EP3820978B1 - Environmentally friendly lubricating grease for steel ropes - Google Patents
Environmentally friendly lubricating grease for steel ropes Download PDFInfo
- Publication number
- EP3820978B1 EP3820978B1 EP19740328.0A EP19740328A EP3820978B1 EP 3820978 B1 EP3820978 B1 EP 3820978B1 EP 19740328 A EP19740328 A EP 19740328A EP 3820978 B1 EP3820978 B1 EP 3820978B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- weight
- gew
- biodegradable
- bis
- von
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000004519 grease Substances 0.000 title claims description 128
- 229910000831 Steel Inorganic materials 0.000 title claims description 24
- 239000010959 steel Substances 0.000 title claims description 24
- 230000001050 lubricating effect Effects 0.000 title description 94
- 239000000314 lubricant Substances 0.000 claims description 91
- 150000002148 esters Chemical class 0.000 claims description 62
- 239000000203 mixture Substances 0.000 claims description 59
- 239000002199 base oil Substances 0.000 claims description 51
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 35
- 239000000654 additive Substances 0.000 claims description 34
- 239000002562 thickening agent Substances 0.000 claims description 33
- -1 polytetrafluoroethylene Polymers 0.000 claims description 28
- 239000007787 solid Substances 0.000 claims description 25
- 229920002367 Polyisobutene Polymers 0.000 claims description 19
- 239000011575 calcium Substances 0.000 claims description 19
- 229910052791 calcium Inorganic materials 0.000 claims description 19
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 18
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 claims description 17
- 239000002253 acid Substances 0.000 claims description 16
- 239000000395 magnesium oxide Substances 0.000 claims description 15
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 15
- 239000000344 soap Substances 0.000 claims description 15
- 229920000642 polymer Polymers 0.000 claims description 13
- 229920005862 polyol Polymers 0.000 claims description 13
- 229920001577 copolymer Polymers 0.000 claims description 11
- 239000000377 silicon dioxide Substances 0.000 claims description 11
- 235000012216 bentonite Nutrition 0.000 claims description 10
- IAQRGUVFOMOMEM-UHFFFAOYSA-N butene Natural products CC=CC IAQRGUVFOMOMEM-UHFFFAOYSA-N 0.000 claims description 10
- 235000012239 silicon dioxide Nutrition 0.000 claims description 10
- YIWUKEYIRIRTPP-UHFFFAOYSA-N 2-ethylhexan-1-ol Chemical compound CCCCC(CC)CO YIWUKEYIRIRTPP-UHFFFAOYSA-N 0.000 claims description 8
- RXPKHKBYUIHIGL-UHFFFAOYSA-L calcium;12-hydroxyoctadecanoate Chemical compound [Ca+2].CCCCCCC(O)CCCCCCCCCCC([O-])=O.CCCCCCC(O)CCCCCCCCCCC([O-])=O RXPKHKBYUIHIGL-UHFFFAOYSA-L 0.000 claims description 8
- 229910001335 Galvanized steel Inorganic materials 0.000 claims description 7
- 239000008397 galvanized steel Substances 0.000 claims description 7
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 6
- 239000000194 fatty acid Substances 0.000 claims description 6
- 229930195729 fatty acid Natural products 0.000 claims description 6
- 229920000728 polyester Polymers 0.000 claims description 6
- 229920000193 polymethacrylate Polymers 0.000 claims description 6
- 150000001991 dicarboxylic acids Chemical class 0.000 claims description 5
- 150000004665 fatty acids Chemical class 0.000 claims description 5
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 5
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 5
- 239000013535 sea water Substances 0.000 claims description 4
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 3
- 239000000539 dimer Substances 0.000 claims description 3
- 229910052749 magnesium Inorganic materials 0.000 claims description 3
- 239000011777 magnesium Substances 0.000 claims description 3
- 150000002763 monocarboxylic acids Chemical class 0.000 claims description 3
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 claims description 3
- 229910000287 alkaline earth metal oxide Inorganic materials 0.000 claims description 2
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims description 2
- 239000000292 calcium oxide Substances 0.000 claims description 2
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 2
- 238000006243 chemical reaction Methods 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 claims description 2
- 238000000576 coating method Methods 0.000 claims description 2
- 150000003077 polyols Chemical class 0.000 claims description 2
- 239000011734 sodium Substances 0.000 claims description 2
- 229910052708 sodium Inorganic materials 0.000 claims description 2
- NCXUIEDQTCQZRK-UHFFFAOYSA-L disodium;decanedioate Chemical compound [Na+].[Na+].[O-]C(=O)CCCCCCCCC([O-])=O NCXUIEDQTCQZRK-UHFFFAOYSA-L 0.000 claims 1
- 230000002035 prolonged effect Effects 0.000 claims 1
- 159000000000 sodium salts Chemical class 0.000 claims 1
- 238000005260 corrosion Methods 0.000 description 41
- 230000007797 corrosion Effects 0.000 description 36
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 35
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 26
- 230000000996 additive effect Effects 0.000 description 21
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 19
- 239000002318 adhesion promoter Substances 0.000 description 19
- 229910052725 zinc Inorganic materials 0.000 description 19
- 239000011701 zinc Substances 0.000 description 19
- 229920006395 saturated elastomer Polymers 0.000 description 18
- XDOFQFKRPWOURC-UHFFFAOYSA-N 16-methylheptadecanoic acid Chemical compound CC(C)CCCCCCCCCCCCCCC(O)=O XDOFQFKRPWOURC-UHFFFAOYSA-N 0.000 description 16
- 239000003963 antioxidant agent Substances 0.000 description 16
- 231100000693 bioaccumulation Toxicity 0.000 description 15
- 235000010216 calcium carbonate Nutrition 0.000 description 15
- 231100000324 minimal toxicity Toxicity 0.000 description 15
- 231100000956 nontoxicity Toxicity 0.000 description 15
- 238000004519 manufacturing process Methods 0.000 description 14
- 230000003068 static effect Effects 0.000 description 14
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical class CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 13
- 229910021485 fumed silica Inorganic materials 0.000 description 13
- 238000002156 mixing Methods 0.000 description 13
- 239000007921 spray Substances 0.000 description 13
- 230000003078 antioxidant effect Effects 0.000 description 12
- 150000001735 carboxylic acids Chemical class 0.000 description 12
- 229910000019 calcium carbonate Inorganic materials 0.000 description 11
- 239000002530 phenolic antioxidant Substances 0.000 description 11
- 229940114069 12-hydroxystearate Drugs 0.000 description 9
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 9
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 8
- 150000001875 compounds Chemical class 0.000 description 8
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 7
- 235000013539 calcium stearate Nutrition 0.000 description 7
- 239000008116 calcium stearate Substances 0.000 description 7
- 239000003112 inhibitor Substances 0.000 description 7
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical class OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 7
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical group CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 6
- 230000001698 pyrogenic effect Effects 0.000 description 6
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 5
- 239000005083 Zinc sulfide Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 229910052984 zinc sulfide Inorganic materials 0.000 description 5
- 235000021355 Stearic acid Nutrition 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 231100000252 nontoxic Toxicity 0.000 description 4
- 230000003000 nontoxic effect Effects 0.000 description 4
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 4
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 239000010695 polyglycol Substances 0.000 description 4
- 229920000151 polyglycol Polymers 0.000 description 4
- 239000008117 stearic acid Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 230000004580 weight loss Effects 0.000 description 4
- DRDVZXDWVBGGMH-UHFFFAOYSA-N zinc;sulfide Chemical compound [S-2].[Zn+2] DRDVZXDWVBGGMH-UHFFFAOYSA-N 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 239000000440 bentonite Substances 0.000 description 3
- 229910000278 bentonite Inorganic materials 0.000 description 3
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical group O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 3
- 239000010439 graphite Substances 0.000 description 3
- 229910002804 graphite Inorganic materials 0.000 description 3
- 150000003443 succinic acid derivatives Chemical class 0.000 description 3
- 231100000331 toxic Toxicity 0.000 description 3
- 230000002588 toxic effect Effects 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- DMBHHRLKUKUOEG-UHFFFAOYSA-N diphenylamine Chemical compound C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 description 2
- 239000012990 dithiocarbamate Substances 0.000 description 2
- 150000004659 dithiocarbamates Chemical class 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000003301 hydrolyzing effect Effects 0.000 description 2
- 229920000554 ionomer Polymers 0.000 description 2
- ZQKXQUJXLSSJCH-UHFFFAOYSA-N melamine cyanurate Chemical compound NC1=NC(N)=NC(N)=N1.O=C1NC(=O)NC(=O)N1 ZQKXQUJXLSSJCH-UHFFFAOYSA-N 0.000 description 2
- 229920013639 polyalphaolefin Polymers 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 150000003839 salts Chemical group 0.000 description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 2
- 230000008719 thickening Effects 0.000 description 2
- DSEKYWAQQVUQTP-XEWMWGOFSA-N (2r,4r,4as,6as,6as,6br,8ar,12ar,14as,14bs)-2-hydroxy-4,4a,6a,6b,8a,11,11,14a-octamethyl-2,4,5,6,6a,7,8,9,10,12,12a,13,14,14b-tetradecahydro-1h-picen-3-one Chemical compound C([C@H]1[C@]2(C)CC[C@@]34C)C(C)(C)CC[C@]1(C)CC[C@]2(C)[C@H]4CC[C@@]1(C)[C@H]3C[C@@H](O)C(=O)[C@@H]1C DSEKYWAQQVUQTP-XEWMWGOFSA-N 0.000 description 1
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 1
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 1
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- QXNVGIXVLWOKEQ-UHFFFAOYSA-N Disodium Chemical compound [Na][Na] QXNVGIXVLWOKEQ-UHFFFAOYSA-N 0.000 description 1
- 239000005642 Oleic acid Substances 0.000 description 1
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 239000004111 Potassium silicate Substances 0.000 description 1
- 239000004115 Sodium Silicate Substances 0.000 description 1
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 159000000032 aromatic acids Chemical class 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- 235000012241 calcium silicate Nutrition 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- LIKFHECYJZWXFJ-UHFFFAOYSA-N dimethyldichlorosilane Chemical compound C[Si](C)(Cl)Cl LIKFHECYJZWXFJ-UHFFFAOYSA-N 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 125000004185 ester group Chemical group 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000000499 gel Substances 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 150000002462 imidazolines Chemical class 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 1
- PAZHGORSDKKUPI-UHFFFAOYSA-N lithium metasilicate Chemical compound [Li+].[Li+].[O-][Si]([O-])=O PAZHGORSDKKUPI-UHFFFAOYSA-N 0.000 description 1
- 229910052912 lithium silicate Inorganic materials 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 description 1
- 239000000391 magnesium silicate Substances 0.000 description 1
- 229910052919 magnesium silicate Inorganic materials 0.000 description 1
- 235000019792 magnesium silicate Nutrition 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 description 1
- RKISUIUJZGSLEV-UHFFFAOYSA-N n-[2-(octadecanoylamino)ethyl]octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(=O)NCCNC(=O)CCCCCCCCCCCCCCCCC RKISUIUJZGSLEV-UHFFFAOYSA-N 0.000 description 1
- 125000005608 naphthenic acid group Chemical group 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000012186 ozocerite Substances 0.000 description 1
- 229940083254 peripheral vasodilators imidazoline derivative Drugs 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- NNHHDJVEYQHLHG-UHFFFAOYSA-N potassium silicate Chemical compound [K+].[K+].[O-][Si]([O-])=O NNHHDJVEYQHLHG-UHFFFAOYSA-N 0.000 description 1
- 235000019353 potassium silicate Nutrition 0.000 description 1
- 229910052913 potassium silicate Inorganic materials 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000011814 protection agent Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000005871 repellent Substances 0.000 description 1
- 230000002940 repellent Effects 0.000 description 1
- 150000004671 saturated fatty acids Chemical class 0.000 description 1
- 125000005624 silicic acid group Chemical group 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- 235000019794 sodium silicate Nutrition 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000001384 succinic acid Substances 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 230000009974 thixotropic effect Effects 0.000 description 1
- 150000003626 triacylglycerols Chemical class 0.000 description 1
- UFTFJSFQGQCHQW-UHFFFAOYSA-N triformin Chemical compound O=COCC(OC=O)COC=O UFTFJSFQGQCHQW-UHFFFAOYSA-N 0.000 description 1
- 125000005591 trimellitate group Chemical group 0.000 description 1
- 150000004670 unsaturated fatty acids Chemical class 0.000 description 1
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/06—Mixtures of thickeners and additives
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M107/00—Lubricating compositions characterised by the base-material being a macromolecular compound
- C10M107/20—Lubricating compositions characterised by the base-material being a macromolecular compound containing oxygen
- C10M107/30—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M107/32—Condensation polymers of aldehydes or ketones; Polyesters; Polyethers
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M117/00—Lubricating compositions characterised by the thickener being a non-macromolecular carboxylic acid or salt thereof
- C10M117/02—Lubricating compositions characterised by the thickener being a non-macromolecular carboxylic acid or salt thereof having only one carboxyl group bound to an acyclic carbon atom, cycloaliphatic carbon atom or hydrogen
- C10M117/04—Lubricating compositions characterised by the thickener being a non-macromolecular carboxylic acid or salt thereof having only one carboxyl group bound to an acyclic carbon atom, cycloaliphatic carbon atom or hydrogen containing hydroxy groups
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M125/00—Lubricating compositions characterised by the additive being an inorganic material
- C10M125/10—Metal oxides, hydroxides, carbonates or bicarbonates
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M125/00—Lubricating compositions characterised by the additive being an inorganic material
- C10M125/26—Compounds containing silicon or boron, e.g. silica, sand
- C10M125/30—Clay
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M143/00—Lubricating compositions characterised by the additive being a macromolecular hydrocarbon or such hydrocarbon modified by oxidation
- C10M143/06—Lubricating compositions characterised by the additive being a macromolecular hydrocarbon or such hydrocarbon modified by oxidation containing butene
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/06—Metal compounds
- C10M2201/062—Oxides; Hydroxides; Carbonates or bicarbonates
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/06—Metal compounds
- C10M2201/065—Sulfides; Selenides; Tellurides
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- C—CHEMISTRY; METALLURGY
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- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
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- C10M2201/103—Clays; Mica; Zeolites
- C10M2201/1036—Clays; Mica; Zeolites used as thickening agents
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- C10M2201/105—Silica
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- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/026—Butene
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- C10M2209/084—Acrylate; Methacrylate
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- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
- C10M2209/1033—Polyethers, i.e. containing di- or higher polyoxyalkylene groups used as base material
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- C10M2213/062—Polytetrafluoroethylene [PTFE]
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- C10M2219/04—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
- C10M2219/044—Sulfonic acids, Derivatives thereof, e.g. neutral salts
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- C10N2010/00—Metal present as such or in compounds
- C10N2010/04—Groups 2 or 12
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- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/02—Viscosity; Viscosity index
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- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/08—Resistance to extreme temperature
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- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/12—Inhibition of corrosion, e.g. anti-rust agents or anti-corrosives
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- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/52—Base number [TBN]
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- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/64—Environmental friendly compositions
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- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/66—Hydrolytic stability
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- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/74—Noack Volatility
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- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/32—Wires, ropes or cables lubricants
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- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/10—Semi-solids; greasy
Definitions
- the invention relates to an environmentally friendly lubricating grease for steel cables, in particular galvanized steel cables, and its use.
- Lubricants for steel ropes are used to separate the individual rope strands from one another with a lubricating film, i. H. to lubricate and thereby reduce wear, as well as to protect the steel cable as a whole against corrosion.
- the lubricants have to fulfill various additional tasks. For example, in the marine industry and in the oil and gas industry, it is necessary for the lubricants to have a good lubricating effect and to be usable over a wide temperature range and also in the presence of water. If galvanized steel cables are used, the lubricants must not have any negative impact on the zinc layer of the steel cable.
- the CH 540331A describes a lubricant for steel cords which contains as the main component a saturated or unsaturated fatty acid with 5-30 carbon atoms or an ester of such an acid or a mixture thereof.
- the EP 0108536 A1 describes an anti-corrosion composition comprising a corrosion inhibitor, a thickener and a thixotropic gel.
- the anti-corrosion composition can be used to treat multi-wire electrical conductors, wire ropes or cables.
- US4589990A describes a lubricant composition containing specific synthetic esters, namely polyol esters, trimellitate esters and polymeric fatty acid esters, and a blend of polyisobutylene polymers of different molecular weights.
- the lubricant composition can also be used, inter alia, for the treatment of wire ropes.
