WO1984003858A1 - The use of surface-treated reinforcement material for use in extrusion and injection moulding of thermoplastics - Google Patents

The use of surface-treated reinforcement material for use in extrusion and injection moulding of thermoplastics Download PDF

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Publication number
WO1984003858A1
WO1984003858A1 PCT/NO1984/000017 NO8400017W WO8403858A1 WO 1984003858 A1 WO1984003858 A1 WO 1984003858A1 NO 8400017 W NO8400017 W NO 8400017W WO 8403858 A1 WO8403858 A1 WO 8403858A1
Authority
WO
WIPO (PCT)
Prior art keywords
fibreglass
plastic
extruder
coated
chopped strand
Prior art date
Application number
PCT/NO1984/000017
Other languages
English (en)
French (fr)
Inventor
Finn Daae-Johansen
Ole Kristian Hagen
Original Assignee
Norsk Hydro As
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Norsk Hydro As filed Critical Norsk Hydro As
Priority to DE8484901239T priority Critical patent/DE3479975D1/de
Publication of WO1984003858A1 publication Critical patent/WO1984003858A1/en
Priority to DK561384A priority patent/DK155580C/da
Priority to FI844674A priority patent/FI76730C/fi

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/08Ingredients agglomerated by treatment with a binding agent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B15/00Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00
    • B29B15/08Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00 of reinforcements or fillers
    • B29B15/10Coating or impregnating independently of the moulding or shaping step
    • B29B15/105Coating or impregnating independently of the moulding or shaping step of reinforcement of definite length with a matrix in solid form, e.g. powder, fibre or sheet form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/07Flat, e.g. panels
    • B29C48/08Flat, e.g. panels flexible, e.g. films
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/94Lubricating
    • B29C48/95Lubricating by adding lubricant to the moulding material
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C25/00Surface treatment of fibres or filaments made from glass, minerals or slags
    • C03C25/10Coating
    • C03C25/24Coatings containing organic materials
    • C03C25/26Macromolecular compounds or prepolymers
    • C03C25/28Macromolecular compounds or prepolymers obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • C03C25/30Polyolefins

Definitions

  • the present ivention relates to the use of pre-treated, chop ⁇ ped strand fibreglass made from-monofilament roving, and/or monofi . _nts, suitable for the reinforcement of thermo ⁇ plastic oducts to eliminate mechanical wear in processing machine- . and to result in a cleaner end product.
  • European patent application No. 0036097 describes a process in which fibreglass (monofilaments) , after leaving the spin ⁇ nerets, is fed into a tank containing a watery solution of polyolefine, silan and bis-maleic acid, whereby the surface of the fibreglass strands are coated, ensuring affinity between the fibreglass and plastic material in the finished product. After this pre-treatment of the fibreglass, and
  • OMPI after it has been dried and is moisture free. It must be cut into chopped strand, and then dry-blended with the plastic compound in a known manner, at room temperature. This is a normal and well-known procedure in the plastics industry.
  • the innovation concerns the use of bis-maleic plastic compound.
  • West German patent No. 2,202,860 describes a method of pro ⁇ ducing fibreglass reinforced plastic sheeting in which the top layer consists of a special extruded blend of- 10 weight percent chopped strand and 90 percent plastic. This fibre- glass/plastic blend is produced by the usual process of dry blending before it is poured into the extruder hopper.
  • U.S. patent No. 3,396,142 relates to a process in which fibreglass is blended with a solid thermoplasticpolymer in order to obtain certain properties in the finished product.
  • the above patens have in common that they are based on the usual, known methods of dry blending fibreglass and plastic at room temperature. In these inventions the intention is to increase the affinity between fibreglass and plastic thereby increasing the mechanical strength of the finished products.
  • processing machinery is used above. This is mechani ⁇ cal equipment for the compression and melting of plastic com ⁇ pounds suitable for extruding or injection moulding. Tnus, in this context, processing machinery means extrusion and injec ⁇ tion moulding ' equipment for plastics.
  • OMPI IPO mentioned EPO patent application can be used to advantage to prevent wear in plastic processing machinery.
  • such coated fibreglass is pro ⁇ **d by heating the chopped strand to 320°C and then blen ⁇ ding with PVC compound in a slow mixer, whereby the plastic is sintered to. the fibreglass strands.
  • Example 1 in which this production sequence is described.
  • the raw material used must be thermoplastic.
  • thermoplastic Of such materials, polyamide, polycarbonate, polyacetates, polypropylene, poly ⁇ styrene, polyacrylnitrile-butadiene-styrene and polyvinyl- chloride are the most suitable for the purpose, but the inven ⁇ tion does not impose limits on choice of thermoplastic mate ⁇ rial. The only condition is that it must be thermoplastic.
  • the fibreglass used is of the kind used for plastic reinforce ⁇ ment. It is usual to employ a type of fibreglass whose surface is specially treated by the supplier. Fibreglass is either supplied as roving (endless strands) or as chopped strand. For the production of reinforced plastic, 3 mm is usually con ⁇ sidered to be an acceptable length, but the fibre length may be shorter or longer than this. Such chopped strands will usually vary between 1-5 mm.
  • the present invention is not dependent on the type of fibre ⁇ glass used being either pure monofilament or roving, since a mixture of both types is normally present in the finished product sold.
  • Grain size 5-50 ,um is therefore considered to be best suited for the sintering, but larger or smaller grains may be used, as efficient coating is not only dependent on grain size, but also in the length and thickness of the fibres.
  • Chopped strand fibreglass with an average strand length of 3 mm is pre-heated in a known manner by means of hot air in a suitable apparatur to approx. 160°C.
  • the fibres When the fibres reach the correct temperature, they are sprinkled into a tank con ⁇ taining E-PVC compound having a granular distribution of 5-50 /u .
  • the blending ratio is one part fibreglass to one part PVC compound.
  • the compound must be agitated constantly during the sprinkling and sintering process.
  • the sin ⁇ tering process is completed, the coated fibreglass is separa ⁇ ted from the unused E-PVC compound.
  • Coated fibreglass, produced in accordance with Example 1 is blended with pure thermoplastic granulate in a G ⁇ ttfert twin screw extruder and the melt is extruded through nozzles in the usual manner.
  • samples are taken of the extruded material and expressed in iron content in ,ug Fe per gram material, i.e. pp .
  • E-PVC sintered to the fibre ⁇ glass was used (Test No. 4), E-PVC being a polyvinylchloride produced on the emulsion principle.
  • Table 2 shows that mechanical wear in processing machinery is eliminated when plastic coated fibreglass is used relative to the invention (Test No. 4).

