.% bis 20 Gew.% und/oder 1 Gew.% bis 10 Gew.%, noch bevorzugter von 1 Gew.% bis 9 Gew.% und insbesondere von 1,5 Gew.% bis 8 Gew.% eines Festschmierstoffs, vorzugsweise ausgewählt aus Erdalkalisalzen, insbesondere Calciumcarbonat, Calciumstearat, Grafit, Melamincyanurat, Zinksulfid (ZnS), Molybdänsulfid (MoS2) und Gemischen hiervon. Dabei ist der Anteil der Komponente c3) jeweils auf die Gesamtmenge des Schmierfetts bezogen.According to the invention, therefore, the lubricating grease preferably has a weight loss in a water spray-off test according to ASTM D 4049 of <50% by weight, for example <30% by weight, more preferably <25% by weight. As component c3), the additives of component c) according to the invention comprise from 0.5% by weight to 20% by weight and/or 1% by weight to 10% by weight, more preferably from 1% by weight to 9% by weight and especially from 1.5% by weight to 8% by weight of a solid lubricant, preferably selected from alkaline earth metal salts, in particular calcium carbonate, calcium stearate, graphite, melamine cyanurate, zinc sulfide (ZnS), molybdenum sulfide (MoS2) and mixtures thereof. The proportion of component c3) is based on the total amount of the lubricating grease.

Die Verwendung der vorgenannten Festschmierstoffe, insbesondere von Calciumcarbonat, Grafit, Melamincyanurat und Calciumstearat als Komponente c3), ist besonders vorteilhaft, da diese Verbindungen toxikologisch unbedenklich sind und die Reibeigenschaften des Stahlseils deutlich verbessern können.The use of the aforementioned solid lubricants, in particular calcium carbonate, graphite, melamine cyanurate and calcium stearate as component c3), is particularly advantageous since these compounds are toxicologically harmless and can significantly improve the friction properties of the steel cable.

Erfindungsgemäß weniger bevorzugte Festschmierstoffe sind Dithiocarbamate, insbesondere aschefreie Dithiocarbamate, Bis-stearoyl-ethylendiamin und Gemische hiervon. In praktischen Versuchen wurde gefunden, dass sich die Verwendung dieser Verbindungen negativ auf die Korrosion der Zinkschicht auswirkt. Dies ist auch aus umwelttechnischer Sicht von Nachteil, da Zinkoxid für Wasserorganismen giftig ist, welches bei der Korrosion von Zink entsteht.Solid lubricants which are less preferred according to the invention are dithiocarbamates, in particular ashless dithiocarbamates, bis-stearoyl-ethylenediamine and mixtures thereof. In practical tests it was found that the use of these compounds has a negative effect on the corrosion of the zinc layer. This is also disadvantageous from an environmental point of view, since zinc oxide, which is produced when zinc corrodes, is toxic to aquatic organisms.

Ebenfalls denkbar ist, dass das Schmierfett von 0,5 Gew.% und insbesondere von 0,5 bis 2,8 Gew.% Bernsteinsäurederivate als erstes Korrosionsschutzmittel, insbesondere amidisierte Bernsteinsäurehalbester als Komponente c4) enthält. Dabei ist der Anteil der Komponente c4) jeweils auf die Gesamtmenge des Schmierfetts bezogen. Vorzugsweise weist die Komponente c4) eine Neutralisationszahl (NZ) (DIN 53402) von 70 bis 100 mg KOH/g auf.It is also conceivable that the lubricating grease contains from 0.5% by weight and in particular from 0.5 to 2.8% by weight of succinic acid derivatives as the first corrosion protection agent, in particular amidized succinic acid monoesters as component c4). The proportion of component c4) is based on the total amount of the lubricating grease. Component c4) preferably has a neutralization number (NZ) (DIN 53402) of from 70 to 100 mg KOH/g.

Die Verwendung der Bernsteinsäurederivate ist vorteilhaft, da sie biologisch abbaubar sind und eine hohe Korrosionsschutzwirkung haben.The use of the succinic acid derivatives is advantageous because they are biodegradable and have a high anti-corrosion effect.

In einer bevorzugten Ausführungsform der Erfindung enthält das Schmierfett als Komponente c5) ein zweites Korrosionsschutzmittel, vorzugsweise ausgewählt aus Erdalkalioxiden, insbesondere Calciumoxid und/oder Magnesiumoxid, sowie Calcium-, Magnesium-, und/oder Natriumsulfonate bzw. -salze von C8-C20 Dicarbonsäuren, insbesondere Dinatriumsebacat. Vorteilhaft an den vorgenannten Komponenten ist, dass sie einen guten Korrosionsschutz bieten und nicht toxisch sind. Besonders bevorzugt sind Magnesiumoxid, Dinatriumsebaccat und/oder Gemische hiervon. In einer weiteren bevorzugten Ausführungsform der Erfindung weist die Komponente c5) eine Teilchengrößenverteilung d10 von 1 bis 10 µm, noch bevorzugter von 3 bis 8 µm noch bevorzugter von 4 bis 6 µm und insbesondere von 5 µm und/oder eine Teilchengrößenverteilung d50 von 10 bis 30 µm, noch bevorzugter von 13 bis 22 µm, noch bevorzugter von 15 bis 20 µm und insbesondere von 17 µm und/oder eine Teilchengrößenverteilung d90 von 30 bis 50 µm, noch bevorzugter von 35 bis 45 µm und insbesondere von 40 µm auf. In einer besonders bevorzugten Ausführungsform der Erfindung weist die Komponente c5) eine Teilchengrößenverteilung d50 von weniger als 25 µm, beispielsweise von 5 µm bis 25 µm und/oder von 5 µm bis 20 µm auf.In a preferred embodiment of the invention, the lubricating grease contains a second anti-corrosion agent as component c5), preferably selected from alkaline earth oxides, in particular calcium oxide and/or magnesium oxide, and calcium, magnesium and/or sodium sulfonates or salts of C 8 -C 20 Dicarboxylic acids, especially disodium sebacate. The advantage of the aforementioned components is that they offer good protection against corrosion and are non-toxic. Magnesium oxide, disodium sebaccate and/or mixtures thereof are particularly preferred. In a further preferred embodiment of the invention, component c5) has a particle size distribution d10 from 1 to 10 μm, more preferably from 3 to 8 μm, more preferably from 4 to 6 μm and in particular from 5 μm and/or a particle size distribution d50 from 10 to 30 μm, more preferably from 13 to 22 μm, more preferably from 15 to 20 μm and in particular from 17 μm and/or a particle size distribution d90 from 30 to 50 μm, more preferably from 35 to 45 μm and in particular from 40 μm. In a particularly preferred embodiment of the invention, component c5) has a particle size distribution d50 of less than 25 μm, for example from 5 μm to 25 μm and/or from 5 μm to 20 μm.

Vorteilhaft an der Verwendung der Komponente c5) ist, dass sie zusätzlich zu einer Erhöhung des Korrosionsschutzes des Schmierfetts als basische Reserve fungieren kann. Darüber hinaus wurde in praktischen Versuchen gefunden, dass Magnesiumoxid als Komponente c5) in Kombination mit c4) synergistisch wirkt.The advantage of using component c5) is that it can act as a basic reserve in addition to increasing the corrosion protection of the lubricating grease. In addition, it was found in practical tests that magnesium oxide acts synergistically as component c5) in combination with c4).

Bevorzugt liegt der Anteil der Komponente c5) im Bereich von 0,3 bis 5 Gew.%, noch bevorzugter von 0,5 bis 2,5 Gew.% und insbesondere von 1 Gew.% bis 2,3 Gew.%. Dabei ist der Anteil der Komponente c5) jeweils auf die Gesamtmenge des Schmierfetts bezogen.The proportion of component c5) is preferably in the range from 0.3 to 5% by weight, more preferably from 0.5 to 2.5% by weight and in particular from 1% by weight to 2.3% by weight. The proportion of component c5) is based on the total amount of the lubricating grease.

Das Schmierfett kann darüber hinaus noch weitere übliche Additive, beispielsweise Antioxidantien, enthalten, sofern sich diese nicht negativ auf die Umweltverträglichkeit des Schmierfetts auswirken. So enthält das Schmierfett in einer bevorzugten Ausführungsform der Erfindung als Komponente c6) einen Antioxidanten. Dieser ist vorzugsweise ausgewählt aus nicht oder nur minimal toxischen Antioxidanten. Bevorzugt liegt der Anteil des Antioxidanten im Bereich von 0,3 bis 3 Gew.%, noch bevorzugter von 0,5 bis 2 Gew.%, und insbesondere von 0,8 Gew.% bis 1,5 Gew.%. Dabei ist der Anteil der Komponente c6) jeweils auf die Gesamtmenge des Schmierfetts bezogen.The lubricating grease can also contain other customary additives, for example antioxidants, provided these do not have a negative effect on the environmental compatibility of the lubricating grease. Thus, in a preferred embodiment of the invention, the lubricating grease contains an antioxidant as component c6). This is preferably selected from non-toxic or only minimally toxic antioxidants. Preferably the level of antioxidant is in the range from 0.3 to 3% by weight, more preferably from 0.5 to 2% by weight and especially from 0.8% to 1.5% by weight. The proportion of component c6) is based on the total amount of the lubricating grease.