- US4486319A describes a microporous lubricating composition containing an ionomer polymer and a liquid lubricant.
- the ionomer polymer can be combined with other polymers and the composition may contain various additives to modify the performance and properties of the formed composition.
- the shaped composition can be used to lubricate mechanical components including wire ropes and bearings such as B. plain bearings can be used.
- CA2364200 describes a lubricating composition for lubricating wire ropes comprising: (a) between 50 and 95 percent by volume of a base fluid; (b) between 1 and 8 percent by volume of a low acid lubricant; (c) between 0.2 and 5.0 volume percent of a low acidity corrosion inhibitor; (d) between 0.1 and 10% by volume of an extreme pressure agent; and (e) between 0.1 and 10% by volume of an antiwear agent.
- US6329073 B1 describes a steel article treated with a corrosion inhibiting and adhesion resistant composition, the composition comprising: A) an oily or waxy carrier as a carrier of active components, and B) active components comprising: B1) a Group IIA sulfonate corrosion inhibitor; B2) a co-corrosion inhibitor selected from the group consisting of: (a) one or more fatty acids having from 6 to 24 carbon atoms, aromatic acids and naphthenic acids, which acids are in the free acid form or the salt form (b) one or more imidazoline derivatives with a C6-24 alkyl moiety; and (c) one or more of C6-24 alkyl succinic anhydride compounds; and (d) mixtures of one or more of the compounds defined under (a), (b) and (c), or mixtures of multiple forms of the compounds defined under (a), (b) and (c); and C) optionally a compound selected from the group consisting of: C1) a water repellent; C2) a synthetic ester derived from
- US6010985A describes a non-toxic lubricant, grease or gel composition
- a non-toxic lubricant, grease or gel composition comprising a combination of: at least one base oil from about 45% to about 90% by weight; from about 10% to about 20% by weight of at least one polymer that is at least partially miscible with the at least one base oil; and from about 1% to about 50% by weight of at least one siliceous thickener comprising at least one compound selected from the group consisting of aluminum silicate, magnesium silicate, sodium silicate, calcium silicate, potassium silicate, lithium silicate, and ammonium silicate.
- CN 102102047A describes a protective grease composition for a high-temperature-resistant steel wire rope and a manufacturing method therefor.
- the grease composition is made from base oil (high viscosity mineral oil or synthetic oil), a thickener, an additive and a covering agent.
- Steel Wire Rope Grease is made by thickening the base oil with a solid hydrocarbon thickener.
- the thickening agent is bentonite.
- a high molecular weight tackifier and a solid filler grease are used to improve the performance, high temperature resistance and adhesive strength of bentonite grease.
- Steel wire rope protective grease is specially used to protect steel wire rope in extreme high temperature environment.
- CN 102618371A describes steel cable grease with a high dropping point and a preparation method for steel cable grease.
- the steel cable grease consists of the following components (in percentages by weight): 65%-85% base oil, 5%-20% Thickener, 2%-15% tackifier, 1%-6% rust inhibitor, 0-5% antioxidant, 0-5% polar additive and 0.5%-6% solid lubricant.
- CN 102827678A describes a wire rope lubricating grease composition that provides corrosion protection in addition to lubrication.
- the composition consists of the following components: 51.0% to 72.5% Calcium Sulfonate Compound Grease #2, 25.0 to 38.0% Base Oil, 0.2 to 1.0% Diphenylamine, 1.3 to 5, 5% colloidal graphite and 1.0 to 4.5% ozocerite.
- the product is suitable for lubricating and protecting various wire ropes in oceanic climate conditions such as sea port, sea ship, offshore drilling platforms, etc.
- GB 2 553 340A discloses an offshore rope lubricant that meets the requirements for Environmentally Acceptable Lubricants under Appendix A of the 2013 Vessel General Permit.
- the invention is therefore based on the object of providing a lubricant that meets the aforementioned requirements.
- a lubricating grease of the aforementioned composition to provide an environmentally friendly lubricant that has outstanding lubricating properties when used on steel cables, in particular galvanized steel cables, with usability even in the presence of water and in a wide range Combined temperature range.
- the lubricating grease has a drop point according to the DIN ISO 2176 standard of more than 150°C, for example from 150°C to 300°C and/or from 170°C to 300°C and/or from 200°C up to 290°C.
- the lubricating grease has an upper service temperature (OGT) in accordance with the DIN standard 58397 Part 1 of at least 150°C, for example from 150°C to 200°C and/or from 150°C.
- the grease there are preferably at least 75% by weight, for example from 75% by weight to 100% by weight, more preferably at least 80% by weight, for example from 80% by weight to 100% by weight and/or from 85% by weight to 100 % by weight and/or from 75% to 90% by weight of the grease of biodegradable and non-toxic ingredients.
- the grease may also contain up to 25% by weight of non-biodegradable components provided they are non-bioaccumulating and/or minimally toxic.
- the lubricating grease according to the invention meets the criteria for environmentally compatible
- the lubricating grease can also be used for applications that may come into contact with seawater.
- components a) to c) have no negative effect on the zinc layer of galvanized steel cables and, in particular, do not react with the zinc layer.
- the lubricating grease contains from 50% by weight to 90% by weight, more preferably at least 60% by weight, for example from 60% by weight to 80% by weight, and in particular from 65% by weight to 75% by weight.
- a biodegradable base oil in particular a biodegradable ester base oil.
- the proportion of component a) is based on the total amount of the lubricating grease.
- a biodegradable base oil or a biodegradable ester is to be understood as meaning a base oil and/or an ester which is biodegradable according to the OECD 301 AF or OECD 306 standard.
- mixtures of different base oils and/or different esters can also be used.
- the base oil or the ester must also have no toxicity.
- biodegradable base oils and in particular biodegradable esters can be used as component a), provided they have sufficient thermal stability.
- Preferred biodegradable base oils are base oils and in particular esters which have a thermal stability, determinable via TGA (DIN 51006; evaporation loss greater than 1% by weight means thermally unstable) of over 150°C, for example in the range from 150°C to 200°C.
- the base oil and especially the ester also has a rather low volatility. Consequently, preferred biodegradable base oils are base oils and in particular esters which have a volatility, measured according to DIN 58397 according to 7d, 150° C., of ⁇ 10% by weight, preferably ⁇ 5% by weight.
- the lubricating grease also has a rather low volatility. Consequently, preferred lubricating greases are lubricating greases which have a volatility, measured according to DIN 58397 after 7d, 150° C., of ⁇ 10% by weight, preferably ⁇ 5% by weight.
- the base oil and in particular the ester preferably exhibits high hydrolytic stability.
- preferred biodegradable base oils are base oils and/or esters which, measured according to DIN ASTM D-2619 (with an extended service life of 400 h, 93° C.), have a TAN delta (change in acid content) of 0.0 mg KOH/g to 20, more preferably from 0.0 to 15 mg KOH/g.
- the base oils and in particular the esters preferably have a low acid content (TAN) according to DIN EN 12634, with preferred biodegradable base oils and in particular esters having an acid content (TAN) of less than 5 mg KOH/g, for example from 0.01 mg to 5 mg KOH/g, more preferably less than 1 mg KOH/g, for example from 0.01 mg KOH/g to 1 mg KOH/g.
- TAN acid content
- the viscosity of the biodegradable base oil is preferably at least 18 mm 2 /s, for example from 18 mm 2 /s to 1200 mm 2 /s and/or at least 100 mm 2 /sec, for example from 100 mm 2 /sec to 1200 mm 2 / s and/or from 120 to 500 mm 2 /sec and/or from 120 to 300 mm 2 /sec, each measured according to DIN EN ISO 3104 at 40°C.
- the viscosity of preferred mixtures of base oils measured according to DIN 51562 Part 1 at 40°C is at least 18 mm 2 /s, for example from 18 mm 2 /s to 1200 mm 2 /s and/or 18 mm 2 /s to 500 mm 2 / s and/or 18 to 200 mm 2 /s.
- the viscosity of preferred biodegradable esters is from 50 mm 2 /sec to 1200 mm 2 /s, more preferably at least 100 mm 2 /sec, for example from 100 mm 2 /sec to 1000 mm 2 /s and/or from 100 mm 2 /s sec to 1200 mm 2 /s and in particular from 130 to 1000 mm 2 /sec and/or from 130 mm 2 /sec to 1200 mm 2 /s, each measured according to DIN EN ISO 3104 at 40°C.
- the biodegradable ester is a synthetic ester.
- the ester is particularly preferably a renewable-based ester.
- a particularly preferred ester according to the invention is a polyol ester, in particular
- Trimethylolpropane esters pentaerythritol esters, mixtures and/or complex esters thereof.
- Particularly preferred (trimethylolpropane) esters are esters of trimethylolpropane and branched or unbranched and saturated or unsaturated C 10 -C 22 carboxylic acids.
- the acids can be mono and/or dicarboxylic acids. If dicarboxylic acids are used, complex esters can be obtained.
- Particularly preferred pentaerythritol esters are esters of pentaerythritol and branched or unbranched and saturated or unsaturated C 10 -C 22 carboxylic acids.
- esters are complex esters of trimethylolpropane with saturated, branched or unbranched C 8 -C 20 carboxylic acids and/or C 10 -C 22 carboxylic acids, in particular with sebacic acid, stearic acid and isostearic acid, and/or mixtures thereof.
- esters are complex esters of trimethylolpropane with a mixture of at least two saturated or unsaturated, branched or unbranched, C 8 -C 20 carboxylic acids and/or C 10 -C 22 carboxylic acids, where at least one first carboxylic acid is a saturated or unsaturated, branched or unbranched C 8 -C 20 dicarboxylic acid and/or C 10 -C 22 dicarboxylic acid and at least one second acid is a saturated or unsaturated, branched or unbranched C 8 -C 20 carboxylic acid and/or C 10 -C 22 carboxylic acid is.
- esters are complex esters of trimethylolpropane with a mixture of at least two saturated, branched or unbranched, C 8 -C 20 carboxylic acids and/or C 10 -C 22 carboxylic acids, where at least one first carboxylic acid is a saturated, unbranched C 8 -C 12 dicarboxylic acid, in particular sebacic acid, and at least one second acid is a saturated, branched or unbranched C 15 -C 20 carboxylic acid, in particular stearic acid, isostearic acid or a mixture thereof.
- component a) is not a triglyceride, since triglycerides have an unsatisfactory hydrolytic and oxidative or chemical stability, at least for some applications.
- biodegradable base oils are polyalphaolefins and/or polyglycols.
- biodegradable polyalphaolefins have a viscosity measured according to DIN 51562 Part 1 at 100° C. of at most 6 mm 2 /s, for example from 2 mm 2 /s to 6 mm 2 /s and/or 2 mm 2 /s to 5 mm 2 /s and/or 2 to 4 mm 2 /s.
- biodegradable polyglycols are oil-soluble polyglycols. These preferably have a viscosity measured according to DIN 51562 Part 1 at 40° C. of at most 150 mm 2 /s, for example from 18 mm 2 /s to 150 mm 2 /s and/or 18 mm 2 /s to 68 mm 2 /s and/or 18 to 46 mm 2 /s.
- the lubricating grease contains a thickener selected from biodegradable calcium soaps (b1)) in an amount of 3 to 12% by weight, more preferably 4% to 10% by weight, in particular 4% to 7% by weight % by weight, bentonites (b2)) in an amount of 3% by weight to 25% by weight and/or 3.5% by weight to 20% by weight and/or 4 to 12% by weight, more preferably 4 wt% to 10 wt% and mixtures thereof.
- the amount of the thickener is, according to the invention, 3% by weight to 25% by weight and/or 7% by weight to 20% by weight.
- the proportion of component b) is based on the total amount of the lubricating grease.
- the advantage of using calcium soap as a thickening agent is that it increases the resistance to water, particularly in combination with component c2).
- a biodegradable calcium soap is a calcium soap which is biodegradable according to the OECD 301 A-F and/or OECD 306 standard.
- the calcium soap must have no or minimal toxicity.
- Preferred calcium soaps are water-resistant; in particular, they have static water resistance in accordance with DIN 51807 T1.
- calcium soaps are preferred to bentonites because they have a higher thickening effect and better biodegradability. Mixtures of different calcium soaps or bentonites can also be used.
- Calcium soaps of fatty acids in particular C8-C26 fatty acids, in particular calcium 12-hydroxystearate, are particularly preferred.
- mixtures of calcium soaps and bentonites can also be used.
- this embodiment is less preferred, at least when using galvanized steel cables, since zinc corrosion is worsened compared to the isolated use of calcium soaps or bentonites.
- the base oil as component c) contains from 1% by weight to 40% by weight of additives.
- the base oil contains 4% to 40% by weight % by weight, more preferably from 5% by weight to 40% by weight, more preferably from 7% by weight to 40% by weight and in particular from 10% by weight to 35% by weight of additives.
- the proportion of component c) is based on the total amount of the lubricating grease.
- the additives of component c) comprise from 1 to 12% by weight and/or 4 to 12% by weight, preferably from 4% by weight to 10% by weight, of pyrogenic silicon dioxide and/or polytetrafluoroethylene as component c1).
- the proportion of component c1) is based on the total amount of the lubricating grease.
- the fumed silicon dioxide is selected from silicic acid with a specific surface area of 90 to 130 m 2 /g.
- Component c1) contributes to improving the dropping point of the lubricating grease and thereby to its temperature resistance in the sense of an increase in the upper service temperature (UTT).
- component c1) has the advantage that it acts as a co-thickener and can thereby contribute to stabilization of the thickener system.
- the additives of component c) comprise as component c2) a polymer selected from polyisobutylene, polyisobutylene/butene copolymer, polymethacrylates, polyesters, preferably complex esters, in particular complex esters of neopentyl glycol/dimer acid/2-ethylhexanol and mixtures thereof.
- a complex ester is understood as meaning a polyester which is formed by reaction of polyols with dicarboxylic acids, and optionally Monocarboxylic acids is produced.
- the proportion of component c2) is from 2% by weight to 25% by weight, more preferably from 5% by weight to 20% by weight and in particular from 7% by weight to 17% by weight, based in each case on the total amount of the lubricating grease .
- the polymers of component c2) have a viscosity, measured according to DIN 51562 Part 1 at 100° C., of at least 600 mm 2 /s, more preferably at least 800 mm 2 /s and/or at least 1000 mm 2 /s and/or at least 1500 mm 2 /s and/or at least 4000 mm 2 /s, for example from 4000 mm 2 /s to 10000 mm 2 /s and/or from 4000 mm 2 /s to 6000 mm 2 /s, in particular from 4000 to 4700 mm 2 /s up.
- a high viscosity is advantageous because the amount used can be kept low as a result.
- Polyisobutylene and/or polyisobutylene/butene copolymers are particularly preferred according to the invention, since these are inexpensive raw materials and do not have any hydrolyzable groups, such as ester groups, for example. Also preferred are polymers that are biodegradable.
- component c2) is advantageous because, as a toxicologically harmless adhesion promoter, it improves the adhesion, measured according to ASTM D 4049, of ⁇ 50% by weight loss, for example ⁇ 30% by weight loss, more preferably ⁇ 25% by weight loss, between lubricating grease and steel cable , can improve.
- the lubricating grease preferably has a weight loss in a water spray-off test according to ASTM D 4049 of ⁇ 50% by weight, for example ⁇ 30% by weight, more preferably ⁇ 25% by weight.
- the additives of component c) according to the invention comprise from 0.5% by weight to 20% by weight and/or 1% by weight to 10% by weight, more preferably from 1% by weight to 9% by weight and especially from 1.5% by weight to 8% by weight of a solid lubricant, preferably selected from alkaline earth metal salts, in particular calcium carbonate, calcium stearate, graphite, melamine cyanurate, zinc sulfide (ZnS), molybdenum sulfide (MoS2) and mixtures thereof.
- the proportion of component c3) is based on the total amount of the lubricating grease.
- Solid lubricants which are less preferred according to the invention are dithiocarbamates, in particular ashless dithiocarbamates, bis-stearoyl-ethylenediamine and mixtures thereof. In practical tests it was found that the use of these compounds has a negative effect on the corrosion of the zinc layer. This is also disadvantageous from an environmental point of view, since zinc oxide, which is produced when zinc corrodes, is toxic to aquatic organisms.
- the lubricating grease contains from 0.5% by weight and in particular from 0.5 to 2.8% by weight of succinic acid derivatives as the first corrosion protection agent, in particular amidized succinic acid monoesters as component c4).
- the proportion of component c4) is based on the total amount of the lubricating grease.
