WO1981000012A1 - Irradiation of polyacrylate compositions in air - Google Patents
Irradiation of polyacrylate compositions in air Download PDFInfo
- Publication number
- WO1981000012A1 WO1981000012A1 PCT/US1980/000611 US8000611W WO8100012A1 WO 1981000012 A1 WO1981000012 A1 WO 1981000012A1 US 8000611 W US8000611 W US 8000611W WO 8100012 A1 WO8100012 A1 WO 8100012A1
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- WIPO (PCT)
- Prior art keywords
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- hydrogen
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- carbon atoms
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- 239000000203 mixture Substances 0.000 title claims description 49
- 229920000058 polyacrylate Polymers 0.000 title abstract description 14
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 22
- 239000001301 oxygen Substances 0.000 claims abstract description 22
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 22
- 125000000623 heterocyclic group Chemical group 0.000 claims abstract description 12
- 239000001257 hydrogen Substances 0.000 claims description 34
- 229910052739 hydrogen Inorganic materials 0.000 claims description 34
- 125000004432 carbon atom Chemical group C* 0.000 claims description 31
- 238000000034 method Methods 0.000 claims description 23
- 125000000217 alkyl group Chemical group 0.000 claims description 20
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 17
- 230000005855 radiation Effects 0.000 claims description 17
- 125000001931 aliphatic group Chemical group 0.000 claims description 15
- 150000002431 hydrogen Chemical class 0.000 claims description 13
- 125000002947 alkylene group Chemical group 0.000 claims description 11
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 11
- 125000003118 aryl group Chemical group 0.000 claims description 10
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 10
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 7
- 125000002373 5 membered heterocyclic group Chemical group 0.000 claims description 5
- 125000004070 6 membered heterocyclic group Chemical group 0.000 claims description 5
- 125000000753 cycloalkyl group Chemical group 0.000 claims description 5
- 125000004430 oxygen atom Chemical group O* 0.000 claims description 5
- 125000003342 alkenyl group Chemical group 0.000 claims description 4
- 125000004183 alkoxy alkyl group Chemical group 0.000 claims description 4
- 239000012298 atmosphere Substances 0.000 claims description 4
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 2
- 150000003138 primary alcohols Chemical class 0.000 claims description 2
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 claims description 2
- 125000003258 trimethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])[*:1] 0.000 claims description 2
- -1 amino hydrogen Chemical compound 0.000 description 24
- 238000000576 coating method Methods 0.000 description 21
- 150000001875 compounds Chemical class 0.000 description 21
- 239000000758 substrate Substances 0.000 description 14
- 238000001723 curing Methods 0.000 description 11
- 239000003999 initiator Substances 0.000 description 10
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 9
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 9
- 239000011248 coating agent Substances 0.000 description 9
- 238000006116 polymerization reaction Methods 0.000 description 9
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 7
- HVVWZTWDBSEWIH-UHFFFAOYSA-N [2-(hydroxymethyl)-3-prop-2-enoyloxy-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(CO)(COC(=O)C=C)COC(=O)C=C HVVWZTWDBSEWIH-UHFFFAOYSA-N 0.000 description 7
- 238000005299 abrasion Methods 0.000 description 7
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 6
- 229940125904 compound 1 Drugs 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 6
- KWVGIHKZDCUPEU-UHFFFAOYSA-N 2,2-dimethoxy-2-phenylacetophenone Chemical compound C=1C=CC=CC=1C(OC)(OC)C(=O)C1=CC=CC=C1 KWVGIHKZDCUPEU-UHFFFAOYSA-N 0.000 description 5
- 239000000178 monomer Substances 0.000 description 5
- 229920002554 vinyl polymer Polymers 0.000 description 5
- DAKWPKUUDNSNPN-UHFFFAOYSA-N Trimethylolpropane triacrylate Chemical compound C=CC(=O)OCC(CC)(COC(=O)C=C)COC(=O)C=C DAKWPKUUDNSNPN-UHFFFAOYSA-N 0.000 description 4
- 238000002835 absorbance Methods 0.000 description 4
- 229940125782 compound 2 Drugs 0.000 description 4
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 4
- 229920000728 polyester Polymers 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 229940096522 trimethylolpropane triacrylate Drugs 0.000 description 4
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 3
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 3
- 229910052753 mercury Inorganic materials 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229940063559 methacrylic acid Drugs 0.000 description 3
- 239000012299 nitrogen atmosphere Substances 0.000 description 3
- 239000000123 paper Substances 0.000 description 3
- 229920001296 polysiloxane Polymers 0.000 description 3
- 239000011253 protective coating Substances 0.000 description 3
- 239000004576 sand Substances 0.000 description 3
- PIZHFBODNLEQBL-UHFFFAOYSA-N 2,2-diethoxy-1-phenylethanone Chemical compound CCOC(OCC)C(=O)C1=CC=CC=C1 PIZHFBODNLEQBL-UHFFFAOYSA-N 0.000 description 2
- KMNCBSZOIQAUFX-UHFFFAOYSA-N 2-ethoxy-1,2-diphenylethanone Chemical compound C=1C=CC=CC=1C(OCC)C(=O)C1=CC=CC=C1 KMNCBSZOIQAUFX-UHFFFAOYSA-N 0.000 description 2