Erfindungsgemäß besonders bevorzugte Antioxidantien sind phenolische und/oder aminische Antioxidantien.Antioxidants which are particularly preferred according to the invention are phenolic and/or aminic antioxidants.

In einer Ausführungsform der Erfindung umfasst das Schmierfett:

  1. a) von 50 Gew.% bis 90 Gew.% eines biologisch abbaubaren Esters als Grundöl, wobei die Viskosität des biologisch abbaubaren Esters bei 40°C von 50 mm2/s bis 1200 mm2/s beträgt,
  2. b) von 7 Gew.% bis 20 Gew.% eines Verdickungsmittels ausgewählt aus
    • b1) von 3 Gew.% bis 12 Gew.% biologisch abbaubarer Calciumseife,
    • b2) von 4 Gew.% bis 12 Gew.% Bentonite,
  3. c) von 4 Gew.% bis 40 Gew.% Additive, umfassend
    • c1) von 4 Gew.% bis 12 Gew.% pyrogenes Siliciumdioxid und/oder Polytetrafluorethylen und Gemische hiervon,
    • c2) von 2 Gew.% bis 25 Gew.% eines Polymers ausgewählt aus Polyisobutylen, Polyisobutylen-/ Buten-Copolymer, Polymethacrylaten, Komplexestern aus Neopentylglykol/Dimersäure/2-Ethylhexanol und Gemischen hiervon, wobei der Polyester c2) eine Viskosität, bei 100 °C von mindestens 600 mm2/s aufweist,
    • c3) von 1 Gew.% bis 10 Gew.% eines Festschmierstoffs, wobei das Schmierfett die Voraussetzungen für umweltverträgliche Schmiermittel (EAL = Environmentally Acceptable Lubricants) gemäß Appendix A des 2013 Vessel General Permit erfüllt und daher auch für Komponenten verwendbar ist, die in Kontakt mit Seewasser kommen können.
In one embodiment of the invention, the grease comprises:
  1. a) from 50% by weight to 90% by weight of a biodegradable ester as base oil, the viscosity of the biodegradable ester at 40°C being from 50 mm 2 /s to 1200 mm 2 /s,
  2. b) from 7% to 20% by weight of a thickener selected from
    • b1) from 3% by weight to 12% by weight of biodegradable calcium soap,
    • b2) from 4% to 12% by weight of bentonites,
  3. c) from 4% to 40% by weight of additives comprising
    • c1) from 4% by weight to 12% by weight pyrogenic silicon dioxide and/or polytetrafluoroethylene and mixtures thereof,
    • c2) from 2% to 25% by weight of a polymer selected from polyisobutylene, polyisobutylene/butene copolymer, polymethacrylates, complex esters of neopentyl glycol/dimer acid/2-ethylhexanol and Mixtures thereof, where the polyester c2) has a viscosity at 100 °C of at least 600 mm 2 /s,
    • c3) from 1% by weight to 10% by weight of a solid lubricant, the grease meeting the requirements for environmentally acceptable lubricants (EAL = Environmentally Acceptable Lubricants) in accordance with Appendix A of the 2013 Vessel General Permit and can therefore also be used for components that are in contact can come with sea water.

In einer bevorzugten Ausführungsform der Erfindung umfasst das Schmierfett:

  1. a) von 50 Gew.% bis 90 Gew.%, noch bevorzugter von 60 Gew.% bis 80 Gew.%, noch bevorzugter von 65 Gew.% bis 75 Gew.% Pentaerytritester, insbesondere Pentaerythritester aus Pentaerythrit und Isostearinsäure, als Grundöl,
  2. b) von 3 Gew.% bis 25 Gew.% eines Verdickungsmittels ausgewählt aus
    b1) von 3 Gew.% bis 12 Gew.%, noch bevorzugter von 4 Gew.% bis 10 Gew.%, noch bevorzugter von 4 Gew.% bis 7 Gew.%, Ca-12-Hydroxystearat,
  3. c) von 4 Gew.% bis 40 Gew.%, noch bevorzugter von 5 Gew.% bis 40 Gew.%, noch bevorzugter von 7 Gew.% bis 40 Gew.%, noch bevorzugter von 10 Gew.% bis 35 Gew.% Additive, umfassend
    • c1) von 1 Gew.% bis 12 Gew.% und/oder von 4 Gew.% bis 12 Gew.%, bevorzugt von 4 Gew.% bis 10 Gew.% pyrogenes Siliciumdioxid,
    • c2) von 2 Gew.% bis 45 Gew.% und/oder von 2 Gew.% bis 25 Gew.%, noch bevorzugter von 5 Gew.% bis 20 Gew.% und insbesondere von 7 Gew.% bis 17 Gew.%, Polyisobutylen,
    • c3) von 0,5 Gew.% bis 20 Gew.% und/oder von 1 Gew.% bis 10 Gew.%, noch bevorzugter von 1 Gew.% bis 9 Gew.% und insbesondere von 1,5 Gew.% bis 8 Gew.% Calciumcarbonat als Festschmierstoff.
In a preferred embodiment of the invention, the lubricating grease comprises:
  1. a) from 50% by weight to 90% by weight, more preferably from 60% by weight to 80% by weight, more preferably from 65% by weight to 75% by weight, of pentaerythritol ester, in particular pentaerythritol ester of pentaerythritol and isostearic acid, as base oil,
  2. b) from 3% to 25% by weight of a thickener selected from
    b1) from 3% to 12% by weight, more preferably from 4% to 10% by weight, more preferably from 4% to 7% by weight, of Ca-12-hydroxystearate,
  3. c) from 4% to 40% by weight, more preferably from 5% to 40% by weight, even more preferably from 7% to 40% by weight, even more preferably from 10% to 35% by weight % Additives, comprising
    • c1) from 1% to 12% by weight and/or from 4% to 12% by weight, preferably from 4% to 10% by weight, of pyrogenic silicon dioxide,
    • c2) from 2% to 45% by weight and/or from 2% to 25% by weight, more preferably from 5% to 20% by weight and in particular from 7% to 17% by weight , polyisobutylene,
    • c3) from 0.5% to 20% by weight and/or from 1% to 10% by weight, more preferably from 1% to 9% by weight and in particular from 1.5% to 8% by weight calcium carbonate as a solid lubricant.

In einer weiteren bevorzugten Ausführungsform der Erfindung umfasst das Schmierfett:

  1. a) von 50 Gew.% bis 90 Gew.%, noch bevorzugter von 60 Gew.% bis 80 Gew.%, noch bevorzugter von 65 Gew.% bis 75 Gew.% Pentaerytritester, insbesondere Pentaerythritester aus Pentaerythrit und Isostearinsäure, als Grundöl,
  2. b) von 3 Gew.% bis 25 Gew.% eines Verdickungsmittels ausgewählt aus
    b1) von 3 Gew.% bis 12 Gew.%, noch bevorzugter von 4 Gew.% bis 10 Gew.%, noch bevorzugter von 4 Gew.% bis 7 Gew.%, Ca-12-Hydroxystearat,
  3. c) von 4 Gew.% bis 40 Gew.%, noch bevorzugter von 5 Gew.% bis 40 Gew.%, noch bevorzugter von 7 Gew.% bis 40 Gew.%, noch bevorzugter von 10 Gew.% bis 35 Gew.% Additive, umfassend
    • c1) von 1 Gew.% bis 12 Gew.% und/oder von 4 Gew.% bis 12 Gew.%, bevorzugt von 4 Gew.% bis 10 Gew.% pyrogenes Siliciumdioxid,
    • c2) von 2 Gew.% bis 45 Gew.% und/oder von 2 Gew.% bis 25 Gew.%, noch bevorzugter von 5 Gew.% bis 20 Gew.% und insbesondere von 7 Gew.% bis 17 Gew.%, Polyisobutylen,
    • c3) von 0,5 Gew.% bis 20 Gew.% und/oder von 1 Gew.% bis 10 Gew.%, noch bevorzugter von 1 Gew.% bis 9 Gew.% und insbesondere von 1,5 Gew.% bis 8 Gew.% Calciumcarbonat als Festschmierstoff,
    • c5) von 0,3 bis 5 Gew.%, noch bevorzugter von 0,5 bis 2,5 Gew.% und insbesondere von 1 Gew.% bis 2,3 Gew.% Magnesiumoxid als Korrosionsschutzmittel,
    • c6) von 0,3 bis 3 Gew.%, noch bevorzugter von 0,5 bis 2 Gew.%, und insbesondere von 0,8 Gew.% bis 1,5 Gew.% eines phenolischen Antioxidanten.
In another preferred embodiment of the invention, the lubricating grease comprises:
  1. a) from 50% by weight to 90% by weight, more preferably from 60% by weight to 80% by weight, more preferably from 65% by weight to 75% by weight, of pentaerythritol ester, in particular pentaerythritol ester of pentaerythritol and isostearic acid, as base oil,
  2. b) from 3% to 25% by weight of a thickener selected from
    b1) from 3% to 12% by weight, more preferably from 4% to 10% by weight, more preferably from 4% to 7% by weight, of Ca-12-hydroxystearate,
  3. c) from 4% to 40% by weight, more preferably from 5% to 40% by weight, even more preferably from 7% to 40% by weight, even more preferably from 10% to 35% by weight % Additives, comprising
    • c1) from 1% to 12% by weight and/or from 4% to 12% by weight, preferably from 4% to 10% by weight, of pyrogenic silicon dioxide,
    • c2) from 2% to 45% by weight and/or from 2% to 25% by weight, more preferably from 5% to 20% by weight and in particular from 7% to 17% by weight , polyisobutylene,
    • c3) from 0.5% to 20% by weight and/or from 1% to 10% by weight, more preferably from 1% to 9% by weight and in particular from 1.5% to 8% by weight calcium carbonate as a solid lubricant,
    • c5) from 0.3 to 5% by weight, more preferably from 0.5 to 2.5% by weight and in particular from 1% to 2.3% by weight of magnesium oxide as a corrosion inhibitor,
    • c6) from 0.3 to 3%, more preferably from 0.5 to 2%, and especially from 0.8% to 1.5% by weight of a phenolic antioxidant.