- Component c4) preferably has a neutralization number (NZ) (DIN 53402) of from 70 to 100 mg KOH/g.
- succinic acid derivatives are advantageous because they are biodegradable and have a high anti-corrosion effect.
- the lubricating grease contains a second anti-corrosion agent as component c5), preferably selected from alkaline earth oxides, in particular calcium oxide and/or magnesium oxide, and calcium, magnesium and/or sodium sulfonates or salts of C 8 -C 20 Dicarboxylic acids, especially disodium sebacate.
- a second anti-corrosion agent as component c5), preferably selected from alkaline earth oxides, in particular calcium oxide and/or magnesium oxide, and calcium, magnesium and/or sodium sulfonates or salts of C 8 -C 20 Dicarboxylic acids, especially disodium sebacate.
- component c5) has a particle size distribution d10 from 1 to 10 ⁇ m, more preferably from 3 to 8 ⁇ m, more preferably from 4 to 6 ⁇ m and in particular from 5 ⁇ m and/or a particle size distribution d50 from 10 to 30 ⁇ m, more preferably from 13 to 22 ⁇ m, more preferably from 15 to 20 ⁇ m and in particular from 17 ⁇ m and/or a particle size distribution d90 from 30 to 50 ⁇ m, more preferably from 35 to 45 ⁇ m and in particular from 40 ⁇ m.
- component c5) has a particle size distribution d50 of less than 25 ⁇ m, for example from 5 ⁇ m to 25 ⁇ m and/or from 5 ⁇ m to 20 ⁇ m.
- component c5) The advantage of using component c5) is that it can act as a basic reserve in addition to increasing the corrosion protection of the lubricating grease. In addition, it was found in practical tests that magnesium oxide acts synergistically as component c5) in combination with c4).
- the proportion of component c5) is preferably in the range from 0.3 to 5% by weight, more preferably from 0.5 to 2.5% by weight and in particular from 1% by weight to 2.3% by weight.
- the proportion of component c5) is based on the total amount of the lubricating grease.
- the lubricating grease can also contain other customary additives, for example antioxidants, provided these do not have a negative effect on the environmental compatibility of the lubricating grease.
- the lubricating grease contains an antioxidant as component c6). This is preferably selected from non-toxic or only minimally toxic antioxidants.
- the level of antioxidant is in the range from 0.3 to 3% by weight, more preferably from 0.5 to 2% by weight and especially from 0.8% to 1.5% by weight.
- the proportion of component c6) is based on the total amount of the lubricating grease.
- Antioxidants which are particularly preferred according to the invention are phenolic and/or aminic antioxidants.
- Another object of the present invention is the use of the lubricating grease for coating steel cables, in particular galvanized steel cables.
- Steel cables provided with the lubricating grease according to the invention Due to their high durability, they are ideal for a wide variety of applications where high-performance ropes are required, for example in the marine industry and in the oil and gas industry.
- Example 1 Production of a lubricating grease according to the invention (lubricating grease 1)
- a lubricating grease according to the invention is obtained by mixing components a), b1), c1), c2) and c3).
- component composition function Amount (% by weight) a) polyol ester base oil 75.0 b1) Calcium 12-hydroxystearate thickener 6.0 c1) Fumed Silica additive 5.0 c2) isobutylene/butene copolymer adhesion promoter 11.0 c3) calcium carbonate solid lubricant 3.0
- Example 2 Production of a lubricating grease according to the invention (lubricating grease 2)
- a lubricating grease according to the invention is obtained by mixing components a), b1), c1), c2), c3), c5) and c6).
- component composition function Amount (% by weight) a) polyol ester base oil 70.0 b1) Calcium 12-hydroxystearate thickener 5.5 c1) Fumed Silica additive 4.0 c2) isobutylene/butene copolymer adhesion promoter 15.0 c3) calcium carbonate solid lubricant 2.0 c5) magnesium oxide corrosion protection 2.5 c6) Phenolic antioxidant antioxidant 1.0
- Example 3 Production of a lubricating grease according to the invention (lubricating grease 3)
- a lubricating grease according to the invention is obtained by mixing components a), b1), b2), c1), c2) and c3).
- component composition function Amount (% by weight) a) polyol ester base oil 68.0 b1) (b3) Calcium 12-hydroxystearate thickener 5.0 b2) (b3) Benton it thickener 4.0 c1) Fumed Silica additive 4.0 c2) isobutylene/butene copolymer adhesion promoter 6.0 c2) complex ester adhesion promoter 10.0 c3) zinc sulfide solid lubricant 3.0
- Example 4 Production of a lubricating grease according to the invention (lubricating grease 4)
- a lubricating grease according to the invention is obtained by mixing components a), b1), b2), c1), c2) and c3).
- component composition function Amount (% by weight) a) polyol ester base oil 71.0 b1) (b3) Calcium 12-hydroxystearate thickener 5.0 b2) (b3) Benton it thickener 3.0 c1) Fumed Silica additive 4.0 c2) isobutylene/butene copolymer adhesion promoter 9.0 c2) polymethacrylate adhesion promoter 4.0 c3) zinc sulfide solid lubricant 4.0
- Table 4 shows physicochemical properties of Example 4: standard test designation result ISO 2176 drop point > 200°C DIN 51807 Static water resistance 0 ASTM D 4049 Water Spray off ⁇ 10% (7%) KL-PN 010 zinc corrosion ⁇ 0.1% (0.06%) DIN 58397 T1 evaporative loss ⁇ 5%
- Example 5 Production of a lubricating grease according to the invention (lubricating grease 5)
- a lubricating grease according to the invention is obtained by mixing components a), b1), c1), c2) and c3).
- component composition function Amount (% by weight) a) polyol ester base oil 75 b1) Calcium 12-hydroxystearate thickener 4 c1) Fumed Silica additive 6.0 c2) isobutylene/butene copolymer adhesion promoter 8.0 c2) polymethacrylate adhesion promoter 2.0 c2) complex ester adhesion promoter 3.0 c3) zinc sulfide solid lubricant 2.0
- Table 5 shows physicochemical properties of Example 5: standard test designation result ISO 2176 drop point >200°C DIN 51807 Static water resistance 1 ASTM D 4049 Water Spray off ⁇ 30% KL-PN 010 zinc corrosion ⁇ 0.02% DIN 58397 T1 evaporative loss ⁇ 5%
- Example 6 Production of a lubricating grease according to the invention (lubricating grease 6)
- a lubricating grease according to the invention is obtained by mixing components a), b1), b2), c1), c2), c3), c4), c5) and c6).
- component composition function Amount (% by weight) a) polyol ester base oil 64.0 b1) (b3) Calcium 12-hydroxystearate thickener 4.0 b2) (b3) Benton it thickener 7.0 c1) Fumed Silica additive 4.0 c2) isobutylene/butene copolymer adhesion promoter 10.0 c3) calcium stearate solid lubricant 7.0 c4) succinic acid derivative corrosion protection 2.0 c5) magnesium oxide corrosion protection 1.0 c6) Phenolic antioxidant antioxidant 1.0
- Table 6 shows physicochemical properties of Example 6: standard test designation result ISO 2176 drop point > 200°C DIN 51807 Static water resistance 0 ASTM D 4049 Water Spray off ⁇ 10% KL-PN 010 zinc corrosion ⁇ 0.1% DIN 58397 T1 evaporative loss ⁇ 5%
- Example 7 Production of a lubricating grease according to the invention (lubricating grease 7)
- a lubricating grease according to the invention is obtained by mixing components a), b2), c1), c2), c3), c5) and c6).
- component composition function Amount (% by weight) a) pentaerytriester base oil 71.0 b2) Benton it thickener 12.0 c1) Fumed Silica additive 2.0 c2) complex ester adhesion promoter 4.0 c2) polymethacrylate adhesion promoter 3.0 c3) calcium stearate solid lubricant 5.0 c5) magnesium oxide corrosion protection 2.0 c6) Phenolic antioxidant antioxidant 1.0
- the components of the inventive grease 7 are biodegradable, if not biodegradable then not bioaccumulating, and exhibit no or minimal toxicity.
- Table 7 shows physicochemical properties of Example 7: standard test designation result ISO 2176 drop point > 200°C DIN 51807 Static water resistance 1 ASTM D 4049 Water Spray off ⁇ 20% KL-PN 010 zinc corrosion ⁇ 0.05% DIN 58397 T1 evaporative loss ⁇ 5%
- Example 8 Production of a lubricating grease according to the invention (grease 8)
- a lubricating grease according to the invention is obtained by mixing components a), b1), c1), c2), c3), c5) and c6).
- component composition function Amount (% by weight) a) Pentaerythrite ester from pentaerythritol and isostearic acid base oil 70.0 b1) Ca-12-Hydroxystearate thickener 6.0 c1) Fumed Silica additive 6.0 c2) polyisobutylene adhesion promoter 13.0 c3) calcium carbonate solid lubricant 2.0 c5) magnesium oxide corrosion protection 2.0 c6) Phenolic antioxidant antioxidant 1.0
- the components of the inventive grease 8 are biodegradable, if not biodegradable then not bioaccumulating, and exhibit no or minimal toxicity.
- Table 8 shows physicochemical properties of Example 8: standard test designation result ISO 2176 drop point > 200°C DIN 51807 Static water resistance 0 ASTM D 4049 Water Spray off ⁇ 10% KL-PN 010 zinc corrosion ⁇ 0.01% DIN 58397 T1 evaporative loss ⁇ 5%
- Example 9 Production of a lubricating grease according to the invention (grease 9)
- a lubricating grease according to the invention is obtained by mixing components a), b1), c1), c2), c3), c5) and c6).
- component composition function Amount (% by weight) a) Complex esters based on trimethylolpropane, sebacic acid, stearic acid and isostearic acid base oil 70.0 b1) Ca-12-Hydroxystearate thickener 7.0 c1) Fumed Silica additive 5.0 c2) polyisobutylene adhesion promoter 11.0 c3) calcium carbonate solid lubricant 4.0 c5) magnesium oxide corrosion protection 2.0 c6) Phenolic antioxidant antioxidant 1.0
- the components of the inventive grease 9 are biodegradable, if not biodegradable then not bioaccumulating, and exhibit no or minimal toxicity.
- Table 9 shows physicochemical properties of Example 9: standard test designation result ISO 2176 drop point > 200°C DIN 51807 Static water resistance 0 ASTM D 4049 Water Spray off ⁇ 5% KL-PN 010 zinc corrosion ⁇ 0.01% DIN 58397 T1 evaporative loss ⁇ 5%
- Example 10 Production of a lubricating grease according to the invention (grease 10)
- a lubricating grease according to the invention is obtained by mixing components a), b1), c1), c2), c3), c5) and c6).
- component composition function Amount (% by weight) a) Oil soluble polyglycol base oil 68.0 b1) Ca-12-Hydroxystearate thickener 8.0 c1) Fumed Silica additive 5.0 c2) polyisobutylene adhesion promoter 14.0 c3) calcium carbonate solid lubricant 2.0 c5) magnesium oxide corrosion protection 2.0 c6) Phenolic antioxidant antioxidant 1.0
- the components of the grease 10 of the present invention are biodegradable, if not biodegradable then not bioaccumulating, and have no or minimal toxicity.
- Table 10 shows physicochemical properties of example 10: standard test designation result ISO 2176 drop point ⁇ 150°C DIN 51807 Static water resistance 0 ASTM D 4049 Water Spray off ⁇ 65% KL-PN 010 zinc corrosion ⁇ 0.0005%
- Example 11 Production of a lubricating grease according to the invention (grease 11)
- a lubricating grease according to the invention is obtained by mixing components a), b2), c1), c2), c3), c5) and c6).
- component composition function Amount (% by weight) a) polyol ester base oil 70.0 b2) Benton it thickener 18.0 c1) polytetrafluoroethylene additive 1.0 c2) polyisobutylene adhesion promoter 2.0 c3) calcium stearate solid lubricant 6.0 c5) magnesium oxide corrosion protection 2.0 c6) Phenolic antioxidant antioxidant 1.0
- the components of the grease 11 of the present invention are biodegradable, if not biodegradable then not bioaccumulating, and have no or minimal toxicity.
- Table 11 shows physicochemical properties of Example 11: standard test designation result ISO 2176 drop point ⁇ 200°C DIN 51807 Static water resistance 1 ASTM D 4049 Water Spray off ⁇ 15% KL-PN 010 zinc corrosion ⁇ 0.05% DIN 58397 T1 evaporative loss ⁇ 10%
- Example 12 Production of a lubricating grease according to the invention (grease 12)
- a lubricating grease according to the invention is obtained by mixing components a), b1), c1), c2), c3), c5) and c6).
- component composition function Amount (% by weight) a) polyol ester base oil 70.0 b1) Ca-12-Hydroxystearate thickener 7.0 c1) Fumed Silica additive 1.0 c2) polyisobutylene adhesion promoter 17.0 c3) calcium stearate solid lubricant 2.0 c5) magnesium oxide corrosion protection 2.0 c6) Phenolic antioxidant antioxidant 1.0
- the components of the grease 12 of the present invention are biodegradable, if not biodegradable then not bioaccumulating, and have no or minimal toxicity.
- Table 12 shows physicochemical properties of example 12: standard test designation result ISO 2176 drop point ⁇ 150°C DIN 51807 Static water resistance 0 ASTM D 4049 Water Spray off ⁇ 20% KL-PN 010 zinc corrosion ⁇ 0.005% DIN 58397 T1 evaporative loss ⁇ 5%
- Example 13 Production of a lubricating grease according to the invention (grease 13)
- a lubricating grease according to the invention is obtained by mixing components a), b1), c1), c2), c3), c5) and c6).
- component composition function Amount (% by weight) a) polyol ester base oil 60.0 b1) Ca-12-Hydroxystearate thickener 3.0 c1) Fumed Silica additive 8.0 c1) polytetrafluoroethylene additive 4.0 c2) polyisobutylene adhesion promoter 5.0 c3) calcium stearate solid lubricant 17.0 c5) magnesium oxide corrosion protection 2.0 c6) Phenolic antioxidant antioxidant 1.0
- the components of the grease 13 of the present invention are biodegradable, if not biodegradable then not bioaccumulating, and have no or minimal toxicity.
- Table 13 shows physicochemical properties of Example 13: standard test designation result ISO 2176 drop point ⁇ 150°C DIN 51807 Static water resistance 0 ASTM D 4049 Water Spray off ⁇ 20% KL-PN 010 zinc corrosion ⁇ 0.02% DIN 58397 T1 evaporative loss ⁇ 5%
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Description
Die Erfindung betrifft ein umweltverträgliches Schmierfett für Stahlseile, insbesondere verzinkte Stahlseile, sowie seine Verwendung.The invention relates to an environmentally friendly lubricating grease for steel cables, in particular galvanized steel cables, and its use.
Schmiermittel für Stahlseile werden eingesetzt, um die einzelnen Seillitzen durch einen Schmierfilm voneinander zu trennen, d. h. zu schmieren und dadurch den Verschleiß zu vermindern, sowie um das Stahlseil als Ganzes gegen Korrosion zu schützen. In Abhängigkeit von ihrem jeweiligen Anwendungsgebiet müssen die Schmiermittel noch verschiedene zusätzliche Aufgaben erfüllen. So ist es beispielsweise im Bereich der Marineindustrie sowie in der Öl- und Gasindustrie notwendig, dass die Schmiermittel sowohl eine gute Schmierwirkung zeigen als auch in einem breiten Temperaturbereich und auch in Gegenwart von Wasser einsetzbar sind. Werden verzinkte Stahlseile eingesetzt, so dürfen die Schmiermittel ferner keinen negativen Einfluss auf die Zinkschicht des Stahlseils haben.Lubricants for steel ropes are used to separate the individual rope strands from one another with a lubricating film, i. H. to lubricate and thereby reduce wear, as well as to protect the steel cable as a whole against corrosion. Depending on their area of application, the lubricants have to fulfill various additional tasks. For example, in the marine industry and in the oil and gas industry, it is necessary for the lubricants to have a good lubricating effect and to be usable over a wide temperature range and also in the presence of water. If galvanized steel cables are used, the lubricants must not have any negative impact on the zinc layer of the steel cable.