- YYROPELSRYBVMQ-UHFFFAOYSA-N 4-toluenesulfonyl chloride Chemical compound CC1=CC=C(S(Cl)(=O)=O)C=C1 YYROPELSRYBVMQ-UHFFFAOYSA-N 0.000 description 2
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 description 2
- KZMGYPLQYOPHEL-UHFFFAOYSA-N Boron trifluoride etherate Chemical compound FB(F)F.CCOCC KZMGYPLQYOPHEL-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- GUUVPOWQJOLRAS-UHFFFAOYSA-N Diphenyl disulfide Chemical compound C=1C=CC=CC=1SSC1=CC=CC=C1 GUUVPOWQJOLRAS-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 229920002125 Sokalan® Polymers 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- ISAOCJYIOMOJEB-UHFFFAOYSA-N benzoin Chemical compound C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 description 2
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 2
- 239000012965 benzophenone Substances 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- 238000007865 diluting Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 238000010894 electron beam technology Methods 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 150000004706 metal oxides Chemical class 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 125000004433 nitrogen atom Chemical group N* 0.000 description 2
- NWVVVBRKAWDGAB-UHFFFAOYSA-N p-methoxyphenol Chemical compound COC1=CC=C(O)C=C1 NWVVVBRKAWDGAB-UHFFFAOYSA-N 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 229920000570 polyether Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 239000003505 polymerization initiator Substances 0.000 description 2
- 230000000379 polymerizing effect Effects 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 239000012763 reinforcing filler Substances 0.000 description 2
- 239000005060 rubber Substances 0.000 description 2
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- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 210000002268 wool Anatomy 0.000 description 2
- MYWOJODOMFBVCB-UHFFFAOYSA-N 1,2,6-trimethylphenanthrene Chemical compound CC1=CC=C2C3=CC(C)=CC=C3C=CC2=C1C MYWOJODOMFBVCB-UHFFFAOYSA-N 0.000 description 1
- MSAHTMIQULFMRG-UHFFFAOYSA-N 1,2-diphenyl-2-propan-2-yloxyethanone Chemical compound C=1C=CC=CC=1C(OC(C)C)C(=O)C1=CC=CC=C1 MSAHTMIQULFMRG-UHFFFAOYSA-N 0.000 description 1
- DKEGCUDAFWNSSO-UHFFFAOYSA-N 1,8-dibromooctane Chemical compound BrCCCCCCCCBr DKEGCUDAFWNSSO-UHFFFAOYSA-N 0.000 description 1
- LZWFXVJBIZIHCH-UHFFFAOYSA-N 1-Ethenylhexyl butanoate Chemical compound CCCCCC(C=C)OC(=O)CCC LZWFXVJBIZIHCH-UHFFFAOYSA-N 0.000 description 1
- PUGOMSLRUSTQGV-UHFFFAOYSA-N 2,3-di(prop-2-enoyloxy)propyl prop-2-enoate Chemical compound C=CC(=O)OCC(OC(=O)C=C)COC(=O)C=C PUGOMSLRUSTQGV-UHFFFAOYSA-N 0.000 description 1
- OMNYXCUDBQKCMU-UHFFFAOYSA-N 2,4-dichloro-1-ethenylbenzene Chemical compound ClC1=CC=C(C=C)C(Cl)=C1 OMNYXCUDBQKCMU-UHFFFAOYSA-N 0.000 description 1
- CGJVJVBQENEISI-UHFFFAOYSA-N 2,4-dinitrobenzenesulfonyl bromide Chemical compound [O-][N+](=O)C1=CC=C(S(Br)(=O)=O)C([N+]([O-])=O)=C1 CGJVJVBQENEISI-UHFFFAOYSA-N 0.000 description 1
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- ZLBMMLSOPAHLSR-UHFFFAOYSA-N 2-[3,5-bis[2-(2-methylprop-2-enoyloxy)ethyl]-1,3,5-triazinan-1-yl]ethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCN1CN(CCOC(=O)C(C)=C)CN(CCOC(=O)C(C)=C)C1 ZLBMMLSOPAHLSR-UHFFFAOYSA-N 0.000 description 1
- FDSUVTROAWLVJA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol;prop-2-enoic acid Chemical compound OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.OCC(CO)(CO)COCC(CO)(CO)CO FDSUVTROAWLVJA-UHFFFAOYSA-N 0.000 description 1
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- DIVXVZXROTWKIH-UHFFFAOYSA-N 2-hydroxy-1,2-diphenylpropan-1-one Chemical compound C=1C=CC=CC=1C(O)(C)C(=O)C1=CC=CC=C1 DIVXVZXROTWKIH-UHFFFAOYSA-N 0.000 description 1
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 1
- BQZJOQXSCSZQPS-UHFFFAOYSA-N 2-methoxy-1,2-diphenylethanone Chemical compound C=1C=CC=CC=1C(OC)C(=O)C1=CC=CC=C1 BQZJOQXSCSZQPS-UHFFFAOYSA-N 0.000 description 1
- FRIBMENBGGCKPD-UHFFFAOYSA-N 3-(2,3-dimethoxyphenyl)prop-2-enal Chemical compound COC1=CC=CC(C=CC=O)=C1OC FRIBMENBGGCKPD-UHFFFAOYSA-N 0.000 description 1
- BUZICZZQJDLXJN-UHFFFAOYSA-N 3-azaniumyl-4-hydroxybutanoate Chemical compound OCC(N)CC(O)=O BUZICZZQJDLXJN-UHFFFAOYSA-N 0.000 description 1
- MWKAGZWJHCTVJY-UHFFFAOYSA-N 3-hydroxyoctadecan-2-one Chemical compound CCCCCCCCCCCCCCCC(O)C(C)=O MWKAGZWJHCTVJY-UHFFFAOYSA-N 0.000 description 1
- VVBLNCFGVYUYGU-UHFFFAOYSA-N 4,4'-Bis(dimethylamino)benzophenone Chemical compound C1=CC(N(C)C)=CC=C1C(=O)C1=CC=C(N(C)C)C=C1 VVBLNCFGVYUYGU-UHFFFAOYSA-N 0.000 description 1
- XOJWAAUYNWGQAU-UHFFFAOYSA-N 4-(2-methylprop-2-enoyloxy)butyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCCCOC(=O)C(C)=C XOJWAAUYNWGQAU-UHFFFAOYSA-N 0.000 description 1
- GRDXCFKBQWDAJH-UHFFFAOYSA-N 4-acetamidobenzenesulfonyl chloride Chemical compound CC(=O)NC1=CC=C(S(Cl)(=O)=O)C=C1 GRDXCFKBQWDAJH-UHFFFAOYSA-N 0.000 description 1
- SAPGBCWOQLHKKZ-UHFFFAOYSA-N 6-(2-methylprop-2-enoyloxy)hexyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCCCCCOC(=O)C(C)=C SAPGBCWOQLHKKZ-UHFFFAOYSA-N 0.000 description 1
- FIHBHSQYSYVZQE-UHFFFAOYSA-N 6-prop-2-enoyloxyhexyl prop-2-enoate Chemical compound C=CC(=O)OCCCCCCOC(=O)C=C FIHBHSQYSYVZQE-UHFFFAOYSA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
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- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- HMTKSAUNOFGNNX-UHFFFAOYSA-N CN(C)C([SH2]C(C1=CC=CC=C1)=O)=S Chemical compound CN(C)C([SH2]C(C1=CC=CC=C1)=O)=S HMTKSAUNOFGNNX-UHFFFAOYSA-N 0.000 description 1