In einer weiteren bevorzugten Ausführungsform der Erfindung umfasst das Schmierfett:

  1. a) von 50 Gew.% bis 90 Gew.%, noch bevorzugter von 60 Gew.% bis 80 Gew.%, noch bevorzugter von 65 Gew.% bis 75 Gew.% Komplexester, insbesondere Komplexester aus Trimethylolpropan mit einem Gemisch aus mindestens zwei gesättigten oder ungesättigten, verzweigten oder unverzweigten, C8-C20 -Carbonsäuren, wobei mindestens eine erste Carbonsäure eine gesättigte oder ungesättigte, verzweigte oder unverzweigte C8-C20-Dicarbonsäure, und mindestens eine zweite Säure eine gesättigte oder ungesättigte, verzweigte oder unverzweigte C8-C20-Carbonsäure ist, als Grundöl,
  2. b) von 3 Gew.% bis 25 Gew.% eines Verdickungsmittels ausgewählt aus
    b1) von 3 Gew.% bis 12 Gew.%, noch bevorzugter von 4 Gew.% bis 10 Gew.%, noch bevorzugter von 4 Gew.% bis 7 Gew.%, Ca-12-Hydroxystearat,
  3. c) von 4 Gew.% bis 40 Gew.%, noch bevorzugter von 5 Gew.% bis 40 Gew.%, noch bevorzugter von 7 Gew.% bis 40 Gew.%, noch bevorzugter von 10 Gew.% bis 35 Gew.% Additive, umfassend
    • c1) von 1 Gew.% bis 12 Gew.% und/oder von 4 Gew.% bis 12 Gew.%, bevorzugt von 4 Gew.% bis 10 Gew.% pyrogenes Siliciumdioxid,
    • c2) von 2 Gew.% bis 45 Gew.% und/oder von 2 Gew.% bis 25 Gew.%, noch bevorzugter von 5 Gew.% bis 20 Gew.% und insbesondere von 7 Gew.% bis 17 Gew.%, Polyisobutylen,
    • c3) von 0,5 Gew.% bis 20 Gew.% und/oder von 1 Gew.% bis 10 Gew.%, noch bevorzugter von 1 Gew.% bis 9 Gew.% und insbesondere von 1,5 Gew.% bis 8 Gew.% Calciumcarbonat als Festschmierstoff.
In another preferred embodiment of the invention, the lubricating grease comprises:
  1. a) from 50% to 90% by weight, more preferably from 60% to 80% by weight, more preferably from 65% to 75% by weight, of complex esters, in particular complex esters of trimethylolpropane with a mixture of at least two saturated or unsaturated, branched or unbranched, C 8 -C 20 carboxylic acids, where at least one first carboxylic acid is a saturated or unsaturated, branched or unbranched C 8 -C 20 dicarboxylic acid, and at least one second acid is a saturated or unsaturated, branched or unbranched C 8 -C 20 - carboxylic acid is, as base oil,
  2. b) from 3% to 25% by weight of a thickener selected from
    b1) from 3% to 12% by weight, more preferably from 4% to 10% by weight, more preferably from 4% to 7% by weight, of Ca-12-hydroxystearate,
  3. c) from 4% to 40% by weight, more preferably from 5% to 40% by weight, even more preferably from 7% to 40% by weight, even more preferably from 10% to 35% by weight % Additives, comprising
    • c1) from 1% to 12% by weight and/or from 4% to 12% by weight, preferably from 4% to 10% by weight, of pyrogenic silicon dioxide,
    • c2) from 2% to 45% by weight and/or from 2% to 25% by weight, more preferably from 5% to 20% by weight and in particular from 7% to 17% by weight , polyisobutylene,
    • c3) from 0.5% to 20% by weight and/or from 1% to 10% by weight, more preferably from 1% to 9% by weight and in particular from 1.5% to 8% by weight calcium carbonate as a solid lubricant.

In einer weiteren bevorzugten Ausführungsform der Erfindung umfasst das Schmierfett:

  • a) von 50 Gew.% bis 90 Gew.%, noch bevorzugter von 60 Gew.% bis 80 Gew.%, noch bevorzugter von 65 Gew.% bis 75 Gew.% Komplexester, insbesondere Komplexester aus Trimethylolpropan mit einem Gemisch aus mindestens zwei gesättigten, oder ungesättigten, verzweigten oder unverzweigten, C8-C20 -Carbonsäuren, wobei mindestens eine erste Carbonsäure eine gesättigte, oder ungesättigte, verzweigte oder unverzweigte C8-C20 -Dicarbonsäure, und mindestens eine zweite Säure eine gesättigte oder ungesättigte, verzweigte oder unverzweigte C8-C20-Carbonsäure ist als Grundöl,
  • c) von 3 Gew.% bis 25 Gew.% eines Verdickungsmittels ausgewählt aus
    b1) von 3 Gew.% bis 12 Gew.%, noch bevorzugter von 4 Gew.% bis 10 Gew.%, noch bevorzugter von 4 Gew.% bis 7 Gew.%, Ca-12-Hydroxystearat,
  • c) von 4 Gew.% bis 40 Gew.%, noch bevorzugter von 5 Gew.% bis 40 Gew.%, noch bevorzugter von 7 Gew.% bis 40 Gew.%, noch bevorzugter von 10 Gew.% bis 35 Gew.% Additive, umfassend
    • c1) von 1 Gew.% bis 12 Gew.% und/oder von 4 Gew.% bis 12 Gew.%, bevorzugt von 4 Gew.% bis 10 Gew.%, pyrogenes Siliciumdioxid,
    • c2) von 2 Gew.% bis 45 Gew.% und/oder von 2 Gew.% bis 25 Gew.%, noch bevorzugter von 5 Gew.% bis 20 Gew.% und insbesondere von 7 Gew.% bis 17 Gew.%, Polyisobutylen,
    • c3) von 0,5 Gew.% bis 20 Gew.% und/oder von 1 Gew.% bis 10 Gew.%, noch bevorzugter von 1 Gew.% bis 9 Gew.% und insbesondere von 1,5 Gew.% bis 8 Gew.% Calciumcarbonat als Festschmierstoff,
    • c5) von 0,3 bis 5 Gew.%, noch bevorzugter von 0,5 bis 2,5 Gew.% und insbesondere von 1 Gew.% bis 2,3 Gew.% Magnesiumoxid als Korrosionsschutzmittel,
    • c6) von 0,3 bis 3 Gew.%, noch bevorzugter von 0,5 bis 2 Gew.%, und insbesondere von 0,8 Gew.% bis 1,5 Gew.% eines phenolischen Antioxidanten.
In another preferred embodiment of the invention, the lubricating grease comprises:
  • a) from 50% to 90% by weight, more preferably from 60% to 80% by weight, more preferably from 65% to 75% by weight, of complex esters, in particular complex esters of trimethylolpropane with a mixture of at least two saturated, or unsaturated, branched or unbranched, C 8 -C 20 carboxylic acids, wherein at least one first carboxylic acid is a saturated or unsaturated, branched or unbranched C 8 -C 20 dicarboxylic acid and at least one second acid is a saturated or unsaturated, branched or unbranched C 8 -C 20 carboxylic acid as base oil,
  • c) from 3% to 25% by weight of a thickener selected from
    b1) from 3% to 12% by weight, more preferably from 4% to 10% by weight, more preferably from 4% to 7% by weight, of Ca-12-hydroxystearate,
  • c) from 4% to 40% by weight, more preferably from 5% to 40% by weight, even more preferably from 7% to 40% by weight, even more preferably from 10% to 35% by weight % Additives, comprising
    • c1) from 1% to 12% by weight and/or from 4% to 12% by weight, preferably from 4% to 10% by weight, of pyrogenic silicon dioxide,
    • c2) from 2% to 45% by weight and/or from 2% to 25% by weight, more preferably from 5% to 20% by weight and in particular from 7% to 17% by weight , polyisobutylene,
    • c3) from 0.5% to 20% by weight and/or from 1% to 10% by weight, more preferably from 1% to 9% by weight and in particular from 1.5% to 8% by weight calcium carbonate as a solid lubricant,
    • c5) from 0.3 to 5% by weight, more preferably from 0.5 to 2.5% by weight and in particular from 1% to 2.3% by weight of magnesium oxide as a corrosion inhibitor,
    • c6) from 0.3 to 3%, more preferably from 0.5 to 2%, and especially from 0.8% to 1.5% by weight of a phenolic antioxidant.