Darüber hinaus existiert prinzipiell ein steigender Bedarf nach umweltverträglichen Schmiermitteln, insbesondere Schmiermitteln, die die Voraussetzungen für umweltverträgliche Schmiermittel (EAL = Environmentally Acceptable Lubricants) gemäß Appendix A des 2013 Vessel General Permit erfüllen und daher auch für Komponenten verwendbar sind, die in Kontakt mit Seewasser kommen können. Umweltverträgliche Schmiermittel müssen biologisch abbaubar sein und dürfen nur eine minimale Toxizität sowie keine Bioakkumulierbarkeit aufweisen.In addition, there is in principle an increasing demand for environmentally compatible lubricants, in particular lubricants that meet the requirements for environmentally compatible lubricants (EAL = Environmentally Acceptable Lubricants) according to Appendix A of the 2013 Vessel General Permit and can therefore also be used for components that may come into contact with seawater. Environmentally acceptable lubricants must be biodegradable and have minimal toxicity and no bioaccumulation.
In der Literatur werden die verschiedensten Schmiermittel für Stahlseile beschrieben.A wide variety of lubricants for steel cables are described in the literature.
Die
Die
Die vorgenannten Schmierstoffe erfüllen jedoch nicht sämtliche der oben genannten Voraussetzungen, nämlich neben einer guten Schmierwirkung in einem breiten Temperaturbereich und auch in Gegenwart von Wasser einsetzbar zu sein und darüber hinaus die Voraussetzungen für umweltverträgliche Schmierstoffe (EAL = Environmentally Acceptable Lubricants) gemäß Appendix A des 2013 Vessel General Permit zu erfüllen. Der Erfindung liegt mithin die Aufgabe zu Grunde, ein Schmiermittel bereitzustellen, das die vorgenannten Voraussetzungen erfüllt.However, the aforementioned lubricants do not meet all of the above requirements, namely, in addition to a good lubricating effect in a wide temperature range and also in the presence of water, and also the requirements for environmentally friendly lubricants (EAL = Environmentally Acceptable Lubricants) according to Appendix A of 2013 to meet Vessel General Permit. The invention is therefore based on the object of providing a lubricant that meets the aforementioned requirements.
Diese Aufgabe wird gelöst durch ein umweltverträgliches Schmierfett, gemäss Anspruch 1.This problem is solved by an environmentally compatible lubricating grease according to claim 1.
In umfangreichen Versuchen wurde von der Anmelderin herausgefunden, dass es mit einem Schmierfett der vorgenannten Zusammensetzung möglich ist, ein umweltverträgliches Schmiermittel bereitzustellen, das herausragende Schmiereigenschaften bei der Anwendung auf Stahlseilen, insbesondere verzinkten Stahlseilen, mit einer Einsetzbarkeit auch in Gegenwart von Wasser und in einem breiten Temperaturbereich kombiniert.In extensive tests, the applicant found that it is possible with a lubricating grease of the aforementioned composition to provide an environmentally friendly lubricant that has outstanding lubricating properties when used on steel cables, in particular galvanized steel cables, with usability even in the presence of water and in a wide range Combined temperature range.
So weist das Schmierfett in einer bevorzugten Ausführungsform der Erfindung einen Tropfpunkt gemäß Norm DIN ISO 2176 von über 150 °C, beispielsweise von 150°C bis 300°C und/oder von 170°C bis 300°C und/oder von 200°C bis 290°C, auf. In einer weiteren bevorzugten Ausführungsform der Erfindung weist das Schmierfett eine obere Gebrauchstemperatur (OGT) gemäß Norm DIN 58397 Teil 1 von mindestens 150°C, beispielsweise von 150°C bis 200°C und/oder von 150°C auf.In a preferred embodiment of the invention, the lubricating grease has a drop point according to the DIN ISO 2176 standard of more than 150°C, for example from 150°C to 300°C and/or from 170°C to 300°C and/or from 200°C up to 290°C. In a further preferred embodiment of the invention, the lubricating grease has an upper service temperature (OGT) in accordance with the DIN standard 58397 Part 1 of at least 150°C, for example from 150°C to 200°C and/or from 150°C.
Erfindungsgemäß bevorzugt bestehen mindestens 75 Gew.%, beispielsweise von 75 Gew.% bis 100 Gew.%, noch bevorzugter mindestens 80 Gew.%, beispielsweise von 80 Gew.% bis 100 Gew.% und/oder von 85 Gew.% bis 100 Gew.% und/oder von 75 Gew.% bis 90 Gew.% des Schmierfetts aus biologisch abbaubaren und nicht toxischen Inhaltsstoffen. Das Schmierfett kann auch bis zu 25 Gew.% nicht biologisch abbaubare Komponenten enthalten, sofern diese nicht bioakkumulierend und/oder nur minimal toxisch sind. Das erfindungsgemäße Schmierfett erfüllt die Kriterien für umweltverträglicheAccording to the invention, there are preferably at least 75% by weight, for example from 75% by weight to 100% by weight, more preferably at least 80% by weight, for example from 80% by weight to 100% by weight and/or from 85% by weight to 100 % by weight and/or from 75% to 90% by weight of the grease of biodegradable and non-toxic ingredients. The grease may also contain up to 25% by weight of non-biodegradable components provided they are non-bioaccumulating and/or minimally toxic. The lubricating grease according to the invention meets the criteria for environmentally compatible
Schmierstoffe (EAL = Environmentally Acceptable Lubricants) gemäß Appendix A des 2013 Vessel General Permit. Somit kann das Schmierfett auch für Anwendungen verwendet werden, die in Kontakt mit Seewasser kommen können.Lubricants (EAL = Environmentally Acceptable Lubricants) according to Appendix A of the 2013 Vessel General Permit. Thus, the lubricating grease can also be used for applications that may come into contact with seawater.
Darüber hinaus wurde gefunden, dass die Komponenten a) bis c) keinen negativen Einfluss auf die Zinkschicht von verzinkten Stahlseilen haben und insbesondere keine Reaktion mit der Zinkschicht eingehen.In addition, it was found that components a) to c) have no negative effect on the zinc layer of galvanized steel cables and, in particular, do not react with the zinc layer.
Als Komponente a) enthält das Schmierfett von 50 Gew.% bis 90 Gew.%, bevorzugter von mindestens 60 Gew.%, beispielsweise von 60 Gew.% bis 80 Gew.%, und insbesondere von 65 Gew.% bis 75 Gew.% eines biologisch abbaubaren Grundöls, insbesondere eines biologisch abbaubaren Esters als Grundöl. Dabei ist der Anteil der Komponente a) jeweils auf die Gesamtmenge des Schmierfetts bezogen. Unter einem biologisch abbaubaren Grundöl bzw. einem biologisch abbaubaren Ester ist erfindungsgemäß ein Grundöl und/oder ein Ester zu verstehen, der gemäß Norm OECD 301 A - F oder OECD 306 biologisch abbaubar ist.As component a), the lubricating grease contains from 50% by weight to 90% by weight, more preferably at least 60% by weight, for example from 60% by weight to 80% by weight, and in particular from 65% by weight to 75% by weight. a biodegradable base oil, in particular a biodegradable ester base oil. The proportion of component a) is based on the total amount of the lubricating grease. According to the invention, a biodegradable base oil or a biodegradable ester is to be understood as meaning a base oil and/or an ester which is biodegradable according to the OECD 301 AF or OECD 306 standard.
Erfindungsgemäß können auch Gemische verschiedener Grundöle und/oder verschiedene Ester eingesetzt werden. Damit der Schmierstoff die Anforderungen für EAL erfüllen kann, darf das Grundöl bzw. der Ester darüber hinaus keine Toxizität aufweisen.According to the invention, mixtures of different base oils and/or different esters can also be used. In order for the lubricant to meet the requirements for EAL, the base oil or the ester must also have no toxicity.
Erfindungsgemäß kann eine Vielzahl an biologisch abbaubaren Grundölen und insbesondere an biologisch abbaubaren Estern als Komponente a) eingesetzt werden, sofern diese eine ausreichende thermische Stabilität aufweisen. Bevorzugte biologisch abbaubare Grundöle sind Grundöle und insbesondere Ester, die eine thermische Stabilität, bestimmbar über TGA (DIN 51006; Verdampfungsverlust größer 1 Gew.% heißt thermisch instabil) von über 150°C, beispielsweise im Bereich 150°C bis 200°C aufweisen.According to the invention, a large number of biodegradable base oils and in particular biodegradable esters can be used as component a), provided they have sufficient thermal stability. Preferred biodegradable base oils are base oils and in particular esters which have a thermal stability, determinable via TGA (DIN 51006; evaporation loss greater than 1% by weight means thermally unstable) of over 150°C, for example in the range from 150°C to 200°C.
Vorzugsweise weist das Grundöl und insbesondere der Ester ferner eine eher geringe Flüchtigkeit auf. Mithin sind bevorzugte biologisch abbaubare Grundöle Grundöle und insbesondere Ester, die eine Flüchtigkeit, gemessen nach DIN 58397 nach 7d, 150°C von <10 Gew.%, vorzugsweise <5 Gew.% aufweisen.Preferably, the base oil and especially the ester also has a rather low volatility. Consequently, preferred biodegradable base oils are base oils and in particular esters which have a volatility, measured according to DIN 58397 according to 7d, 150° C., of <10% by weight, preferably <5% by weight.
Vorzugsweise weist das Schmierfett ebenfalls eine eher geringe Flüchtigkeit auf. Mithin sind bevorzugte Schmierfette Schmierfette, die eine Flüchtigkeit, gemessen nach DIN 58397 nach 7d, 150°C von <10 Gew.%, vorzugsweise <5 Gew.% aufweisen.Preferably, the lubricating grease also has a rather low volatility. Consequently, preferred lubricating greases are lubricating greases which have a volatility, measured according to DIN 58397 after 7d, 150° C., of <10% by weight, preferably <5% by weight.
Darüber hinaus zeigt das Grundöl und insbesondere der Ester bevorzugt eine hohe hydrolytische Stabilität. Aus diesem Grund sind bevorzugte biologisch abbaubare Grundöle Grundöle und/oder Ester, die gemessen nach DIN ASTM D-2619 (mit verlängerter Laufzeit von 400 h, 93°C) ein TAN Delta (Veränderung im Säuregehalt) von 0,0 mg KOH/g bis 20, noch bevorzugter von 0,0 bis 15 mg KOH/g aufweisen.In addition, the base oil and in particular the ester preferably exhibits high hydrolytic stability. For this reason, preferred biodegradable base oils are base oils and/or esters which, measured according to DIN ASTM D-2619 (with an extended service life of 400 h, 93° C.), have a TAN delta (change in acid content) of 0.0 mg KOH/g to 20, more preferably from 0.0 to 15 mg KOH/g.
Schließlich zeigen die Grundöle und insbesondere die Ester bevorzugt einen niedrigen Säuregehalt (TAN) nach DIN EN 12634, wobei bevorzugte biologisch abbaubare Grundöle und insbesondere Ester einen Säuregehalt (TAN), von kleiner 5 mg KOH/g, beispielsweise von 0,01 mg bis 5 mg KOH/g, noch bevorzugter von kleiner 1 mg KOH/g, beispielsweise von 0,01 mg KOH/g bis 1 mg KOH/g, aufweisen.Finally, the base oils and in particular the esters preferably have a low acid content (TAN) according to DIN EN 12634, with preferred biodegradable base oils and in particular esters having an acid content (TAN) of less than 5 mg KOH/g, for example from 0.01 mg to 5 mg KOH/g, more preferably less than 1 mg KOH/g, for example from 0.01 mg KOH/g to 1 mg KOH/g.
Die Viskosität des biologisch abbaubaren Grundöls beträgt vorzugsweise mindestens 18 mm2/s, beispielsweise von 18 mm2/s bis 1200 mm2/s und/oder mindestens 100 mm2/sec, beispielsweise von 100 mm2/sec bis 1200 mm2/s und/oder von 120 bis 500 mm2/sec und/oder von 120 bis 300 mm2/sec, jeweils gemessen nach DIN EN ISO 3104 bei 40°C.The viscosity of the biodegradable base oil is preferably at least 18 mm 2 /s, for example from 18 mm 2 /s to 1200 mm 2 /s and/or at least 100 mm 2 /sec, for example from 100 mm 2 /sec to 1200 mm 2 / s and/or from 120 to 500 mm 2 /sec and/or from 120 to 300 mm 2 /sec, each measured according to DIN EN ISO 3104 at 40°C.
Die Viskosität bevorzugter Gemische aus Grundölen gemessen nach DIN 51562 part 1 bei 40°C beträgt mindestens 18 mm2/s, beispielsweise von 18 mm2/s bis 1200 mm2/s und/oder 18 mm2/s bis 500 mm2/s und/oder 18 bis 200 mm2/s.The viscosity of preferred mixtures of base oils measured according to DIN 51562 Part 1 at 40°C is at least 18 mm 2 /s, for example from 18 mm 2 /s to 1200 mm 2 /s and/or 18 mm 2 /s to 500 mm 2 / s and/or 18 to 200 mm 2 /s.
Die Viskosität bevorzugter biologisch abbaubarer Ester beträgt von 50 mm2/sec bis 1200 mm2/s, noch bevorzugter mindestens 100 mm2/sec, beispielsweise von 100 mm2/sec bis 1000 mm2/s und/oder von 100 mm2/sec bis 1200 mm2/s und insbesondere von 130 bis 1000 mm2/sec und/oder von 130 mm2/sec bis 1200 mm2/s, jeweils gemessen nach DIN EN ISO 3104 bei 40°C.The viscosity of preferred biodegradable esters is from 50 mm 2 /sec to 1200 mm 2 /s, more preferably at least 100 mm 2 /sec, for example from 100 mm 2 /sec to 1000 mm 2 /s and/or from 100 mm 2 /s sec to 1200 mm 2 /s and in particular from 130 to 1000 mm 2 /sec and/or from 130 mm 2 /sec to 1200 mm 2 /s, each measured according to DIN EN ISO 3104 at 40°C.
In einer bevorzugten Ausführungsform der Erfindung ist der biologisch abbaubare Ester ein synthetischer Ester. Ferner ist der Ester besonders bevorzugt ein Ester auf nachwachsender Basis. Ein erfindungsgemäß besonders bevorzugter Ester ist ein Polyolester, insbesondereIn a preferred embodiment of the invention, the biodegradable ester is a synthetic ester. Furthermore, the ester is particularly preferably a renewable-based ester. A particularly preferred ester according to the invention is a polyol ester, in particular
(Trimethylolpropan)ester, Pentaerytritester, Gemische und/oder Komplexester hiervon. Besonders bevorzugte (Trimethylolpropan)ester sind Ester aus Trimethylolpropan und verzweigten oder unverzweigten sowie gesättigten oder ungesättigten C10-C22-Carbonsäuren. Die Säuren können Mono- und/oder Dicarbonsäuren sein. Werden Dicarbonsäuren eingesetzt, können Komplexester erhalten werden. Besonders bevorzugte Pentaerytritester sind Ester aus Pentaerytrit und verzweigten oder unverzweigten sowie gesättigten oder ungesättigten C10-C22-Carbonsäuren. Ganz besonders bevorzugte Ester sind Ester aus Trimethylolpropan oder Pentaerythrit mit gesättigten oder ungesättigten verzweigten C18-Carbonsäuren, insbesondere mit Ölsäure, Isostearinsäure Gemische und/oder Komplexester hiervon. Ebenfalls besonders bevorzugte Ester sind Ester aus Trimethylolpropan mit gesättigten oder ungesättigten, verzweigten oder unverzweigten, C8-C20-Carbonsäuren, und/oder C10-C22-Carbonsäuren, insbesondere mit Sebacinsäure, Stearinsäure und Isostearinsäure, Gemische und/oder Komplexester hiervon.(Trimethylolpropane) esters, pentaerythritol esters, mixtures and/or complex esters thereof. Particularly preferred (trimethylolpropane) esters are esters of trimethylolpropane and branched or unbranched and saturated or unsaturated C 10 -C 22 carboxylic acids. The acids can be mono and/or dicarboxylic acids. If dicarboxylic acids are used, complex esters can be obtained. Particularly preferred pentaerythritol esters are esters of pentaerythritol and branched or unbranched and saturated or unsaturated C 10 -C 22 carboxylic acids. Very particularly preferred esters are esters of trimethylolpropane or pentaerythritol with saturated or unsaturated branched C 18 -carboxylic acids, in particular with oleic acid, isostearic acid mixtures and/or complex esters thereof. Also particularly preferred esters are esters of trimethylolpropane with saturated or unsaturated, branched or unbranched, C 8 -C 20 carboxylic acids and/or C 10 -C 22 carboxylic acids, in particular with sebacic acid, stearic acid and isostearic acid, mixtures and/or complex esters thereof .