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- JUDXBRVLWDGRBC-UHFFFAOYSA-N [2-(hydroxymethyl)-3-(2-methylprop-2-enoyloxy)-2-(2-methylprop-2-enoyloxymethyl)propyl] 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC(CO)(COC(=O)C(C)=C)COC(=O)C(C)=C JUDXBRVLWDGRBC-UHFFFAOYSA-N 0.000 description 1
- NBJBEHUZNVZREY-UHFFFAOYSA-N [3-(butylamino)-3-oxopropyl] 2-methylprop-2-enoate Chemical compound CCCCNC(=O)CCOC(=O)C(C)=C NBJBEHUZNVZREY-UHFFFAOYSA-N 0.000 description 1
- VQOPKTBMLKTOFU-UHFFFAOYSA-N [3-(ethylamino)-3-oxopropyl] 2-methylprop-2-enoate Chemical compound CCNC(=O)CCOC(=O)C(C)=C VQOPKTBMLKTOFU-UHFFFAOYSA-N 0.000 description 1
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- KBLWLMPSVYBVDK-UHFFFAOYSA-N cyclohexyl prop-2-enoate Chemical compound C=CC(=O)OC1CCCCC1 KBLWLMPSVYBVDK-UHFFFAOYSA-N 0.000 description 1
- PKAZBZIEOSJIDC-UHFFFAOYSA-N decylsulfanylbenzene Chemical compound CCCCCCCCCCSC1=CC=CC=C1 PKAZBZIEOSJIDC-UHFFFAOYSA-N 0.000 description 1
- 125000005594 diketone group Chemical group 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
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- 150000002118 epoxides Chemical class 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 1
- STVZJERGLQHEKB-UHFFFAOYSA-N ethylene glycol dimethacrylate Chemical compound CC(=C)C(=O)OCCOC(=O)C(C)=C STVZJERGLQHEKB-UHFFFAOYSA-N 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 239000010408 film Substances 0.000 description 1
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 description 1
- 229920000159 gelatin Polymers 0.000 description 1
- 239000008273 gelatin Substances 0.000 description 1
- 235000019322 gelatine Nutrition 0.000 description 1
- 235000011852 gelatine desserts Nutrition 0.000 description 1
- 235000019382 gum benzoic Nutrition 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 150000002391 heterocyclic compounds Chemical class 0.000 description 1
- 150000002432 hydroperoxides Chemical class 0.000 description 1
- 230000001976 improved effect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 239000012442 inert solvent Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- 239000000976 ink Substances 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 150000002596 lactones Chemical class 0.000 description 1
- CDOSHBSSFJOMGT-UHFFFAOYSA-N linalool Chemical compound CC(C)=CCCC(C)(O)C=C CDOSHBSSFJOMGT-UHFFFAOYSA-N 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000008204 material by function Substances 0.000 description 1
- 239000002609 medium Substances 0.000 description 1
- 150000002734 metacrylic acid derivatives Chemical class 0.000 description 1
- 229940063557 methacrylate Drugs 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- DASJFYAPNPUBGG-UHFFFAOYSA-N naphthalene-1-sulfonyl chloride Chemical compound C1=CC=C2C(S(=O)(=O)Cl)=CC=CC2=C1 DASJFYAPNPUBGG-UHFFFAOYSA-N 0.000 description 1
- 239000000025 natural resin Substances 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 229940117969 neopentyl glycol Drugs 0.000 description 1
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 125000000864 peroxy group Chemical group O(O*)* 0.000 description 1
- 125000003884 phenylalkyl group Chemical group 0.000 description 1
- 150000003003 phosphines Chemical class 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 239000002952 polymeric resin Substances 0.000 description 1
- 239000002685 polymerization catalyst Substances 0.000 description 1
- 239000003211 polymerization photoinitiator Substances 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000005033 polyvinylidene chloride Substances 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- ARJOQCYCJMAIFR-UHFFFAOYSA-N prop-2-enoyl prop-2-enoate Chemical class C=CC(=O)OC(=O)C=C ARJOQCYCJMAIFR-UHFFFAOYSA-N 0.000 description 1
- 238000003847 radiation curing Methods 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 238000007761 roller coating Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 230000003595 spectral effect Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 150000003461 sulfonyl halides Chemical class 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- GJBRNHKUVLOCEB-UHFFFAOYSA-N tert-butyl benzenecarboperoxoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC=C1 GJBRNHKUVLOCEB-UHFFFAOYSA-N 0.000 description 1
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004634 thermosetting polymer Substances 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- 238000004448 titration Methods 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 150000003673 urethanes Chemical class 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- UKRDPEFKFJNXQM-UHFFFAOYSA-N vinylsilane Chemical class [SiH3]C=C UKRDPEFKFJNXQM-UHFFFAOYSA-N 0.000 description 1
- 239000004034 viscosity adjusting agent Substances 0.000 description 1
- 239000003039 volatile agent Substances 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
- 238000004383 yellowing Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/46—Polymerisation initiated by wave energy or particle radiation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31855—Of addition polymer from unsaturated monomers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31855—Of addition polymer from unsaturated monomers
- Y10T428/31935—Ester, halide or nitrile of addition polymer
Definitions
- the present invention relates to processes for polymerizing polyacrylate functional compositions and in particular to processes for the curing in air of certain polyacrylate functional materials by irradiation.
