USRE45773E1 - Varying operation of a voltage regulator, and components thereof, based upon load conditions - Google Patents
Varying operation of a voltage regulator, and components thereof, based upon load conditions Download PDFInfo
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- USRE45773E1 USRE45773E1 US14/170,025 US201414170025A USRE45773E US RE45773 E1 USRE45773 E1 US RE45773E1 US 201414170025 A US201414170025 A US 201414170025A US RE45773 E USRE45773 E US RE45773E
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M3/00—Conversion of dc power input into dc power output
- H02M3/02—Conversion of dc power input into dc power output without intermediate conversion into ac
- H02M3/04—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters
- H02M3/10—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
- H02M3/145—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
- H02M3/155—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only
- H02M3/156—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators
- H02M3/158—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators including plural semiconductor devices as final control devices for a single load
- H02M3/1584—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators including plural semiconductor devices as final control devices for a single load with a plurality of power processing stages connected in parallel
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/0003—Details of control, feedback or regulation circuits
- H02M1/0032—Control circuits allowing low power mode operation, e.g. in standby mode
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M3/00—Conversion of dc power input into dc power output
- H02M3/02—Conversion of dc power input into dc power output without intermediate conversion into ac
- H02M3/04—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters
- H02M3/10—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
- H02M3/145—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
- H02M3/155—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only
- H02M3/156—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators
- H02M3/158—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators including plural semiconductor devices as final control devices for a single load
- H02M3/1588—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators including plural semiconductor devices as final control devices for a single load comprising at least one synchronous rectifier element
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B70/00—Technologies for an efficient end-user side electric power management and consumption
- Y02B70/10—Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes
Definitions
- FIG. 1A illustrates a schematic of an embodiment of a voltage regulator whose operation varies based upon load conditions.
- FIG. 1B illustrates a schematic of an alternate embodiment of a voltage regulator controller whose operation varies based upon load conditions.
- FIGS. 2A-H illustrates exemplary signal waveforms generated by the embodiment of the voltage regulator illustrated in FIG. 1A .
- FIG. 3 illustrates a system that may incorporate an embodiment of the voltage regulator whose operation varies based upon load conditions.
- VRs Some voltage regulators (‘VRs’) convert a first DC voltage to a higher or lower second DC voltage. Such VRs may enhance conversion efficiency to reduce or eliminate wasted power.
- VR efficiency under light-load conditions may be enhanced in different ways.
- phase dropping is when a VR inactivates one or more phase(s) (i.e., make some phase(s) inactive) during light-load conditions.
- DCM discontinuous conduction mode
- a DCM control circuit prevents sinking current, and removing energy, from the VR's capacitance 143 ( FIG. 1 ), Cout, during light-load conditions. This also may further improve VR conversion efficiency.
- DCM control circuitry is illustrated in U.S. Pat. No. 6,643,145 (issued Jul. 26, 2002) which is hereby incorporated by reference. Other DCM control circuitry may be used; known conventional alternatives are not illustrated here for the sake of brevity.
- the VR is provided a signal indicating that a light-load condition exists or will exist.
- the load e.g. a microprocessor
- the load e.g. a microprocessor
- the load e.g. a microprocessor
- the PSI# is provided to the VR controller to signify a light-load condition.
- the power-state indicator is analogous to the PSC signal described below.
- the light-load condition may be determined by measuring the current to the load. The measured current is compared to a threshold current level. If the measured current is below the threshold current level, then an appropriate signal is generated and provided to the VR controller to indicate a light-load condition.
- the VR may be implemented with coupled inductors, such as a two (2) phase VR with two (2) coupled inductors. Coupled-inductor VRs may also have the benefit of reducing the space occupied by such VRs in comparison to corresponding, non-coupled-inductor VRs. Coupled inductors are two or more inductors whose windings are magnetically coupled so that current flowing in one inductor affects the current flowing in one or more other inductors. For example, a pair of coupled inductors may be fabricated by winding two inductors about the same magnetic core. A magnetic core, however, is not required. The measure of coupling (or ‘mutual coupling’) between a pair of inductors is known as mutual inductance, M.
- the drive signals for the two phases may be interleaved and approximately 180 degrees phase shifted from each other.
- This interleaving may reduce peak-to-peak current in each inductor, may reduce the magnitude of VR peak-to-peak output ripple current, and, therefore, may reduce the magnitude of VR output voltage ripple, reduce the capacitance 143 , Cout, or some combination of the foregoing.
- the VR controller enters DCM and the load current reduces sufficiently to force the modulator to skip PWM pulses, the output ripple voltage may become erratic and increase beyond specified peak-to-peak limits.
