WO1980001257A1 - Method and device for machining inner surface of molded cylindrical article - Google Patents

Method and device for machining inner surface of molded cylindrical article Download PDF

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Publication number
WO1980001257A1
WO1980001257A1 PCT/JP1979/000319 JP7900319W WO8001257A1 WO 1980001257 A1 WO1980001257 A1 WO 1980001257A1 JP 7900319 W JP7900319 W JP 7900319W WO 8001257 A1 WO8001257 A1 WO 8001257A1
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WO
WIPO (PCT)
Prior art keywords
cylindrical
pressurizing
product
tubular structure
section
Prior art date
Application number
PCT/JP1979/000319
Other languages
French (fr)
Japanese (ja)
Inventor
K Takeshita
T Amakasu
M Miyagaki
M Nakaishi
K Ugata
Original Assignee
Kubota Ltd
K Takeshita
T Amakasu
M Miyagaki
M Nakaishi
K Ugata
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kubota Ltd, K Takeshita, T Amakasu, M Miyagaki, M Nakaishi, K Ugata filed Critical Kubota Ltd
Priority to DE19792953434 priority Critical patent/DE2953434C2/en
Priority to BR7908953A priority patent/BR7908953A/en
Publication of WO1980001257A1 publication Critical patent/WO1980001257A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D31/00Cutting-off surplus material, e.g. gates; Cleaning and working on castings
    • B22D31/002Cleaning, working on castings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D13/00Centrifugal casting; Casting by using centrifugal force
    • B22D13/02Centrifugal casting; Casting by using centrifugal force of elongated solid or hollow bodies, e.g. pipes, in moulds rotating around their longitudinal axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D27/00Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
    • B22D27/09Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting by using pressure
    • B22D27/11Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting by using pressure making use of mechanical pressing devices

Definitions

  • the present invention relates to a method and an apparatus for processing the inner surface of a cylindrical structure, which is formed by pressurizing the inner surface of the cylindrical structure in a predetermined temperature range.
  • Cylindrical structures are generally manufactured by a centrifugal method or a method using a core. According to such a method, it is known that shrinkage cavities and air bubbles are generated on the inner surface of the 10-cylinder structure when the structure is cooled. It has been found that these shrinkage cavities and bubbles reduce the strength and airtightness of the tubular structure.
  • the so-called cold working method of pressing the surface at room temperature 5 with the purpose of hardening the surface of the product is widely practiced on a single boat.
  • a shrinkage cavity or air bubbles are crushed at the same time by such a method, a device that generates a very large pressure is required, and by applying such a large pressure, a cylinder is required. Since there are 10 missing D points that caused distortion, such a method has been implemented.
  • the present invention has been made in view of the above-described limitations of the related art, and has as its object to provide a method for processing the inner surface of a tubular structure and an apparatus for satisfying two conflicting requirements.
  • a method for processing the inner surface of a cylindrical product includes the steps of: providing a pressurizing section of a pressurizing means in a hollow portion of the cylindrical product formed by embedding; The pressurizing unit and the pressurizing unit are rotated relative to each other within a temperature range 20 from immediately after the solidification of the cylindrical product to the transition temperature. Thus, the inner surface of the tubular structure is pressure-formed.
  • the inventor of the present invention has found that the mechanical properties of general metals, especially the “elongation” for facilitating the processing, suddenly improve above the transition temperature.
  • the transition temperature in the present invention refers to a temperature at which the mechanical properties 5 (tensile strength and elongation) suddenly change.
  • the present invention makes it possible to simultaneously perform the close contact of the shrinkage cavities and bubbles and the surface hardening treatment of the inner surface of the tubular product, which were conventionally considered to be different work processes. It is said that.
  • one member of a fluid pressure cylinder a part of a cylinder of an internal heat engine, various steel pipes, vacuum vessel members and various rollers Pipes for nuclear power generation, high strength aluminum alloys, steel pipes, etc.
  • Another object of the present invention is to provide an apparatus for processing an inner surface of a cylindrical structure for performing the above-described method.
  • the inner surface machining apparatus for a cylindrical product of the present invention can pressurize the inner surface of the cylindrical product from immediately after solidification to a transition temperature. It is characterized by comprising a pressurizing unit having a pressurizing unit formed in this way, and a driving unit for relatively rotating the cylindrical structure and the pressurizing unit stage.
  • the inner surface of the tubular structure is pressed by the pressurizing section while the pressurizing section and the cylindrical section are pressed. Since the inner surface is applied by rotating the product and the relative motion by the driving means, shrinkage cavities and bubbles generated in the cylindrical product are crushed, and the thickness of the cylindrical product is increased. It was possible to increase the density of the metal structure in the direction and harden the inner surface.
  • the drawings illustrate the best mode of a method and an apparatus for processing the inner surface of a cylindrical shaped product according to the present invention.
  • I 1 ig ⁇ 3 is an enlarged partial cross-sectional side view of the main part of the pressurizing means
  • FIG. 4 shows the state processed by the method of the present invention and the unprocessed state.
  • FIG. 5 shows the circular cross section to which the method of the present invention is applied.
  • FIG. 7 shows a cross section of a different diameter to which the method of the present invention is applied.
  • FIG. 2 is a longitudinal sectional side view showing a tubular product having the same.
  • Fig. L shows a schematic vertical sectional view of the main part of a centrifugal mirror machine and the inner surface of a cylindrical structure.
  • the tubular structure is formed by the centrifugal method and the apparatus, but may be formed by another method.
  • (1) shows a mold for making a centrifugal mirror
  • ( 2 ) shows a cylindrical structure built in the mold (1).
  • This cylindrical ' ⁇ article) includes Ri 10 shown in. Mails, whereas the end portion. 7 La Nji a (2a).
  • These drive rollers are connected to the electric motor ( 4 ) via appropriate means, and the drive means ( 5 ) is provided with these two members and the mold (1). It is composed.
  • a drive configuration may be used instead of the drive port-a).
  • (6) is a heating means, which applies a heating force of the heating part (6a) inserted into the hollow part of the cylindrical structure () and the heating part (6a) to 20.
  • the moving device (6c) includes a hydraulic cylinder fixed at a fixed position) and a known oil EE pump system that supplies oil E to the hydraulic cylinder. (Not shown), and the piston rod of the oil E cylinder) is connected to the main body of the pressing force generating section (6b).
  • the force-applying force generating portion (6b) includes a support (10) that supports the force-applying portion (6a), an oil-E cylinder ( 9 ), and a piston rod (11) (FIG. 3) and an oil pump system (not shown) that drives this oil cylinder ( 9 ).
  • the pressing force generating section (6b) is configured to be able to travel on the rail (on which the moving force generating section (6b) operates.
  • the E-portion (6a) can be moved smoothly in the direction of the axis of the cylindrical mirror product by means of the f-portion, so that O can be moved smoothly.
  • the support (10) extends from a machine frame of the applied force generating section (6b) to support the heating section (6a).
  • the piston rod (11) extends through the support (10) toward the heating portion (6a) so as to be able to advance and retreat, and a taper portion is provided at a tip end thereof. (11a) is formed.
  • (1 is a J-port opening, which is equally spaced in the circumferential direction of the E-portion (6a), and each is an axis of the piston rod (11). It is arranged so that it has a rotation axis parallel to the core, and if there is at least / a number of additional E ports, the purpose of the BE forming can be achieved.
  • OViPI leg _ It is inserted into the hole drilled in (11a) and serves as a guide when the taper section (11a) is operated forward and backward.
  • each holding member 3 holds the body of the additional portion (6 a) so as to be able to slide in the radial direction of the piston rod (11) or the cylindrical structure.
  • a cam surface (13a) is formed on the axis side thereof. Due to the movement of the piston rod (II), the taper portion (11a) comes into contact with the cam surface (13a), and the holding member (13) is pressed. The Kao-guchi (1) provided on this is pressed against the inner surface of the cylindrical structure (2).
  • the piston rod (11a) of (11) and the cam surface (13a) of the holding member ⁇ constitute cam means ().
  • the tube has a narrow flat surface (12a) and a sloped surface (12b) on both sides thereof. It has the advantage that it can increase the pressing force against the inner surface of the molded product, and that the inner surface can be processed smoothly.
  • the shape of the E-roller besides, a beer barrel shape having a gentle convexity, a shape having various shaped ⁇ portions, a cylindrical body, or the like can be used as appropriate. Further, it is possible to adopt a configuration for forcibly driving and rotating the inlet-roller.
  • (IS) is a compression panel, which is interposed between the main body of the pressurizing section (6a) and the holding member & 3), and is operated by the action of the cam means (15).
  • Fig. 3 shows a state in which the cam action by the cam means is released, the E compression spring (16) is extended, and the holding member ⁇ is in the non-pressing action position.
  • 7 is a byte for cutting the inner surface of the cylindrical structure (), which is attached to the tip of the E (6a). I have.
  • Fig. 3 shows this byte (17) in the unfolded state O
  • the aluminum alloy water is poured into a mold (1), and a cylindrical structure is formed by centrifugal forming.
  • the pressurizing portion (6a) of the pressurizing means (6) is inserted into the hollow portion of the cylindrical structure.
  • the oil E cylinder ( 9 ) of the pressurizing force generating section (6b) is operated, and the piston rod (11) is pulled. Then, the taper portion (11a) at the tip is moved toward the inner surface of the cylindrical structure (2) by the cam action of the holding member (13) of the heating roller (12). .
  • each cylindrical roller is press-formed.
  • the front mold (1) continues to rotate, and the visiting roller (2) performs the EE forming while idle.
  • the pressure generating section (6b) is moved by the moving device (19) on the rail ( 7 ), so that the pressurizing section (6a) is cylindrical. It is moved in the axial direction of the product (2) to perform E-forming over the entire inner surface of the cylinder.
  • the inner diameter of the cylindrical mirror product can be set to a desired value.
  • the alloy is centrifugally formed into a single-wall thickness of 35 weave, and pressurized at 300 C after solidification is completed, leaving the cylindrical structure as a ⁇ and body.
  • the inner surface was pressurized by a roller with a pressing force of 200 mm, and the inner surface was reciprocated twice over the entire length of the inner surface to reduce the wall thickness by 0.5.
  • the center part of the cylindrical structure shown in Fig. 4 has been subjected to the above-mentioned press forming, and both sides are in the state as formed by the conventional centrifugal forming method. .
  • the part subjected to the inner surface addition according to the method of the present invention is shown in white, that is, it has been changed to a dense structure, and the shrinkage cavities on both sides. It can be seen that it is black (actually stained red) due to the generation of bubbles and bubbles.
  • Table 1 shows the changes in the mechanical properties near the inner diameter of this structure and those obtained by the conventional method.
  • test specimens were taken at an outer diameter of 14 males, with the center located at 10 ° from the inner diameter of the cylindrical structure.
  • Example 2 for showing the surface hardening accompanying the inner surface press forming of the cylindrical shaped article as the object of the present invention will be described below.
  • a cylindrical product was manufactured using an aluminum alloy substantially the same as in Example 1 above, and the pressing force of the press roller was set to 400.
  • shows the relationship between the temperature at the time of press forming when press forming is performed and the hardness at room temperature of the inner surface and the outer surface of the unformed outer shape of the cylindrical molded product at that temperature.
  • Table 2 shows the relationship between the elongation and the tensile strength of the gi aluminum alloy at the temperature at which the pressure forming is performed.
  • the hardness of the inner surface of the cylindrical product subjected to internal pressure processing at 500 ° C is higher than the hardness of the outer surface of the larger cylindrical product. Is also large. And, as the temperature of the pressing decreases,
  • the tensile strength is about 200 ° C., and that it decreases significantly as the temperature rises. From 50 ° C to about 200 ° C
  • transition temperature of other metals is about 50,000 for steel and iron, for example.
  • C 180-180 ° C in 18-18 stainless steel, And copper alloy (copper 70%, zinc 30%).
  • Fig. 7 shows a cylindrical structure with a tapered cross section.
  • FIG. 6 can apply the method of the present invention to a cylindrical product having a polygonal outer shape as shown in FIG.
  • the pressurizing means ( 6 ) uses a hydraulic pressure, but any structure may be used as long as it can pressurize the inner surface of the cylindrical structure ( 2 ).
  • the method of rotating the cylindrical structure (2) and the pressurizing section (6a) of the pressurizing means ( 6 ) relative to each other is based on the case where the mold for centrifugal machine described above is used.
  • the pressurizing section (6a) side may be rotated, or the mold and the mold (1) holding the tubular structure ( 2 ) may be rotated in the opposite direction. .
  • peripheral speeds of the two contact portions may be different from each other in the same direction.
  • Such a relative rotation method is also applicable to a case in which a tubular consolidation product is inserted by another manufacturing method and the formed product is held by another chuck or the like to perform pressure forming.
  • the driving means ( 5 ) for rotating the pressurizing means (6) and the cylindrical structure relative to each other has an appropriate structure.
  • the method and apparatus for processing the inner surface of a cylindrical product according to the present invention provide strength and airtightness of the cylindrical product and abrasion resistance and corrosion resistance of the inner surface. Since it can be improved, it can be used for various purposes, which is extremely useful for industrial use.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
  • Forging (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Continuous Casting (AREA)