Ebenfalls besonders bevorzugte Ester sind Komplexester aus Trimethylolpropan mit gesättigten, verzweigten oder unverzweigten, C8-C20-Carbonsäuren und/oder C10-C22-Carbonsäuren, insbesondere mit Sebacinsäure, Stearinsäure und Isostearinsäure, und/oder Gemische hiervon. Ebenfalls besonders bevorzugte Ester sind Komplexester aus Trimethylolpropan mit einem Gemisch aus mindestens zwei gesättigten oder ungesättigten, verzweigten oder unverzweigten, C8-C20-Carbonsäuren und/oder C10-C22-Carbonsäuren, wobei mindestens eine erste Carbonsäure eine gesättigte oder ungesättigte, verzweigte oder unverzweigte C8-C20-Dicarbonsäure und/oder C10-C22-Dicarbonsäure und mindestens eine zweite Säure eine gesättigte oder ungesättigte, verzweigte oder unverzweigte C8-C20-Carbonsäure und/oder C10-C22-Carbonsäure ist. Ebenfalls besonders bevorzugte Ester sind Komplexester aus Trimethylolpropan mit einem Gemisch aus mindestens zwei gesättigten, verzweigten oder unverzweigten, C8-C20-Carbonsäuren und/oder C10-C22-Carbonsäuren, wobei mindestens eine erste Carbonsäure eine gesättigte, unverzweigte C8-C12-Dicarbonsäure, insbesondere Sebacinsäure, und mindestens eine zweite Säure eine gesättigte, verzweigte oder unverzweigte C15-C20-Carbonsäure, insbesondere Stearinsäure, Isostearinsäure oder ein Gemisch hiervon, ist.Also particularly preferred esters are complex esters of trimethylolpropane with saturated, branched or unbranched C 8 -C 20 carboxylic acids and/or C 10 -C 22 carboxylic acids, in particular with sebacic acid, stearic acid and isostearic acid, and/or mixtures thereof. Also particularly preferred esters are complex esters of trimethylolpropane with a mixture of at least two saturated or unsaturated, branched or unbranched, C 8 -C 20 carboxylic acids and/or C 10 -C 22 carboxylic acids, where at least one first carboxylic acid is a saturated or unsaturated, branched or unbranched C 8 -C 20 dicarboxylic acid and/or C 10 -C 22 dicarboxylic acid and at least one second acid is a saturated or unsaturated, branched or unbranched C 8 -C 20 carboxylic acid and/or C 10 -C 22 carboxylic acid is. Also particularly preferred esters are complex esters of trimethylolpropane with a mixture of at least two saturated, branched or unbranched, C 8 -C 20 carboxylic acids and/or C 10 -C 22 carboxylic acids, where at least one first carboxylic acid is a saturated, unbranched C 8 -C 12 dicarboxylic acid, in particular sebacic acid, and at least one second acid is a saturated, branched or unbranched C 15 -C 20 carboxylic acid, in particular stearic acid, isostearic acid or a mixture thereof.
In einer bevorzugten Ausführungsform der Erfindung ist die Komponente a) kein Triglycerid, da Triglyceride zumindest für einige Anwendungen eine nicht zufrieden stellende hydrolytische und oxidative bzw. chemische Stabilität aufweisen.In a preferred embodiment of the invention, component a) is not a triglyceride, since triglycerides have an unsatisfactory hydrolytic and oxidative or chemical stability, at least for some applications.
Ebenfalls geeignete biologisch abbaubare Grundöle sind Polyalphaolefine und/oder Polyglykole.Also suitable biodegradable base oils are polyalphaolefins and/or polyglycols.
Besonders bevorzugte biologisch abbaubare Polyalphaolefine weisen eine Viskosität gemessen nach DIN 51562 part 1 bei 100 °C von höchstens 6 mm2/s, beispielsweise von 2 mm2/s bis 6 mm2/s und/oder 2 mm2/s bis 5 mm2/s und/oder 2 bis 4 mm2/s auf.Particularly preferred biodegradable polyalphaolefins have a viscosity measured according to DIN 51562 Part 1 at 100° C. of at most 6 mm 2 /s, for example from 2 mm 2 /s to 6 mm 2 /s and/or 2 mm 2 /s to 5 mm 2 /s and/or 2 to 4 mm 2 /s.
Besonders bevorzugte biologisch abbaubare Polyglykole sind öllösliche Polyglykole. Diese weisen vorzugsweise eine Viskosität gemessen nach DIN 51562 part 1 bei 40 °C von höchstens 150 mm2/s, beispielsweise von 18 mm2/s bis 150 mm2/s und/oder 18 mm2/s bis 68 mm2/s und/oder 18 bis 46 mm2/s auf.Particularly preferred biodegradable polyglycols are oil-soluble polyglycols. These preferably have a viscosity measured according to DIN 51562 Part 1 at 40° C. of at most 150 mm 2 /s, for example from 18 mm 2 /s to 150 mm 2 /s and/or 18 mm 2 /s to 68 mm 2 /s and/or 18 to 46 mm 2 /s.
Als Komponente b) enthält das Schmierfett ein Verdickungsmittel ausgewählt aus biologisch abbaubaren Calciumseifen (b1)) in einer Menge von 3 bis 12 Gew.%, noch bevorzugter von 4 Gew.% bis 10 Gew.%, insbesondere von 4 Gew.% bis 7 Gew.%, Bentoniten (b2)) in einer Menge von 3 Gew.% bis 25 Gew.% und/oder 3,5 Gew.% bis 20 Gew.% und/oder 4 bis 12 Gew.%, noch bevorzugter von 4 Gew.% bis 10 Gew.% und Gemischen hiervon. Der Anteil des Verdickungsmittels beträgt erfindungsgemäß 3 Gew.% bis 25 Gew.% und/oder 7 Gew.% bis 20 Gew.%. Dabei ist der Anteil der Komponente b) jeweils auf die Gesamtmenge des Schmierfetts bezogen.As component b), the lubricating grease contains a thickener selected from biodegradable calcium soaps (b1)) in an amount of 3 to 12% by weight, more preferably 4% to 10% by weight, in particular 4% to 7% by weight % by weight, bentonites (b2)) in an amount of 3% by weight to 25% by weight and/or 3.5% by weight to 20% by weight and/or 4 to 12% by weight, more preferably 4 wt% to 10 wt% and mixtures thereof. The amount of the thickener is, according to the invention, 3% by weight to 25% by weight and/or 7% by weight to 20% by weight. The proportion of component b) is based on the total amount of the lubricating grease.
Vorteilhaft an der Verwendung von Calciumseife als Verdickungsmittel ist, dass es insbesondere in Kombination mit der Komponente c2) die Beständigkeit gegenüber Wasser erhöht.The advantage of using calcium soap as a thickening agent is that it increases the resistance to water, particularly in combination with component c2).
Unter einer biologisch abbaubaren Calciumseife ist erfindungsgemäß eine Calciumseife zu verstehen, die gemäß Norm OECD 301 A-F und/oder OECD 306 biologisch abbaubar ist. Damit der Schmierstoff den Anforderungen für EAL erfüllen kann, darf die Calciumseife darüber hinaus keine oder nur eine minimale Toxizität aufweisen. Bevorzugte Calciumseifen sind wasserbeständig, insbesondere weisen sie eine statische Wasserbeständigkeit nach DIN 51807 T1 auf. Erfindungsgemäß sind Calciumseifen gegenüber Bentoniten bevorzugt, da sie eine höhere Verdickungswirkung und bessere biologische Abbaubarkeit haben. Es können auch Gemische verschiedener Calciumseifen oder Bentonite eingesetzt werden.According to the invention, a biodegradable calcium soap is a calcium soap which is biodegradable according to the OECD 301 A-F and/or OECD 306 standard. In addition, for the lubricant to meet the requirements for EAL, the calcium soap must have no or minimal toxicity. Preferred calcium soaps are water-resistant; in particular, they have static water resistance in accordance with DIN 51807 T1. According to the invention, calcium soaps are preferred to bentonites because they have a higher thickening effect and better biodegradability. Mixtures of different calcium soaps or bentonites can also be used.
Besonders bevorzugt sind Calciumseifen von Fettsäuren, insbesondere C8-C26 Fettsäuren, insbesondere Calcium-12-hydroxystearat.Calcium soaps of fatty acids, in particular C8-C26 fatty acids, in particular calcium 12-hydroxystearate, are particularly preferred.
Grundsätzlich können auch Gemische aus Calciumseifen und Bentoniten eingesetzt werden. Diese Ausführungsform ist jedoch, zumindest bei der Verwendung von verzinkten Stahlseilen, weniger bevorzugt, da verglichen mit dem isolierten Einsatz von Calciumseifen oder Bentoniten die Zinkkorrosion verschlechtert wird.In principle, mixtures of calcium soaps and bentonites can also be used. However, this embodiment is less preferred, at least when using galvanized steel cables, since zinc corrosion is worsened compared to the isolated use of calcium soaps or bentonites.
Es ist denkbar, dass das Grundöl als Komponente c) von 1 Gew.% bis 40 Gew.% Additive enthält. Erfindungsgemäß enthält das Grundöl 4 Gew.% bis 40 Gew.%, noch bevorzugter von 5 Gew.% bis 40 Gew.% , noch bevorzugter von 7 Gew.% bis 40 Gew.% und insbesondere von 10 Gew.% bis 35 Gew.% Additive. Dabei ist der Anteil der Komponente c) jeweils auf die Gesamtmenge des Schmierfetts bezogen.It is conceivable that the base oil as component c) contains from 1% by weight to 40% by weight of additives. According to the invention, the base oil contains 4% to 40% by weight % by weight, more preferably from 5% by weight to 40% by weight, more preferably from 7% by weight to 40% by weight and in particular from 10% by weight to 35% by weight of additives. The proportion of component c) is based on the total amount of the lubricating grease.
Die Additive der Komponente c) umfassen erfindungsgemäß von 1 bis 12 Gew.% und/oder 4 bis 12 Gew.%, bevorzugt von 4 Gew.% bis 10 Gew.% pyrogenes Siliciumdioxid und/oder Polytetrafluorethylen als Komponente c1). Dabei ist der Anteil der Komponente c1) jeweils auf die Gesamtmenge des Schmierfetts bezogen.According to the invention, the additives of component c) comprise from 1 to 12% by weight and/or 4 to 12% by weight, preferably from 4% by weight to 10% by weight, of pyrogenic silicon dioxide and/or polytetrafluoroethylene as component c1). The proportion of component c1) is based on the total amount of the lubricating grease.
In einer besonders bevorzugten Ausführungsform der Erfindung ist das pyrogene Siliciumdioxid ausgewählt aus Kieselsäure mit einer spezifischen Oberfläche von 90 bis 130 m2/g. Ebenfalls bevorzugt ist hydrophobierte pyrogene Kieselsäure, insbesondere eine mittels Dichlordimethylsilan hydrophobierte Kieselsäure.In a particularly preferred embodiment of the invention, the fumed silicon dioxide is selected from silicic acid with a specific surface area of 90 to 130 m 2 /g. Preference is also given to hydrophobic pyrogenic silica, in particular a silica hydrophobicized by means of dichlorodimethylsilane.
Die Komponente c1) trägt zur Verbesserung des Tropfpunkts des Schmierfetts und hierdurch zu dessen Temperaturbeständigkeit im Sinne einer Erhöhung der oberen Gebrauchstemperatur (OGT) bei. Darüber hinaus weist Komponente c1) den Vorteil auf, dass sie als Co-Verdicker fungieren und hierdurch zu einer Stabilisierung des Verdickersystems beitragen kann.Component c1) contributes to improving the dropping point of the lubricating grease and thereby to its temperature resistance in the sense of an increase in the upper service temperature (UTT). In addition, component c1) has the advantage that it acts as a co-thickener and can thereby contribute to stabilization of the thickener system.
Als Komponente c2) umfassen die Additive der Komponente c) erfindungsgemäß ein Polymer ausgewählt aus Polyisobutylen, Polyisobutylen-/ Buten-Copolymer, Polymethacrylaten, Polyestern, vorzugsweise Komplexestern, insbesondere Komplexestern aus Neopentylglykol/Dimersäure/2-Ethylhexanol und Gemischen hiervon. Unter einem Komplexester wird erfindungsgemäß ein Polyester verstanden, der durch Reaktion von Polyolen mit Dicarbonsäuren, sowie gegebenenfalls Monocarbonsäuren hergestellt wird. Der Anteil der Komponente c2) beträgt von 2 Gew.% bis 25 Gew.%, noch bevorzugter von 5 Gew.% bis 20 Gew.% und insbesondere von 7 Gew.% bis 17 Gew.%, jeweils auf die Gesamtmenge des Schmierfetts bezogen.According to the invention, the additives of component c) comprise as component c2) a polymer selected from polyisobutylene, polyisobutylene/butene copolymer, polymethacrylates, polyesters, preferably complex esters, in particular complex esters of neopentyl glycol/dimer acid/2-ethylhexanol and mixtures thereof. According to the invention, a complex ester is understood as meaning a polyester which is formed by reaction of polyols with dicarboxylic acids, and optionally Monocarboxylic acids is produced. The proportion of component c2) is from 2% by weight to 25% by weight, more preferably from 5% by weight to 20% by weight and in particular from 7% by weight to 17% by weight, based in each case on the total amount of the lubricating grease .
Die Polymere der Komponente c2) weisen eine Viskosität, gemessen nach DIN 51562 part 1 bei 100 °C von mindestens 600 mm2/s, noch bevorzugter von mindestens 800 mm2/s und/oder mindestens 1000 mm2/s und/oder mindestens 1500 mm2/s und/oder mindestens 4000 mm2/s, beispielsweise von 4000 mm2/s bis 10000 mm2/s und/oder von 4000 mm2/s bis 6000 mm2/s, insbesondere von 4000 bis 4700 mm2/s auf. Eine hohe Viskosität ist vorteilhaft, da hierdurch die Einsatzmenge gering gehalten werden kann. Erfindungsgemäß besonders bevorzugt ist Polyisobutylen und/oder Polyisobutylen-/ Buten-Copolymer, da diese preisgünstige Rohstoffe sind und keine hydrolysierbaren Gruppen, wie beispielsweise Estergruppen, aufweisen. Ebenfalls bevorzugt sind Polymere, die biologisch abbaubar sind.The polymers of component c2) have a viscosity, measured according to DIN 51562 Part 1 at 100° C., of at least 600 mm 2 /s, more preferably at least 800 mm 2 /s and/or at least 1000 mm 2 /s and/or at least 1500 mm 2 /s and/or at least 4000 mm 2 /s, for example from 4000 mm 2 /s to 10000 mm 2 /s and/or from 4000 mm 2 /s to 6000 mm 2 /s, in particular from 4000 to 4700 mm 2 /s up. A high viscosity is advantageous because the amount used can be kept low as a result. Polyisobutylene and/or polyisobutylene/butene copolymers are particularly preferred according to the invention, since these are inexpensive raw materials and do not have any hydrolyzable groups, such as ester groups, for example. Also preferred are polymers that are biodegradable.
Die Verwendung der Komponente c2) ist vorteilhaft, da sie als toxikologisch unbedenklicher Haftverbesserer die Haftung, gemessen nach ASTM D 4049 von < 50 Gew% Verlust, beispielsweise von <30 Gew% Verlust noch bevorzugter von < 25% Gew% Verlust zwischen Schmierfett und Stahlseil, verbessern kann.The use of component c2) is advantageous because, as a toxicologically harmless adhesion promoter, it improves the adhesion, measured according to ASTM D 4049, of <50% by weight loss, for example <30% by weight loss, more preferably <25% by weight loss, between lubricating grease and steel cable , can improve.
Erfindungsgemäß bevorzugt weist mithin das Schmierfett einen Gewichtsverlust bei einem Water Spray-off Test nach ASTM D 4049 von < 50 Gew% Verlust, beispielsweise von <30 Gew% Verlust noch bevorzugter von < 25% Gew% auf. Als Komponente c3) umfassen die Additive der Komponente c) erfindungsgemäß von 0,5 Gew.% bis 20 Gew.% und/oder 1 Gew.% bis 10 Gew.%, noch bevorzugter von 1 Gew.% bis 9 Gew.% und insbesondere von 1,5 Gew.% bis 8 Gew.% eines Festschmierstoffs, vorzugsweise ausgewählt aus Erdalkalisalzen, insbesondere Calciumcarbonat, Calciumstearat, Grafit, Melamincyanurat, Zinksulfid (ZnS), Molybdänsulfid (MoS2) und Gemischen hiervon. Dabei ist der Anteil der Komponente c3) jeweils auf die Gesamtmenge des Schmierfetts bezogen.According to the invention, therefore, the lubricating grease preferably has a weight loss in a water spray-off test according to ASTM D 4049 of <50% by weight, for example <30% by weight, more preferably <25% by weight. As component c3), the additives of component c) according to the invention comprise from 0.5% by weight to 20% by weight and/or 1% by weight to 10% by weight, more preferably from 1% by weight to 9% by weight and especially from 1.5% by weight to 8% by weight of a solid lubricant, preferably selected from alkaline earth metal salts, in particular calcium carbonate, calcium stearate, graphite, melamine cyanurate, zinc sulfide (ZnS), molybdenum sulfide (MoS2) and mixtures thereof. The proportion of component c3) is based on the total amount of the lubricating grease.