- the two interleaved coupled phases create inductor currents that do not have a singular triangular waveform (in one switching cycle) as is the case for a two-phase implementation using conventional (non-coupled) inductors. Rather, the two interleaved phases generate inductor currents with a wave form that has two peaks and two valleys during one switching cycle.
- This inductor-current waveform may complicate the implementation of the DCM control circuitry and cause inaccurate zero current detection, in DCM and Continuous Conduction Mode (‘CCM’), and reduce efficiency in DCM operation.
- This embodiment may also reduce the magnitude of output voltage ripple under light-load conditions.
- FIG. 1A illustrates an embodiment of a Voltage Regulator (‘VR’) 100 , which includes a VR controller 110 , two driver circuits (‘drivers’) 120 , 122 , two switches 130 , 131 and 132 , 133 , e.g., pairs of field effect transistors (‘FETs’), two inductors (L 1 and L 2 ) 141 , 142 that are coupled, output current sensors 151 , 152 , a capacitance 143 , Cout, and other conventional components that are omitted for brevity.
- VR Voltage Regulator
- Each switch may be implemented by one or more of other devices, e.g., bipolar transistors, diodes, or combinations of a variety of devices; known conventional alternatives are not illustrated for the sake of brevity.
- the switches 131 and 133 are coupled to a DC supply voltage node 135 , Vin.
- the inductors 141 , 142 and the capacitance 143 form a filter that may reduce either the magnitude of the Iload ripple in comparison to such ripple in a conventional non-coupled inductor VR or reduce the transient response at Vout in comparison to a conventional non-coupled inductor VR, or a trade off of some lesser reduction of both Iload ripple and the transient response at Vout.
- the process for designing such a filter and making such a trade-off is not disclosed for the sake of brevity.
- a load 160 is coupled to the output 137 of the VR 100 .
- the load 160 may be one or more electrical devices, e.g. a processor, memory, bus, or the combination thereof.
- the drivers 120 , 122 provide an interface between the VR controller 110 , operating at relatively low voltage and current levels, and the switches 130 , 132 operating at relatively high voltages and currents; the drivers 120 , 122 permit the VR controller 110 to turn the switches 130 , 132 on and off.
- the drivers 120 , 122 also include circuitry to implement CCM and DCM operation based upon receiving the appropriate PWM signals 410 , 420 , as is subsequently described.
- Exemplary drivers are Intersil Corporation's ISL6612, ISL6614, ISL6609, ISL6610, ISL6622, and ISL6620 drivers whose data sheets are herein incorporated by reference.
- the generator and phase shift controller 114 may include one or more of the following: a signal generator, a phase shifter, and/or a switch.
- a signal generator a phase shifter
- a switch a switch that switches the generator and phase shift controller.
- the implementation for the generator and phase shift controller is not illustrated for the sake of brevity.
- the generator and phase shift controller 114 may generate analog ramp signal(s) provided to each PWM controller and are used to generate PWM signals.
- the generator and phase shift controller 114 may generate signal(s) other than analog ramp signal(s), e.g. digitized ramp signals; for the sake of brevity alternative signal wave forms are not illustrated herein.
- the VR controller 110 includes an error amplifier 112 , coupled to two PWM controllers 113 , 115 .
- the VR controller 110 also includes a comparator 116 coupled to a generator and phase shift controller 114 and a summer 118 .
- the comparator 116 generates a PSC signal.
- the error amplifier 112 compares the voltage at the output 137 of the VR 100 to a reference voltage 145 , Vref.
- the output of the error amplifier 112 which provides the COMP signal, is coupled to the two PWM controllers 113 , 115 .
- the VR controller has two outputs 170 , 171 which respectively provide output signals, e.g. signals PWM 1 and PWM 2 , or just signal PWM 1 as is further discussed herein.
- the VR controller 110 may be implemented with Intersil Corporation's ISL6334 or ISL6336 PWM controllers or incorporate circuitry like that found in such controllers.
- the datasheets for such controllers are hereby incorporated herein by reference.
- the output current, I 11 and I 12 , from each coupled inductor 141 , 142 is measured by respective current sensors 151 , 152 .
- the first and second current sensors 151 , 152 measure the current respectively flowing through the first and second inductors 151 , 152 .
- the current sensors 151 , 152 may be implemented using a conventional DCR current sensing network. DCR current sensing is accomplished by measuring the DC voltage drop across a capacitor in series with a resistor; a series capacitor and resistor network is coupled in parallel with each inductor 140 , 141 .
- the capacitor and resistor values are selected so that the voltage across the capacitor is in phase with, and has the same amplitude profile, as the current of the inductor across which the series capacitor and resistor network is in parallel.
- a first output current sensor 151 measures a first current flowing through inductor 141 .
