WO1982003406A1 - High load carrying polymide lubricative composites - Google Patents
High load carrying polymide lubricative composites Download PDFInfo
- Publication number
- WO1982003406A1 WO1982003406A1 PCT/US1982/000346 US8200346W WO8203406A1 WO 1982003406 A1 WO1982003406 A1 WO 1982003406A1 US 8200346 W US8200346 W US 8200346W WO 8203406 A1 WO8203406 A1 WO 8203406A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- lubricative
- composite
- preform
- composites
- high temperature
- Prior art date
Links
- 239000002131 composite material Substances 0.000 title claims abstract description 83
- 239000000835 fiber Substances 0.000 claims abstract description 43
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 31
- 239000011347 resin Substances 0.000 claims abstract description 28
- 229920005989 resin Polymers 0.000 claims abstract description 28
- 229910002804 graphite Inorganic materials 0.000 claims abstract description 25
- 239000010439 graphite Substances 0.000 claims abstract description 25
- 239000000049 pigment Substances 0.000 claims abstract description 16
- 239000007787 solid Substances 0.000 claims abstract description 16
- 239000002671 adjuvant Substances 0.000 claims description 15
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 12
- 239000004917 carbon fiber Substances 0.000 claims description 11
- 229920001721 polyimide Polymers 0.000 claims description 11
- 239000004642 Polyimide Substances 0.000 claims description 8
- 229910003090 WSe2 Inorganic materials 0.000 claims description 8
- 239000002245 particle Substances 0.000 claims description 8
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 6
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 claims description 5
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 claims description 5
- -1 phenylene oxyphenylene oxyphenylene Chemical group 0.000 claims description 5
- 238000009826 distribution Methods 0.000 claims description 2
- 125000000843 phenylene group Chemical group C1(=C(C=CC=C1)*)* 0.000 claims description 2
- 239000009719 polyimide resin Substances 0.000 claims 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims 1
- 229910052799 carbon Inorganic materials 0.000 abstract description 12
- 239000000654 additive Substances 0.000 description 17
- 230000000996 additive effect Effects 0.000 description 11
- MNNHAPBLZZVQHP-UHFFFAOYSA-N diammonium hydrogen phosphate Chemical compound [NH4+].[NH4+].OP([O-])([O-])=O MNNHAPBLZZVQHP-UHFFFAOYSA-N 0.000 description 9
- 229910000388 diammonium phosphate Inorganic materials 0.000 description 9
- 239000010408 film Substances 0.000 description 9
- 238000000034 method Methods 0.000 description 9
- 238000000465 moulding Methods 0.000 description 7
- 239000004744 fabric Substances 0.000 description 6
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- 230000015572 biosynthetic process Effects 0.000 description 5
- 239000000843 powder Substances 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- 239000002966 varnish Substances 0.000 description 5
- 239000000314 lubricant Substances 0.000 description 4
- 230000013011 mating Effects 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 230000002787 reinforcement Effects 0.000 description 4
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 3
- 239000000470 constituent Substances 0.000 description 3
- 239000003879 lubricant additive Substances 0.000 description 3
- 230000001050 lubricating effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 description 3
- 229910052982 molybdenum disulfide Inorganic materials 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 229910052961 molybdenite Inorganic materials 0.000 description 2
- 230000003534 oscillatory effect Effects 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 238000002791 soaking Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000002459 sustained effect Effects 0.000 description 2
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 2
- 229910052721 tungsten Inorganic materials 0.000 description 2
- 239000010937 tungsten Substances 0.000 description 2
- 238000009941 weaving Methods 0.000 description 2
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 1
- 229910052582 BN Inorganic materials 0.000 description 1
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- 229920002430 Fibre-reinforced plastic Polymers 0.000 description 1
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 description 1
- 239000004734 Polyphenylene sulfide Substances 0.000 description 1
- 101001012040 Pseudomonas aeruginosa (strain ATCC 15692 / DSM 22644 / CIP 104116 / JCM 14847 / LMG 12228 / 1C / PRS 101 / PAO1) Immunomodulating metalloprotease Proteins 0.000 description 1
- 229920013632 Ryton Polymers 0.000 description 1
- 239000004736 Ryton® Substances 0.000 description 1
- 238000007259 addition reaction Methods 0.000 description 1
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- 150000001408 amides Chemical class 0.000 description 1