Die Verwendung der vorgenannten Festschmierstoffe, insbesondere von Calciumcarbonat, Grafit, Melamincyanurat und Calciumstearat als Komponente c3), ist besonders vorteilhaft, da diese Verbindungen toxikologisch unbedenklich sind und die Reibeigenschaften des Stahlseils deutlich verbessern können.The use of the aforementioned solid lubricants, in particular calcium carbonate, graphite, melamine cyanurate and calcium stearate as component c3), is particularly advantageous since these compounds are toxicologically harmless and can significantly improve the friction properties of the steel cable.
Erfindungsgemäß weniger bevorzugte Festschmierstoffe sind Dithiocarbamate, insbesondere aschefreie Dithiocarbamate, Bis-stearoyl-ethylendiamin und Gemische hiervon. In praktischen Versuchen wurde gefunden, dass sich die Verwendung dieser Verbindungen negativ auf die Korrosion der Zinkschicht auswirkt. Dies ist auch aus umwelttechnischer Sicht von Nachteil, da Zinkoxid für Wasserorganismen giftig ist, welches bei der Korrosion von Zink entsteht.Solid lubricants which are less preferred according to the invention are dithiocarbamates, in particular ashless dithiocarbamates, bis-stearoyl-ethylenediamine and mixtures thereof. In practical tests it was found that the use of these compounds has a negative effect on the corrosion of the zinc layer. This is also disadvantageous from an environmental point of view, since zinc oxide, which is produced when zinc corrodes, is toxic to aquatic organisms.
Ebenfalls denkbar ist, dass das Schmierfett von 0,5 Gew.% und insbesondere von 0,5 bis 2,8 Gew.% Bernsteinsäurederivate als erstes Korrosionsschutzmittel, insbesondere amidisierte Bernsteinsäurehalbester als Komponente c4) enthält. Dabei ist der Anteil der Komponente c4) jeweils auf die Gesamtmenge des Schmierfetts bezogen. Vorzugsweise weist die Komponente c4) eine Neutralisationszahl (NZ) (DIN 53402) von 70 bis 100 mg KOH/g auf.It is also conceivable that the lubricating grease contains from 0.5% by weight and in particular from 0.5 to 2.8% by weight of succinic acid derivatives as the first corrosion protection agent, in particular amidized succinic acid monoesters as component c4). The proportion of component c4) is based on the total amount of the lubricating grease. Component c4) preferably has a neutralization number (NZ) (DIN 53402) of from 70 to 100 mg KOH/g.
Die Verwendung der Bernsteinsäurederivate ist vorteilhaft, da sie biologisch abbaubar sind und eine hohe Korrosionsschutzwirkung haben.The use of the succinic acid derivatives is advantageous because they are biodegradable and have a high anti-corrosion effect.
In einer bevorzugten Ausführungsform der Erfindung enthält das Schmierfett als Komponente c5) ein zweites Korrosionsschutzmittel, vorzugsweise ausgewählt aus Erdalkalioxiden, insbesondere Calciumoxid und/oder Magnesiumoxid, sowie Calcium-, Magnesium-, und/oder Natriumsulfonate bzw. -salze von C8-C20 Dicarbonsäuren, insbesondere Dinatriumsebacat. Vorteilhaft an den vorgenannten Komponenten ist, dass sie einen guten Korrosionsschutz bieten und nicht toxisch sind. Besonders bevorzugt sind Magnesiumoxid, Dinatriumsebaccat und/oder Gemische hiervon. In einer weiteren bevorzugten Ausführungsform der Erfindung weist die Komponente c5) eine Teilchengrößenverteilung d10 von 1 bis 10 µm, noch bevorzugter von 3 bis 8 µm noch bevorzugter von 4 bis 6 µm und insbesondere von 5 µm und/oder eine Teilchengrößenverteilung d50 von 10 bis 30 µm, noch bevorzugter von 13 bis 22 µm, noch bevorzugter von 15 bis 20 µm und insbesondere von 17 µm und/oder eine Teilchengrößenverteilung d90 von 30 bis 50 µm, noch bevorzugter von 35 bis 45 µm und insbesondere von 40 µm auf. In einer besonders bevorzugten Ausführungsform der Erfindung weist die Komponente c5) eine Teilchengrößenverteilung d50 von weniger als 25 µm, beispielsweise von 5 µm bis 25 µm und/oder von 5 µm bis 20 µm auf.In a preferred embodiment of the invention, the lubricating grease contains a second anti-corrosion agent as component c5), preferably selected from alkaline earth oxides, in particular calcium oxide and/or magnesium oxide, and calcium, magnesium and/or sodium sulfonates or salts of C 8 -C 20 Dicarboxylic acids, especially disodium sebacate. The advantage of the aforementioned components is that they offer good protection against corrosion and are non-toxic. Magnesium oxide, disodium sebaccate and/or mixtures thereof are particularly preferred. In a further preferred embodiment of the invention, component c5) has a particle size distribution d10 from 1 to 10 μm, more preferably from 3 to 8 μm, more preferably from 4 to 6 μm and in particular from 5 μm and/or a particle size distribution d50 from 10 to 30 μm, more preferably from 13 to 22 μm, more preferably from 15 to 20 μm and in particular from 17 μm and/or a particle size distribution d90 from 30 to 50 μm, more preferably from 35 to 45 μm and in particular from 40 μm. In a particularly preferred embodiment of the invention, component c5) has a particle size distribution d50 of less than 25 μm, for example from 5 μm to 25 μm and/or from 5 μm to 20 μm.
Vorteilhaft an der Verwendung der Komponente c5) ist, dass sie zusätzlich zu einer Erhöhung des Korrosionsschutzes des Schmierfetts als basische Reserve fungieren kann. Darüber hinaus wurde in praktischen Versuchen gefunden, dass Magnesiumoxid als Komponente c5) in Kombination mit c4) synergistisch wirkt.The advantage of using component c5) is that it can act as a basic reserve in addition to increasing the corrosion protection of the lubricating grease. In addition, it was found in practical tests that magnesium oxide acts synergistically as component c5) in combination with c4).
Bevorzugt liegt der Anteil der Komponente c5) im Bereich von 0,3 bis 5 Gew.%, noch bevorzugter von 0,5 bis 2,5 Gew.% und insbesondere von 1 Gew.% bis 2,3 Gew.%. Dabei ist der Anteil der Komponente c5) jeweils auf die Gesamtmenge des Schmierfetts bezogen.The proportion of component c5) is preferably in the range from 0.3 to 5% by weight, more preferably from 0.5 to 2.5% by weight and in particular from 1% by weight to 2.3% by weight. The proportion of component c5) is based on the total amount of the lubricating grease.
Das Schmierfett kann darüber hinaus noch weitere übliche Additive, beispielsweise Antioxidantien, enthalten, sofern sich diese nicht negativ auf die Umweltverträglichkeit des Schmierfetts auswirken. So enthält das Schmierfett in einer bevorzugten Ausführungsform der Erfindung als Komponente c6) einen Antioxidanten. Dieser ist vorzugsweise ausgewählt aus nicht oder nur minimal toxischen Antioxidanten. Bevorzugt liegt der Anteil des Antioxidanten im Bereich von 0,3 bis 3 Gew.%, noch bevorzugter von 0,5 bis 2 Gew.%, und insbesondere von 0,8 Gew.% bis 1,5 Gew.%. Dabei ist der Anteil der Komponente c6) jeweils auf die Gesamtmenge des Schmierfetts bezogen.The lubricating grease can also contain other customary additives, for example antioxidants, provided these do not have a negative effect on the environmental compatibility of the lubricating grease. Thus, in a preferred embodiment of the invention, the lubricating grease contains an antioxidant as component c6). This is preferably selected from non-toxic or only minimally toxic antioxidants. Preferably the level of antioxidant is in the range from 0.3 to 3% by weight, more preferably from 0.5 to 2% by weight and especially from 0.8% to 1.5% by weight. The proportion of component c6) is based on the total amount of the lubricating grease.
Erfindungsgemäß besonders bevorzugte Antioxidantien sind phenolische und/oder aminische Antioxidantien.Antioxidants which are particularly preferred according to the invention are phenolic and/or aminic antioxidants.
In einer Ausführungsform der Erfindung umfasst das Schmierfett:
- a) von 50 Gew.% bis 90 Gew.% eines biologisch abbaubaren Esters als Grundöl, wobei die Viskosität des biologisch abbaubaren Esters bei 40°C von 50 mm2/s bis 1200 mm2/s beträgt,
- b) von 7 Gew.% bis 20 Gew.% eines Verdickungsmittels ausgewählt aus
- b1) von 3 Gew.% bis 12 Gew.% biologisch abbaubarer Calciumseife,
- b2) von 4 Gew.% bis 12 Gew.% Bentonite,
- c) von 4 Gew.% bis 40 Gew.% Additive, umfassend
- c1) von 4 Gew.% bis 12 Gew.% pyrogenes Siliciumdioxid und/oder Polytetrafluorethylen und Gemische hiervon,
- c2) von 2 Gew.% bis 25 Gew.% eines Polymers ausgewählt aus Polyisobutylen, Polyisobutylen-/ Buten-Copolymer, Polymethacrylaten, Komplexestern aus Neopentylglykol/Dimersäure/2-Ethylhexanol und Gemischen hiervon, wobei der Polyester c2) eine Viskosität, bei 100 °C von mindestens 600 mm2/s aufweist,
- c3) von 1 Gew.% bis 10 Gew.% eines Festschmierstoffs, wobei das Schmierfett die Voraussetzungen für umweltverträgliche Schmiermittel (EAL = Environmentally Acceptable Lubricants) gemäß Appendix A des 2013 Vessel General Permit erfüllt und daher auch für Komponenten verwendbar ist, die in Kontakt mit Seewasser kommen können.
- a) from 50% by weight to 90% by weight of a biodegradable ester as base oil, the viscosity of the biodegradable ester at 40°C being from 50 mm 2 /s to 1200 mm 2 /s,
- b) from 7% to 20% by weight of a thickener selected from
- b1) from 3% by weight to 12% by weight of biodegradable calcium soap,
- b2) from 4% to 12% by weight of bentonites,
- c) from 4% to 40% by weight of additives comprising
- c1) from 4% by weight to 12% by weight pyrogenic silicon dioxide and/or polytetrafluoroethylene and mixtures thereof,
- c2) from 2% to 25% by weight of a polymer selected from polyisobutylene, polyisobutylene/butene copolymer, polymethacrylates, complex esters of neopentyl glycol/dimer acid/2-ethylhexanol and Mixtures thereof, where the polyester c2) has a viscosity at 100 °C of at least 600 mm 2 /s,
- c3) from 1% by weight to 10% by weight of a solid lubricant, the grease meeting the requirements for environmentally acceptable lubricants (EAL = Environmentally Acceptable Lubricants) in accordance with Appendix A of the 2013 Vessel General Permit and can therefore also be used for components that are in contact can come with sea water.
In einer bevorzugten Ausführungsform der Erfindung umfasst das Schmierfett:
- a) von 50 Gew.% bis 90 Gew.%, noch bevorzugter von 60 Gew.% bis 80 Gew.%, noch bevorzugter von 65 Gew.% bis 75 Gew.% Pentaerytritester, insbesondere Pentaerythritester aus Pentaerythrit und Isostearinsäure, als Grundöl,
- b) von 3 Gew.% bis 25 Gew.% eines Verdickungsmittels ausgewählt aus
b1) von 3 Gew.% bis 12 Gew.%, noch bevorzugter von 4 Gew.% bis 10 Gew.%, noch bevorzugter von 4 Gew.% bis 7 Gew.%, Ca-12-Hydroxystearat, - c) von 4 Gew.% bis 40 Gew.%, noch bevorzugter von 5 Gew.% bis 40 Gew.%, noch bevorzugter von 7 Gew.% bis 40 Gew.%, noch bevorzugter von 10 Gew.% bis 35 Gew.% Additive, umfassend
- c1) von 1 Gew.% bis 12 Gew.% und/oder von 4 Gew.% bis 12 Gew.%, bevorzugt von 4 Gew.% bis 10 Gew.% pyrogenes Siliciumdioxid,
- c2) von 2 Gew.% bis 45 Gew.% und/oder von 2 Gew.% bis 25 Gew.%, noch bevorzugter von 5 Gew.% bis 20 Gew.% und insbesondere von 7 Gew.% bis 17 Gew.%, Polyisobutylen,
- c3) von 0,5 Gew.% bis 20 Gew.% und/oder von 1 Gew.% bis 10 Gew.%, noch bevorzugter von 1 Gew.% bis 9 Gew.% und insbesondere von 1,5 Gew.% bis 8 Gew.% Calciumcarbonat als Festschmierstoff.
- a) from 50% by weight to 90% by weight, more preferably from 60% by weight to 80% by weight, more preferably from 65% by weight to 75% by weight, of pentaerythritol ester, in particular pentaerythritol ester of pentaerythritol and isostearic acid, as base oil,
- b) from 3% to 25% by weight of a thickener selected from
b1) from 3% to 12% by weight, more preferably from 4% to 10% by weight, more preferably from 4% to 7% by weight, of Ca-12-hydroxystearate, - c) from 4% to 40% by weight, more preferably from 5% to 40% by weight, even more preferably from 7% to 40% by weight, even more preferably from 10% to 35% by weight % Additives, comprising
- c1) from 1% to 12% by weight and/or from 4% to 12% by weight, preferably from 4% to 10% by weight, of pyrogenic silicon dioxide,
- c2) from 2% to 45% by weight and/or from 2% to 25% by weight, more preferably from 5% to 20% by weight and in particular from 7% to 17% by weight , polyisobutylene,
- c3) from 0.5% to 20% by weight and/or from 1% to 10% by weight, more preferably from 1% to 9% by weight and in particular from 1.5% to 8% by weight calcium carbonate as a solid lubricant.
In einer weiteren bevorzugten Ausführungsform der Erfindung umfasst das Schmierfett:
- a) von 50 Gew.% bis 90 Gew.%, noch bevorzugter von 60 Gew.% bis 80 Gew.%, noch bevorzugter von 65 Gew.% bis 75 Gew.% Pentaerytritester, insbesondere Pentaerythritester aus Pentaerythrit und Isostearinsäure, als Grundöl,
- b) von 3 Gew.% bis 25 Gew.% eines Verdickungsmittels ausgewählt aus
b1) von 3 Gew.% bis 12 Gew.%, noch bevorzugter von 4 Gew.% bis 10 Gew.%, noch bevorzugter von 4 Gew.% bis 7 Gew.%, Ca-12-Hydroxystearat, - c) von 4 Gew.% bis 40 Gew.%, noch bevorzugter von 5 Gew.% bis 40 Gew.%, noch bevorzugter von 7 Gew.% bis 40 Gew.%, noch bevorzugter von 10 Gew.% bis 35 Gew.% Additive, umfassend
- c1) von 1 Gew.% bis 12 Gew.% und/oder von 4 Gew.% bis 12 Gew.%, bevorzugt von 4 Gew.% bis 10 Gew.% pyrogenes Siliciumdioxid,
- c2) von 2 Gew.% bis 45 Gew.% und/oder von 2 Gew.% bis 25 Gew.%, noch bevorzugter von 5 Gew.% bis 20 Gew.% und insbesondere von 7 Gew.% bis 17 Gew.%, Polyisobutylen,
- c3) von 0,5 Gew.% bis 20 Gew.% und/oder von 1 Gew.% bis 10 Gew.%, noch bevorzugter von 1 Gew.% bis 9 Gew.% und insbesondere von 1,5 Gew.% bis 8 Gew.% Calciumcarbonat als Festschmierstoff,
- c5) von 0,3 bis 5 Gew.%, noch bevorzugter von 0,5 bis 2,5 Gew.% und insbesondere von 1 Gew.% bis 2,3 Gew.% Magnesiumoxid als Korrosionsschutzmittel,
- c6) von 0,3 bis 3 Gew.%, noch bevorzugter von 0,5 bis 2 Gew.%, und insbesondere von 0,8 Gew.% bis 1,5 Gew.% eines phenolischen Antioxidanten.