Abstract

Method and device for pressurizing the inner surface of a molded cylindrical article by the step of pressurizing and forming the inner surface of the article while rotating a pressing unit (6a) of pressurizing means (6) relative to a molded article (2) during a period of time which begins immediately after completion of solidification of the article ready for pressurizing and forming, and which continues until the transition temperature of the article has been reached the temperature at which the tensile strength and elongation of the article undergo an abrupt charge. This is performed in order to pressurize and cause the collapse of blowholes and air bubbles in the molded article, and to harden the inner surface thereof.

Description

. 明 細 書  . Specification
筒型錄造品の内面加工方法 とその装置  Inner surface processing method and apparatus for cylindrical shaped products
技 術 分 野  Technical field
本発明は、 筒型鎵造品の内面を、 所定温度範囲におい 5 て、 加圧成形する筒型铸造品の内面加工方法とその装置 に関する。  The present invention relates to a method and an apparatus for processing the inner surface of a cylindrical structure, which is formed by pressurizing the inner surface of the cylindrical structure in a predetermined temperature range.
背 景 技 術  Background technology
筒型の铸造品は、 一般に遠心铸造法や、 中子を用いた 铸造法に よ 製造されている。 こ う した方法に よ る と 10筒型篛造品の冷却に伴い、 その筒内面に引け巣や気泡が 生じ る こ と が知られている。 そ して、 こ う した引け巣 や気泡が筒型铸造品の強度や気密性を低下 させる こ とが 分っている。  Cylindrical structures are generally manufactured by a centrifugal method or a method using a core. According to such a method, it is known that shrinkage cavities and air bubbles are generated on the inner surface of the 10-cylinder structure when the structure is cooled. It has been found that these shrinkage cavities and bubbles reduce the strength and airtightness of the tubular structure.
従来、 上述した欠点を く するため、 筒型録造品を遠 心篛造法 で製造する と きに、 遠心録造用金型に湯を流し 込んで、 その湯の凝固が完了する以前に、 筒内面を ロ ー ラ ー等を用 いて加圧し、 引け巣や気泡を押圧密着する方 法が提案されていた。  Conventionally, in order to eliminate the above-mentioned drawbacks, when manufacturing a cylindrical recording product by the centrifugal manufacturing method, hot water is poured into a centrifugal recording mold and before the solidification of the hot water is completed. Meanwhile, a method has been proposed in which the inner surface of the cylinder is pressurized using a roller or the like to press and close shrinkage cavities and bubbles.
—方、 筒型铸造品を流体輸送管等に用いる場合、 管自 20体の強度や気密性が優れている こ とは勿論の こ と、 その 管内面の硬度を高め、 耐摩耗性 ¾び耐食性に優れ、 しか も流体抵抗の小さい管内表面を も つた製品を作ら ねば ら ¾かった。  On the other hand, when a tubular structure is used for a fluid transport pipe, not only the strength and airtightness of the pipe itself are excellent, but also the hardness of the inner surface of the pipe is increased and the wear resistance is increased. It was necessary to make a product with excellent corrosion resistance and a tube inner surface with low fluid resistance.
と こ ろ が、 従来の引け巣や気泡を押圧破壊し、 密着さ  However, it breaks the conventional shrinkage cavities and air bubbles and destroys them.
O PI せる方法に よれば、 湯の凝固完了前の軟ぃ状態にお て 筒内面を加圧する為、 引け巣や気泡を押 し潰すこ とがで きて も筒内面を硬化させる こ とは出来なかった。 O PI According to this method, since the inner surface of the cylinder is pressurized in a softened state before the solidification of the hot water, the inner surface of the cylinder cannot be hardened even if shrinkage cavities and bubbles can be crushed. Was.
反面、 錄造品の表面を硬化させる 目的を も って、 常温 5 においてその表面を押圧加工する、 所謂冷間加工を施す 方法は一艘に広く 実施されている。 しか し、 こ う した 方法で同時に引け巣や気泡を押し潰す と なる と大変に大 き 圧力を発生させる装置が必要と る し、 そ う した大 圧力を加える こ と に よ って筒体に歪みを生'じた D する欠 10点があ る こ とから、 そ う し た方法は実施されて かつ た。  On the other hand, the so-called cold working method of pressing the surface at room temperature 5 with the purpose of hardening the surface of the product is widely practiced on a single boat. However, if a shrinkage cavity or air bubbles are crushed at the same time by such a method, a device that generates a very large pressure is required, and by applying such a large pressure, a cylinder is required. Since there are 10 missing D points that caused distortion, such a method has been implemented.
発 明 の 開 示  Disclosure of the invention
本発明は、 上述した従来技術の限界に鑑み、 二つの相 反する要求を満たす筒型錄造品の内面加工方法とその装 置を提供す る こ と を 目的と する。  The present invention has been made in view of the above-described limitations of the related art, and has as its object to provide a method for processing the inner surface of a tubular structure and an apparatus for satisfying two conflicting requirements.
この目的を達成するために、 本発明に よ る筒型鎵造品 の内面加工方法は、 鐯込みによ って成形された筒型鎳造 品の中空部に加圧手段の加圧部を位置させ、 前記筒型铸 造品の凝固完了直後か'ら遷移温度に至るま での温度範囲 20内 におい て、 前記加圧部と 前記筒型铸造品 と を相対回転 しつつ前記加圧部に よって前記筒型篛造品の内面を加圧 成形する こ と を特徵 とする。  In order to achieve this object, a method for processing the inner surface of a cylindrical product according to the present invention includes the steps of: providing a pressurizing section of a pressurizing means in a hollow portion of the cylindrical product formed by embedding; The pressurizing unit and the pressurizing unit are rotated relative to each other within a temperature range 20 from immediately after the solidification of the cylindrical product to the transition temperature. Thus, the inner surface of the tubular structure is pressure-formed.
本発明者は、 一般金属の機械的性質、 特に加工を容易 にする 「 伸び 」 が遷移温度以上において急に良好 と る  The inventor of the present invention has found that the mechanical properties of general metals, especially the “elongation” for facilitating the processing, suddenly improve above the transition temperature.
O PI WIPO -点に着眼し、 且つ金属の凝固直後であって も、 その金属 と 加圧部材 と を相対回転し つつその金属の表面を加圧成 形する と加工表面の硬度が高め られる こ と を実験に よ 確認 した。 本発明にい う遷移温度と は、 機械的性質 5 ( 引張 ) 強 さ及び伸び ) の急変する温度を言 う。 O PI WIPO -Focusing on the point and, even immediately after solidification of the metal, an experiment was conducted to increase the hardness of the machined surface by pressing and shaping the surface of the metal while rotating the metal and the pressing member relative to each other. I confirmed it. The transition temperature in the present invention refers to a temperature at which the mechanical properties 5 (tensile strength and elongation) suddenly change.
こ の よ う に、 本発明は、 従来異 った作業工程と考え られていた引け巣や気泡の押圧密着 と筒型錄造品内面の 表面硬化処理 と を一挙に行 う よ う にし よ う と したも の で あ る。  As described above, the present invention makes it possible to simultaneously perform the close contact of the shrinkage cavities and bubbles and the surface hardening treatment of the inner surface of the tubular product, which were conventionally considered to be different work processes. It is said that.
10 つま ]? 、 加圧成形の容易る温度範囲 にお て、 小さな 10mm], in a temperature range where pressure molding is easy
加圧力で筒型鏡造品の内面の引け巣や気泡を押し潰しつ つ、 筒型鏡造品 と加圧部と を相対回転し がらその内面 の加圧成形を行 う こ と に よ って、 その筒型铸造品に歪み をほと んど生じ させるこ と な く 、 加圧成形される筒型铸 造品の内面の硬化を も一挙に行い得たのである。  While pressing the shrinkage cavities and air bubbles on the inner surface of the cylindrical mirror product with the applied pressure, the inner surface of the cylindrical mirror product is press-formed while the relative rotation between the cylindrical mirror product and the pressurizing unit is performed. Thus, hardening of the inner surface of the cylindrical structure to be pressure-formed could be performed at a stroke without causing almost any distortion in the cylindrical structure.
これに よ つて、 筒型錄造品の内面近 く の金属組織密度 を高めて均一化し、 筒型錡造品全体の強度と気密性の増 大を計る と共に、 その 内面を硬化さ せて、 耐摩耗性、 耐 食性に優れ、 しか も流体輸送における抵抗の小さ な筒型  As a result, the metal structure density near the inner surface of the tubular structure is increased and uniformized, and the strength and airtightness of the entire tubular structure are increased, and the inner surface is hardened. Cylindrical type with excellent wear and corrosion resistance, yet low resistance in fluid transport
20錄 _造品を得る こ とがで き たのである。  20__ I was able to get a product.
従って、 今後益々 その品質向上が要求される、 例えば 流体圧シ リ ン ダ一部材、 内熱機エ ン ジ ン の シ リ ン ダ一部 材、 各種鎳鉄管、 真空容器部材お よ び各種ロ ー ル 、 原子 力発電用配管材等或いは高力ア ル ミ 合金鎳物、 錄鋼管等  Therefore, further improvement in quality is required in the future. For example, one member of a fluid pressure cylinder, a part of a cylinder of an internal heat engine, various steel pipes, vacuum vessel members and various rollers Pipes for nuclear power generation, high strength aluminum alloys, steel pipes, etc.