- 229910003481 amorphous carbon Inorganic materials 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- ROUIDRHELGULJS-UHFFFAOYSA-N bis(selanylidene)tungsten Chemical compound [Se]=[W]=[Se] ROUIDRHELGULJS-UHFFFAOYSA-N 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000004918 carbon fiber reinforced polymer Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 150000004770 chalcogenides Chemical class 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
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- 238000005260 corrosion Methods 0.000 description 1
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- 239000007857 degradation product Substances 0.000 description 1
- 230000003413 degradative effect Effects 0.000 description 1
- 230000000593 degrading effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 235000019838 diammonium phosphate Nutrition 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000011151 fibre-reinforced plastic Substances 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 229910052733 gallium Inorganic materials 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 239000012263 liquid product Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- RLSSMJSEOOYNOY-UHFFFAOYSA-N m-cresol Chemical compound CC1=CC=CC(O)=C1 RLSSMJSEOOYNOY-UHFFFAOYSA-N 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 229940100630 metacresol Drugs 0.000 description 1
- 230000000116 mitigating effect Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- MHWZQNGIEIYAQJ-UHFFFAOYSA-N molybdenum diselenide Chemical compound [Se]=[Mo]=[Se] MHWZQNGIEIYAQJ-UHFFFAOYSA-N 0.000 description 1
- 229910000623 nickel–chromium alloy Inorganic materials 0.000 description 1
- 210000002445 nipple Anatomy 0.000 description 1
- 239000011236 particulate material Substances 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920003223 poly(pyromellitimide-1,4-diphenyl ether) Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920000069 polyphenylene sulfide Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 238000000611 regression analysis Methods 0.000 description 1
- 229910001088 rené 41 Inorganic materials 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 230000002000 scavenging effect Effects 0.000 description 1
- 150000003346 selenoethers Chemical class 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 150000004763 sulfides Chemical class 0.000 description 1
- 238000007736 thin film deposition technique Methods 0.000 description 1
- ITRNXVSDJBHYNJ-UHFFFAOYSA-N tungsten disulfide Chemical compound S=[W]=S ITRNXVSDJBHYNJ-UHFFFAOYSA-N 0.000 description 1
- 238000007514 turning Methods 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
- 230000004580 weight loss Effects 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M111/00—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/02—Parts of sliding-contact bearings
- F16C33/04—Brasses; Bushes; Linings
- F16C33/20—Sliding surface consisting mainly of plastics
- F16C33/201—Composition of the plastic
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/04—Elements
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/04—Elements
- C10M2201/041—Carbon; Graphite; Carbon black
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/04—Elements
- C10M2201/041—Carbon; Graphite; Carbon black
- C10M2201/042—Carbon; Graphite; Carbon black halogenated, i.e. graphite fluoride
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/04—Elements
- C10M2201/05—Metals; Alloys
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/06—Metal compounds
- C10M2201/061—Carbides; Hydrides; Nitrides
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/06—Metal compounds
- C10M2201/062—Oxides; Hydroxides; Carbonates or bicarbonates
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/06—Metal compounds
- C10M2201/065—Sulfides; Selenides; Tellurides
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/06—Metal compounds
- C10M2201/065—Sulfides; Selenides; Tellurides
- C10M2201/066—Molybdenum sulfide
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/085—Phosphorus oxides, acids or salts
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/10—Compounds containing silicon
- C10M2201/105—Silica
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/16—Carbon dioxide
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/18—Ammonia
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2217/00—Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2217/04—Macromolecular compounds from nitrogen-containing monomers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2217/044—Polyamides
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2217/00—Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2217/04—Macromolecular compounds from nitrogen-containing monomers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2217/045—Polyureas; Polyurethanes
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/02—Bearings
Definitions
- This invention relates, generally, to the preparation of self-lubricating composites and, more particularly, to the preparation of solid composites which are capable of withstanding loads in excess of 4,000 psi at temperatures which exceed 500°P.