Ein weiterer Gegenstand der vorliegenden Erfindung ist die Verwendung des Schmierfetts zur Beschichtung von Stahlseilen, insbesondere verzinkten Stahlseilen. Mit dem erfindungsgemäßen Schmierfett versehene Stahlseile eignen sich aufgrund ihrer hohen Beständigkeit hervorragend für die verschiedensten Anwendungen, bei denen hochleistungsfähige Seile benötigt werden, beispielsweise in der Marineindustrie sowie in der Öl- und Gasindustrie.Another object of the present invention is the use of the lubricating grease for coating steel cables, in particular galvanized steel cables. Steel cables provided with the lubricating grease according to the invention Due to their high durability, they are ideal for a wide variety of applications where high-performance ropes are required, for example in the marine industry and in the oil and gas industry.

Im Folgenden wird die Erfindung anhand mehrerer Beispiele näher erläutert. Sämtliche Beispiele zeigen herausragende Schmiereigenschaften bei der Anwendung auf Stahlseilen. Ferner weisen sie eine Einsetzbarkeit auch in Gegenwart von Wasser und in einem breiten Temperaturbereich auf.The invention is explained in more detail below using several examples. All examples show excellent lubricating properties when used on steel cables. They can also be used in the presence of water and in a wide temperature range.

Beispiel 1: Herstellung eines erfindungsgemäßen Schmierfetts (Schmierfett 1)Example 1: Production of a lubricating grease according to the invention (lubricating grease 1)

Es wird ein erfindungsgemäßes Schmierfett durch Mischen der Komponenten a), b1), c1), c2) und c3) erhalten. Komponente Zusammensetzung Funktion Menge (Gew.%) a) Polyolester Grundöl 75,0 b1) Calcium-12-hydroxystearat Verdicker 6,0 c1) Pyrogenes Siliciumdioxid Additiv 5,0 c2) Isobutylen-/Buten-Copolymer Haftverbesserer 11,0 c3) Calciumcarbonat Festschmierstoff 3,0 A lubricating grease according to the invention is obtained by mixing components a), b1), c1), c2) and c3). component composition function Amount (% by weight) a) polyol ester base oil 75.0 b1) Calcium 12-hydroxystearate thickener 6.0 c1) Fumed Silica additive 5.0 c2) isobutylene/butene copolymer adhesion promoter 11.0 c3) calcium carbonate solid lubricant 3.0

Sämtliche Komponenten des erfindungsgemäßen Schmierfetts 1 sind biologisch abbaubar, wenn nicht biologisch abbaubar, dann nicht bioakkumulierend und weisen keine oder nur minimale Toxizität auf. Mithin erfüllt das erfindungsgemäße Schmierfett 1 die Kriterien für umweltverträgliche Schmierstoffe (EAL = Environmentally Acceptable Lubricants) gemäß Appendix A des 2013 Vessel General Permit.All of the components of the inventive grease 1 are biodegradable, if not biodegradable, then non-bioaccumulating, and exhibit no or minimal toxicity. Consequently, the lubricating grease 1 according to the invention meets the criteria for environmentally compatible lubricants (EAL=Environmentally Acceptable Lubricants) according to Appendix A of the 2013 Vessel General Permit.

In Tabelle 1 sind physikalisch-chemische Eigenschaften des Beispiels 1 gezeigt: Norm Testbezeichnung Ergebnis DIN ISO 2176 Tropfpunkt > 200°C DIN 51807 Statische Wasserbeständigkeit 0 ASTM D 4049 Water Spray-off < 20% KL-PN 010 Zinkkorrosion <0,01% DIN 58397 T1 Verdampfungsverlust <5% Physico-chemical properties of example 1 are shown in Table 1: standard test designation result ISO 2176 drop point > 200°C DIN 51807 Static water resistance 0 ASTM D 4049 Water Spray off < 20% KL-PN 010 zinc corrosion <0.01% DIN 58397 T1 evaporative loss <5%

Beispiel 2: Herstellung eines erfindungsgemäßen Schmierfetts (Schmierfett 2)Example 2: Production of a lubricating grease according to the invention (lubricating grease 2)

Es wird ein erfindungsgemäßes Schmierfett durch Mischen der Komponenten a), b1), c1), c2), c3), c5) und c6) erhalten. Komponente Zusammensetzung Funktion Menge (Gew.%) a) Polyolester Grundöl 70,0 b1) Calcium-12-hydroxystearat Verdicker 5,5 c1) Pyrogenes Siliciumdioxid Additiv 4,0 c2) Isobutylen-/Buten-Copolymer Haftverbesserer 15,0 c3) Calciumcarbonat Festschmierstoff 2,0 c5) Magnesiumoxid Korrosionsschutz 2,5 c6) Phenolischer Antioxidant Antioxidant 1,0 A lubricating grease according to the invention is obtained by mixing components a), b1), c1), c2), c3), c5) and c6). component composition function Amount (% by weight) a) polyol ester base oil 70.0 b1) Calcium 12-hydroxystearate thickener 5.5 c1) Fumed Silica additive 4.0 c2) isobutylene/butene copolymer adhesion promoter 15.0 c3) calcium carbonate solid lubricant 2.0 c5) magnesium oxide corrosion protection 2.5 c6) Phenolic antioxidant antioxidant 1.0

Auch die Komponenten des erfindungsgemäßen Schmierfetts 2 sind biologisch abbaubar, wenn nicht biologisch abbaubar dann nicht bioakkumulierend, und weisen keine oder nur minimale Toxizität auf. Mithin erfüllt das erfindungsgemäße Schmierfett 1 die Kriterien für umweltverträgliche Schmierstoffe (EAL = Environmentally Acceptable Lubricants) gemäß Appendix A des 2013 Vessel General Permit.Also, the components of the inventive grease 2 are biodegradable, if not biodegradable then not bioaccumulating, and exhibit no or minimal toxicity. Consequently, the lubricating grease 1 according to the invention meets the criteria for environmentally compatible Lubricants (EAL = Environmentally Acceptable Lubricants) according to Appendix A of the 2013 Vessel General Permit.

In Tabelle 2 sind physikalisch-chemische Eigenschaften des Beispiels 2 gezeigt: Norm Testbezeichnung Ergebnis DIN ISO 2176 Tropfpunkt > 200°C DIN 51807 Statische Wasserbeständigkeit 0 ASTM D 4049 Water Spray-off < 20% KL-PN 010 Zinkkorrosion <0,01% DIN 58397 T1 Verdampfungsverlust <5% Physico-chemical properties of example 2 are shown in Table 2: standard test designation result ISO 2176 drop point > 200°C DIN 51807 Static water resistance 0 ASTM D 4049 Water Spray off < 20% KL-PN 010 zinc corrosion <0.01% DIN 58397 T1 evaporative loss <5%

Beispiel 3: Herstellung eines erfindungsgemäßen Schmierfetts (Schmierfett 3)Example 3: Production of a lubricating grease according to the invention (lubricating grease 3)

Es wird ein erfindungsgemäßes Schmierfett durch Mischen der Komponenten a), b1), b2), c1), c2) und c3) erhalten. Komponente Zusammensetzung Funktion Menge (Gew.%) a) Polyolester Grundöl 68,0 b1) (b3) Calcium-12-hydroxystearat Verdicker 5,0 b2) (b3) Benton it Verdicker 4,0 c1) Pyrogenes Siliciumdioxid Additiv 4,0 c2) Isobutylen-/Buten-Copolymer Haftverbesserer 6,0 c2) Komplexester Haftverbesserer 10,0 c3) Zinksulfid Festschmierstoff 3,0 A lubricating grease according to the invention is obtained by mixing components a), b1), b2), c1), c2) and c3). component composition function Amount (% by weight) a) polyol ester base oil 68.0 b1) (b3) Calcium 12-hydroxystearate thickener 5.0 b2) (b3) Benton it thickener 4.0 c1) Fumed Silica additive 4.0 c2) isobutylene/butene copolymer adhesion promoter 6.0 c2) complex ester adhesion promoter 10.0 c3) zinc sulfide solid lubricant 3.0

Auch die Komponenten des erfindungsgemäßen Schmierfetts 3 sind biologisch abbaubar, wenn nicht biologisch abbaubar dann nicht bioakkumulierend, und weisen keine oder nur minimale Toxizität auf. Mithin erfüllt das erfindungsgemäße Schmierfett 3 die Kriterien für umweltverträgliche Schmierstoffe (EAL = Environmentally Acceptable Lubricants) gemäß Appendix A des 2013 Vessel General Permit.The components of the lubricating grease 3 according to the invention are also biodegradable, if not biodegradable then not bioaccumulating, and have no or minimal toxicity. Consequently, the lubricating grease 3 according to the invention meets the criteria for environmentally compatible lubricants (EAL=Environmentally Acceptable Lubricants) according to Appendix A of the 2013 Vessel General Permit.