- compositions are useful for coatings and inks that can be cured in the presence of oxygen, these compositions are not satisfactory for coatings that are transparent and where discoloration is undesirable since the use of large amounts of photoinitiator leads to yellowing of the cured coating.
- U.S. Patent 3,968,305 describes acrylic compositions comprising an aliphatic compound having three or more methacryloxy groups that can be polymerized to a crosslinked mar resistant coating.
- U.S. Patent 4,014,771 teaches that by the addition of 1) 30 to 95 percent of the adduct of methacrylic acid and 2) either a polyglycidyl ether of an aromatic polyhydric compound or a polyglycidyl ester of an aromatic or aliphatic polycarboxylic acid to a polymethacryloyloxy compound such as that described in U.S. Patent 3,968,305, there is obtained a composition which evidently can be polymerized without the necessity of excluding air during the polymerization.
- U.S. Patent No. 3,821,098 shows certain heterocyclic diacrylates and triacrylates included in the present invention to be polymerizable by irradiation.
- U.S. Patent No. 3,808,226 shows certain heterocyclic diacrylates included within the description of the present invention which can be cured by irradiation. The only curing conditions shown are those within a metal mold in which the polymerizable mass fills the mold cavity, probably excluding any air. Disclosure of Invention
- heterocyclic polyacrylate materials and compositions can be cured by irradiation in the presence of oxygen, even at normal atmospheric levels, without essential modification of the compositions. Irradiation of these materials and compositions in the presence of at least two percent atmospheric oxygen with substantially complete cure to a solid non-tacky state is surprising for an acrylate material. The fact that these materials and compositions can be so cured in the presence of atmospheric levels of oxygen ( 21%) is quite remarkable.
- These acrylates are generally characterized by containing at least one heterocyclic ring (Z) of the formula:
- X is the divalent radical necessary to complete a 5- or 6-membered heterocyclic ring.
- Attached to the at least two ring nitrogen atoms shown in Z are ethylenically unsaturated aliphatic groups, preferably with acryloyloxy or methacryloyloxy unsaturation on the groups, although allyloxy and vinyl unsaturation is also useful.
- heterocyclic polyacrylate materials useful in the practice of the process of the present invention include both novel compounds and known compounds not heretofore known to be oxygen insensitive for radiation curing.
- novel compounds useful in the present invention disclosed and claimed in Applicant's copending application S.N. 51,876 , filed the same day as this application, bearing Attorney's Docket No. FN 31,224 and entitled "Poly(Ethylenically Unsaturated Alkoxy) Heterocyclic Compounds" can be described by the formula:
- a 1 - Z - A 2 in which A 1 and A 2 independently are alkoxyalkyl groups having terminal ethylenic unsaturation and having the general formula:
- R-O- is a monovalent residue (formed by removal of the active hydrogen from an -OH group) of an aliphatic terminally unsaturated primary alcohol, ROH, R having the formula: or preferably
- E is or a and c are independently an integer of 1 to 6, b is zero or an integer of 1 to 6,
- R 1 and R 4 are independently hydrogen or methyl
- R 2 is preferably hydrogen but can be or wherein R 6 is preferably alkenyl but can be alkyl
- R 7 is hydrogen, an aliphatic group (of up to eight carbon atoms, e.g., alkyl) or aromatic group
- R 7 is most preferably an acryloyloxyalkyl or a methacryloyloxyalkyl group
- R 3 is an alkylene group having 1 to 6 carbon atoms and optionally one catenary oxygen atom; and n is 2 or 3;
- Z is a heterocyclic group of the formula:
- X is a divalent group which is required to complete a
- X can be wherein R 8 , R 9 , R 10 , and R 11 are independently hydrogen or lower alkyl (of 1 to 12 carbon atoms), cycloalkyl (of 3 to 6 carbon atoms) or phenyl group
- a 3 is an alkoxyalkyl group as defined above for A 1 and A 2 , and A 1 , A 2 , and A 3 are independently preferably
- R 28 is hydrogen or methyl
- R 29 is the residue of an aliphatic polyol having
- the preferred compounds of Formula I are those wherein E is m is 2 to 5, and
- R 12 and R 13 each independently represent a hydrogen atom or the methyl group
- R 14 stands for a hydrogen atom, an alkyl group, an alkyl group interrupted by oxygen atoms, or a phenyl group
- m stands for a whole number from 1 to 30, preferably from
- n denotes the number 2 or 3
- A represents an organic radical containing at least once the grouping:
- X' represents a divalent radical which is necessary for the completion of a five-or six-membered, unsubstituted or substituted, heterocyclic ring.
- the radical X' in the N-heterocyclic grouping of formula I can be, e.g. a radical of the formulae: wherein R 15, R 16 , R 17 and R 18 can each independently represent a hydrogen atom or an alkyl group, preferably a lower alkyl group having 1-12 carbon atoms, an alkenyl group, preferably a lower alkylene group having 1-12 carbon atoms, a cycloalkyl group (preferably of 3 to 8 carbon atoms), or an unsubstituted or substituted phenyl group.
- the valence of the nitrogen atom on the last group may be satisfied by hydrogen, aliphatic, or aromatic groups R 19 , preferably of no more than eight carbon atoms.
- the aliphatic groups may be alkyl groups for example, and the aromatic group may be phenyl or alkylphenyl or phenylalkyl groups, for example.