OMPI一 V/IPO~" の各種筒型錄造品の製造において極めて著大な る工業的 価値を奏する も のと云 る。 OMPI One V / IPO ~ " It is said to have a remarkably great industrial value in the production of various cylindrical shaped products.
本発明の も う一つの 目的は、 上述-した方法を実施する' ための筒型錄造品の内面加工装置を提供する こ とであ る。  Another object of the present invention is to provide an apparatus for processing an inner surface of a cylindrical structure for performing the above-described method.
力 カ る 目的を達成するために、. 本発明の筒型錄造品の 内面加工装置は、 凝固完了直後か ら遷移温度に至るま で の筒型鎳造品の内面を加圧で き る よ う に搆成された加圧 部を備えた加圧手段と、 前記筒型铸造品 と加圧部段と を 相対回転させる駆動手段 とから ¾ る こ と を特徵と する。  In order to achieve a powerful purpose, the inner surface machining apparatus for a cylindrical product of the present invention can pressurize the inner surface of the cylindrical product from immediately after solidification to a transition temperature. It is characterized by comprising a pressurizing unit having a pressurizing unit formed in this way, and a driving unit for relatively rotating the cylindrical structure and the pressurizing unit stage.
つま ]?、 筒型鎵造品の凝固完了直後から遷移温度に至 - るま での間に、 筒型鎵造品の内面を加圧部で押圧しつつ、 この加圧部と筒型錄造品 と を駆動手段に よつて相対回転 させる こ と に よ ってその内面を加ェす るので、 筒型铸造 品に生じた引け巣や気泡を押し潰し、 筒型鋅造品の肉厚 方向における金属組織の密度を高める と共に、 その内面 'を硬化さ せる こ とがで き た。  During the period between the completion of solidification of the tubular structure and the transition temperature to the transition temperature, the inner surface of the tubular structure is pressed by the pressurizing section while the pressurizing section and the cylindrical section are pressed. Since the inner surface is applied by rotating the product and the relative motion by the driving means, shrinkage cavities and bubbles generated in the cylindrical product are crushed, and the thickness of the cylindrical product is increased. It was possible to increase the density of the metal structure in the direction and harden the inner surface.
これに よ って、 筒型铸造品全体の強度、 その内面の耐 摩耗性及び耐食性に優れた筒型錄造品を提供で きた。  As a result, it has been possible to provide a tubular structure excellent in the strength of the entire tubular structure, the abrasion resistance of the inner surface thereof, and the corrosion resistance.
ま た、 筒型鎵造品の内面の気泡や引け巣を潰し、 その 肉厚方向における金属組織の密度を高めるので、 内面の 気泡や引け巣が連通して形成する外部への通気孔を く する こ と がで き て、 こ の錄造品を真空容器部材等の気密 を要求される部材と し て用いる場合に、 極めて良耔 気 密性を発揮する利点が ¾> る。  In addition, air bubbles and shrinkage cavities on the inner surface of the cylindrical structure are crushed, and the density of the metal structure in the thickness direction is increased. When this structure is used as a member requiring airtightness, such as a vacuum vessel member, there is an advantage that extremely good airtightness is exhibited.
R£A R £ A
OMPI WIPO 本発明のその他の目的並びに利点は以下の記載から 明 らカ と なろ う OMPI WIPO Other objects and advantages of the present invention will become apparent from the following description.
図 面 の 箇 単 説 明  Description of drawings
図は、 本発明に係る筒型鎵造品の内面加工方法とその 装置の最良の実施の形態を例示する も のであ  The drawings illustrate the best mode of a method and an apparatus for processing the inner surface of a cylindrical shaped product according to the present invention.
は、 遠心铸造機の要部縦断 と筒型铸造品  Is a vertical section of a centrifugal machine and a cylindrical structure.
の内面加工装置の全体概略側面図、  Overall schematic side view of the inner surface processing device of
g 2 は S における Π — Π 矢視の加圧  g 2 is the 加 圧 — Π arrow pressurization in S
手段の拡大端面図、  Enlarged end view of the means,
I1 i g · 3 は、 加圧手段の要部の拡大一部断面側面 I 1 ig · 3 is an enlarged partial cross-sectional side view of the main part of the pressurizing means
図、  Figure,
F i g . 4 は、 本発明方法で加工した状態と未加工  FIG. 4 shows the state processed by the method of the present invention and the unprocessed state.
の状態と を示すアル ミ ニ ゥ ム合金の筒 型铸造品の断面写真、  A cross-sectional photograph of an aluminum alloy tubular structure showing the condition and
F i g . 5 は、 本発明方法を適用 される円形断面を  FIG. 5 shows the circular cross section to which the method of the present invention is applied.
も つ筒型铸造品を示す縦断側面図、  A longitudinal side view showing the cylindrical product;
F i g . 6 は、 F i g . 5 の端面図  6 is an end view of F i g.
そし て And
F i g . 7 は、 本発明方法を適用 される異径断面を  FIG. 7 shows a cross section of a different diameter to which the method of the present invention is applied.
もつ筒型铸造品を示す縦断側面図で あ る  FIG. 2 is a longitudinal sectional side view showing a tubular product having the same.
OMPI  OMPI
一, シ 発明を実施するための最良の形態 One BEST MODE FOR CARRYING OUT THE INVENTION
以下、 添付図面に従って、 本発明を よ り 詳細に説明す o  Hereinafter, the present invention will be described in more detail with reference to the accompanying drawings.
Fig . l は、 遠心鏡造機の要部縦断と筒型篛造品の内面 5 加工装置の全体概略側面図を示す。 この実施例におい ては、 筒型篛造品を遠心铸造法 とその装置によ り鎢込み 成形するが、 他の踌造法に よって成形する よ う に して も よい。  Fig. L shows a schematic vertical sectional view of the main part of a centrifugal mirror machine and the inner surface of a cylindrical structure. In this embodiment, the tubular structure is formed by the centrifugal method and the apparatus, but may be formed by another method.
(1)は遠心鏡造用の金型を示 し、 (2)は、 前記金型(1)内に鎳 込ま れた筒型篛造品である。 こ の筒型 '錡造品 )は、 図 10示の.通 り 、 一方端部に.7 ラ ンジ(2a)を備えている。 ) は、 前記金型(1)を支持 し、 且つこ れを回転駆動する駆動 口 - ラ であ る。 こ れ ら駆動 ロ ー ラ )は、 電動モ ― タ (4) に適宜手段を介 して違結され、 これら両部材と前記金型' (1)と を も って駆動手段(5)を構成 している。 しか し、 遠 . 心鏡造法以外の鎢造法に よって筒型錡造品を得る場合に . は、 駆動 口 - ラ )に代る駆動構成を採用する こ と も あろ (1) shows a mold for making a centrifugal mirror, and ( 2 ) shows a cylindrical structure built in the mold (1). This cylindrical '錡造article) includes Ri 10 shown in. Mails, whereas the end portion. 7 La Nji a (2a). ) Is a drive port for supporting the mold (1) and rotating the mold (1). These drive rollers are connected to the electric motor ( 4 ) via appropriate means, and the drive means ( 5 ) is provided with these two members and the mold (1). It is composed. However, if a cylindrical structure is to be obtained by a method other than telescope manufacturing, a drive configuration may be used instead of the drive port-a).
5 o  5 o
(6)は加 ε手段であ り 、 前記筒型篛造品 )の中空 ¾:に揷 入位置される加 Ε部(6a)と、 この加 EE部(6a)の加. E力を 20発生させる加 力発生部(6b)と、 こ の加圧力発生部(6b) と加 E部(6a )とを前記筒型錡造品(2)の軸芯方向に ¾つて 移動させる移動装置(6c)とから構成されでいる。  (6) is a heating means, which applies a heating force of the heating part (6a) inserted into the hollow part of the cylindrical structure () and the heating part (6a) to 20. A moving device (6b) for moving the force generating portion (6b) to be generated, and the pressing force generating portion (6b) and the E portion (6a) along the axis of the cylindrical structure (2). 6c).
前記移動装置(6c)は、 定位置に固定された油圧 シ リ ン ダ ) と これに油 E ¾供給する公知の油 EEポ ンプシ ス テ ム ( 図外 ) とか ら構成 されて'お り 、 前記油 Eシ リ ンダ )の ビス ト ン ロ ッ ド ^))が前記加圧力発生部(6b)の本体に連結 されている ·。 加 E力発生部(6b)は、 前記加 E部(6a)を 支承する支持体(10)、 油 Eシ リ ン ダ(9)、 その ピス ト ン ロ ッ ド(11) ( F ig. 3 参照 ) 及びこ の油 シ リ ン ダ(9)を駆動する 油 ポ ン プ シ ス テ ム ( 図外 ) と か ら構成さ れている。 The moving device (6c) includes a hydraulic cylinder fixed at a fixed position) and a known oil EE pump system that supplies oil E to the hydraulic cylinder. (Not shown), and the piston rod of the oil E cylinder) is connected to the main body of the pressing force generating section (6b). The force-applying force generating portion (6b) includes a support (10) that supports the force-applying portion (6a), an oil-E cylinder ( 9 ), and a piston rod (11) (FIG. 3) and an oil pump system (not shown) that drives this oil cylinder ( 9 ).
そ して、 この加 £力発生部(6b)は、 レ - ル( 上を走行可 能に構成されてお り 、 こ れに よ つて、 前記移動装置(6c) の作動に よ って、 前記加 E部(6a)を 前記筒型鏡造品は)の 軸芯方向に f口、つてス ム - ス に移動で き る よ う に さ れてい る O The pressing force generating section (6b) is configured to be able to travel on the rail (on which the moving force generating section (6b) operates. The E-portion (6a) can be moved smoothly in the direction of the axis of the cylindrical mirror product by means of the f-portion, so that O can be moved smoothly.