- This invention embodies the provision of a tailorable self-lubricating composite for use in the fabrication of bearings, bushings, and other structural components that are intended for use under dynamic loads which exceed 4,000 psi and operate at temperatures in excess of 500°F.
- These composites must have low wear rates, low coefficients of friction, high compressive strength, and high oxidative stability in air at temperatures which range from 500°F to 600°F and above.
- the "111" Bilow-Gardos patent teaches self-lubricating composites comprising cured acetylene- terminated polymide oligomers filled with molybdenum disulfide, or various other chalcogenides, such as tungsten disulfide, tungsten diselenide, and molybdenum diselenide, in concentrations up to 70? by weight. While the self-lubricating eomposites of the "111" patent exhibit high temperature stabilities, these composites are incapable of sustained operations at loads which exceed 4,000 psi. '
- the general purpose of this invention is to provide a tailorable self-lubricating solid composite for use as bearings, bushings, bearing-retainers, and other structural lubricative elements under operational conditions which may exceed 172 MPa and temperatures of 500°F.
- a tailorable high load capacity, high temperature self-lubricating solid composite by combining a multi-dimensional weave preform, prepared from carbon fibers, graphite fibers, or a combination thereof which. are subsequently modified by the addition of an adjuvant, with a high temperature resin that is filled with lubricative pigments that are oxidatively stable in air up to 1,000°F.
- Self-lubricating composites prepared in accordance with our invention may be tailored through the use of a characteristic wear equation to provide lubricative surfaces under a broad spectrum of conditions wherein the load factors range from ambient pressures to 25,000 psi and the operating temperatures ranges from room ambient temperature to as high as 600°F.
- a further purpose of this invention is to provide tailorable self-lubricating composites for use in the fabrication of bearings, bearing-bushings, bearing retainers, and other structural lubricative elements.
- a still further purpose of this invention is to provide a process for preparing self-lubricating solid composites to be used as bearings, bearing bushings, bearing retainers and other structural lubricative elements.
- FIG. 1 is a schematic flow chart which shows the process of preparing a self-lubricating composite from a woven preform.
- the term "preform”, as used herein, is intended to refer to a woven fiber fabric or cloth which has a pre- determined weave geometry. Woven preforms are commercially available as two directional (2-D), three directional (3-D), or as multi-directional (4-D, 5-D, 7-D . . .
- 11-D fabrics can be prepared from numerous materials such as quartz, fiberglass, zirconia, boron, boron nitride, Silicon Carbide, Carbon, Graphite, High Modulus Fibers, tungsten, stainless steel, metal-graphite, multi-yarns and ceramic fibers.
- These materials are generally formed from pulverized compacts comprising elements found in Groups V and VI (Rows 4-5) of the periodic chart and include, but are not United to, for example, the sulfides, oxides, and selenides of Tungsten, Indium, Molyddenum, Gallium, and Antimony.
- the most suitable lubricative pigment for our purposes was obtained by pulmerizing a Ga/In/WSe 2 compact, known as the Westinghouse Compact, into particles whose diameters ranged essentially from 5 to 10 ym.
- Other compacts of Mo/Nb/Cu/MoS 2 (Hard Molalloy) and MoS 2 /T 2 (Soft Molalloy) may be used for select applications where the performance parameters are less demanding.
- the final element of our composite is the resin which acts as a binder for the system.
- polyimide oligomers prepared in accordance with the teachings of U.S. Patent No's. 3,845,018 (Thermid 600) and 3,879,349 issued to Norman Bilow et al.
- oligomers are acetylene terminated polyimides which undergo additional polymerization without the evolution of void forming gaseous by-products. They are exceptionally stable at high temperatures and polymerized into exceptionally strong polymeric materials.
- U.S. Patent No's. 3,845,018 and 3,879,349 herein for the purpose of enabling others to make and utilize our self-lubrieating composites with the resins disclosed therein. While our studies have shown that acetylene terminated polyimide oligomers are preferred for the invention, other high temperature, stable, structurally strong and chemically inert resins may be employed and are not excluded from consideration or use in any particular combination which follows the teachings as set forth herein. Included as possible resins are any improved versions of Thermid 600, the second generation NASA Lewis PMR polyimide oligomers which cure via addition reactions into relatively stable high temperature polymers or resins.