- the materials useful in the process of the present invention also include those of the following formula from U.S. Patent No. 3,808,266:
- R 20 i.s hydrogen or methyl
- R 21 is hydrogen or methyl, n is 2 or 3, and
- A is as defined above for the materials of U.S. Patent No. 3,821,098 which is the same as A above.
- the materials of the present invention can be represented by the formula A 4 -Z-A 5 wherein A 4 and A 5 are groups having the formula
- R 22 and R 25 are independently hydrogen or methyl
- R 23 is an aliphatic group of 1 to 15 carbon atoms (preferably alkylene group of 1 to 15 carbon atoms) which may have up to 2 non-adjacent catenary oxygen
- R 24 is selected from hydrogen or -OR 27 in which
- R 27 is selected from hydrogen, and with R 6 and R 7 as defined above.
- R 26 is an alkylene group of from 1 to 6 carbon atoms and optionally 1 catenary oxygen atom, e and g are independently 0 or 1, d is always 1 except when e and g are 0 and then d is 0.
- f is an integer of from 1 to 5
- h is an integer of from 1 to 30 (and preferably
- Z is as defined above. It is preferred that when R 24 i.s hydrogen, then e and g are both zero, and f and l are one; and when R 24 is -OR 27 at least one of e and g are zero and f is one, or e and g are 1 and f is 1 to 5.
- group is used in the definition of a term (as in alkyl group versus alkyl), the term connotes the possibility of substitution recognized by the act as not affecting the functional nature of the chemical term.
- backbone chains for example, is recognized as being substantially equivalent to and included within the term "alkyl group”.
- terminal groups of the formula are recognized as substantially equivalent to wherein group Q represents moieties substituting for a terminal hydrogen.
- Q might be halogen, amino, nitro, etc., without affecting the functional ability of the compound. This is readily understood by the ordinarly skilled artisan.
- the process of the present invention comprises the curing of these materials or the curing of compositions comprising at least 15% by weight of these materials by exposure to electromagnetic radiation or electron beam radiation in an atmosphere containing at least 2% oxygen.
- Compositions used in the practice of the present invention preferably comprise at least 30 to 100% by weight of these heterocyclic polyacrylate materials and more preferably comprise from 45 to 85% by weight of these heterocyclic polyacrylate materials. The percent by weight is based upon polymerizable components and does not include essentially inert fillers.
- compositions used in the process of the present invention may be diluted with up to 85% by weight of any ethylenically unsaturated monomer.
- the majority of comonomers are at least diethylenically unsaturated monomers.
- Generic classes include the acrylates, methacrylates, acrylic anhydrides, ethylenically unsaturated anhydrides, olefinic compounds, acrylamides, ethylenically unsaturated amides and urethanes, vinyl esters, vinyl ethers, vinyl halides, vinyl epoxy resins, vinyl silanes and siloxanes, vinyl heterocycles, and prepolymers and polymers these materials.
- Particularly suitable ethylenically unsaturated monomers include methyl methacrylate, ethyl acrylate, 2-ethylhexyl acrylate, cyclohexyl acrylate, styrene, butadiene, 2-chlorostyrene, 2,4-dichlorostyrene, acrylic acid, acrylamide, acrylonitrile, t-butyl acrylate, methyl acrylate, butyl acrylate, N-vinyl pyrrolidone,2-(N-butylcarbamyl)ethyl methacrylate and 2-(N-butyl-carbamyl)ethyl methacrylate and 2-(N-ethylcarbamyl)ethyl methacrylate.
- copolymerizable components Preferably 35 to 80% and most preferably 45 to 60% by weight of copolymerizable components comprise the heterocyclic agents of the present invention.
- Other diluting monomers that can be incorporated into the composition of the invention include 1,4-butylene dimethacrylate or acrylate, ethylene dimethacrylate, hexamethylene diacrylate or dimethacrylate, glyceryl diacrylate or methacrylate, glyceryl triacrylate or trimethacrylate, pentaerythritol triacrylate or trimethacrylate, pentaerythritol tetraacrylate or tetramethacrylate, diallyl phthalate, dipentaerythritol pentaacrylate, neopentylglycol triacrylate and 1,3,5-tri(2-methacryloyloxyethyl)-s-triazine.
- Polymerization initiators suitable for use in the comopsitions of the invention are compounds which liberate or generate a free-radical on addition of energy.
- Such initiators include peroxy, azo, and redox systems each of which are well known and are described frequently in polymerization art, e.g. Chapter II of Photochemistry, by Calvert and Pitts, John Wiley & Sons (1966).
- free-radical initiators include the conventional heat activated initiators such as organic peroxides and organic hydroperoxides; examples are benzoyl peroxide, tertiary-butyl perbenzoate, cumene hydroperoxide, azobis(isobutyronitrile) and the like.
- the preferred initiators are photopolymerization initiators which facilitate polymerization when the composition is irradiated. Included among such initiators are acyloin and derivatives thereof, such as benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, benzoin isobutyl ether, and ⁇ -methylbenzoin; diketones such as benzil and diacetyl, etc.; organic sulfides such as diphenyl monosulfide, diphenyl disulfide, decyl phenyl sulfide, and tetramethylthiuram monosulfide; S-acyl dithio- carbamates, such as S-benzoyl-N,N-dimethyldithiocarbamate; phenones such as acetophenone, ⁇ , ⁇ , ⁇ -tribromaceto ⁇ henone, ⁇ , ⁇ -diethoxyactophen
- the initiator is used in amounts ranging from about 0.01 to 5% by weight of the total polymerizable composition. When the quantity is less than 0.01% by weight, the polymerization rate becomes extremely low. If the initiator is used in excess of 5% by weight, no correspondingly improved effect can be expected. Thus, addition of such greater quantity is economically unjustified. Preferably, about 0.25 to 1.0% of initiator is used in the polymerizable compositions.
- compositions used in the process of the present invention can also contain a viscosity modifier or binder.