前記支持体 (10)は、 前記加 £部(6a)を支持するべ く Ιϋ記 加 Ε力発生部(6b)の機枠から延設さ れている。 前記 ピ ス 卜 ン ロ ッ ド(11)は 、 前記支持体 (10)内を通って前記加 Ε部 (6a)に向けて進退 自在に延設さ れ、 その先端部にはテ - パ部 (11a) が形成 さ れている。 (1 は、 J個の加 E口 - ラ であ って、 前記加 E部( 6 a)の周方向に等間隔で、 且つ 各 々 が前記 ピ ス ト ン ロ ッ ド(11)の軸芯 と平行な回転軸芯を も つ よ う に配置さ れている。 し力 し、 少 く と も / 個の 加 E 口 一 ラがあれば加 BE成形の 目 的は達成さ れ得る 。  The support (10) extends from a machine frame of the applied force generating section (6b) to support the heating section (6a). The piston rod (11) extends through the support (10) toward the heating portion (6a) so as to be able to advance and retreat, and a taper portion is provided at a tip end thereof. (11a) is formed. (1 is a J-port opening, which is equally spaced in the circumferential direction of the E-portion (6a), and each is an axis of the piston rod (11). It is arranged so that it has a rotation axis parallel to the core, and if there is at least / a number of additional E ports, the purpose of the BE forming can be achieved.
Fig. 3 においては、 作図を容易に し、 見やす く するた め に、 個の加 E ロ - ラ(1 の間の距離を縮めてあ る 。 ' (18)は ガイ ド部材であ って、 その一端は前記加圧部(6a) の先端にナ ッ ト で取付け ら れ、 他端側は前記テ - パ部  In Fig. 3, in order to make the drawing easy and easy to see, the distance between the individual E-rollers (1 is shortened. '(18) is a guide member. One end is attached to the tip of the pressurizing section (6a) by a nut, and the other end is the taper section.
OViPI 脚 _ (11a) に穿設された孔に揷入され、 このテ -パ部 (11a) が進退操作される と き のガイ ドの役割を果す。 OViPI leg _ It is inserted into the hole drilled in (11a) and serves as a guide when the taper section (11a) is operated forward and backward.
前記加 口 - ラ & ¾は、 夫 々の保持部材^に固定の支軸 に遊転可能に取付けられている。 各保持部材 3)は、 前記加 部(6a)の本体に対 して前記ビ ス ト ン ロ ッ ド (11)、 又は前記筒型錄造品 )の半径方向にス ラ イ ド可能に保持 されてお り 、 且つその軸芯側にカ ム面 (13 a) が形成され ている。 前記 ピ ス ト ン ロ ッ ド(II)の移動に よ り 、 そのテ -パ部 (11a) が前記カ ム面 (13a) に接当 し、 前記保持部 材 (13)を押 Eし、 これに設けられた加王 口 — ラ(1 を前記筒 型鎢造品(2)の内面に押正させる よ う されている。 こ の よ う に、 Ι 記ピ ス ト ン ロ ッ ド(11)のテ ー パ部 ( 11 a ) と 前 記保持部材^の カ ム面 (13a) とでカ ム手段 ( )を構成 して いる。 10記加 口 - ラ(12)は、 中央部に巾の狭い平坦な 面 (12a) とその両側に傾斜面 (12b) を備えた形状に構成 されている。 前記巾狭の平坦な面 (12 a) を用いる こ と に よ り 、 前記筒型銬造品 )の内面に対する押圧力を高め る こ とがで き る と共に、 その内面を 円滑に加工出来る利 点がある。 しか し、 加 Eロ ー ラの形状と しては、 他に、 緩やかな凸曲の ビア樽形.や、 種々の形伏の ώ部を も つも の 、 又円柱伏体等適宜用い得る し、 又、 こ の加 口 - ラ を強制的に駆動回転させる よ う な構成を採用 し得る。 The above-mentioned opening-and-roller & ¾ is attached to each holding member ^ so as to be freely rotatable on a support shaft fixed thereto. Each holding member 3 ) holds the body of the additional portion (6 a) so as to be able to slide in the radial direction of the piston rod (11) or the cylindrical structure. In addition, a cam surface (13a) is formed on the axis side thereof. Due to the movement of the piston rod (II), the taper portion (11a) comes into contact with the cam surface (13a), and the holding member (13) is pressed. The Kao-guchi (1) provided on this is pressed against the inner surface of the cylindrical structure (2). In this way, the piston rod ( The tape means (11a) of (11) and the cam surface (13a) of the holding member ^ constitute cam means (). The tube has a narrow flat surface (12a) and a sloped surface (12b) on both sides thereof. It has the advantage that it can increase the pressing force against the inner surface of the molded product, and that the inner surface can be processed smoothly. However, as the shape of the E-roller, besides, a beer barrel shape having a gentle convexity, a shape having various shaped ώ portions, a cylindrical body, or the like can be used as appropriate. Further, it is possible to adopt a configuration for forcibly driving and rotating the inlet-roller.
(IS)は Ε縮パネであって、 前記加圧部(6a)の本体と 前記保 持部材& 3) との間に介在され、 前記カ ム手段 (15)の作用に よ (IS) is a compression panel, which is interposed between the main body of the pressurizing section (6a) and the holding member & 3), and is operated by the action of the cam means (15).
O PI WIPO *. つて前記保持部材 3)が押 E移動される と き は これを EE縮 し、 カ ム作用が解除されたと き に前記保持部材 ( )を元の 位置即ち、 非加圧作用位置に'復帰させる役割を果す。 O PI WIPO *. When the holding member 3 ) is pushed and moved E, it is compressed by EE, and when the cam operation is released, the holding member () is returned to the original position, that is, the non-pressing operation position. Play a role.
Fig. 3 は、 前記カ ム手段 )に よ る カ ム作用が解除され、 E縮バネ(16)が伸びて保持部材^が非加圧作用位置にある 状態を示 している。 Fig. 3 shows a state in which the cam action by the cam means is released, the E compression spring (16) is extended, and the holding member ^ is in the non-pressing action position.
Fig. 1 及び 2 に示す よ う に、 7)は、 前記筒型篛造品 ) · の内面を切削するための バイ ト であ り 、 前記加 E部(6a) の先端部に取付けられている。 7 ) As shown in Figs. 1 and 2, 7 ) is a byte for cutting the inner surface of the cylindrical structure (), which is attached to the tip of the E (6a). I have.
F i g. 3 は、 こ のバイ ト (17)が取外された伏態で描かれてい る O Fig. 3 shows this byte (17) in the unfolded state O
次に、 上述 した遠心鏡造用の金型(1)及び駆動手段(6)と を用いて、 本発明の方法を説明する。  Next, the method of the present invention will be described using the above-described centrifugal mirror mold (1) and driving means (6).
先ず、 ア ル ミ - ゥ ム合金の湯を金型(1)に篛込み遠心錡 造法に よ って筒型篛造品は)を成形する。 次いで、 こ の 筒型鎳造品 )の中空部に加圧手段(6)の加圧部(6a)を揷入 位置させる。  First, the aluminum alloy water is poured into a mold (1), and a cylindrical structure is formed by centrifugal forming. Next, the pressurizing portion (6a) of the pressurizing means (6) is inserted into the hollow portion of the cylindrical structure.
前記筒型鎢造品は)が凝固 した直後に、 加圧力発生部(6b) の油 Eシ リ ン ダ — (9)が作動され、 その ピ ス ト ン ロ ッ ド(11) が引っ張ら れ、 その先端のテ -パ部 (11a) が加 Eロ - ラ (12)の保持部材 (13)を カ ム作用に よって、 前記筒型錡造品(2) の内面に向けて移動される。 Immediately after the cylindrical structure is solidified, the oil E cylinder ( 9 ) of the pressurizing force generating section (6b) is operated, and the piston rod (11) is pulled. Then, the taper portion (11a) at the tip is moved toward the inner surface of the cylindrical structure (2) by the cam action of the holding member (13) of the heating roller (12). .
こ れに よ つて、 各加 E ロ - ラ d が筒型銹造品は)の内面を 加圧成形する。 この間、 前^金型(1 )は回転され続けてお り 、 訪記加 Eロー ラ 2)は遊転 しながら加 EE成形を行う こ と になる。 As a result, the inner surface of each cylindrical roller is press-formed. During this time, the front mold (1) continues to rotate, and the visiting roller (2) performs the EE forming while idle.
そ して、 前記加 力発生部(6 b )がレ - ル(7)上を移動装置 (19)に よって移動される こ と に よ り 、 前記加圧部(6 a )を筒 型錄造品(2)の軸芯方向に 、つて移動させ、 筒内面全域に 亘つて加 E成形を行う のである。 The pressure generating section (6b) is moved by the moving device (19) on the rail ( 7 ), so that the pressurizing section (6a) is cylindrical. It is moved in the axial direction of the product (2) to perform E-forming over the entire inner surface of the cylinder.
尚、 パイ ト(17)に よ る筒型鏡造品(2)の内面切削の工程の説 明を省略 したが こ の切削工程を、 前記加 E成形の工程 前に行う と 、 筒型鎳造品(2)の内径を銃一する こ とがで き、 その後の加 口 - ラ(12)に よ る筒型鏡造品は)の内面全域に 亘る押 力をほぼ一定にする こ とがで きて、 よ !) 優れた 品質の筒型篛造品を得る こ とが出来る。 Note that the description of the step of cutting the inner surface of the cylindrical mirror product ( 2 ) by the pipe (17) is omitted, but if this cutting step is performed before the E-forming step, the cylindrical shape is reduced. The inner diameter of the product (2) can be set to the same value, and the pressing force over the entire inner surface of the subsequent mirror (12) will be almost constant. Come on, yo! ) Excellent quality tubular products can be obtained.
又、 前述の加圧成形工程の後に切削工程を実施すれば、 筒型鏡造品は)の内径を所望の値にする こ とがで き る。 In addition, if a cutting step is performed after the above-mentioned pressure forming step, the inner diameter of the cylindrical mirror product can be set to a desired value.
さ らに、 先ず切削工程を実施 し、 次いで内面加 E成 形の工程を行い、 その後再び切削工程を行う こ と に よ つて、 前述した二つの方法の利点を と も に得る こ とが でき る。 .  Furthermore, by first performing the cutting process, then performing the inner surface forming process, and then performing the cutting process again, the advantages of the above two methods can be obtained. You. .
ま た、 最終的な切削工程が終った後で、 特殊な表面 . 硬化 ¾理¾施す等の工程を付加する こ と に よって、 種 々 の用途に適した品質の筒型錡造品を得る こ とがで き よ う a 次に、 上述の本発明を実施例 1 につい て以下に説明す る Ο In addition, after the final cutting process is completed, special processes such as surface treatment and hardening treatment are added to obtain cylindrical products with quality suitable for various applications. Let's do it a Next, the above-described present invention will be described below in Example 1.
く実施例 1 〉  Example 1>
Μ — 45% ¾合金を片肉厚 3 5 織 に金型遠心力铸造し、 凝固完了後 3 0 0 Cにおいて、 こ の筒型铸造品を铸型と —体と したま ま で、 加圧ロ ー ラ ーに よ 押圧力 2 0 0 ¾ でその内径面を加圧し、 これを内径面全長に亘 2 往復 させて錡造肉厚を 0. 5 減少させた。  Μ — 45% ¾ The alloy is centrifugally formed into a single-wall thickness of 35 weave, and pressurized at 300 C after solidification is completed, leaving the cylindrical structure as a 铸 and body. The inner surface was pressurized by a roller with a pressing force of 200 mm, and the inner surface was reciprocated twice over the entire length of the inner surface to reduce the wall thickness by 0.5.