- Our lubricant composites generally are comprised of a loosely woven preform of selected carbon or graphitic fibers stabilized with up to two percent by weight of NH 2 HPO 4 , filled with from 20 to 30 percent lubricating pigment and bound with from 30-45% resin.
- the corapressive strength, hardness and density of the composites bear directly upon the average wear rates under specified conditions and other parameters such as average friction values. For example, as shown In Table 2, wear rates of from 1.3 x 10 -8 to 3.2 x 10 -8 millimeters per sec (m. sec -1 ) were exhibited at 316°C under 11.03 MPa by solid lubricative composites prepared in accordance with our Invention utilizing two different preforms.
- A contact area (in 2 )
- P composite density lbm. in -3
- P unit load
- V average oscillatory velocity (ft. mln- 1 )
- T duration of sliding (hours)
- FIGS. 1 and la Includes the various stations of the present process which are identified by legend understood by those skilled in the art, and which stations include reference numerals used below in correlating the following Individual process steps with these figures. This legend is Intended to refer only functionally to these various individual process steps and does not in any way limit such steps or stations to any particular apparatus or hardware for carrying out such steps. Obviously, the selection of the particular equipment for performing these steps may be made by those skilled In the art.
- Our preferred compacts 10 may be obtained from Westing- house Corporation and contain Ga:In:WSe2 in a 8:2:90 molar ratio. The materials are pulverized 11 in a colloidal mill to produce a particulate material 12 that is subsequently sifted and screened 12 to yield a lubricative pigment powder 14 having the following particle size distribution as determined by particle size analyses 15.
- Preselected amounts of the pigment particles are then added 16, along with an adjuvant 17, in an amount not to exceed 2% , to a selected 18 amount of resin
- oligomer 19 in a mixer 20 and dissolved In a low volatile solvent 21 by the application of heat and agitation to form a hot homogeneous varnish dispersicn 22.
- the dispersion is monitored 23 for viscosity and composition. If necessary, additional solvent 21 may. be added as shown at steps "B" on the flow diagram.
- NMP n-methyl pyrrolidone
- solvents such as dimethylformamid (DMF), meta cresol, cyclohexane, 1-formylplpridine, dimethyl acid amide, and other N-alkyl substituted amides are also suitable.
- a selected preform 25 is preconditioned 26 to remove excess moisture by heating at 250°F In a vacuum oven for 2 hours.
- the dried fabric 27 is then allowed to cool, it is weighed 28 and subsequently placed in tray 29 where
- the wet prepreg is placed in a cold-trapped vacuum oven 31 preheated to 125 ⁇ 0.5°C and vacuum baked at that temperature for 8 ⁇ 0.5 hours to form a dry prepreg 32. It Is then tested 33 for volatile content and rebaked if the volatile content exceeds 3% or r ⁇ saturated as necessary in accordance with step 0 of the flow diagram.
- Typical weight percentages of composite constituents, prepared with planar 3-D Type I (HMS) and Type II (VYB 70-1/2) preforms are presented in the following table.
- Thermld 600 15 135.0 116.0 131. 0
- the prepreg 32 is placed into a steel mold 33 (designed for a given part geometry), preheated to 250 ⁇ 5°C, and molded at 3.45 ⁇ 0.5 MPa in a similarly heated laboratory press.
- the pressure Is applied slowly to prevent excess resin flow out of the preimpregnated preform, yet fast enough to take the gel times of the resin into account for obtaining void-free, molded blanks.
- Final cure Is accomplished by leaving the preform In the heat press under load for 2 ⁇ 0.5 hours which provides a molded self-lubricative composite 35.
- the entire molding assembly Is allowed to cool below 100°C before removing the molded composite form.
- Another way of preparing the instant invention is to use specially designed steel molds, placed In a heated press, in conjunction with high thermal expansion silicone rubber cores or pressure Inserts.
- Still another way of preparing the instant Invention Is to utilize shape-retaining metal fixtures containing heating elements or such fixtures heatable by radio-frequency (RF) methods, placed In high pressure autoclaves for hot isostatlc pressing of the prepregs.