In Tabelle 3 sind physikalisch-chemische Eigenschaften des Beispiels 3 gezeigt: Norm Testbezeichnung Ergebnis DIN ISO 2176 Tropfpunkt > 200°C DIN 51807 Statische Wasserbeständigkeit 0 ASTM D 4049 Water Spray-off < 10% KL-PN 010 Zinkkorrosion <0,05% DIN 58397 T1 Verdampfungsverlust < 5% Physico-chemical properties of example 3 are shown in Table 3: standard test designation result ISO 2176 drop point > 200°C DIN 51807 Static water resistance 0 ASTM D 4049 Water Spray off < 10% KL-PN 010 zinc corrosion <0.05% DIN 58397 T1 evaporative loss < 5%

Beispiel 4: Herstellung eines erfindungsgemäßen Schmierfetts (Schmierfett 4)Example 4: Production of a lubricating grease according to the invention (lubricating grease 4)

Es wird ein erfindungsgemäßes Schmierfett durch Mischen der Komponenten a), b1), b2) c1), c2) und c3) erhalten. Komponente Zusammensetzung Funktion Menge (Gew.%) a) Polyolester Grundöl 71,0 b1) (b3) Calcium-12-hydroxystearat Verdicker 5,0 b2) (b3) Benton it Verdicker 3,0 c1) Pyrogenes Siliciumdioxid Additiv 4,0 c2) Isobutylen-/Buten-Copolymer Haftverbesserer 9,0 c2) Polymethacrylat Haftverbesserer 4,0 c3) Zinksulfid Festschmierstoff 4,0 A lubricating grease according to the invention is obtained by mixing components a), b1), b2), c1), c2) and c3). component composition function Amount (% by weight) a) polyol ester base oil 71.0 b1) (b3) Calcium 12-hydroxystearate thickener 5.0 b2) (b3) Benton it thickener 3.0 c1) Fumed Silica additive 4.0 c2) isobutylene/butene copolymer adhesion promoter 9.0 c2) polymethacrylate adhesion promoter 4.0 c3) zinc sulfide solid lubricant 4.0

Auch die Komponenten des erfindungsgemäßen Schmierfetts 4 sind biologisch abbaubar, wenn nicht biologisch abbaubar dann nicht bioakkumulierend, und weisen keine oder nur minimale Toxizität auf. Mithin erfüllt das erfindungsgemäße Schmierfett 4 die Kriterien für umweltverträgliche Schmierstoffe (EAL = Environmentally Acceptable Lubricants) gemäß Appendix A des 2013 Vessel General Permit.Also, the components of the inventive grease 4 are biodegradable, if not biodegradable then not bioaccumulating, and exhibit no or minimal toxicity. Consequently, the lubricating grease 4 according to the invention meets the criteria for environmentally compatible lubricants (EAL=Environmentally Acceptable Lubricants) according to Appendix A of the 2013 Vessel General Permit.

In Tabelle 4 sind physikalisch-chemische Eigenschaften des Beispiels 4 gezeigt: Norm Testbezeichnung Ergebnis DIN ISO 2176 Tropfpunkt > 200°C DIN 51807 Statische Wasserbeständigkeit 0 ASTM D 4049 Water Spray-off < 10% (7%) KL-PN 010 Zinkkorrosion <0,1% (0,06%) DIN 58397 T1 Verdampfungsverlust < 5% Table 4 shows physicochemical properties of Example 4: standard test designation result ISO 2176 drop point > 200°C DIN 51807 Static water resistance 0 ASTM D 4049 Water Spray off < 10% (7%) KL-PN 010 zinc corrosion <0.1% (0.06%) DIN 58397 T1 evaporative loss < 5%

Beispiel 5: Herstellung eines erfindungsgemäßen Schmierfetts (Schmierfett 5)Example 5: Production of a lubricating grease according to the invention (lubricating grease 5)

Es wird ein erfindungsgemäßes Schmierfett durch Mischen der Komponenten a), b1), c1), c2) und c3) erhalten. Komponente Zusammensetzung Funktion Menge (Gew.%) a) Polyolester Grundöl 75 b1) Calcium-12-hydroxystearat Verdicker 4 c1) Pyrogenes Siliciumdioxid Additiv 6,0 c2) Isobutylen-/Buten-Copolymer Haftverbesserer 8,0 c2) Polymetacrylat Haftverbesserer 2,0 c2) Komplexester Haftverbesserer 3,0 c3) Zinksulfid Festschmierstoff 2,0 A lubricating grease according to the invention is obtained by mixing components a), b1), c1), c2) and c3). component composition function Amount (% by weight) a) polyol ester base oil 75 b1) Calcium 12-hydroxystearate thickener 4 c1) Fumed Silica additive 6.0 c2) isobutylene/butene copolymer adhesion promoter 8.0 c2) polymethacrylate adhesion promoter 2.0 c2) complex ester adhesion promoter 3.0 c3) zinc sulfide solid lubricant 2.0

Auch die Komponenten des erfindungsgemäßen Schmierfetts 5 sind biologisch abbaubar, wenn nicht biologisch abbaubar dann nicht bioakkumulierend, und weisen keine oder nur minimale Toxizität auf. Mithin erfüllt das erfindungsgemäße Schmierfett 5 die Kriterien für umweltverträgliche Schmierstoffe (EAL = Environmentally Acceptable Lubricants) gemäß Appendix A des 2013 Vessel General Permit.Also, the components of the inventive grease 5 are biodegradable, if not biodegradable then not bioaccumulating, and exhibit no or minimal toxicity. Consequently, the lubricating grease 5 according to the invention meets the criteria for environmentally compatible lubricants (EAL=Environmentally Acceptable Lubricants) according to Appendix A of the 2013 Vessel General Permit.

In Tabelle 5 sind physikalisch-chemische Eigenschaften des Beispiels 5 gezeigt: Norm Testbezeichnung Ergebnis DIN ISO 2176 Tropfpunkt >200°C DIN 51807 Statische Wasserbeständigkeit 1 ASTM D 4049 Water Spray-off < 30% KL-PN 010 Zinkkorrosion <0,02% DIN 58397 T1 Verdampfungsverlust < 5% Table 5 shows physicochemical properties of Example 5: standard test designation result ISO 2176 drop point >200°C DIN 51807 Static water resistance 1 ASTM D 4049 Water Spray off < 30% KL-PN 010 zinc corrosion <0.02% DIN 58397 T1 evaporative loss < 5%

Beispiel 6: Herstellung eines erfindungsgemäßen Schmierfetts (Schmierfett 6)Example 6: Production of a lubricating grease according to the invention (lubricating grease 6)

Es wird ein erfindungsgemäßes Schmierfett durch Mischen der Komponenten a), b1), b2) c1), c2), c3), c4), c5) und c6) erhalten. Komponente Zusammensetzung Funktion Menge (Gew.%) a) Polyolester Grundöl 64,0 b1) (b3) Calcium-12-hydroxystearat Verdicker 4,0 b2) (b3) Benton it Verdicker 7,0 c1) Pyrogenes Siliciumdioxid Additiv 4,0 c2) Isobutylen-/Buten-Copolymer Haftverbesserer 10,0 c3) Calciumstearat Festschmierstoff 7,0 c4) Bernsteinsäurederivat Korrosionsschutz 2,0 c5) Magnesiumoxid Korrosionsschutz 1,0 c6) Phenolischer Antioxidant Antioxidant 1,0 A lubricating grease according to the invention is obtained by mixing components a), b1), b2), c1), c2), c3), c4), c5) and c6). component composition function Amount (% by weight) a) polyol ester base oil 64.0 b1) (b3) Calcium 12-hydroxystearate thickener 4.0 b2) (b3) Benton it thickener 7.0 c1) Fumed Silica additive 4.0 c2) isobutylene/butene copolymer adhesion promoter 10.0 c3) calcium stearate solid lubricant 7.0 c4) succinic acid derivative corrosion protection 2.0 c5) magnesium oxide corrosion protection 1.0 c6) Phenolic antioxidant antioxidant 1.0

Auch die Komponenten des erfindungsgemäßen Schmierfetts 6 sind biologisch abbaubar, wenn nicht biologisch abbaubar dann nicht bioakkumulierend, und weisen keine oder nur minimale Toxizität auf. Mithin erfüllt das erfindungsgemäße Schmierfett 6 die Kriterien für umweltverträgliche Schmierstoffe (EAL = Environmentally Acceptable Lubricants) gemäß Appendix A des 2013 Vessel General Permit.Also, the components of the inventive grease 6 are biodegradable, if not biodegradable then not bioaccumulating, and exhibit no or minimal toxicity. Consequently, the lubricating grease 6 according to the invention meets the criteria for environmentally compatible lubricants (EAL=Environmentally Acceptable Lubricants) according to Appendix A of the 2013 Vessel General Permit.