この よ う に して得られた筒型篛造品の断面に染色浸透 探傷試験を施した後写真を撮った ものが Fi g.4 である 。 Was taken the photo after applying the stain penetration flaw detection test to the cross section of the tubular篛造goods in this good cormorants is Fi g .4.
Fig.4 の筒型錡造品の中央部は上述の加圧成形を施して おり 、 その両側は従来の遠心銬造法に よって成形された ま ま の状態であ る。 .  The center part of the cylindrical structure shown in Fig. 4 has been subjected to the above-mentioned press forming, and both sides are in the state as formed by the conventional centrifugal forming method. .
Fig.4 から明らか よ う に、 本発明方法に よ 内面加 ェを施 した部分が白 く 表われているこ と 、 つま り 緻密な 組織.に変えられた こ と と 、 その両側が引け巣や気泡の発 生のために黒 く ( 実際には赤色に染色されてい る。 ) 表 われている こ と が確認でき る。  As is evident from Fig. 4, the part subjected to the inner surface addition according to the method of the present invention is shown in white, that is, it has been changed to a dense structure, and the shrinkage cavities on both sides. It can be seen that it is black (actually stained red) due to the generation of bubbles and bubbles.
この篛造品の内径近傍部の機械的性質と従来法に よ る 機械的性質との変化を第 .1 表に示す。  Table 1 shows the changes in the mechanical properties near the inner diameter of this structure and those obtained by the conventional method.
Figure imgf000013_0001
-伹し、 各試験片は円筒型錡造品の内径面から 1 0 «位 置をセ ン タ ー と し、 外径 1 4雄 に採出されたも のについ てであ る 。
Figure imgf000013_0001
-However, each of the test specimens was taken at an outer diameter of 14 males, with the center located at 10 ° from the inner diameter of the cylindrical structure.
次いで、 本発明の 目的と する筒型錡造品の内面加圧成 形に伴 う表面硬化を示すための実施例 2 を下記する 。  Next, Example 2 for showing the surface hardening accompanying the inner surface press forming of the cylindrical shaped article as the object of the present invention will be described below.
<実施例 2 > <Example 2>
上記実施例 1 と実質的に同一のア ル ミ ユウム合金を用 い て筒型錡造品を篛造し、 加圧ロ ー ラの押圧力を 4 0 0  A cylindrical product was manufactured using an aluminum alloy substantially the same as in Example 1 above, and the pressing force of the press roller was set to 400.
¾と して加圧成形したと き の加圧成形時の温度と、 その 温度におい て加 E成形された筒型铸造品 の内面及び未加 ェの外面の室温における硬度と の関係を示 し、 且つ加圧 成形が行われる温度におけ る g i記ア ル ミ ユウ ム合金の伸 び並びに引張 強 さ との関係とを第 2 表に示す。 関係 shows the relationship between the temperature at the time of press forming when press forming is performed and the hardness at room temperature of the inner surface and the outer surface of the unformed outer shape of the cylindrical molded product at that temperature. Table 2 shows the relationship between the elongation and the tensile strength of the gi aluminum alloy at the temperature at which the pressure forming is performed.
第 2 表  Table 2
Figure imgf000014_0001
Figure imgf000014_0001
OMPI WIPO 53) OMPI WIPO 53)
上記第 2 表か-ら 明らかる よ う に、 5 0 0 °C におい て内 面加圧加工を行った筒型铸造品内面の硬度が加工を施さ ¾い筒型铸造品外面の硬度よ り も 大であ るこ と が分る。 そして、 加圧成形加工の温度が低下するにつれてその内 As can be seen from Table 2 above, the hardness of the inner surface of the cylindrical product subjected to internal pressure processing at 500 ° C is higher than the hardness of the outer surface of the larger cylindrical product. Is also large. And, as the temperature of the pressing decreases,
5 面硬度が増大し、 約 1 5 0 °C〜 1 0 0 。C に い てほぼ限 界に達するこ とが分る。 Five-sided hardness increases, about 150 ° C to 100 ° C. You can see that the limit is almost reached at C.
反対に、 上記ア ル ミ - ゥ ム合金の機械的性質の伸びが、 約 1 0 0 °c即ち遷移温度を境と し て、 温度が上昇するに つれ顕著に増大する こ とが分る。  Conversely, it can be seen that the elongation of the mechanical properties of the aluminum-alloy increases remarkably as the temperature rises from about 100 ° C., ie, the transition temperature.
10 こ のこ とは、 本発明の方法を、 篛造対象金属の凝固直 後の温度からその金属の遷移温度と の間において実施す れば、 その金属の鋼性の小さ 状態において小さ る加圧 力で引け巣や気泡を押 し漬 して筒型篛造品の断面の肉厚 方向に緻密な金属組織をほぼ一定して得られる と共に、 その加工表面の硬度を増大させる こ とがで き るこ とが解 10 This means that if the method of the present invention is carried out between the temperature immediately after solidification of the metal to be forged and the transition temperature of the metal, the heat treatment will be small in the low steel state of the metal. Shrinkage cavities and air bubbles are pressed and immersed by pressure, and a dense metal structure can be obtained almost uniformly in the thickness direction of the cross section of the cylindrical product, and the hardness of the processed surface can be increased. The solution is
^ o ^ o
又、 前記第 2 表か ら、 引張り 強さが約 2 0 0 °C 境と し て、 温度が上昇するにつれて顕著に低下する こ'と がわか る の で、 さ らに好ま し く は 4 5 0 °Cから約 2 0 0 °C に至 From Table 2 above, it can be seen that the tensile strength is about 200 ° C., and that it decreases significantly as the temperature rises. From 50 ° C to about 200 ° C
20 るま での間に加圧成形加工を施せば、 よ 小さ 加圧力 でも つて比較的高い硬度を も つ内面成形加工を行い得る こ と が分る。 It can be seen that if pressure forming is performed until 20 hours, internal forming with relatively high hardness can be performed with a smaller pressing force.
尚、 他の金属の遷移.温度につい て示せば、 例えば、 鋼 及び铸鉄で約 5 0 0 。C、 1 8 一 8 ス テ ン レ ス鋼で 6 0 0 °C、 及び銅合金 ( 銅 7 0 % 、 亜鉛 3 0 % )で 4 0。cである。^詳: 述した とお 、 本発钥に よれば、 筒型铸造品の内面を加 ェし てその品質を高めるこ とがで き るのであるが、 更に、 加圧成形加工の初期段階、 つま 温度の高い状態におい て部分的に加圧力を高 く するこ と によ 、 F i g . 5 に示 す如 く 、 筒内面に段差を付けた する成::形加工も可能で Note that the transition temperature of other metals is about 50,000 for steel and iron, for example. C, 180-180 ° C in 18-18 stainless steel, And copper alloy (copper 70%, zinc 30%). c. ^ Details: As described above, according to the present invention, it is possible to improve the quality by adding the inner surface of a cylindrical structure, As shown in Fig. 5, by increasing the pressing force partially in a high temperature condition, a step can be formed on the inner surface of the cylinder, and the shape processing is also possible.
¾) o ¾) o
F i g . 7 に示す如き テーパ断面を も つ筒型鎳造品や Fig. 7 shows a cylindrical structure with a tapered cross section.
F i g . 6 に示す外形が多角形を した筒型錡造品に対して ' も本発明方法を実施し得る も のであ る。  6 can apply the method of the present invention to a cylindrical product having a polygonal outer shape as shown in FIG.
尚、 本発明において 、 加圧手段(6) 油圧を用いる構成 と しているが、 筒型铸造品(2)の内面を加圧 し得る耩成で あれば如何 る構成でも よい。 In the present invention, the pressurizing means ( 6 ) uses a hydraulic pressure, but any structure may be used as long as it can pressurize the inner surface of the cylindrical structure ( 2 ).
さ らに、 筒型篛造品(2)と加圧手段(6)の加圧部 (6a) とを 相対回転させる方法については、 上述した遠心铸造機用 の金型を用いる場合であって も 、 加圧部 (6a) 側を回転 させたり 、 これと筒型篛造品(2)を保持する金型(1)と を反 対方向に回転させる よ う に して も よい。. In addition, the method of rotating the cylindrical structure (2) and the pressurizing section (6a) of the pressurizing means ( 6 ) relative to each other is based on the case where the mold for centrifugal machine described above is used. Alternatively, the pressurizing section (6a) side may be rotated, or the mold and the mold (1) holding the tubular structure ( 2 ) may be rotated in the opposite direction. .
また、 前記両者を同一方向で、 両者の接当部の周速度を 異る らせる よ う に して も よ い。 Further, the peripheral speeds of the two contact portions may be different from each other in the same direction.
こ う した相対回転方法は、 筒型輳造品を他の錡造法に よ つて篛込み、 他のチャ ッ ク等でその錡造品を保持 して加 圧成形を行 う場合 も同様であ 、 又、 加圧手段(6)と.筒型 铸造品 と を相対回転させる駆 ¾手段(5) も適宜の構成の も υ :;, -、Such a relative rotation method is also applicable to a case in which a tubular consolidation product is inserted by another manufacturing method and the formed product is held by another chuck or the like to perform pressure forming. Also, the driving means ( 5 ) for rotating the pressurizing means (6) and the cylindrical structure relative to each other has an appropriate structure.
OHFI WIPO d5) OHFI WIPO d5)
のが用いられる 。 Is used.
産業上の利用可能性  Industrial applicability
以上の記載から 钥らかな よ う に、 本発明に よ る筒型篛 造品の内面加工方法とその装置は、 筒型錄造品の強度や 気密性並びにその内面の耐摩耗性及び耐食性を向上させ 得るので、 これを種々の用途に用いるこ とがで き 、 産業 利用上極めて有益 も のであ る。  As can be seen from the above description, the method and apparatus for processing the inner surface of a cylindrical product according to the present invention provide strength and airtightness of the cylindrical product and abrasion resistance and corrosion resistance of the inner surface. Since it can be improved, it can be used for various purposes, which is extremely useful for industrial use.