- a compatible polymer is used.
- the polymer is an acrylic polymer such as poly(acrylic acid), a ⁇ oly(meth- acrylic acid), poly(methyl methacrylate), poly(vinyl chloride), poly(vinyl acetate, poly(vinyl butyral) and the like.
- Other polymers include polyethers, polyesters, poly- lactones, polyamides, polyurethanes, cellulose derivatives, polysiloxanes and the like.
- compositions used in preparing coatings of the invention can also include a variety of addenda utilized for their known purpose, such as stabilizers, inhibitors, lubricants, flexibilizers, pigments, carbon black, dyes, reinforcing fillers such as finely divided silica, non-reinforcing fillers such as diatomaceous earth, metal oxides, asbestos, fiberglass, glass bubbles, talc, etc.
- Fillers can generally be used in proportions up to about 200 percent by weight of the curable components but preferably are used up to about 50 percent by weight. Where the polymerizing energy is radiation, it is desirable that the addenda be transparent to the radiation.
- compositions used in preparing coatings of the invention are prepared by simply mixing (under "safe light” conditions if the composition is to be sensitized to visible light) the polymerization initiator and sensitizer (where used), the heterocyclic polyacrylate materials, diluting monomers, binders and addenda.
- Inert solvents may be employed if desired when effecting this mixture. Examples of suitable solvents are methanol, ethanol, acetone, acetonitrile and includes any solvent which does not react with the components of the mixture.
- compositions may be applied to the substrates before curing in any conventional fashion. Roller coating, spray coating, knife-edge coating, dip-coating, sputter coating, bar coating and any other conventional process for the application of liquids to substrates may be used.
- the coatings of the present invention find application useful on substantially any solid substrate. Because the coatings of the present invention can be cured by radiation, even highly temperature sensitive substrates can be coated.
- the substrates may be in substantially any form, such as sheets, films, fibers, fabrics and shaped solid objects.
- polymeric resins including both thermoplastic and thermoset resins (e.g., polyesters, polyethers, polyamides, polyurethanes, polycarbonates, polyacrylates, polyolefins, polyvinyls, cellulosesters, epoxy resins, polysiloxanes, etc.), ceramic substrates, including glass, fused ceramic sheeting, and fibers, metals and metallized surfaces, natural cellulosic materials, including wood and paper, natural resins, including rubber and gelatin and other various solid surfaces.
- thermoplastic and thermoset resins e.g., polyesters, polyethers, polyamides, polyurethanes, polycarbonates, polyacrylates, polyolefins, polyvinyls, cellulosesters, epoxy resins, polysiloxanes, etc.
- ceramic substrates including glass, fused ceramic sheeting, and fibers, metals and metallized surfaces, natural cellulosic materials, including wood and paper, natural resins, including rubber and gelatin and other various solid surfaces.
- primer compositions comprising single ingredients or blends of materials, may be used to improve the bond of the coating to the substrate. Texturizing, chemical, or physical treatment of the surface may also be used to improve bonding.
- Particularly useful substrates for application of the coatings of the present invention would be those requiring transparent protective coatings. Finished photographic prints and films, paintings, transparencies, car windshields, painted surfaces, instant film (i.e., film which does not require external application of developing chemistry), photothermographic and thermographic paper and film, photoconductive substrates, opthalmic lenses, motion picture film, street and traffic signs, reflective surfaces, retroreflective surfaces, traffic lights, and many other substrates are usefully coated according to the practice of the present invention. Where the polymerization catalyst is a photoinitiator, the composition can be a composition for in situ curing because of this insensitivity to oxygen.
- the photopolymerizable compositions with at least three acrylate functionalities are particularly suitable for applications in the field of protective coatings and graphic arts because of their superior abrasion-resistance and adhesion to many rigid, resilient and flexible substrates such as metals, metal oxides, plastics, rubber, glass, paper, wood, and ceramics; their excellent resistance to most solvents and chemicals; their excellent flexibility and weatherability; and their capability for forming high resolution images.
- Curing are particularly suitable for applications in the field of protective coatings and graphic arts because of their superior abrasion-resistance and adhesion to many rigid, resilient and flexible substrates such as metals, metal oxides, plastics, rubber, glass, paper, wood, and ceramics; their excellent resistance to most solvents and chemicals; their excellent flexibility and weatherability; and their capability for forming high resolution images.
- the photopolymerization of the compositions of the invention occurs on exposure of the compositions to any source of radiation emitting actinic radiation at a wavelength within the ultraviolet and visible spectral regions.
- Suitable sources of radiation include mercury, xenon, carbon arc and tungsten filament lamps, sunlight, etc. Exposures may be from less than about 1 second. to 10 minutes or more depending upon the amounts of the particular polymerizable materials and photopolymerization initiator being utilized and depending upon the radiation source, distance from the source, and the thickness of the coating to be cured.
- the compositions may also be polymerized by exposure to electron beam irradiation. Generally speaking, the dosage necessary is from less than 1 megarad to 100 megarad or more.
- One of the major advantages with using electron beam curing is that highly pigmented compositions can be effectively cured at a faster rate than by mere exposure to actinic radiation.
- Example 1 One of the major advantages with using electron beam curing is that highly pigmented compositions can be effectively cured at a faster rate than
- Example 2 A solution containing 2.3g of compound 1 from
- Example 1 2.3g acetone, and 0.033g diethoxyacetophenone was coated onto a 12 m polyethylene sheet with a #14 Meyer bar. The layer was dried and placed in a mounting for a Perkin Elmer Model No. 257 infrared spectrophotometer. The absorbances at 1630 cm -1 and 810 cm -1 , characteristic of acrylate unsaturation, were recorded. The mounting was removed from the spectrophotometer and passed through a UV processor as described in Example 1 at 50 ft/min. The mounting was returned to the spectrophotometer and the absorbances at 1630 cm -1 and 810 cm -1 were recorded and compared to the initial absorbances. This experiment showed that 70-80% of the acrylate functionality was consumed under the curing conditions. Five additional passes of this film at 50 ft/min in the UV processor failed to show any significant decrease in the acrylate infrared absorbances.