In Tabelle 6 sind physikalisch-chemische Eigenschaften des Beispiels 6 gezeigt: Norm Testbezeichnung Ergebnis DIN ISO 2176 Tropfpunkt > 200°C DIN 51807 Statische Wasserbeständigkeit 0 ASTM D 4049 Water Spray-off < 10% KL-PN 010 Zinkkorrosion <0,1% DIN 58397 T1 Verdampfungsverlust < 5% Table 6 shows physicochemical properties of Example 6: standard test designation result ISO 2176 drop point > 200°C DIN 51807 Static water resistance 0 ASTM D 4049 Water Spray off < 10% KL-PN 010 zinc corrosion <0.1% DIN 58397 T1 evaporative loss < 5%

Beispiel 7: Herstellung eines erfindungsgemäßen Schmierfetts (Schmierfett 7)Example 7: Production of a lubricating grease according to the invention (lubricating grease 7)

Es wird ein erfindungsgemäßes Schmierfett durch Mischen der Komponenten a), b2), c1), c2), c3), c5) und c6) erhalten. Komponente Zusammensetzung Funktion Menge (Gew.%) a) Pentaerytritester Grundöl 71,0 b2) Benton it Verdicker 12,0 c1) Pyrogenes Siliciumdioxid Additiv 2,0 c2) Komplexester Haftverbesserer 4,0 c2) Polymethacrylat Haftverbesserer 3,0 c3) Calciumstearat Festschmierstoff 5,0 c5) Magnesiumoxid Korrosionsschutz 2,0 c6) Phenolischer Antioxidant Antioxidant 1,0 A lubricating grease according to the invention is obtained by mixing components a), b2), c1), c2), c3), c5) and c6). component composition function Amount (% by weight) a) pentaerytriester base oil 71.0 b2) Benton it thickener 12.0 c1) Fumed Silica additive 2.0 c2) complex ester adhesion promoter 4.0 c2) polymethacrylate adhesion promoter 3.0 c3) calcium stearate solid lubricant 5.0 c5) magnesium oxide corrosion protection 2.0 c6) Phenolic antioxidant antioxidant 1.0

Auch die Komponenten des erfindungsgemäßen Schmierfetts 7 sind biologisch abbaubar, wenn nicht biologisch abbaubar dann nicht bioakkumulierend, und weisen keine oder nur minimale Toxizität auf. Darüber hinaus erfüllt das erfindungsgemäße Schmierfett 7 die Kriterien für umweltverträgliche Schmierstoffe (EAL = Environmentally Acceptable Lubricants) gemäß Appendix A des 2013 Vessel General Permit.Also, the components of the inventive grease 7 are biodegradable, if not biodegradable then not bioaccumulating, and exhibit no or minimal toxicity. In addition, the lubricating grease 7 according to the invention meets the criteria for environmentally compatible lubricants (EAL=Environmentally Acceptable Lubricants) according to Appendix A of the 2013 Vessel General Permit.

In Tabelle 7 sind physikalisch-chemische Eigenschaften des Beispiels 7 gezeigt: Norm Testbezeichnung Ergebnis DIN ISO 2176 Tropfpunkt > 200°C DIN 51807 Statische Wasserbeständigkeit 1 ASTM D 4049 Water Spray-off < 20% KL-PN 010 Zinkkorrosion <0,05% DIN 58397 T1 Verdampfungsverlust < 5% Table 7 shows physicochemical properties of Example 7: standard test designation result ISO 2176 drop point > 200°C DIN 51807 Static water resistance 1 ASTM D 4049 Water Spray off < 20% KL-PN 010 zinc corrosion <0.05% DIN 58397 T1 evaporative loss < 5%

Beispiel 8: Herstellung eines erfindungsgemäßen Schmierfetts (Schmierfett 8)Example 8: Production of a lubricating grease according to the invention (grease 8)

Es wird ein erfindungsgemäßes Schmierfett durch Mischen der Komponenten a), b1), c1), c2), c3), c5) und c6) erhalten. Komponente Zusammensetzung Funktion Menge (Gew.%) a) Pentaerytritester aus Pentaerythrit und Isostearinsäure Grundöl 70,0 b1) Ca-12-Hydroxystearat Verdicker 6,0 c1) Pyrogenes Siliciumdioxid Additiv 6,0 c2) Polyisobutylen Haftverbesserer 13,0 c3) Calciumcarbonat Festschmierstoff 2,0 c5) Magnesiumoxid Korrosionsschutz 2,0 c6) Phenolischer Antioxidant Antioxidant 1,0 A lubricating grease according to the invention is obtained by mixing components a), b1), c1), c2), c3), c5) and c6). component composition function Amount (% by weight) a) Pentaerythrite ester from pentaerythritol and isostearic acid base oil 70.0 b1) Ca-12-Hydroxystearate thickener 6.0 c1) Fumed Silica additive 6.0 c2) polyisobutylene adhesion promoter 13.0 c3) calcium carbonate solid lubricant 2.0 c5) magnesium oxide corrosion protection 2.0 c6) Phenolic antioxidant antioxidant 1.0

Auch die Komponenten des erfindungsgemäßen Schmierfetts 8 sind biologisch abbaubar, wenn nicht biologisch abbaubar dann nicht bioakkumulierend, und weisen keine oder nur minimale Toxizität auf. Darüber hinaus erfüllt das erfindungsgemäße Schmierfett 8 die Kriterien für umweltverträgliche Schmierstoffe (EAL = Environmentally Acceptable Lubricants) gemäß Appendix A des 2013 Vessel General Permit.Also, the components of the inventive grease 8 are biodegradable, if not biodegradable then not bioaccumulating, and exhibit no or minimal toxicity. In addition, the lubricating grease 8 according to the invention meets the criteria for environmentally compatible lubricants (EAL=Environmentally Acceptable Lubricants) according to Appendix A of the 2013 Vessel General Permit.

In Tabelle 8 sind physikalisch-chemische Eigenschaften des Beispiels 8 gezeigt: Norm Testbezeichnung Ergebnis DIN ISO 2176 Tropfpunkt > 200°C DIN 51807 Statische Wasserbeständigkeit 0 ASTM D 4049 Water Spray-off < 10% KL-PN 010 Zinkkorrosion <0,01% DIN 58397 T1 Verdampfungsverlust < 5% Table 8 shows physicochemical properties of Example 8: standard test designation result ISO 2176 drop point > 200°C DIN 51807 Static water resistance 0 ASTM D 4049 Water Spray off < 10% KL-PN 010 zinc corrosion <0.01% DIN 58397 T1 evaporative loss < 5%

Beispiel 9: Herstellung eines erfindungsgemäßen Schmierfetts (Schmierfett 9)Example 9: Production of a lubricating grease according to the invention (grease 9)

Es wird ein erfindungsgemäßes Schmierfett durch Mischen der Komponenten a), b1), c1), c2), c3), c5) und c6) erhalten. Komponente Zusammensetzung Funktion Menge (Gew.%) a) Komplexester auf Basis Trimethylolpropan, Sebacinsäure, Stearinsäure und Isostearinsäure Grundöl 70,0 b1) Ca-12-Hydroxystearat Verdicker 7,0 c1) Pyrogenes Siliciumdioxid Additiv 5,0 c2) Polyisobutylen Haftverbesserer 11,0 c3) Calciumcarbonat Festschmierstoff 4,0 c5) Magnesiumoxid Korrosionsschutz 2,0 c6) Phenolischer Antioxidant Antioxidant 1,0 A lubricating grease according to the invention is obtained by mixing components a), b1), c1), c2), c3), c5) and c6). component composition function Amount (% by weight) a) Complex esters based on trimethylolpropane, sebacic acid, stearic acid and isostearic acid base oil 70.0 b1) Ca-12-Hydroxystearate thickener 7.0 c1) Fumed Silica additive 5.0 c2) polyisobutylene adhesion promoter 11.0 c3) calcium carbonate solid lubricant 4.0 c5) magnesium oxide corrosion protection 2.0 c6) Phenolic antioxidant antioxidant 1.0

Auch die Komponenten des erfindungsgemäßen Schmierfetts 9 sind biologisch abbaubar, wenn nicht biologisch abbaubar dann nicht bioakkumulierend, und weisen keine oder nur minimale Toxizität auf. Darüber hinaus erfüllt das erfindungsgemäße Schmierfett 9 die Kriterien für umweltverträgliche Schmierstoffe (EAL = Environmentally Acceptable Lubricants) gemäß Appendix A des 2013 Vessel General Permit.Also, the components of the inventive grease 9 are biodegradable, if not biodegradable then not bioaccumulating, and exhibit no or minimal toxicity. In addition, the lubricating grease 9 according to the invention meets the criteria for environmentally compatible lubricants (EAL=Environmentally Acceptable Lubricants) according to Appendix A of the 2013 Vessel General Permit.

