USRE47456E1 - Pattern transfer apparatus and method for fabricating semiconductor device - Google Patents
Pattern transfer apparatus and method for fabricating semiconductor device Download PDFInfo
- Publication number
- USRE47456E1 USRE47456E1 US15/143,264 US201615143264A USRE47456E US RE47456 E1 USRE47456 E1 US RE47456E1 US 201615143264 A US201615143264 A US 201615143264A US RE47456 E USRE47456 E US RE47456E
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- US
- United States
- Prior art keywords
- pattern
- region
- transfer
- chip
- template
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/0002—Lithographic processes using patterning methods other than those involving the exposure to radiation, e.g. by stamping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y10/00—Nanotechnology for information processing, storage or transmission, e.g. quantum computing or single electron logic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y40/00—Manufacture or treatment of nanostructures
Definitions
- Embodiments described herein relate generally to a pattern transfer apparatus and methods for fabricating a semiconductor device.
- the nanoimprinting method is a method in which an original plate at which a pattern to be transferred is formed (i.e., a template) is pressed on a resist layer of an imprinting material applied on a substrate, and then the resist layer is cured to transfer the pattern to the resist layer.
- a template an original plate at which a pattern to be transferred is formed
- the resist layer is cured to transfer the pattern to the resist layer.
- FIG. 1 is a schematic perspective view of a pattern transfer apparatus according to a first embodiment
- FIGS. 2A and 2B are plan views of a template and a wafer in the pattern transfer apparatus of FIG. 1 illustrating the relationship between the template and the shot regions of the wafer;
- FIGS. 3A and 3B are cross-sectional views illustrating an imprinting method employed at the shot region SA of FIG. 2A ;
- FIGS. 4A and 4B are cross-sectional views illustrating an imprinting method employed at the shot region SC of FIG. 2A ;
- FIGS. 5A and 5B are cross-sectional views illustrating an imprinting method employed at the shot region SB of FIG. 2A .
- a pattern transfer apparatus is provided with a transfer region selecting part.
- the transfer region selecting part selects 1 to N ⁇ 1 transfer regions to be used to perform the transfer to regions of the transferring substrate corresponding to part of the N transfer regions such that the number of the transfer to be performed using each of the N transfer regions is evened out.
- FIG. 1 is a schematic perspective view of a pattern transfer apparatus according to a first embodiment.
- the pattern transfer apparatus is provided with a stage 1 that holds a wafer W used as a transferring substrate, a template TM to be used for imprinting, a nozzle 4 that delivers an imprinting material onto the wafer W, and an ultraviolet irradiating unit 3 that irradiates the imprinting material on the wafer W with ultraviolet light via the template TM.
- the template TM is provided with N transfer regions (N is an integer of 2 or larger).
- the transfer regions can be provided such that a one-to-one correspondence is established between the transfer regions and the chip regions of the wafer W.
- the nozzle 4 is coupled to a tank 5 that stores the imprinting material, and can be moved above the wafer W back and forth, right and left, and up and down.
- the stage 1 can be moved back and forth, and right and left.
- the template TM can be moved up and down.
- the stage 1 is provided with driving parts 6 and 7 that move the stage 1 back and forth, and right and left.
- the template TM is provided with a driving part 8 that moves the template TM up and down.
- the pattern transfer apparatus is further provided with a driving control unit 9 which drivingly controls the driving parts 6 to 8 so that the number of pattern transfer to be performed using each of the N transfer regions of the template TM is evened out.
- the driving control unit 9 is provided with a transfer region selecting part 11 and a transfer order setting part 12 .
- the transfer region selecting part 11 can select the 1 to N ⁇ 1 transfer regions from among the N transfer regions to even out the number of pattern transfer to be performed using each of the N transfer regions of the template TM.
- the transfer order setting part 12 can set the order of pattern transfer from the template TM to the wafer W such that nonselected one(s) of the transfer regions of the template TM does not collide with transfer-performed region(s) of the wafer W.
- FIGS. 2A and 2B are plan views in the pattern transfer apparatus of FIG. 1 illustrating the relationship between the template and the shot regions of the wafer.