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Medicinal Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Materials Engineering (AREA)
  • Reinforced Plastic Materials (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Moulding By Coating Moulds (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
PCT/NO1984/000017 1983-03-28 1984-03-26 The use of surface-treated reinforcement material for use in extrusion and injection moulding of thermoplastics WO1984003858A1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
DE8484901239T DE3479975D1 (en) 1983-03-28 1984-03-26 The use of surface-treated reinforcement material for use in extrusion and injection moulding of thermoplastics
DK561384A DK155580C (da) 1983-03-28 1984-11-27 Anvendelse af forbehandlede stapelglasfibre ved ekstrudering og injektionsstoebning af termoplastiske materialer
FI844674A FI76730C (fi) 1983-03-28 1984-11-28 Anvaendning av ytbehandlat armeringsmedel vid extrudering och sprutpressning av termoplast.

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
NO831132A NO152127C (no) 1983-03-28 1983-03-28 Anvendelse av forbehandlede, nedkuttede glassfibre (chopped strand) for bruk ved ekstrudering og sproeytestoeping av termoplaster

Publications (1)

Publication Number Publication Date
WO1984003858A1 true WO1984003858A1 (en) 1984-10-11

Family

ID=19887025

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/NO1984/000017 WO1984003858A1 (en) 1983-03-28 1984-03-26 The use of surface-treated reinforcement material for use in extrusion and injection moulding of thermoplastics

Country Status (6)

Country Link
EP (1) EP0140913B1 (no)
DE (1) DE3479975D1 (no)
DK (1) DK155580C (no)
FI (1) FI76730C (no)
NO (1) NO152127C (no)
WO (1) WO1984003858A1 (no)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2673569A1 (fr) * 1991-03-07 1992-09-11 Inst Francais Du Petrole Procede de fabrication de tubes en materiaux thermoplastiques renforces par des fibres a orientation controlee et appareillage pour sa mise en óoeuvre.

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3586560A (en) * 1968-06-17 1971-06-22 Eastman Kodak Co Method of making a fiber-filled thermoplastic article
DE2228199A1 (de) * 1971-06-10 1973-01-04 Ici Ltd Verfahren zur herstellung von faserverstaerkten thermoplastischen materialien
DE2340369B2 (de) * 1972-08-24 1978-02-02 Verfahren zur kontinuierlichen herstellung von granalien aus faserverstaerkten thermoplastischen kunststoffen
US4098927A (en) * 1975-11-07 1978-07-04 Imperial Chemical Industries Limited Method for producing fibre-reinforced thermoplastic polymer

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
IL57492A (en) * 1979-06-06 1982-07-30 Rotoplas Ltd Reinforcing fibres and a method for producing a fibre-reinforced plastic material

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3586560A (en) * 1968-06-17 1971-06-22 Eastman Kodak Co Method of making a fiber-filled thermoplastic article
DE2228199A1 (de) * 1971-06-10 1973-01-04 Ici Ltd Verfahren zur herstellung von faserverstaerkten thermoplastischen materialien
DE2340369B2 (de) * 1972-08-24 1978-02-02 Verfahren zur kontinuierlichen herstellung von granalien aus faserverstaerkten thermoplastischen kunststoffen
US4098927A (en) * 1975-11-07 1978-07-04 Imperial Chemical Industries Limited Method for producing fibre-reinforced thermoplastic polymer

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2673569A1 (fr) * 1991-03-07 1992-09-11 Inst Francais Du Petrole Procede de fabrication de tubes en materiaux thermoplastiques renforces par des fibres a orientation controlee et appareillage pour sa mise en óoeuvre.
EP0503364A1 (fr) * 1991-03-07 1992-09-16 Institut Francais Du Petrole Procédé de fabrication des tubes en matériaux thermoplastiques renforcés par des fibres à orientation contrôlée et appareillage pour sa mise en oeuvre

Also Published As

Publication number Publication date
DK561384A (da) 1984-11-27
FI76730C (fi) 1988-12-12
FI76730B (fi) 1988-08-31
NO831132L (no) 1984-10-01
DK155580B (da) 1989-04-24
EP0140913A1 (en) 1985-05-15
FI844674A0 (fi) 1984-11-28
NO152127C (no) 1985-08-07
DK155580C (da) 1989-10-09
FI844674L (fi) 1984-11-28
EP0140913B1 (en) 1989-10-04
DE3479975D1 (en) 1989-11-09
NO152127B (no) 1985-04-29
DK561384D0 (da) 1984-11-27

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