In Tabelle 9 sind physikalisch-chemische Eigenschaften des Beispiels 9 gezeigt: Norm Testbezeichnung Ergebnis DIN ISO 2176 Tropfpunkt > 200°C DIN 51807 Statische Wasserbeständigkeit 0 ASTM D 4049 Water Spray-off < 5% KL-PN 010 Zinkkorrosion <0,01% DIN 58397 T1 Verdampfungsverlust < 5% Table 9 shows physicochemical properties of Example 9: standard test designation result ISO 2176 drop point > 200°C DIN 51807 Static water resistance 0 ASTM D 4049 Water Spray off < 5% KL-PN 010 zinc corrosion <0.01% DIN 58397 T1 evaporative loss < 5%

Beispiel 10: Herstellung eines erfindungsgemäßen Schmierfetts (Schmierfett 10)Example 10: Production of a lubricating grease according to the invention (grease 10)

Es wird ein erfindungsgemäßes Schmierfett durch Mischen der Komponenten a), b1), c1), c2), c3), c5) und c6) erhalten. Komponente Zusammensetzung Funktion Menge (Gew.%) a) Öllösliches Polyglykol Grundöl 68,0 b1) Ca-12-Hydroxystearat Verdicker 8,0 c1) Pyrogenes Siliciumdioxid Additiv 5,0 c2) Polyisobutylen Haftverbesserer 14,0 c3) Calciumcarbonat Festschmierstoff 2,0 c5) Magnesiumoxid Korrosionsschutz 2,0 c6) Phenolischer Antioxidant Antioxidant 1,0 A lubricating grease according to the invention is obtained by mixing components a), b1), c1), c2), c3), c5) and c6). component composition function Amount (% by weight) a) Oil soluble polyglycol base oil 68.0 b1) Ca-12-Hydroxystearate thickener 8.0 c1) Fumed Silica additive 5.0 c2) polyisobutylene adhesion promoter 14.0 c3) calcium carbonate solid lubricant 2.0 c5) magnesium oxide corrosion protection 2.0 c6) Phenolic antioxidant antioxidant 1.0

Auch die Komponenten des erfindungsgemäßen Schmierfetts 10 sind biologisch abbaubar, wenn nicht biologisch abbaubar dann nicht bioakkumulierend, und weisen keine oder nur minimale Toxizität auf. Darüber hinaus erfüllt das erfindungsgemäße Schmierfett 10 die Kriterien für umweltverträgliche Schmierstoffe (EAL = Environmentally Acceptable Lubricants) gemäß Appendix A des 2013 Vessel General Permit.Also, the components of the grease 10 of the present invention are biodegradable, if not biodegradable then not bioaccumulating, and have no or minimal toxicity. In addition, the lubricating grease 10 according to the invention meets the criteria for environmentally compatible lubricants (EAL=Environmentally Acceptable Lubricants) according to Appendix A of the 2013 Vessel General Permit.

In Tabelle 10 sind physikalisch-chemische Eigenschaften des Beispiels 10 gezeigt: Norm Testbezeichnung Ergebnis DIN ISO 2176 Tropfpunkt ≥ 150°C DIN 51807 Statische Wasserbeständigkeit 0 ASTM D 4049 Water Spray-off < 65% KL-PN 010 Zinkkorrosion <0,0005% Table 10 shows physicochemical properties of example 10: standard test designation result ISO 2176 drop point ≥ 150°C DIN 51807 Static water resistance 0 ASTM D 4049 Water Spray off < 65% KL-PN 010 zinc corrosion <0.0005%

Beispiel 11: Herstellung eines erfindungsgemäßen Schmierfetts (Schmierfett 11)Example 11: Production of a lubricating grease according to the invention (grease 11)

Es wird ein erfindungsgemäßes Schmierfett durch Mischen der Komponenten a), b2), c1), c2), c3), c5) und c6) erhalten. Komponente Zusammensetzung Funktion Menge (Gew.%) a) Polyolester Grundöl 70,0 b2) Benton it Verdicker 18,0 c1) Polytetrafluorethylen Additiv 1,0 c2) Polyisobutylen Haftverbesserer 2,0 c3) Calciumstearat Festschmierstoff 6,0 c5) Magnesiumoxid Korrosionsschutz 2,0 c6) Phenolischer Antioxidant Antioxidant 1,0 A lubricating grease according to the invention is obtained by mixing components a), b2), c1), c2), c3), c5) and c6). component composition function Amount (% by weight) a) polyol ester base oil 70.0 b2) Benton it thickener 18.0 c1) polytetrafluoroethylene additive 1.0 c2) polyisobutylene adhesion promoter 2.0 c3) calcium stearate solid lubricant 6.0 c5) magnesium oxide corrosion protection 2.0 c6) Phenolic antioxidant antioxidant 1.0

Auch die Komponenten des erfindungsgemäßen Schmierfetts 11 sind biologisch abbaubar, wenn nicht biologisch abbaubar dann nicht bioakkumulierend, und weisen keine oder nur minimale Toxizität auf. Darüber hinaus erfüllt das erfindungsgemäße Schmierfett 11 die Kriterien für umweltverträgliche Schmierstoffe (EAL = Environmentally Acceptable Lubricants) gemäß Appendix A des 2013 Vessel General Permit.Also, the components of the grease 11 of the present invention are biodegradable, if not biodegradable then not bioaccumulating, and have no or minimal toxicity. In addition, the lubricating grease 11 according to the invention meets the criteria for environmentally compatible lubricants (EAL=Environmentally Acceptable Lubricants) according to Appendix A of the 2013 Vessel General Permit.

In Tabelle 11 sind physikalisch-chemische Eigenschaften des Beispiels 11 gezeigt: Norm Testbezeichnung Ergebnis DIN ISO 2176 Tropfpunkt ≥ 200°C DIN 51807 Statische Wasserbeständigkeit 1 ASTM D 4049 Water Spray-off < 15% KL-PN 010 Zinkkorrosion <0,05% DIN 58397 T1 Verdampfungsverlust < 10% Table 11 shows physicochemical properties of Example 11: standard test designation result ISO 2176 drop point ≥ 200°C DIN 51807 Static water resistance 1 ASTM D 4049 Water Spray off < 15% KL-PN 010 zinc corrosion <0.05% DIN 58397 T1 evaporative loss < 10%

Beispiel 12: Herstellung eines erfindungsgemäßen Schmierfetts (Schmierfett 12)Example 12: Production of a lubricating grease according to the invention (grease 12)

Es wird ein erfindungsgemäßes Schmierfett durch Mischen der Komponenten a), b1), c1), c2), c3), c5) und c6) erhalten. Komponente Zusammensetzung Funktion Menge (Gew.%) a) Polyolester Grundöl 70,0 b1) Ca-12-Hydroxystearat Verdicker 7,0 c1) Pyrogenes Siliciumdioxid Additiv 1,0 c2) Polyisobutylen Haftverbesserer 17,0 c3) Calciumstearat Festschmierstoff 2,0 c5) Magnesiumoxid Korrosionsschutz 2,0 c6) Phenolischer Antioxidant Antioxidant 1,0 A lubricating grease according to the invention is obtained by mixing components a), b1), c1), c2), c3), c5) and c6). component composition function Amount (% by weight) a) polyol ester base oil 70.0 b1) Ca-12-Hydroxystearate thickener 7.0 c1) Fumed Silica additive 1.0 c2) polyisobutylene adhesion promoter 17.0 c3) calcium stearate solid lubricant 2.0 c5) magnesium oxide corrosion protection 2.0 c6) Phenolic antioxidant antioxidant 1.0

Auch die Komponenten des erfindungsgemäßen Schmierfetts 12 sind biologisch abbaubar, wenn nicht biologisch abbaubar dann nicht bioakkumulierend, und weisen keine oder nur minimale Toxizität auf. Darüber hinaus erfüllt das erfindungsgemäße Schmierfett 12 die Kriterien für umweltverträgliche Schmierstoffe (EAL = Environmentally Acceptable Lubricants) gemäß Appendix A des 2013 Vessel General Permit.Also, the components of the grease 12 of the present invention are biodegradable, if not biodegradable then not bioaccumulating, and have no or minimal toxicity. In addition, the lubricating grease 12 according to the invention meets the criteria for environmentally compatible lubricants (EAL=Environmentally Acceptable Lubricants) according to Appendix A of the 2013 Vessel General Permit.