Claims

(16) (16)
- 請 求 の 範 囲 - The scope of the claims
1. 篛込みによって成形された筒型鏡造品は)の中空部に 加圧手段(6)の加圧部 ( 6 a )を位置させ、 '前記筒型銹造 品(2)の凝固完了直後から遷移温度に至るま での温度範 囲内において、 前記加圧部 (6 a )と前記筒型錡造品(2)と を相対回転 しつつ前記加圧部 (6 a )に よって、'前記筒型 錡造品は)の内面を加圧成形するこ とを特徵と する筒型 篛造品の内面加工方法。  1. For the cylindrical mirror product molded by embedding, locate the pressurizing section (6a) of the pressurizing means (6) in the hollow portion of the cylindrical mirror product. Within the temperature range from immediately after to the transition temperature, the pressurizing section (6a) and the cylindrical structure (2) are rotated by the pressurizing section (6a) while rotating relatively. A method for processing an inner surface of a tubular structure, wherein the inner surface of the tubular structure is pressure-formed.
2. 請求の範囲第 1 項に記載の方法であって、 前記筒型 ' 錡造品は)の铸込みは遠心鏡造法に よって行われるこ と を特徵と する筒型錡造品の内面加工方法。  2. The method according to claim 1, wherein the incorporation of the tubular structure is performed by a centrifugal mirror method. Processing method.
3. 請求の範囲第 2項に言己載の方法であって、 前記.筒型 篛造品( はア ル ミ - ゥ ム合金で錡造されて いる こ と を 特徵と する筒型篛造品の内面加工方法。  3. A method according to claim 2, wherein the tubular structure is characterized by being made of an aluminum alloy. Inner surface processing method of the product.
4. 請求の範囲第 3 項記載の方法であって、 前記筒型篛 造品(2)の内面加 E成形の温度範囲は、 4 5 0 から 4. The method according to claim 3, wherein the temperature range of the internal molding of the cylindrical shaped product ( 2 ) is from 450 to 450.
1 5 0 の間であ る こ とを特徵 とする筒型铸造品の内 面力!]ェ方法。  The internal force of a tubular structure characterized by being between 150!]
5. 請求の範囲第 2 項又は第 4項記載の方法であって、 前記筒型錡造品は)が前記加圧部 (6 a )に対 して回転する こ とを特徵とする筒型錄造品の内面加工方法。  5. The method according to claim 2 or 4, wherein the tubular structure is configured to rotate with respect to the pressurizing portion (6a).方法 Method of processing the inner surface of the product.
6. 請求の範囲第 2項又は第 ' 4 項記載の方法であって、 前記加圧部 (6 a ;前記筒型铸造品(2)に対 して回転する こ と を特徵とする筒型錡造品の内面加工方法。  6. The method according to claim 2 or '4, wherein the pressurizing portion (6a; rotating with respect to the cylindrical structure (2)).方法 Method of processing the inner surface of the product.
Ο ΡΙ WIPO tt7) Ο ΡΙ WIPO tt7)
7. 請求の範囲第 2項又は第 4 項記載の方法であって、 7. The method according to claim 2 or 4, wherein
前記筒型錡造品は) と加圧部 ( 6 a )と が同一方向に回転さ  The cylindrical structure) and the pressurizing section (6a) are rotated in the same direction.
れる と共に、 これら両者の相対周速度が異るこ とを特' 徵 とする筒型篛造品の内面加工方法。  And a method of machining the inner surface of a tubular structure, characterized in that the relative peripheral speeds of the two are different.
8. 請求の範囲第 2 項又は第 4項記載の方法であって、  8. The method according to claim 2 or 4, wherein
前記筒型錡造品(2)と加圧部 (6 とが互いに反対方向に The cylindrical structure ( 2 ) and the pressurizing section (6) are
回転される こ と を特徵 とする筒型錡造品の.内面加工方  Inner surface processing method for cylindrical shaped products characterized by being rotated
9. 請求の範囲第 1 項又は第 4 項記載の方法であって、 9. The method according to claim 1 or 4, wherein
前記加圧部 〔6 a )に よ る.前記筒型篛造品(2)の内面加圧成  The pressurizing section [6a] is used to pressurize the inner surface of the tubular structure (2).
形に先立ってその内面を切削加工する こ と を特徵 とす  It is characterized in that its inner surface is cut before forming.
る筒型錡造品の内面加工方法。  Inner surface machining method for cylindrical shaped products.
10. 請求の範囲第 1 項又は第 5 項記載の方法であって、  10. The method according to claim 1 or 5, wherein
前記加圧部 (6 a )の筒型篛造品(2)の内面に対する加圧成  The pressurizing section (6a) pressurizes the inner surface of the cylindrical structure (2).
形において 、 前記加圧部 (6 a )を前記筒型鏡造品(2)の軸  In the shape, the pressurizing section (6a) is connected to the axis of the cylindrical mirror product (2).
. 芯方向に沿って移動させる こ とを特徵 とする筒型鏡造  . Cylindrical mirrors that move along the core direction
品の内面加工方法。  Inner surface processing method of the product.
11. 請求の範囲第 1 0 項記載の方法であって、 前記筒型  11. The method according to claim 10, wherein said cylindrical mold
錡造品(2)の軸芯方向における前.記加圧部 (6 a )の移動 移動 Movement of the pressurizing section (6a) in the axial direction of the product ( 2 )
おいて、 その発生する加圧力を変化させて前記筒型篛  The generated pressure is changed to change the cylindrical shape.
造品 )の内面に段部を形成するこ と を特徴とする筒型  Cylindrical shape characterized by forming a step on the inner surface of the product
篛造品の内面加工方法。 '  方法 Method of processing the inner surface of the product. '
12. 凝固完了直後から遷移温度に至るま での温度域にあ  12. In the temperature range from immediately after solidification to the transition temperature
る筒型鏡造品 )の内面を加圧で.き る よ う に構成された  The inner surface of the cylindrical mirror product is pressurized.
-¾υ ¾Η じ、、-¾υ ¾Η
Ο ?Ι \ (18) Ο? Ι \ (18)
加圧邵 〔6 を備えた加圧手段(6)と、 前記筒型錡造品 ) 及び前記加圧部 (6 a )を相対回転させる駆動手段(5)と か ら な る こ と を特徵とする筒型篛造品の内面加工装翬。  It is characterized by comprising a pressurizing means (6) provided with a pressurizing shaft [6], and a driving means (5) for relatively rotating the pressurizing part (6a). Inner surface processing equipment for cylindrical shaped products.
13. 請求の範囲第 1 2項記載の装置であって、 前記加 EE 5 手段(6)は、 前記筒型篛造品(2)の中空部に位置される加  13. The apparatus according to claim 12, wherein the EE5 means (6) is located in a hollow portion of the tubular structure (2).
圧部 (6 a )とその外部に位置される加圧力発生部 〔6 )と から な ? 、 前者 (6 a )は、 前記筒型篛造品(2)の内面に接 当する少 く と も一つの加 Eロ ーラ ©と、 この加圧ロ ー ラ(12)を前記筒型篛造品 )の内面に押圧変位させる力 ム 10 手段 (15) と を含み、 後者 〔6 )は前記カ ム手段 5)を作用 さ What is the pressure part (6a) and the pressure generation part [6] located outside it? The former (6a) is composed of at least one heating roller © contacting the inner surface of the tubular structure ( 2 ) and the pressurizing roller (12). 10) means (15) for pressing and displacing the inner surface of the (manufactured product), and the latter [6] acts on the cam means 5).
せる油圧シ リ ン ダ - (9)を含むこ と を特徵 とする筒型篛 造品の内面加工装置。 An internal surface machining apparatus for cylindrical shaped articles, characterized in that it includes a hydraulic cylinder-( 9 ).