- TMPTA requires 10 minutes to reach insolubility and that with the addition of 17% .of Compound 1 (from Example 1) the cure time is reduced to 80 seconds and with increasing amounts of 1, the composition cures faster until at 100% 1, the composition under the stated conditions cures in only 10 seconds. Comparable results can be obtained with Compound 2.
- One part polyacrylic acid, one part compound 1 from Example 1, five parts water, five parts ethanol and 0.02 parts of 2,2-dimethoxy-2-phenyl-acetophenone were mixed together to form a solution.
- a layer 5.0 m in thickness of this solution was coated onto 12 m polyester as described in Example 1.
- a patterned template was placed over the layer and exposed by a Hanovia 3D690 mercury arc lamp in air at a distance of 6 cm for two minutes. The exposed sheet was developed with cold water leaving an image having excellent resolution.
- Examples 9-16 Coatings about 5 m thick were prepared by coating using a #20 Meyer bar onto about 12 m polyethylene film primed with polyvinylidene chloride 50% solutions in ethyl acetate (other solvents such as ketones and lower alcohols are equally suitable) and drying mixtures of Compound 1 of Example 1, zero to 100% of Compound 2 of Example 1, and pentaerythritol triacrylate (PTA) based on total weight of Compounds 1, 2 and PTA.
- PTA pentaerythritol triacrylate
- Table 3 shows that coatings prepared from the hexaacryloyloxyhydantoin.
- Compound 1 and up to more than 50% of the diacryloyloxyhydantoin.
- Compound 2 have excellent resistance to abrasion as measured by Taber, falling sand and steel wool procedures. At up to about 30% Compound 2, abrasion resistance is superior.
- coatings were prepared as for Examples 3-10 but using photoinitiator concentrations from 0.4 to 3% and tested, similar abrasion resistance and cross-hatch adhesion was obtained.
- reaction flask was heated to 75 C and 55.2 g (0.40 m epoxy equivalency) 1,3-bis(2,3-epoxy- propyl)-5,5-dimethyl-2,4-imidizo- lidinedione in 20 ml chloroform was added dropwise over one hour. After the addition, the reaction flask temperature was raised to 88 C and stirred for 18.0 hours. At this time, titration of an aliquote for unreacted epoxide indicated the reaction was greater than 99% complete.
- the volatiles were removed by vacuum distillation leaving a viscous liquid which contains a mixture of bis(triacryloyl)-,bis(monoacryloyl)-, and the unsymmetrical monoacryloyl-triacryloyl-imidizolidinedione, and impurities, introduced with the pentaerythritol triacrylate.
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- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Polymerisation Methods In General (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Macromonomer-Based Addition Polymer (AREA)
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Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE8080901347T DE3066940D1 (en) | 1979-06-25 | 1980-05-22 | Irradiation of polyacrylate compositions in air |
BR8008722A BR8008722A (pt) | 1979-06-25 | 1980-05-22 | Irradiacao de composicoes de poliacrilato em ar |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US06/051,888 US4306954A (en) | 1979-06-25 | 1979-06-25 | Process for polymerizing acrylic substituted hydantoins in air |
US51888 | 2002-01-17 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1981000012A1 true WO1981000012A1 (en) | 1981-01-08 |
Family
ID=21973975
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US1980/000611 WO1981000012A1 (en) | 1979-06-25 | 1980-05-22 | Irradiation of polyacrylate compositions in air |
Country Status (13)
Country | Link |
---|---|
US (1) | US4306954A (en, 2012) |
EP (1) | EP0030968B1 (en, 2012) |
JP (1) | JPH0237923B2 (en, 2012) |
AU (1) | AU543438B2 (en, 2012) |
BE (1) | BE884001A (en, 2012) |
BR (1) | BR8008722A (en, 2012) |
CA (1) | CA1143329A (en, 2012) |
CH (1) | CH663312GA3 (en, 2012) |
DE (1) | DE3066940D1 (en, 2012) |
IT (1) | IT1145377B (en, 2012) |
MX (1) | MX156015A (en, 2012) |
WO (1) | WO1981000012A1 (en, 2012) |
ZA (1) | ZA803751B (en, 2012) |
Families Citing this family (21)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4392930A (en) * | 1981-07-09 | 1983-07-12 | Ciba-Geigy Corporation | Photopolymerizable resins |
US4567073A (en) * | 1982-07-02 | 1986-01-28 | Minnesota Mining And Manufacturing Company | Composite low surface energy liner of perfluoropolyether |
US4544572A (en) * | 1982-09-07 | 1985-10-01 | Minnesota Mining And Manufacturing Company | Coated ophthalmic lenses and method for coating the same |
US4758448A (en) * | 1982-09-07 | 1988-07-19 | Signet Armorlite, Inc. | Coated ophthalmic lenses and method for coating the same |
US4614667A (en) * | 1984-05-21 | 1986-09-30 | Minnesota Mining And Manufacturing Company | Composite low surface energy liner of perfluoropolyether |
US4963209A (en) * | 1984-12-21 | 1990-10-16 | Minnesota Mining And Manufacturing Company | Method for making stretched surface recording disk |
US4835647A (en) * | 1984-12-21 | 1989-05-30 | Minnesota Mining And Manufacturing Company | Stretched surface recording medium |