- the template TM is provided with four transfer regions T 1 to T 4 ; as illustrated in FIG. 2A , the wafer W is provided with a pattern nonforming region R 1 and a pattern forming region R 2 .
- the pattern forming region R 2 is provided with shot regions SH.
- Each shot region SH is provided with chip regions C 1 to C 4 .
- the transfer regions T 1 to T 4 of the template TM are allowed to respectively correspond to the chip regions C 1 to C 4 of the wafer W.
- an imprinting material is applied through the nozzle 4 onto the wafer W every shot region SH.
- the ultraviolet irradiation unit 3 irradiates the imprinting material with ultraviolet light with the template TM pressed on the imprinting material to cure the imprinting material, and then the above processing is repeated from one of the shot regions SH to another, whereby imprinting patterns can be formed on the entire pattern forming region R 2 of the wafer W.
- the transfer regions T 2 and T 4 of the template TM overlap into the shot region SB; therefore, in the case where pattern transfer to the shot region SB has already been performed, the shot region SB as a transfer-performed region collides with the transfer regions T 2 and T 4 of the template TM, and thus an imprinting pattern formed at the transfer-performed shot region SB is damaged.
- the order of pattern transfer to the shot region SA is set so that the transfer to the shot region SA is performed before the transfer to the shot region SB is performed.
- FIGS. 3A and 3B are cross-sectional views illustrating an imprinting method employed at the shot region SA of FIG. 2A .
- the shot region SB adjoins the shot region SA.
- an imprinting material 12 A′ is delivered through the nozzle 4 onto the shot region SA of the wafer W by using a method such as an inkjet method.
- an ultraviolet cure resist for example, can be used as the imprinting material 12 A′.
- the template TM is pressed on the imprinting material 12 A′ to form an imprinting pattern 12 A on the wafer W.
- the template TM can be made of quartz, for example.
- concave portions K corresponding to the imprinting pattern 12 A; that is, by pressing the template TM on the imprinting material 12 A′, the imprinting material 12 A′ is sucked up into the concave portions K by a capillary phenomenon, whereby the imprinting pattern 12 A corresponding to the shape of the concave portions K is formed.
- the imprinting pattern 12 A cures.
- an ultraviolet cure resist may be used as the imprinting material 12 A′ to cure the imprinting pattern 12 A, but a thermosetting resist may be used.
- the transfer regions T 1 and T 3 of the template TM can be pressed on the imprinting material 12 A′. And further, before forming an imprinting pattern 12 B (see FIG. 5B ) at the shot region SB, the imprinting pattern 12 A can be formed at the shot region SA. Therefore, in the case where the transfer regions T 2 and T 4 of the template TM also overlap into the shot region SB when forming the imprinting pattern 12 A at the shot region SA, it is possible to prevent the imprinting pattern 12 B at the shot region SB from being damaged.
- FIGS. 4A and 4B are cross-sectional views illustrating an imprinting method employed at the shot region SC of FIG. 2A .
- the shot region SD adjoins the shot region SC.
- an imprinting material 12 C′ is delivered through the nozzle 4 onto the shot region SC of the wafer W by using a method such as an inkjet method.
- an imprinting pattern 12 C is formed on the wafer W.
- the imprinting pattern 12 C cures.
- the transfer regions T 2 and T 4 of the template TM can be pressed on the imprinting material 12 C′. Therefore, at the shot region SA, the transfer regions T 1 and T 3 of the template TM can be used; at the shot region SC, the transfer regions T 2 and T 4 of the template TM can be used. Thus, in the case where imperfect shots result at the shot regions SA and SC too, the number of the transfer performed using the shot regions T 1 to T 4 of the template TM can be evened out, whereby the life of the template TM can be lengthened.
- FIGS. 5A and 5B are cross-sectional views illustrating an imprinting method employed at the shot region SB of FIG. 2A .
- an imprinting material 12 B′ is delivered through the nozzle 4 onto the shot region SB by using a method such as an inkjet method.
- the template TM is pressed on the imprinting material 12 B′ to form an imprinting pattern 12 B on the wafer W.