- RF radio-frequency
- Post cures may be acccomplished, if necessary, by subjecting the cured composite, in Its molded form, to the following post cure schedule. 1. Room Temperature to 232°C (450°?) in 2 hours and hold 2 hours
- Both the soft and the abrasive versions of the Type I and the inherently abrasive Type II fibers can be made non-abrasive, by the teachings of the instant Invention, when the reinforcement is exposed to intimate sliding contact with the mating (metallic) bearing surface by the normal wear process, at elevated temperatures;
- the highest load carrying capacity is provided by the inherently more abrasive Type II fibers, due to its lower modulus, greater flexibility and the resulting reduced breakage during molding and due to Its less brittle nature while under sliding at high loads, as compared to the more fragmentation prone Type I (graphitic) fibers.
- the mitigation of carbon fiber abrasiveness must be affected by the ability of the solid lubricant pigment to induce and propagate the rapid formation of a composite transfer film onto the mating metal surface. This film then protects the metal surface from the abrasive fibers and at the same time reduces carbon fiber wear;
- Thin film deposition techniques such as sputtering the additive mixtures on the mating metal and/or the polymeric composite surface, or enriching the surface by final soaking a new-dimensional composite part in a lubricative additive-rich varnish solution, lend themselves readily for this role;
- 3D orthogonal Type II (amorphous, abrasive carbon) fiber weave reinforced Thermid 600 composites can perform in an outstanding manner where the majority of the fiber lay is in the plane of sliding i.e., normal to the applied load. This degree of satisfactory performance depends a great deal on the selection of the additives described above, yet the highest compressive strength Is achieved automatically in that fiber lay configuration.
- the powdered Ga/In/WSe 2 compact and the reagent grade (NH 4 ) 2 HPO 4 was found to be an ideal solid lubricant additive/carbon-graphite fiber adjuvant combination.
- the Ga/In/WSe 2 compact does have both the thermal oxidatlve stability (up to 1000°F) and the film forming capacity leading to low friction and wear. It also shows great affinity to the Thermid 600 resin, resulting in excellent adhesion at the compact particle/resin interface.
- About 2 weight percent of (NH 4 ) 2 HPO 4 Is extremely effective in reducing both the friction and the wear rate of carbon-graphite fiber composites.
- the thermal degradative Achilles heel of a carbon-graphite fiber reinforced polymeric composite are the resin/fiber (primary) and resin/additive (secondary) interfaces. Superimposed is the inherently thermally unstable nature of certain low cost Type II fibers, where exposure to temperatures as low as 316°C (600°F) can cause crystallographic and/or oxidative changes that lead to composite deformation (i.e., thermal loss of bearing dimensions) even without any relative sliding movement and wear. Therefore, any Type II fiber used for the instant invention must be selected to be crystallographically and thermoxidatively as stable as the cost, application temperature, load, speed and required wear life allow it.
- the resin/fiber interface degration can be minimized by proper chemical/physical pretreatment of the carbon/graphite fibers for proper wetting by the resin and for the prevention of tribooxidative wear.
- the (NH 4 ) 2 HPO 4 graphite fiber adjuvant of the instant invention has a tendency of separating out at the fiber/resin interface, providing some protection at the most vulnerable site within the composite.
- Carbon/graphite tows should contain the smallest number of individual fiber strands commercially feasible for self-lubricating preform weaving, where each strand should be coated with a thin resin-varnish, containing very fine (possibly colloidal) forms of the Ga/In/Wse 2 compact powder, the (NH 4 ) 2 HO 4 adjuvant powder or any other advanced additive powder that satisfies the teachings of the Instant invention.
- the preforms woven from such pretreated tows, further Impregnated with the resin/additive varnish, will comprise the best prepregs for composite molding; and
- such composite may be reinforced by no more than 40 weight percent of a multidirectional, cylindrical weave of all or mostly Type I (graphitic, higher wear rates) fibers, containing higher volumes (e.g., 20 to 30 weight percent) of the transfer film formation enhancing solid lubricant additive (i.e., the powdered Ga/In/WSe 2 compact).