- a) from 50% by weight to 90% by weight, more preferably from 60% by weight to 80% by weight, more preferably from 65% by weight to 75% by weight, of pentaerythritol ester, in particular pentaerythritol ester of pentaerythritol and isostearic acid, as base oil,
- b) from 3% to 25% by weight of a thickener selected from
b1) from 3% to 12% by weight, more preferably from 4% to 10% by weight, more preferably from 4% to 7% by weight, of Ca-12-hydroxystearate, - c) from 4% to 40% by weight, more preferably from 5% to 40% by weight, even more preferably from 7% to 40% by weight, even more preferably from 10% to 35% by weight % Additives, comprising
- c1) from 1% to 12% by weight and/or from 4% to 12% by weight, preferably from 4% to 10% by weight, of pyrogenic silicon dioxide,
- c2) from 2% to 45% by weight and/or from 2% to 25% by weight, more preferably from 5% to 20% by weight and in particular from 7% to 17% by weight , polyisobutylene,
- c3) from 0.5% to 20% by weight and/or from 1% to 10% by weight, more preferably from 1% to 9% by weight and in particular from 1.5% to 8% by weight calcium carbonate as a solid lubricant,
- c5) from 0.3 to 5% by weight, more preferably from 0.5 to 2.5% by weight and in particular from 1% to 2.3% by weight of magnesium oxide as a corrosion inhibitor,
- c6) from 0.3 to 3%, more preferably from 0.5 to 2%, and especially from 0.8% to 1.5% by weight of a phenolic antioxidant.
In einer weiteren bevorzugten Ausführungsform der Erfindung umfasst das Schmierfett:
- a) von 50 Gew.% bis 90 Gew.%, noch bevorzugter von 60 Gew.% bis 80 Gew.%, noch bevorzugter von 65 Gew.% bis 75 Gew.% Komplexester, insbesondere Komplexester aus Trimethylolpropan mit einem Gemisch aus mindestens zwei gesättigten oder ungesättigten, verzweigten oder unverzweigten, C8-C20 -Carbonsäuren, wobei mindestens eine erste Carbonsäure eine gesättigte oder ungesättigte, verzweigte oder unverzweigte C8-C20-Dicarbonsäure, und mindestens eine zweite Säure eine gesättigte oder ungesättigte, verzweigte oder unverzweigte C8-C20-Carbonsäure ist, als Grundöl,
- b) von 3 Gew.% bis 25 Gew.% eines Verdickungsmittels ausgewählt aus
b1) von 3 Gew.% bis 12 Gew.%, noch bevorzugter von 4 Gew.% bis 10 Gew.%, noch bevorzugter von 4 Gew.% bis 7 Gew.%, Ca-12-Hydroxystearat, - c) von 4 Gew.% bis 40 Gew.%, noch bevorzugter von 5 Gew.% bis 40 Gew.%, noch bevorzugter von 7 Gew.% bis 40 Gew.%, noch bevorzugter von 10 Gew.% bis 35 Gew.% Additive, umfassend
- c1) von 1 Gew.% bis 12 Gew.% und/oder von 4 Gew.% bis 12 Gew.%, bevorzugt von 4 Gew.% bis 10 Gew.% pyrogenes Siliciumdioxid,
- c2) von 2 Gew.% bis 45 Gew.% und/oder von 2 Gew.% bis 25 Gew.%, noch bevorzugter von 5 Gew.% bis 20 Gew.% und insbesondere von 7 Gew.% bis 17 Gew.%, Polyisobutylen,
- c3) von 0,5 Gew.% bis 20 Gew.% und/oder von 1 Gew.% bis 10 Gew.%, noch bevorzugter von 1 Gew.% bis 9 Gew.% und insbesondere von 1,5 Gew.% bis 8 Gew.% Calciumcarbonat als Festschmierstoff.
- a) from 50% to 90% by weight, more preferably from 60% to 80% by weight, more preferably from 65% to 75% by weight, of complex esters, in particular complex esters of trimethylolpropane with a mixture of at least two saturated or unsaturated, branched or unbranched, C 8 -C 20 carboxylic acids, where at least one first carboxylic acid is a saturated or unsaturated, branched or unbranched C 8 -C 20 dicarboxylic acid, and at least one second acid is a saturated or unsaturated, branched or unbranched C 8 -C 20 - carboxylic acid is, as base oil,
- b) from 3% to 25% by weight of a thickener selected from
b1) from 3% to 12% by weight, more preferably from 4% to 10% by weight, more preferably from 4% to 7% by weight, of Ca-12-hydroxystearate, - c) from 4% to 40% by weight, more preferably from 5% to 40% by weight, even more preferably from 7% to 40% by weight, even more preferably from 10% to 35% by weight % Additives, comprising
- c1) from 1% to 12% by weight and/or from 4% to 12% by weight, preferably from 4% to 10% by weight, of pyrogenic silicon dioxide,
- c2) from 2% to 45% by weight and/or from 2% to 25% by weight, more preferably from 5% to 20% by weight and in particular from 7% to 17% by weight , polyisobutylene,
- c3) from 0.5% to 20% by weight and/or from 1% to 10% by weight, more preferably from 1% to 9% by weight and in particular from 1.5% to 8% by weight calcium carbonate as a solid lubricant.
In einer weiteren bevorzugten Ausführungsform der Erfindung umfasst das Schmierfett:
- a) von 50 Gew.% bis 90 Gew.%, noch bevorzugter von 60 Gew.% bis 80 Gew.%, noch bevorzugter von 65 Gew.% bis 75 Gew.% Komplexester, insbesondere Komplexester aus Trimethylolpropan mit einem Gemisch aus mindestens zwei gesättigten, oder ungesättigten, verzweigten oder unverzweigten, C8-C20 -Carbonsäuren, wobei mindestens eine erste Carbonsäure eine gesättigte, oder ungesättigte, verzweigte oder unverzweigte C8-C20 -Dicarbonsäure, und mindestens eine zweite Säure eine gesättigte oder ungesättigte, verzweigte oder unverzweigte C8-C20-Carbonsäure ist als Grundöl,
- c) von 3 Gew.% bis 25 Gew.% eines Verdickungsmittels ausgewählt aus
b1) von 3 Gew.% bis 12 Gew.%, noch bevorzugter von 4 Gew.% bis 10 Gew.%, noch bevorzugter von 4 Gew.% bis 7 Gew.%, Ca-12-Hydroxystearat, - c) von 4 Gew.% bis 40 Gew.%, noch bevorzugter von 5 Gew.% bis 40 Gew.%, noch bevorzugter von 7 Gew.% bis 40 Gew.%, noch bevorzugter von 10 Gew.% bis 35 Gew.% Additive, umfassend
- c1) von 1 Gew.% bis 12 Gew.% und/oder von 4 Gew.% bis 12 Gew.%, bevorzugt von 4 Gew.% bis 10 Gew.%, pyrogenes Siliciumdioxid,
- c2) von 2 Gew.% bis 45 Gew.% und/oder von 2 Gew.% bis 25 Gew.%, noch bevorzugter von 5 Gew.% bis 20 Gew.% und insbesondere von 7 Gew.% bis 17 Gew.%, Polyisobutylen,
- c3) von 0,5 Gew.% bis 20 Gew.% und/oder von 1 Gew.% bis 10 Gew.%, noch bevorzugter von 1 Gew.% bis 9 Gew.% und insbesondere von 1,5 Gew.% bis 8 Gew.% Calciumcarbonat als Festschmierstoff,
- c5) von 0,3 bis 5 Gew.%, noch bevorzugter von 0,5 bis 2,5 Gew.% und insbesondere von 1 Gew.% bis 2,3 Gew.% Magnesiumoxid als Korrosionsschutzmittel,
- c6) von 0,3 bis 3 Gew.%, noch bevorzugter von 0,5 bis 2 Gew.%, und insbesondere von 0,8 Gew.% bis 1,5 Gew.% eines phenolischen Antioxidanten.
- a) from 50% to 90% by weight, more preferably from 60% to 80% by weight, more preferably from 65% to 75% by weight, of complex esters, in particular complex esters of trimethylolpropane with a mixture of at least two saturated, or unsaturated, branched or unbranched, C 8 -C 20 carboxylic acids, wherein at least one first carboxylic acid is a saturated or unsaturated, branched or unbranched C 8 -C 20 dicarboxylic acid and at least one second acid is a saturated or unsaturated, branched or unbranched C 8 -C 20 carboxylic acid as base oil,
- c) from 3% to 25% by weight of a thickener selected from
b1) from 3% to 12% by weight, more preferably from 4% to 10% by weight, more preferably from 4% to 7% by weight, of Ca-12-hydroxystearate, - c) from 4% to 40% by weight, more preferably from 5% to 40% by weight, even more preferably from 7% to 40% by weight, even more preferably from 10% to 35% by weight % Additives, comprising
- c1) from 1% to 12% by weight and/or from 4% to 12% by weight, preferably from 4% to 10% by weight, of pyrogenic silicon dioxide,
- c2) from 2% to 45% by weight and/or from 2% to 25% by weight, more preferably from 5% to 20% by weight and in particular from 7% to 17% by weight , polyisobutylene,
- c3) from 0.5% to 20% by weight and/or from 1% to 10% by weight, more preferably from 1% to 9% by weight and in particular from 1.5% to 8% by weight calcium carbonate as a solid lubricant,
- c5) from 0.3 to 5% by weight, more preferably from 0.5 to 2.5% by weight and in particular from 1% to 2.3% by weight of magnesium oxide as a corrosion inhibitor,
- c6) from 0.3 to 3%, more preferably from 0.5 to 2%, and especially from 0.8% to 1.5% by weight of a phenolic antioxidant.
Ein weiterer Gegenstand der vorliegenden Erfindung ist die Verwendung des Schmierfetts zur Beschichtung von Stahlseilen, insbesondere verzinkten Stahlseilen. Mit dem erfindungsgemäßen Schmierfett versehene Stahlseile eignen sich aufgrund ihrer hohen Beständigkeit hervorragend für die verschiedensten Anwendungen, bei denen hochleistungsfähige Seile benötigt werden, beispielsweise in der Marineindustrie sowie in der Öl- und Gasindustrie.Another object of the present invention is the use of the lubricating grease for coating steel cables, in particular galvanized steel cables. Steel cables provided with the lubricating grease according to the invention Due to their high durability, they are ideal for a wide variety of applications where high-performance ropes are required, for example in the marine industry and in the oil and gas industry.
Im Folgenden wird die Erfindung anhand mehrerer Beispiele näher erläutert. Sämtliche Beispiele zeigen herausragende Schmiereigenschaften bei der Anwendung auf Stahlseilen. Ferner weisen sie eine Einsetzbarkeit auch in Gegenwart von Wasser und in einem breiten Temperaturbereich auf.The invention is explained in more detail below using several examples. All examples show excellent lubricating properties when used on steel cables. They can also be used in the presence of water and in a wide temperature range.
Es wird ein erfindungsgemäßes Schmierfett durch Mischen der Komponenten a), b1), c1), c2) und c3) erhalten.
Sämtliche Komponenten des erfindungsgemäßen Schmierfetts 1 sind biologisch abbaubar, wenn nicht biologisch abbaubar, dann nicht bioakkumulierend und weisen keine oder nur minimale Toxizität auf. Mithin erfüllt das erfindungsgemäße Schmierfett 1 die Kriterien für umweltverträgliche Schmierstoffe (EAL = Environmentally Acceptable Lubricants) gemäß Appendix A des 2013 Vessel General Permit.All of the components of the inventive grease 1 are biodegradable, if not biodegradable, then non-bioaccumulating, and exhibit no or minimal toxicity. Consequently, the lubricating grease 1 according to the invention meets the criteria for environmentally compatible lubricants (EAL=Environmentally Acceptable Lubricants) according to Appendix A of the 2013 Vessel General Permit.
In Tabelle 1 sind physikalisch-chemische Eigenschaften des Beispiels 1 gezeigt:
Es wird ein erfindungsgemäßes Schmierfett durch Mischen der Komponenten a), b1), c1), c2), c3), c5) und c6) erhalten.
Auch die Komponenten des erfindungsgemäßen Schmierfetts 2 sind biologisch abbaubar, wenn nicht biologisch abbaubar dann nicht bioakkumulierend, und weisen keine oder nur minimale Toxizität auf. Mithin erfüllt das erfindungsgemäße Schmierfett 1 die Kriterien für umweltverträgliche Schmierstoffe (EAL = Environmentally Acceptable Lubricants) gemäß Appendix A des 2013 Vessel General Permit.Also, the components of the inventive grease 2 are biodegradable, if not biodegradable then not bioaccumulating, and exhibit no or minimal toxicity. Consequently, the lubricating grease 1 according to the invention meets the criteria for environmentally compatible Lubricants (EAL = Environmentally Acceptable Lubricants) according to Appendix A of the 2013 Vessel General Permit.
In Tabelle 2 sind physikalisch-chemische Eigenschaften des Beispiels 2 gezeigt:
Es wird ein erfindungsgemäßes Schmierfett durch Mischen der Komponenten a), b1), b2), c1), c2) und c3) erhalten.
Auch die Komponenten des erfindungsgemäßen Schmierfetts 3 sind biologisch abbaubar, wenn nicht biologisch abbaubar dann nicht bioakkumulierend, und weisen keine oder nur minimale Toxizität auf. Mithin erfüllt das erfindungsgemäße Schmierfett 3 die Kriterien für umweltverträgliche Schmierstoffe (EAL = Environmentally Acceptable Lubricants) gemäß Appendix A des 2013 Vessel General Permit.The components of the lubricating grease 3 according to the invention are also biodegradable, if not biodegradable then not bioaccumulating, and have no or minimal toxicity. Consequently, the lubricating grease 3 according to the invention meets the criteria for environmentally compatible lubricants (EAL=Environmentally Acceptable Lubricants) according to Appendix A of the 2013 Vessel General Permit.
In Tabelle 3 sind physikalisch-chemische Eigenschaften des Beispiels 3 gezeigt:
Es wird ein erfindungsgemäßes Schmierfett durch Mischen der Komponenten a), b1), b2) c1), c2) und c3) erhalten.
Auch die Komponenten des erfindungsgemäßen Schmierfetts 4 sind biologisch abbaubar, wenn nicht biologisch abbaubar dann nicht bioakkumulierend, und weisen keine oder nur minimale Toxizität auf. Mithin erfüllt das erfindungsgemäße Schmierfett 4 die Kriterien für umweltverträgliche Schmierstoffe (EAL = Environmentally Acceptable Lubricants) gemäß Appendix A des 2013 Vessel General Permit.Also, the components of the inventive grease 4 are biodegradable, if not biodegradable then not bioaccumulating, and exhibit no or minimal toxicity. Consequently, the lubricating grease 4 according to the invention meets the criteria for environmentally compatible lubricants (EAL=Environmentally Acceptable Lubricants) according to Appendix A of the 2013 Vessel General Permit.
In Tabelle 4 sind physikalisch-chemische Eigenschaften des Beispiels 4 gezeigt:
Es wird ein erfindungsgemäßes Schmierfett durch Mischen der Komponenten a), b1), c1), c2) und c3) erhalten.
Auch die Komponenten des erfindungsgemäßen Schmierfetts 5 sind biologisch abbaubar, wenn nicht biologisch abbaubar dann nicht bioakkumulierend, und weisen keine oder nur minimale Toxizität auf. Mithin erfüllt das erfindungsgemäße Schmierfett 5 die Kriterien für umweltverträgliche Schmierstoffe (EAL = Environmentally Acceptable Lubricants) gemäß Appendix A des 2013 Vessel General Permit.Also, the components of the inventive grease 5 are biodegradable, if not biodegradable then not bioaccumulating, and exhibit no or minimal toxicity. Consequently, the lubricating grease 5 according to the invention meets the criteria for environmentally compatible lubricants (EAL=Environmentally Acceptable Lubricants) according to Appendix A of the 2013 Vessel General Permit.
In Tabelle 5 sind physikalisch-chemische Eigenschaften des Beispiels 5 gezeigt:
Es wird ein erfindungsgemäßes Schmierfett durch Mischen der Komponenten a), b1), b2) c1), c2), c3), c4), c5) und c6) erhalten.