- the imprinting pattern 12 B cures.
- the wafer W is processed via the imprinting patterns, whereby semiconductor devices can be made on the wafer W.
- etching processing may be performed, or ion implantation processing may be performed.
- the template TM can be provided with N transfer regions.
- the transfer regions T 1 to T 4 correspond respectively to the chip regions C 1 to C 4 of the wafer W has been taken as an example in FIGS. 2A and 2B
- the transfer regions T 1 to T 4 may correspond to circuit blocks and so on.
- a conductive layer or an insulating layer may be formed on the wafer W as the underlying layer for the imprinting pattern formation.
- pattern transfer to the shot region SA is performed using the transfer regions T 1 and T 3 of the template TM
- pattern transfer to the shot region SC is performed using the transfer regions T 2 and T 4 of the template TM.
- pattern transfer to the shot regions SA and SC can be performed using the transfer regions T 1 and T 3 of the template TM.
- the number of the transfer performed using the transfer regions T 1 and T 3 of the template TM comes to 60 times, and the number of the transfer performed using the transfer regions T 2 and T 4 of the template TM comes to 61 times.
- the number of the transfer performed using the transfer regions T 1 and T 3 of the template TM comes to 61 times, and the number of the transfer performed using the transfer regions T 2 and T 4 of the template TM comes to 60 times.
- the total number of the transfer performed using the transfer regions T 1 to T 4 of the template TM comes to 121 times, and thus a correspondence is seen between the number of the transfer performed using the transfer regions T 1 and T 3 and the number of the transfer performed using the transfer regions T 2 and T 4 . That is, by selecting the transfer regions T 1 to T 4 such that the number of pattern transfer performed using the transfer regions T 1 to T 4 is evened out with respect to the M wafers W (M is a positive integer), the correspondence between the number of the transfer performed using the transfer regions T 1 to T 4 can be implemented.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Nanotechnology (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Crystallography & Structural Chemistry (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Manufacturing & Machinery (AREA)
- Mathematical Physics (AREA)
- Theoretical Computer Science (AREA)
- Exposure Of Semiconductors, Excluding Electron Or Ion Beam Exposure (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
Abstract
Description
Claims (51)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US15/143,264 USRE47456E1 (en) | 2011-08-31 | 2016-04-29 | Pattern transfer apparatus and method for fabricating semiconductor device |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2011189465A JP5458068B2 (en) | 2011-08-31 | 2011-08-31 | Pattern transfer apparatus and semiconductor device manufacturing method |
| JP2011-189465 | 2011-08-31 | ||
| US13/422,942 US8709955B2 (en) | 2011-08-31 | 2012-03-16 | Pattern transfer apparatus and method for fabricating semiconductor device |
| US15/143,264 USRE47456E1 (en) | 2011-08-31 | 2016-04-29 | Pattern transfer apparatus and method for fabricating semiconductor device |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US13/422,942 Reissue US8709955B2 (en) | 2011-08-31 | 2012-03-16 | Pattern transfer apparatus and method for fabricating semiconductor device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| USRE47456E1 true USRE47456E1 (en) | 2019-06-25 |
Family
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Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US13/422,942 Ceased US8709955B2 (en) | 2011-08-31 | 2012-03-16 | Pattern transfer apparatus and method for fabricating semiconductor device |
| US15/143,264 Active 2032-11-17 USRE47456E1 (en) | 2011-08-31 | 2016-04-29 | Pattern transfer apparatus and method for fabricating semiconductor device |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US13/422,942 Ceased US8709955B2 (en) | 2011-08-31 | 2012-03-16 | Pattern transfer apparatus and method for fabricating semiconductor device |
Country Status (2)