- Type I graphitic, higher wear rates
- solid lubricant additive i.e., the powdered Ga/In/WSe 2 compact.
- Type II weave reinforcements are required with a minimal amount of additives needed for the friction/wear level desired or tolerated for that application.
- Self-lubricating composites prepared in accordance with the teaching of this invention may be used as bushings and as bearing retainers in numerous applications where high load carrying capacities at high temperatures are required. These composites may also be used to fabricate gears, splines, liners of plain bearings and sliding pads for use In moving mechanical assemblies where self-lubrication, under extreme conditions, is required.
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- Oil, Petroleum & Natural Gas (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
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- Lubricants (AREA)
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Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE8282901261T DE3267511D1 (en) | 1981-03-30 | 1982-03-22 | High load carrying polymide lubricative composites |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US249243810330 | 1981-03-30 | ||
US06/249,243 US4376710A (en) | 1981-03-30 | 1981-03-30 | High load carrying polyimide lubricative composites |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1982003406A1 true WO1982003406A1 (en) | 1982-10-14 |
Family
ID=22942625
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US1982/000346 WO1982003406A1 (en) | 1981-03-30 | 1982-03-22 | High load carrying polymide lubricative composites |
Country Status (5)
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2536140A1 (fr) * | 1982-11-15 | 1984-05-18 | Patrichi Mihai | Palier autolubrifiant a haute temperature et son procede de fabrication |
Families Citing this family (30)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5521014A (en) | 1981-11-13 | 1996-05-28 | The Boeing Company | Extended multidimensional ether or ester oligomers |
US5516876A (en) | 1983-09-27 | 1996-05-14 | The Boeing Company | Polyimide oligomers and blends |
US5210213A (en) | 1983-06-17 | 1993-05-11 | The Boeing Company | Dimensional, crosslinkable oligomers |
US5693741A (en) | 1988-03-15 | 1997-12-02 | The Boeing Company | Liquid molding compounds |
US5969079A (en) | 1985-09-05 | 1999-10-19 | The Boeing Company | Oligomers with multiple chemically functional end caps |
US5116935A (en) * | 1987-05-04 | 1992-05-26 | The Boeing Company | Polyimide oligomers and blends and method of curing |
US5344894A (en) * | 1983-09-27 | 1994-09-06 | The Boeing Company | Polyimide oligomers and blends |
US5705598A (en) | 1985-04-23 | 1998-01-06 | The Boeing Company | Polyester sulfone oligomers and blends |
US5512676A (en) | 1987-09-03 | 1996-04-30 | The Boeing Company | Extended amideimide hub for multidimensional oligomers |
US5286811A (en) * | 1983-09-27 | 1994-02-15 | The Boeing Company | Blended polyimide oligomers and method of curing polyimides |
JPS604617A (ja) * | 1983-06-24 | 1985-01-11 | Canon Inc | 動圧流体軸受 |
US5175234A (en) * | 1983-09-27 | 1992-12-29 | The Boeing Company | Lightly crosslinked polyimides |
US4680224A (en) * | 1984-03-06 | 1987-07-14 | Phillips Petroleum Company | Reinforced plastic |
US5618907A (en) | 1985-04-23 | 1997-04-08 | The Boeing Company | Thallium catalyzed multidimensional ester oligomers |
US5610317A (en) | 1985-09-05 | 1997-03-11 | The Boeing Company | Multiple chemically functional end cap monomers |
US5236784A (en) * | 1987-02-09 | 1993-08-17 | Kabushiki Kaisha Sankyo Seiki Seisakusho | Bearing material and plastic bearing |
US5011905A (en) * | 1987-05-04 | 1991-04-30 | The Boeing Company | Polyimide oligomers and blends |