Auch die Komponenten des erfindungsgemäßen Schmierfetts 6 sind biologisch abbaubar, wenn nicht biologisch abbaubar dann nicht bioakkumulierend, und weisen keine oder nur minimale Toxizität auf. Mithin erfüllt das erfindungsgemäße Schmierfett 6 die Kriterien für umweltverträgliche Schmierstoffe (EAL = Environmentally Acceptable Lubricants) gemäß Appendix A des 2013 Vessel General Permit.Also, the components of the inventive grease 6 are biodegradable, if not biodegradable then not bioaccumulating, and exhibit no or minimal toxicity. Consequently, the lubricating grease 6 according to the invention meets the criteria for environmentally compatible lubricants (EAL=Environmentally Acceptable Lubricants) according to Appendix A of the 2013 Vessel General Permit.
In Tabelle 6 sind physikalisch-chemische Eigenschaften des Beispiels 6 gezeigt:
Es wird ein erfindungsgemäßes Schmierfett durch Mischen der Komponenten a), b2), c1), c2), c3), c5) und c6) erhalten.
Auch die Komponenten des erfindungsgemäßen Schmierfetts 7 sind biologisch abbaubar, wenn nicht biologisch abbaubar dann nicht bioakkumulierend, und weisen keine oder nur minimale Toxizität auf. Darüber hinaus erfüllt das erfindungsgemäße Schmierfett 7 die Kriterien für umweltverträgliche Schmierstoffe (EAL = Environmentally Acceptable Lubricants) gemäß Appendix A des 2013 Vessel General Permit.Also, the components of the inventive grease 7 are biodegradable, if not biodegradable then not bioaccumulating, and exhibit no or minimal toxicity. In addition, the lubricating grease 7 according to the invention meets the criteria for environmentally compatible lubricants (EAL=Environmentally Acceptable Lubricants) according to Appendix A of the 2013 Vessel General Permit.
In Tabelle 7 sind physikalisch-chemische Eigenschaften des Beispiels 7 gezeigt:
Es wird ein erfindungsgemäßes Schmierfett durch Mischen der Komponenten a), b1), c1), c2), c3), c5) und c6) erhalten.
Auch die Komponenten des erfindungsgemäßen Schmierfetts 8 sind biologisch abbaubar, wenn nicht biologisch abbaubar dann nicht bioakkumulierend, und weisen keine oder nur minimale Toxizität auf. Darüber hinaus erfüllt das erfindungsgemäße Schmierfett 8 die Kriterien für umweltverträgliche Schmierstoffe (EAL = Environmentally Acceptable Lubricants) gemäß Appendix A des 2013 Vessel General Permit.Also, the components of the inventive grease 8 are biodegradable, if not biodegradable then not bioaccumulating, and exhibit no or minimal toxicity. In addition, the lubricating grease 8 according to the invention meets the criteria for environmentally compatible lubricants (EAL=Environmentally Acceptable Lubricants) according to Appendix A of the 2013 Vessel General Permit.
In Tabelle 8 sind physikalisch-chemische Eigenschaften des Beispiels 8 gezeigt:
Es wird ein erfindungsgemäßes Schmierfett durch Mischen der Komponenten a), b1), c1), c2), c3), c5) und c6) erhalten.
Auch die Komponenten des erfindungsgemäßen Schmierfetts 9 sind biologisch abbaubar, wenn nicht biologisch abbaubar dann nicht bioakkumulierend, und weisen keine oder nur minimale Toxizität auf. Darüber hinaus erfüllt das erfindungsgemäße Schmierfett 9 die Kriterien für umweltverträgliche Schmierstoffe (EAL = Environmentally Acceptable Lubricants) gemäß Appendix A des 2013 Vessel General Permit.Also, the components of the inventive grease 9 are biodegradable, if not biodegradable then not bioaccumulating, and exhibit no or minimal toxicity. In addition, the lubricating grease 9 according to the invention meets the criteria for environmentally compatible lubricants (EAL=Environmentally Acceptable Lubricants) according to Appendix A of the 2013 Vessel General Permit.
In Tabelle 9 sind physikalisch-chemische Eigenschaften des Beispiels 9 gezeigt:
Es wird ein erfindungsgemäßes Schmierfett durch Mischen der Komponenten a), b1), c1), c2), c3), c5) und c6) erhalten.
Auch die Komponenten des erfindungsgemäßen Schmierfetts 10 sind biologisch abbaubar, wenn nicht biologisch abbaubar dann nicht bioakkumulierend, und weisen keine oder nur minimale Toxizität auf. Darüber hinaus erfüllt das erfindungsgemäße Schmierfett 10 die Kriterien für umweltverträgliche Schmierstoffe (EAL = Environmentally Acceptable Lubricants) gemäß Appendix A des 2013 Vessel General Permit.Also, the components of the grease 10 of the present invention are biodegradable, if not biodegradable then not bioaccumulating, and have no or minimal toxicity. In addition, the lubricating grease 10 according to the invention meets the criteria for environmentally compatible lubricants (EAL=Environmentally Acceptable Lubricants) according to Appendix A of the 2013 Vessel General Permit.
In Tabelle 10 sind physikalisch-chemische Eigenschaften des Beispiels 10 gezeigt:
Es wird ein erfindungsgemäßes Schmierfett durch Mischen der Komponenten a), b2), c1), c2), c3), c5) und c6) erhalten.
Auch die Komponenten des erfindungsgemäßen Schmierfetts 11 sind biologisch abbaubar, wenn nicht biologisch abbaubar dann nicht bioakkumulierend, und weisen keine oder nur minimale Toxizität auf. Darüber hinaus erfüllt das erfindungsgemäße Schmierfett 11 die Kriterien für umweltverträgliche Schmierstoffe (EAL = Environmentally Acceptable Lubricants) gemäß Appendix A des 2013 Vessel General Permit.Also, the components of the grease 11 of the present invention are biodegradable, if not biodegradable then not bioaccumulating, and have no or minimal toxicity. In addition, the lubricating grease 11 according to the invention meets the criteria for environmentally compatible lubricants (EAL=Environmentally Acceptable Lubricants) according to Appendix A of the 2013 Vessel General Permit.
In Tabelle 11 sind physikalisch-chemische Eigenschaften des Beispiels 11 gezeigt:
Es wird ein erfindungsgemäßes Schmierfett durch Mischen der Komponenten a), b1), c1), c2), c3), c5) und c6) erhalten.
Auch die Komponenten des erfindungsgemäßen Schmierfetts 12 sind biologisch abbaubar, wenn nicht biologisch abbaubar dann nicht bioakkumulierend, und weisen keine oder nur minimale Toxizität auf. Darüber hinaus erfüllt das erfindungsgemäße Schmierfett 12 die Kriterien für umweltverträgliche Schmierstoffe (EAL = Environmentally Acceptable Lubricants) gemäß Appendix A des 2013 Vessel General Permit.Also, the components of the grease 12 of the present invention are biodegradable, if not biodegradable then not bioaccumulating, and have no or minimal toxicity. In addition, the lubricating grease 12 according to the invention meets the criteria for environmentally compatible lubricants (EAL=Environmentally Acceptable Lubricants) according to Appendix A of the 2013 Vessel General Permit.
In Tabelle 12 sind physikalisch-chemische Eigenschaften des Beispiels 12 gezeigt:
Es wird ein erfindungsgemäßes Schmierfett durch Mischen der Komponenten a), b1), c1), c2), c3), c5) und c6) erhalten.
Auch die Komponenten des erfindungsgemäßen Schmierfetts 13 sind biologisch abbaubar, wenn nicht biologisch abbaubar dann nicht bioakkumulierend, und weisen keine oder nur minimale Toxizität auf. Darüber hinaus erfüllt das erfindungsgemäße Schmierfett 13 die Kriterien für umweltverträgliche Schmierstoffe (EAL = Environmentally Acceptable Lubricants) gemäß Appendix A des 2013 Vessel General Permit.Also, the components of the grease 13 of the present invention are biodegradable, if not biodegradable then not bioaccumulating, and have no or minimal toxicity. In addition, the lubricating grease 13 according to the invention meets the criteria for environmentally compatible lubricants (EAL=Environmentally Acceptable Lubricants) according to Appendix A of the 2013 Vessel General Permit.
In Tabelle 13 sind physikalisch-chemische Eigenschaften des Beispiels 13 gezeigt:
Claims (10)
- Environmentally compatible lubricant grease comprising:a) from 50% by weight to 90% by weight of a biodegradable base oil, especially a biodegradable ester as base oil, where the viscosity of the biodegradable ester at 40°C is from 50 mm2/s to 1200 mm2/s,b) from 3% by weight to 25% by weight or 7% by weight to 20% by weight of a thickener selected fromb1) from 3% by weight to 12% by weight of biodegradable calcium soap,b2) from 3% by weight to 25% by weight or 3.5% by weight to 20% by weight or 4% by weight to 12% by weight of bentonites,b3) and mixtures thereof,c) from 4% by weight to 40% by weight, preferably from 7% by weight to 40% by weight, of additives comprisingc1) from 1% by weight to 12% by weight or 4% by weight to 12% by weight of fumed silicon dioxide and/or polytetrafluoroethylene and/or mixtures thereof,c2) from 2% by weight to 25% by weight of a polymer selected from polyisobutylene, polyisobutylene/butene copolymer, polymethacrylates, polyesters, preferably complex esters, especially complex esters of neopentyl glycol/dimer acid/2-ethylhexanol and mixtures thereof, a complex ester being understood to mean a polyester which is prepared by reaction of polyols with dicarboxylic acids, and optionally monocarboxylic acids, and
where the polymers c2) have a viscosity at 100°C of at least 600 mm2/s,c3) from 0.5% by weight to 20% by weight or 1% by weight to 10% by weight of a solid lubricant,wherein the lubricant grease meets the requirements for environmentally acceptable lubricants (EALs) according to Appendix A of the 2013 Vessel General Permit and is therefore also usable for components that can come into contact with seawater. - Lubricant grease according to Claim 1, characterized by a dropping point according to standard DIN ISO 2176 of more than 150°C.
- Lubricant grease according to Claim 1 or 2, characterized by an upper service temperature (UST) to standard DIN 58397 Part 1 of at least 150°C.
- Lubricant grease according to one or more of the preceding claims, characterized in that the biodegradable base oil a) is a biodegradable ester and the base oil a) and/or the lubricant grease has a thermal stability, determinable via TGA (DIN 51006) of 150°C to 200°C and/or a volatility, measured to DIN 58397, of < 10% by weight, preferably < 5% by weight, and/or a TAN delta, measured to DIN ASTM D-2619 (with prolonged run time of 400 h) of 0.0 mg KOH/g to 20 mg KOH/g and/or an acid content (TAN) of less than 5 mg KOH/g.
- Lubricant grease according to one or more of the preceding claims, characterized in that the biodegradable base oil a) is a biodegradable ester, and in that the viscosity of the biodegradable ester at 40°C is at least 50 mm2/sec.
- Lubricant grease according to one or more of the preceding claims, characterized in that the biodegradable calcium soap b1) is selected from calcium soaps of fatty acids, especially calcium 12-hydroxystearate.
- Lubricant grease according to one or more of the preceding claims, characterized in that the fumed silicon dioxide (c1) is selected from silica having a specific surface area of 90 to 130 m2/g.
- Lubricant grease according to one or more of the preceding claims, characterized in that the polymers of component c2) have a viscosity, measured to DIN 51562 part 1 at 100°C, of at least 4000 mm2/s.
- Lubricant grease according to one or more of the preceding claims, characterized in that the component c5) used is an anticorrosive, preferably selected from alkaline earth metal oxides, especially calcium oxide and/or magnesium oxide, and calcium, magnesium and/or sodium sulfonates or calcium, magnesium and/or sodium salts of C8-C20 dicarboxylic acids, especially disodium sebacate.
- Use of a lubricant grease according to one or more of the preceding claims for coating of steel ropes, especially galvanized steel ropes.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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DE102018005397 | 2018-07-09 | ||
DE102018008362.5A DE102018008362A1 (en) | 2018-07-09 | 2018-10-23 | Environmentally friendly grease for steel cables |
PCT/EP2019/068344 WO2020011758A1 (en) | 2018-07-09 | 2019-07-09 | Environmentally friendly lubricating grease for steel ropes |
Publications (2)
Publication Number | Publication Date |
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EP3820978A1 EP3820978A1 (en) | 2021-05-19 |
EP3820978B1 true EP3820978B1 (en) | 2022-08-24 |
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EP19740328.0A Active EP3820978B1 (en) | 2018-07-09 | 2019-07-09 | Environmentally friendly lubricating grease for steel ropes |
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US (1) | US11421181B2 (en) |
EP (1) | EP3820978B1 (en) |
JP (1) | JP7095124B2 (en) |
KR (1) | KR102555949B1 (en) |
CN (1) | CN112424325B (en) |
AU (1) | AU2019301866C1 (en) |
BR (1) | BR112020025205B1 (en) |
DE (1) | DE102018008362A1 (en) |
DK (1) | DK3820978T3 (en) |
SG (1) | SG11202100005WA (en) |
WO (1) | WO2020011758A1 (en) |
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WO2020232345A1 (en) * | 2019-05-15 | 2020-11-19 | Jet-Lube, Llc | Valve leak repair packing material and method of using the same |
CN114517121A (en) * | 2020-11-20 | 2022-05-20 | 中国石油天然气股份有限公司 | Special grease for polar region steel wire rope maintenance |
FR3134112B1 (en) | 2022-04-05 | 2024-04-12 | Totalenergies Onetech | Biodegradable lubricating greases. |
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CH540331A (en) | 1970-12-08 | 1973-08-15 | Schmids Erben Ag Adolf | Lubricants for steel cables - based on fatty acids or their esters and giving reduced rubber swell |
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AU6258998A (en) * | 1997-01-31 | 1998-08-25 | Elisha Technologies Co. L.L.C. | Corrosion resistant lubricants, greases and gels |
US6331509B1 (en) * | 1997-01-31 | 2001-12-18 | Elisha Technologies Co Llc | Corrosion resistant lubricants, greases, and gels |
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JP3466920B2 (en) | 1998-05-15 | 2003-11-17 | マブチモーター株式会社 | Small motor with worm reducer |
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WO2010037746A1 (en) * | 2008-09-30 | 2010-04-08 | Shell Internationale Research Maatschappij B.V. | Grease composition |
CN102102047A (en) | 2009-12-18 | 2011-06-22 | 益田润石(北京)化工有限公司 | Preparation method of protective lubricating grease for high-temperature-resistant steel wire rope |
DE102010006745A1 (en) * | 2010-02-02 | 2011-08-04 | Fuchs Petrolub AG, 68169 | Greases containing lignosulfonate, their preparation and use |
KR20110108081A (en) * | 2010-03-26 | 2011-10-05 | 에스케이루브리컨츠 주식회사 | Lubricating oil for reduced friction by the use of nano porous materials |
EP2702122B1 (en) * | 2011-06-17 | 2021-09-01 | Biosynthetic Technologies, LLC | Grease compositions comprising estolide base oils |
FR2984349B1 (en) | 2011-12-16 | 2015-02-27 | Total Raffinage Marketing | FAT COMPOSITION |
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DE102014018718A1 (en) * | 2014-12-17 | 2016-06-23 | Klüber Lubrication München Se & Co. Kg | High temperature lubricants |
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-
2018
- 2018-10-23 DE DE102018008362.5A patent/DE102018008362A1/en not_active Ceased
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2019
- 2019-07-09 DK DK19740328.0T patent/DK3820978T3/en active
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- 2019-07-09 WO PCT/EP2019/068344 patent/WO2020011758A1/en unknown
- 2019-07-09 CN CN201980045743.1A patent/CN112424325B/en active Active
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US20210277323A1 (en) | 2021-09-09 |
AU2019301866B2 (en) | 2021-11-25 |
KR102555949B1 (en) | 2023-07-14 |
AU2019301866C1 (en) | 2022-06-09 |
DK3820978T3 (en) | 2022-11-14 |
JP2021535231A (en) | 2021-12-16 |
EP3820978A1 (en) | 2021-05-19 |
KR20210005903A (en) | 2021-01-15 |
BR112020025205A2 (en) | 2021-03-30 |
CN112424325A (en) | 2021-02-26 |
BR112020025205B1 (en) | 2023-10-31 |
AU2019301866A1 (en) | 2020-12-03 |
CN112424325B (en) | 2022-09-09 |
US11421181B2 (en) | 2022-08-23 |
JP7095124B2 (en) | 2022-07-04 |
WO2020011758A1 (en) | 2020-01-16 |
DE102018008362A1 (en) | 2020-01-09 |
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