US4774035A (en) * | 1986-01-14 | 1988-09-27 | Camelot Industries Corporation | Process of coating an ophthalmic lens |
US5415816A (en) | 1986-01-28 | 1995-05-16 | Q2100, Inc. | Method for the production of plastic lenses |
US6201037B1 (en) | 1986-01-28 | 2001-03-13 | Ophthalmic Research Group International, Inc. | Plastic lens composition and method for the production thereof |
US6730244B1 (en) | 1986-01-28 | 2004-05-04 | Q2100, Inc. | Plastic lens and method for the production thereof |
US4814215A (en) * | 1986-11-07 | 1989-03-21 | The B. F. Goodrich Company | Adhesive composition, process, and product |
US4965117A (en) * | 1986-11-07 | 1990-10-23 | The B. F. Goodrich Company | Adhesive composition, process, and product |
US5234730A (en) * | 1986-11-07 | 1993-08-10 | Tremco, Inc. | Adhesive composition, process, and product |
US4830910A (en) * | 1987-11-18 | 1989-05-16 | Minnesota Mining And Manufacturing Company | Low adhesion compositions of perfluoropolyethers |
US5514214A (en) * | 1993-09-20 | 1996-05-07 | Q2100, Inc. | Eyeglass lens and mold spin coater |
US6022498A (en) | 1996-04-19 | 2000-02-08 | Q2100, Inc. | Methods for eyeglass lens curing using ultraviolet light |
MY143286A (en) * | 1996-05-21 | 2011-04-15 | Panasonic Corp | Thin film, method and apparatus for forming the same, and electronic component incorporating the same |
US6280171B1 (en) | 1996-06-14 | 2001-08-28 | Q2100, Inc. | El apparatus for eyeglass lens curing using ultraviolet light |
US6013409A (en) * | 1996-09-10 | 2000-01-11 | 3M Innovative Properties Company | Dry peel-apart imaging process |
US5856064A (en) * | 1996-09-10 | 1999-01-05 | Minnesota Mining And Manufacturing Company | Dry peel-apart imaging or proofing system |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3808226A (en) * | 1971-01-15 | 1974-04-30 | Ciba Geigy Corp | Polyacrylates of n-heterocyclic compounds |
US3821098A (en) * | 1971-08-17 | 1974-06-28 | Ciba Geigy Corp | Process for the curing of hydantoin containing acrylic acid ester derivatives with ionising rays |
US3847769A (en) * | 1971-07-09 | 1974-11-12 | Ciba Geigy Ag | Process for curing hydantoin-containing polyacrylates with ionising radiation |
US3852302A (en) * | 1971-04-16 | 1974-12-03 | Ciba Geigy Corp | Diacrylic acid ester derivatives of hydantoin compounds |
US3960824A (en) * | 1971-07-09 | 1976-06-01 | Celanese Coatings & Specialties Company | Mercaptan initiated polymerization process carried out in the presence of oxygen |
US4071477A (en) * | 1976-06-10 | 1978-01-31 | Ciba-Geigy Corporation | Hydantoin diglycidyl compounds |
-
1979
- 1979-06-25 US US06/051,888 patent/US4306954A/en not_active Expired - Lifetime
-
1980
- 1980-05-22 CH CH127281A patent/CH663312GA3/de unknown
- 1980-05-22 JP JP55501598A patent/JPH0237923B2/ja not_active Expired - Lifetime
- 1980-05-22 AU AU61229/80A patent/AU543438B2/en not_active Ceased
- 1980-05-22 WO PCT/US1980/000611 patent/WO1981000012A1/en active IP Right Grant
- 1980-05-22 BR BR8008722A patent/BR8008722A/pt not_active IP Right Cessation
- 1980-05-22 CA CA000352478A patent/CA1143329A/en not_active Expired
- 1980-05-22 DE DE8080901347T patent/DE3066940D1/de not_active Expired
- 1980-06-24 ZA ZA00803751A patent/ZA803751B/xx unknown
- 1980-06-24 IT IT49060/80A patent/IT1145377B/it active
- 1980-06-25 MX MX182914A patent/MX156015A/es unknown
- 1980-06-25 BE BE0/201172A patent/BE884001A/fr not_active IP Right Cessation
-
1981
- 1981-01-12 EP EP80901347A patent/EP0030968B1/en not_active Expired
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3808226A (en) * | 1971-01-15 | 1974-04-30 | Ciba Geigy Corp | Polyacrylates of n-heterocyclic compounds |
US3852302A (en) * | 1971-04-16 | 1974-12-03 | Ciba Geigy Corp | Diacrylic acid ester derivatives of hydantoin compounds |
US3847769A (en) * | 1971-07-09 | 1974-11-12 | Ciba Geigy Ag | Process for curing hydantoin-containing polyacrylates with ionising radiation |
US3960824A (en) * | 1971-07-09 | 1976-06-01 | Celanese Coatings & Specialties Company | Mercaptan initiated polymerization process carried out in the presence of oxygen |
US3821098A (en) * | 1971-08-17 | 1974-06-28 | Ciba Geigy Corp | Process for the curing of hydantoin containing acrylic acid ester derivatives with ionising rays |
US4071477A (en) * | 1976-06-10 | 1978-01-31 | Ciba-Geigy Corporation | Hydantoin diglycidyl compounds |
Also Published As
Publication number | Publication date |
---|---|
AU543438B2 (en) | 1985-04-18 |
BR8008722A (pt) | 1981-04-28 |
EP0030968A4 (en) | 1981-07-09 |
ZA803751B (en) | 1982-02-24 |
CA1143329A (en) | 1983-03-22 |
IT8049060A0 (it) | 1980-06-24 |
MX156015A (es) | 1988-06-16 |
CH663312GA3 (en, 2012) | 1987-12-15 |
EP0030968B1 (en) | 1984-03-14 |
JPH0237923B2 (en, 2012) | 1990-08-28 |
IT1145377B (it) | 1986-11-05 |
US4306954A (en) | 1981-12-22 |
DE3066940D1 (en) | 1984-04-19 |
EP0030968A1 (en) | 1981-07-01 |
AU6122980A (en) | 1981-01-14 |
JPS56500747A (en, 2012) | 1981-06-04 |
BE884001A (fr) | 1980-12-29 |
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