US4831977A (en) * | 1987-07-17 | 1989-05-23 | Ethyl Corporation | Pistons with wear resistant solid film lubricant coatings |
US5817744A (en) | 1988-03-14 | 1998-10-06 | The Boeing Company | Phenylethynyl capped imides |
US5035836A (en) * | 1989-06-19 | 1991-07-30 | Hughes Aircraft Company | Solid lubricated resistive ink for potentiometers |
US6207627B1 (en) | 1994-01-19 | 2001-03-27 | The United States Of America As Represented By The Secretary Of Commerce | Oxygen-containing organic compounds as boundary lubricants for silicon nitride ceramics |
US20020198114A1 (en) * | 1995-06-07 | 2002-12-26 | Lee County Mosquito Control District | Lubricant compositions and methods |
US7767631B2 (en) * | 1995-06-07 | 2010-08-03 | Lee County Mosquito Control District | Lubricant compositions and methods |
PT851908E (pt) * | 1995-06-07 | 2003-09-30 | Lee County Mosquito Control Di | Composicoes e metodos lubrificantes |
IT1319722B1 (it) * | 2000-12-29 | 2003-11-03 | Abb Ricerca Spa | Interruttore di media tensione con catena cinematica avente cuscinetti a basso attrito |
EP1379716B1 (en) | 2001-09-12 | 2007-07-18 | Lockheed Martin Corporation | Woven preform for structural joints |
KR100533043B1 (ko) * | 2002-11-01 | 2005-12-05 | 엘지전자 주식회사 | 왕복동식 압축기의 고정자 구조 및 제조 방법 |
US7121727B2 (en) * | 2002-12-24 | 2006-10-17 | General Electric Company | Inlet guide vane bushing having extended life expectancy |
US20040120618A1 (en) * | 2002-12-24 | 2004-06-24 | General Electric | Inlet guide vane bushing having extended life expectancy |
WO2012043612A1 (ja) * | 2010-09-28 | 2012-04-05 | Ntn株式会社 | 転がり軸受用保持器および転がり軸受 |
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US3567504A (en) * | 1967-06-19 | 1971-03-02 | Nasa | Polyimide bonded solid lubricant bearing surface |
US3623981A (en) * | 1967-05-04 | 1971-11-30 | Nat Res Dev | Composite bearing materials |
US3781205A (en) * | 1970-02-02 | 1973-12-25 | Garlock Inc | Composite bearings |
US4075111A (en) * | 1976-04-19 | 1978-02-21 | Hughes Aircraft Company | Heavy metal chalcogenide-polyimide lubricative composites |
Family Cites Families (2)
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---|---|---|---|---|
US3845018A (en) * | 1973-04-03 | 1974-10-29 | Hughes Aircraft Co | Acetylene substituted polyamide oligomers |
US3879349A (en) * | 1973-11-12 | 1975-04-22 | Hughes Aircraft Co | Homopolymerization of acetylene substituted polyimide polymers |
-
1981
- 1981-03-30 US US06/249,243 patent/US4376710A/en not_active Expired - Fee Related
-
1982
- 1982-03-22 DE DE8282901261T patent/DE3267511D1/de not_active Expired
- 1982-03-22 JP JP57501315A patent/JPS58500444A/ja active Granted
- 1982-03-22 EP EP82901261A patent/EP0075002B1/en not_active Expired
- 1982-03-22 WO PCT/US1982/000346 patent/WO1982003406A1/en active IP Right Grant
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3623981A (en) * | 1967-05-04 | 1971-11-30 | Nat Res Dev | Composite bearing materials |
US3567504A (en) * | 1967-06-19 | 1971-03-02 | Nasa | Polyimide bonded solid lubricant bearing surface |
US3781205A (en) * | 1970-02-02 | 1973-12-25 | Garlock Inc | Composite bearings |
US4075111A (en) * | 1976-04-19 | 1978-02-21 | Hughes Aircraft Company | Heavy metal chalcogenide-polyimide lubricative composites |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2536140A1 (fr) * | 1982-11-15 | 1984-05-18 | Patrichi Mihai | Palier autolubrifiant a haute temperature et son procede de fabrication |
Also Published As
Publication number | Publication date |
---|---|
JPH0312600B2 (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html) | 1991-02-20 |
JPS58500444A (ja) | 1983-03-24 |
EP0075002B1 (en) | 1985-11-21 |
EP0075002A1 (en) | 1983-03-30 |
EP0075002A4 (en) | 1983-08-09 |
US4376710A (en) | 1983-03-15 |
DE3267511D1 (en) | 1986-01-02 |
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