14. 請求の範囲第 1 3 項記載の装置であって、 前記加圧  14. The apparatus according to claim 13, wherein said pressurizing is performed.
ロ - ラ 02)は、 前記加 EE邵 (6 a )ø周囲に等間隔を もって - B-La 02) is at equal intervals around the
15 3 個配置さ れ、 且つ遊転自在と されている こ とを特徵 15 It is characterized that three are arranged and that it is freely rotatable.
と する筒型鏡造品の内面加工装置。  Internal processing equipment for cylindrical mirror products.
' 15. 請求の範囲第 1 4項記載の装置であって、 前記駆動  '15. The apparatus according to claim 14, wherein the driving is performed.
手段(δ)は、 前記筒型銹造品は)のみを回転すべ く構成さ れている こ とを特徵と する筒型銹造品の内面加工装置。  The means (δ) is an inner surface machining apparatus for a cylindrical rust product, characterized in that the means is configured to rotate only the cylindrical rust product.
20 16. 請求の範囲第 1 4項記載の装置であって、 前記駆動 20 16. The apparatus according to claim 14, wherein the driving is performed.
手段(5)は、 前記加 Ε手段(6)の加 Ε部(6a )のみを回転さ せるべ く構成されているこ と を特徵と する筒型鏡造品 ' の内面加工装置。 The means ( 5 ) is an inner surface machining apparatus for a cylindrical mirror product, characterized in that the means ( 5 ) is configured to rotate only the heating section (6a) of the heating means ( 6 ).
17. 請求の範囲第 1 4項記載の装置であって、 前記駆動 手段(5)は、 _前記筒型篛造品(2)と加圧手段 (6)の加圧部 (6a)と を互いに反対方向に回転させる よ う に構成され ている こ と を特徵とする筒型銹造品の内面加工装置。 ' .17. The apparatus according to claim 14, wherein the driving is performed. The means (5) is characterized in that the cylindrical structure (2) and the pressurizing portion (6a) of the pressurizing means (6) are configured to rotate in mutually opposite directions. Inner surface processing equipment for cylindrical rust products. '.
18. 請求の範囲第 1 4項.記載の装置であって、 前記駆動 手段(5)は、 前記筒型鏡造品は)と加圧手段(6)の加圧部 18. The device according to claim 14, wherein the driving means ( 5 ) is the cylindrical mirror product) and a pressurizing portion of the pressurizing means ( 6 ).
(6a)と を同一方向で、 且つ両者の接当 の周速度が異 なる よ う に回転させる よ う に構成されている こ と を特 徵 とする筒型錡造品の内面加工装置。  (6a) An inner surface machining apparatus for a cylindrical shaped product, characterized in that it is configured to rotate in a same direction and so that peripheral speeds of contact between them are different from each other.
19. 請求の範囲第 1 5 項記載の装置であって、 前記駆動 手段(δ)は、 遠心錡造用の金型 )と 、 少な く と も一つの 駆動 ロ ー ラ ) と これに連結された電動モー タ(4)と から 構成さ れている こ と を特徵 とする筒型篛造品の内面加 ェ装置。 19. The apparatus according to claim 15, wherein the drive means (δ) is connected to a centrifugal mold (die), at least one drive roller). And an electric motor ( 4 ).
20. 請求の範囲第 1 9 項記載の装置であって、 前記加圧  20. The apparatus according to claim 19, wherein said pressurizing is performed.
ロ ー ラ(12)には、 その中央部分に平担 ¾面 (12a) が、 そ して、 その面の両側に傾斜面 (1213) が形成さ れている こ と を特徵と する筒型錡造品の内面加工装置。  The roller (12) is characterized in that it has a flat bearing surface (12a) at its center and a sloped surface (1213) on both sides of the surface.錡 Internal processing equipment for manufactured products.
21. 請求の範囲第 1 9 項記載の装置であって、 前記加圧  21. The apparatus according to claim 19, wherein said pressurizing is performed.
口 一 ラ 02)は、 その中央部に滑らか '凸曲面を形成する ビア樽形に形成されて いる こ と を特徴 とする筒型篛造 品の内面加工装置。  The inner surface machining apparatus for a tubular product is characterized in that the mouth part 02) is formed in a via barrel shape having a smooth 'convex surface' at the center thereof.
22. 請求の範囲第 2 0 項記載の装置であつ 、 前記カ ム  22. The apparatus according to claim 20, wherein said cam is provided.
手段(15)は、 前記加圧 ロ - ラ(12)を保持する保持邵林 (13)に 形成された力 ム面 と前記油王シ リ ン ダ(9)の ビス  The means (15) includes a force surface formed in the holding shaolin (13) holding the pressurized roller (12) and a screw of the oil cylinder (9).
OMPI WIPO 80/01257 -.. PGT/JP79/003 OMPI WIPO 80/01257-.. PGT / JP79 / 003
(20) · (20)
ト ン ロ ッ ド αΐ)の端部に形成されたテ ー パ部 ( lla ) とか ら構成されているこ とを特徵とする筒型篛造品の内面 加工装置。  An inner surface machining device for cylindrical shaped products, characterized by a tapered part (lla) formed at the end of the tonrod αΐ).
23. 請求の範囲第 2 2項記載の装置であって、 前記加圧  23. The apparatus according to claim 22, wherein said pressurizing is performed.
s 部(6a)には、 さ ら に前記加圧 ロ ー ラ 02)の保持部材 (13) と The s section (6a) further includes a holding member (13) of the pressure roller 02).
この加圧部(6a)本体と の間に少 く と も一つの圧縮パネ  At least one compression panel between the pressurizing section (6a) and the main body
(16)が設け られている こ とを特徵とする筒型鍀造品の内 面加工装置。  An internal surface machining apparatus for cylindrical shaped products, characterized in that (16) is provided.
24. 請求の範囲第 1 3 項又は第 2 3 項記載の装置であつ 24. The device according to claim 13 or 23.
0 て、 前記加圧手段(6)は、 さ らに移動装置(6c)を備えて The pressurizing means ( 6 ) further includes a moving device (6c).
いる こ とを特徴とする筒型篛造品の内面加工装置。  An inner surface processing device for cylindrical shaped products.
25. 請求の範囲第 2 4項記載の装置であって、 前記移動  25. The apparatus according to claim 24, wherein said moving is performed.
装置(6c)は、 油 EEシ リ ン ダ (19)と ピ ス ト ン ロ ッ ド (20)を含 み、 そのピ ス ト ン ロ ッ ド (20)の一端が前記加 E方発生部 The device (6c) includes an oil EE cylinder (19) and a piston rod (20), and one end of the piston rod (20) is connected to the E-side generating section.
s (6¾)に違結されている こ と を特徵 とする筒型錡造品の s (6¾)
内面加工装置。  Internal surface processing equipment.
26. 請求の範囲第 1 3項記載の装置であって、 前記加圧  26. The apparatus according to claim 13, wherein the pressurization is performed.
口 ー ラ 02)が強制駆動回転される構成と されている こと を特徵 とする筒型錡造品の内面加工装置。  An inner surface machining apparatus for a tubular structure, characterized in that the roller 02) is forcibly driven and rotated.
OMPI OMPI
PCT/JP1979/000319 1978-12-19 1979-12-19 Method and device for machining inner surface of molded cylindrical article WO1980001257A1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
DE19792953434 DE2953434C2 (en) 1978-12-19 1979-12-19 Tubular casting with treated inner surface and method and device for its manufacture
BR7908953A BR7908953A (en) 1978-12-19 1979-12-19 PROCESS OF TREATING INTERNAL SURFACE OF CAST TUBULAR PIECE AND APPLIANCE TO PERFORM IT