| Country | Link |
|---|---|
| US (2) | US8709955B2 (en) |
| JP (1) | JP5458068B2 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11327397B2 (en) | 2017-03-08 | 2022-05-10 | Canon Kabushiki Kaisha | Pattern forming method, coating material for imprint pretreatment and substrate pretreatment method |
| US11561468B2 (en) | 2017-08-10 | 2023-01-24 | Canon Kabushiki Kaisha | Pattern forming method |
| US11597137B2 (en) * | 2016-04-08 | 2023-03-07 | Canon Kabushiki Kaisha | Method of forming pattern of cured product as well as production methods for processed substrate, optical component, circuit board, electronic component, imprint mold and imprint pretreatment coating material |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5535164B2 (en) * | 2011-09-22 | 2014-07-02 | 株式会社東芝 | Imprint method and imprint apparatus |
| JP6115300B2 (en) * | 2012-08-23 | 2017-04-19 | 凸版印刷株式会社 | Imprint mold, imprint method, pattern forming body |
| JP5833045B2 (en) * | 2013-03-04 | 2015-12-16 | 株式会社東芝 | Pattern forming method and pattern forming apparatus |
| US9240321B2 (en) * | 2013-08-05 | 2016-01-19 | Kabushiki Kaisha Toshiba | Mask having separated line patterns connected by a connecting pattern |
| DE102016110523B4 (en) * | 2016-06-08 | 2023-04-06 | Infineon Technologies Ag | Processing a power semiconductor device |
| JP6993799B2 (en) * | 2017-06-27 | 2022-01-14 | キヤノン株式会社 | Imprinting equipment and article manufacturing method |
| JP7625437B2 (en) * | 2021-02-18 | 2025-02-03 | キヤノン株式会社 | Imprint method, imprint apparatus, imprint system, mold, and article manufacturing method |
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| JP2005286061A (en) | 2004-03-29 | 2005-10-13 | Canon Inc | Processing equipment |
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| JP2004356386A (en) * | 2003-05-29 | 2004-12-16 | Trecenti Technologies Inc | Semiconductor device and its manufacturing method |
| JP2005268675A (en) * | 2004-03-22 | 2005-09-29 | Canon Inc | Fine pattern forming apparatus and semiconductor device manufacturing method |
| JP5326806B2 (en) * | 2009-05-21 | 2013-10-30 | 住友電気工業株式会社 | Method for fabricating a semiconductor optical device |
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2011
- 2011-08-31 JP JP2011189465A patent/JP5458068B2/en not_active Expired - Fee Related
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2012
- 2012-03-16 US US13/422,942 patent/US8709955B2/en not_active Ceased
-
2016
- 2016-04-29 US US15/143,264 patent/USRE47456E1/en active Active
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| JPH0851052A (en) | 1994-08-08 | 1996-02-20 | Fujitsu Ltd | Electron beam exposure method |
| JP2005286061A (en) | 2004-03-29 | 2005-10-13 | Canon Inc | Processing equipment |
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| JP2010145785A (en) | 2008-12-19 | 2010-07-01 | Dainippon Printing Co Ltd | Pattern forming method and method for manufacturing mold for imprinting |
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| US20100244326A1 (en) * | 2009-03-25 | 2010-09-30 | Hiroshi Tokue | Imprint pattern forming method |
| US20110189329A1 (en) | 2010-01-29 | 2011-08-04 | Molecular Imprints, Inc. | Ultra-Compliant Nanoimprint Lithography Template |
| US20140072202A1 (en) * | 2012-09-11 | 2014-03-13 | Nuflare Technology, Inc. | Pattern evaluation method and apparatus |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11597137B2 (en) * | 2016-04-08 | 2023-03-07 | Canon Kabushiki Kaisha | Method of forming pattern of cured product as well as production methods for processed substrate, optical component, circuit board, electronic component, imprint mold and imprint pretreatment coating material |
| US11327397B2 (en) | 2017-03-08 | 2022-05-10 | Canon Kabushiki Kaisha | Pattern forming method, coating material for imprint pretreatment and substrate pretreatment method |
| US11561468B2 (en) | 2017-08-10 | 2023-01-24 | Canon Kabushiki Kaisha | Pattern forming method |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2013051359A (en) | 2013-03-14 |
| JP5458068B2 (en) | 2014-04-02 |
| US8709955B2 (en) | 2014-04-29 |
| US20130052835A1 (en) | 2013-02-28 |
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