In Tabelle 12 sind physikalisch-chemische Eigenschaften des Beispiels 12 gezeigt: Norm Testbezeichnung Ergebnis DIN ISO 2176 Tropfpunkt ≥ 150°C DIN 51807 Statische Wasserbeständigkeit 0 ASTM D 4049 Water Spray-off < 20% KL-PN 010 Zinkkorrosion <0,005% DIN 58397 T1 Verdampfungsverlust < 5% Table 12 shows physicochemical properties of example 12: standard test designation result ISO 2176 drop point ≥ 150°C DIN 51807 Static water resistance 0 ASTM D 4049 Water Spray off < 20% KL-PN 010 zinc corrosion <0.005% DIN 58397 T1 evaporative loss < 5%

Beispiel 13: Herstellung eines erfindungsgemäßen Schmierfetts (Schmierfett 13)Example 13: Production of a lubricating grease according to the invention (grease 13)

Es wird ein erfindungsgemäßes Schmierfett durch Mischen der Komponenten a), b1), c1), c2), c3), c5) und c6) erhalten. Komponente Zusammensetzung Funktion Menge (Gew.%) a) Polyolester Grundöl 60,0 b1) Ca-12-Hydroxystearat Verdicker 3,0 c1) Pyrogenes Siliciumdioxid Additiv 8,0 c1) Polytetrafluorethylen Additiv 4,0 c2) Polyisobutylen Haftverbesserer 5,0 c3) Calciumstearat Festschmierstoff 17,0 c5) Magnesiumoxid Korrosionsschutz 2,0 c6) Phenolischer Antioxidant Antioxidant 1,0 A lubricating grease according to the invention is obtained by mixing components a), b1), c1), c2), c3), c5) and c6). component composition function Amount (% by weight) a) polyol ester base oil 60.0 b1) Ca-12-Hydroxystearate thickener 3.0 c1) Fumed Silica additive 8.0 c1) polytetrafluoroethylene additive 4.0 c2) polyisobutylene adhesion promoter 5.0 c3) calcium stearate solid lubricant 17.0 c5) magnesium oxide corrosion protection 2.0 c6) Phenolic antioxidant antioxidant 1.0

Auch die Komponenten des erfindungsgemäßen Schmierfetts 13 sind biologisch abbaubar, wenn nicht biologisch abbaubar dann nicht bioakkumulierend, und weisen keine oder nur minimale Toxizität auf. Darüber hinaus erfüllt das erfindungsgemäße Schmierfett 13 die Kriterien für umweltverträgliche Schmierstoffe (EAL = Environmentally Acceptable Lubricants) gemäß Appendix A des 2013 Vessel General Permit.Also, the components of the grease 13 of the present invention are biodegradable, if not biodegradable then not bioaccumulating, and have no or minimal toxicity. In addition, the lubricating grease 13 according to the invention meets the criteria for environmentally compatible lubricants (EAL=Environmentally Acceptable Lubricants) according to Appendix A of the 2013 Vessel General Permit.

In Tabelle 13 sind physikalisch-chemische Eigenschaften des Beispiels 13 gezeigt: Norm Testbezeichnung Ergebnis DIN ISO 2176 Tropfpunkt ≥ 150°C DIN 51807 Statische Wasserbeständigkeit 0 ASTM D 4049 Water Spray-off < 20% KL-PN 010 Zinkkorrosion <0,02% DIN 58397 T1 Verdampfungsverlust < 5% Table 13 shows physicochemical properties of Example 13: standard test designation result ISO 2176 drop point ≥ 150°C DIN 51807 Static water resistance 0 ASTM D 4049 Water Spray off < 20% KL-PN 010 zinc corrosion <0.02% DIN 58397 T1 evaporative loss < 5%

Claims (10)

  1. Environmentally compatible lubricant grease comprising:
    a) from 50% by weight to 90% by weight of a biodegradable base oil, especially a biodegradable ester as base oil, where the viscosity of the biodegradable ester at 40°C is from 50 mm2/s to 1200 mm2/s,
    b) from 3% by weight to 25% by weight or 7% by weight to 20% by weight of a thickener selected from
    b1) from 3% by weight to 12% by weight of biodegradable calcium soap,
    b2) from 3% by weight to 25% by weight or 3.5% by weight to 20% by weight or 4% by weight to 12% by weight of bentonites,
    b3) and mixtures thereof,
    c) from 4% by weight to 40% by weight, preferably from 7% by weight to 40% by weight, of additives comprising
    c1) from 1% by weight to 12% by weight or 4% by weight to 12% by weight of fumed silicon dioxide and/or polytetrafluoroethylene and/or mixtures thereof,
    c2) from 2% by weight to 25% by weight of a polymer selected from polyisobutylene, polyisobutylene/butene copolymer, polymethacrylates, polyesters, preferably complex esters, especially complex esters of neopentyl glycol/dimer acid/2-ethylhexanol and mixtures thereof, a complex ester being understood to mean a polyester which is prepared by reaction of polyols with dicarboxylic acids, and optionally monocarboxylic acids, and
    where the polymers c2) have a viscosity at 100°C of at least 600 mm2/s,
    c3) from 0.5% by weight to 20% by weight or 1% by weight to 10% by weight of a solid lubricant,
    wherein the lubricant grease meets the requirements for environmentally acceptable lubricants (EALs) according to Appendix A of the 2013 Vessel General Permit and is therefore also usable for components that can come into contact with seawater.
  2. Lubricant grease according to Claim 1, characterized by a dropping point according to standard DIN ISO 2176 of more than 150°C.
  3. Lubricant grease according to Claim 1 or 2, characterized by an upper service temperature (UST) to standard DIN 58397 Part 1 of at least 150°C.
  4. Lubricant grease according to one or more of the preceding claims, characterized in that the biodegradable base oil a) is a biodegradable ester and the base oil a) and/or the lubricant grease has a thermal stability, determinable via TGA (DIN 51006) of 150°C to 200°C and/or a volatility, measured to DIN 58397, of < 10% by weight, preferably < 5% by weight, and/or a TAN delta, measured to DIN ASTM D-2619 (with prolonged run time of 400 h) of 0.0 mg KOH/g to 20 mg KOH/g and/or an acid content (TAN) of less than 5 mg KOH/g.
  5. Lubricant grease according to one or more of the preceding claims, characterized in that the biodegradable base oil a) is a biodegradable ester, and in that the viscosity of the biodegradable ester at 40°C is at least 50 mm2/sec.
  6. Lubricant grease according to one or more of the preceding claims, characterized in that the biodegradable calcium soap b1) is selected from calcium soaps of fatty acids, especially calcium 12-hydroxystearate.
  7. Lubricant grease according to one or more of the preceding claims, characterized in that the fumed silicon dioxide (c1) is selected from silica having a specific surface area of 90 to 130 m2/g.
  8. Lubricant grease according to one or more of the preceding claims, characterized in that the polymers of component c2) have a viscosity, measured to DIN 51562 part 1 at 100°C, of at least 4000 mm2/s.
  9. Lubricant grease according to one or more of the preceding claims, characterized in that the component c5) used is an anticorrosive, preferably selected from alkaline earth metal oxides, especially calcium oxide and/or magnesium oxide, and calcium, magnesium and/or sodium sulfonates or calcium, magnesium and/or sodium salts of C8-C20 dicarboxylic acids, especially disodium sebacate.
  10. Use of a lubricant grease according to one or more of the preceding claims for coating of steel ropes, especially galvanized steel ropes.
EP19740328.0A 2018-07-09 2019-07-09 Environmentally friendly lubricating grease for steel ropes Active EP3820978B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102018005397 2018-07-09
DE102018008362.5A DE102018008362A1 (en) 2018-07-09 2018-10-23 Environmentally friendly grease for steel cables
PCT/EP2019/068344 WO2020011758A1 (en) 2018-07-09 2019-07-09 Environmentally friendly lubricating grease for steel ropes

Publications (2)

Publication Number Publication Date
EP3820978A1 EP3820978A1 (en) 2021-05-19
EP3820978B1 true EP3820978B1 (en) 2022-08-24

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Application Number Title Priority Date Filing Date
EP19740328.0A Active EP3820978B1 (en) 2018-07-09 2019-07-09 Environmentally friendly lubricating grease for steel ropes

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US (1) US11421181B2 (en)
EP (1) EP3820978B1 (en)
JP (1) JP7095124B2 (en)
KR (1) KR102555949B1 (en)
CN (1) CN112424325B (en)
AU (1) AU2019301866C1 (en)
BR (1) BR112020025205B1 (en)
DE (1) DE102018008362A1 (en)
DK (1) DK3820978T3 (en)
SG (1) SG11202100005WA (en)
WO (1) WO2020011758A1 (en)

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WO2020232345A1 (en) * 2019-05-15 2020-11-19 Jet-Lube, Llc Valve leak repair packing material and method of using the same
CN114517121A (en) * 2020-11-20 2022-05-20 中国石油天然气股份有限公司 Special grease for polar region steel wire rope maintenance
FR3134112B1 (en) 2022-04-05 2024-04-12 Totalenergies Onetech Biodegradable lubricating greases.

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SG11202100005WA (en) 2021-02-25
US20210277323A1 (en) 2021-09-09
AU2019301866B2 (en) 2021-11-25
KR102555949B1 (en) 2023-07-14
AU2019301866C1 (en) 2022-06-09
DK3820978T3 (en) 2022-11-14
JP2021535231A (en) 2021-12-16
EP3820978A1 (en) 2021-05-19
KR20210005903A (en) 2021-01-15
BR112020025205A2 (en) 2021-03-30
CN112424325A (en) 2021-02-26
BR112020025205B1 (en) 2023-10-31
AU2019301866A1 (en) 2020-12-03
CN112424325B (en) 2022-09-09
US11421181B2 (en) 2022-08-23
JP7095124B2 (en) 2022-07-04
WO2020011758A1 (en) 2020-01-16
DE102018008362A1 (en) 2020-01-09

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