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP15892778A JPS5584265A (en) 1978-12-19 1978-12-19 Pressure molding method for bore surface of cylindrical casting
JP78/158927 1978-12-19

Publications (1)

Publication Number Publication Date
WO1980001257A1 true WO1980001257A1 (en) 1980-06-26

Family

ID=15682371

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Application Number Title Priority Date Filing Date
PCT/JP1979/000319 WO1980001257A1 (en) 1978-12-19 1979-12-19 Method and device for machining inner surface of molded cylindrical article

Country Status (8)

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EP (1) EP0028653B1 (en)
JP (1) JPS5584265A (en)
BR (1) BR7908953A (en)
DE (1) DE2953434C2 (en)
GB (1) GB2048743B (en)
NL (1) NL178945C (en)
SU (1) SU1269735A3 (en)
WO (1) WO1980001257A1 (en)

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Publication number Priority date Publication date Assignee Title
JPH0553759U (en) * 1991-12-27 1993-07-20 エヌ・オー・ケー・メグラスティック株式会社 Casting equipment
DE19823728A1 (en) * 1998-05-27 1999-12-09 Fuerstlich Hohenzollernsche We Method for producing a metallic composite body and composite body
FR2874979B1 (en) * 2004-09-03 2008-02-08 Gianfranco Passoni METHOD AND DEVICE FOR MANUFACTURING A MECHANICAL PIECE, IN PARTICULAR A BEARING RING, AND PART OBTAINED ACCORDING TO SAID METHOD
CN107876723B (en) * 2017-10-30 2019-12-31 象山信基机械厂 Centrifugal casting device
CN109590444B (en) * 2019-01-07 2020-12-01 肇庆华信高精密机械有限公司 Centrifugal casting equipment for hydraulic cylinder body
CN112775406A (en) * 2020-12-25 2021-05-11 青岛联合智造科技有限公司 Automatic casting machine for pipeline
CN117399587B (en) * 2023-11-23 2024-02-27 烟台大学 High-temperature alloy part forming method and device

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US3259975A (en) * 1963-12-19 1966-07-12 Combustion Eng Tube manufacture
JPS5050261A (en) * 1973-09-03 1975-05-06

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FR578656A (en) * 1924-03-14 1924-10-02 Method and apparatus for making solid products or objects using one or more liquid or plastic materials
US1717720A (en) * 1926-09-27 1929-06-18 William M Martin Reconditioning metal mold
US2178163A (en) * 1936-10-31 1939-10-31 Arthur C Davidson Method of and apparatus for centrifugally casting metals
DE750924C (en) * 1942-03-03 1945-01-31 Process for the production of metal centrifugal cast hollow bodies

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Title
See also references of EP0028653A4 *

Also Published As

Publication number Publication date
EP0028653A4 (en) 1981-05-15
NL178945B (en) 1986-01-16
DE2953434C2 (en) 1982-02-04
BR7908953A (en) 1981-08-04
SU1269735A3 (en) 1986-11-07
NL178945C (en) 1986-06-16
NL7920183A (en) 1980-10-31
EP0028653B1 (en) 1984-07-04
EP0028653A1 (en) 1981-05-20
GB2048743A (en) 1980-12-17
DE2953434A1 (en) 1980-06-26
GB2048743B (en) 1983-03-09
JPS5584265A (en) 1980-06-25

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