- a second output current sensor 152 measures a second current flowing through inductor L 2 142 .
- the first and second current measurements are summed by summer 118 that provides a signal, Iout, representative of the current (Iload) flowing through the load 160 .
- PSC phase shift control
- the threshold current level 139 may correspond to a very light-load condition rather then just a light-load condition.
- a very light load condition occurs when the value of Iload is less then the value of Iload at the light-load condition.
- the other light-load efficiency enhancement techniques mentioned herein may be used at light-load current levels above the threshold current level below which embodiments of the invention provide a benefit.
- FIG. 2 illustrates exemplary waveforms 200 of signals generated by one embodiment of the multimode Voltage Regulator (“VR”) 100 of FIG. 1A .
- FIG. 2 illustrates the use of dual ramps (e.g. RAMP 1 A and RAMP 1 B 310 , 312 ) to generate a PWM signal (e.g. PWM 1 410 ).
- dual ramps e.g. RAMP 1 A and RAMP 1 B 310 , 312
- PWM signal e.g. PWM 1 410
- This technique is also illustrated in U.S. patent application Ser. No. 11/318,081 (Filed May 17, 2006).
- other techniques for using one or more ramps to create a PWM signal may be used; known conventional alternatives are not illustrated for the sake of brevity.
- the PSC signal waveform 210 is in a low voltage state.
- the generator and phase shift controller 114 generates four ramp signals, RAMP 1 A, RAMP 1 B 310 , 312 and RAMP 2 A, RAMP 2 B 320 , 322 , where ramp signals RAMP 1 A and RAMP 2 A, and RAMP 1 B and RAMP 2 B are respectively out-of-phase, having approximately one hundred and eighty (180) degree phase difference.
- PWM controllers 113 , 115 When the voltage level of the two sets of ramp signals 310 , 312 and 320 , 322 exceeds the voltage level at the Comp node, then PWM controllers 113 , 115 generate PWM 1 and PWM 2 signals to have signal waveforms 410 , 420 that are interleaved, i.e. approximately one hundred and eighty (180) degrees out of phase.
- the PWM signals 410 , 420 operate the Drivers 121 , 122 to turn the switches 131 , 132 on and off in an alternating fashion.
- the currents, I 11 and I 12 , flowing through coupled inductors 140 have waveforms 151 , 152 that are also interleaved.
- Such interleaving desirably reduces the magnitude of the ripple of Vout as compared to any phase difference other than approximately 180 degrees.
- the PWM signals 410 , 420 are tri-level to enable DCM through drivers 120 , 122 .
- DCM is enabled through a driver only after the load current I 1 n of the corresponding phase transitions from a positive current to zero current, and the corresponding PWM signal is at its middle level.
- the zero level (e.g. zero volts) and high level (e.g. five volts) of the tri-level PWM signals 410 , 420 instruct the drivers 120 , 122 to operate in CCM.
- the PWM 1 signal 410 is at zero level, the lower FET 130 is turned on.
- the PWM signal is at a high level, the upper FET 131 is turned on.
- FETs 132 , 133 operate in an analogous fashion based upon the level of PWM 1 signal 420 .
- Other techniques for activating DCM and CCM may be used; known conventional alternatives are not illustrated for the sake of brevity.
- Embodiments of the invention may also be used in coupled inductor voltage regulators that do not operate in DCM, i.e. that only operate in CCM.
- the interleaved signals waveforms of I 11 510 and I 12 520 may be undesirable because they create a more complex inductor current waveform (i.e. the signal waveforms of I 11 +I 12 ).
- implementation of diode emulation control circuitry and detection of zero current crossings may become more difficult.
- the magnitude of the ripple on Vout may be undesirably increased.
- the PSC signal waveform 210 transitions to a high state.
- the PSC signal waveform 210 is provided to a generator and phase shift controller 114 .
- the VR 100 Upon the PSC signal waveform 210 transitioning to a high voltage level representative of a light-load condition, the VR 100 enters a second operating mode.
- the generator and phase shift controller 114 shifts the phase difference between the RAMP 1 A and B, and RAMP 2 A and B waveforms 310 , 320 by approximately one hundred and eighty (180) degrees. This is illustrated in FIG. 2 at Time 220 T 1 222 .
- diode emulation control circuitry used in non-coupled inductor VRs may be used by the VR 100 during light-load operation. Also, detection of zero current crossings can more accurately be detected, in part due to reduced noise because of the more conventional current waveform. This results in enhanced VR efficiency. The magnitude of the ripple at Vout is also reduced under light-load conditions.
- the current threshold level 139 may be modified to improve efficiency and minimize output voltage ripple.
- the value of the current threshold level 139 , Ithreshold may be stored in memory (not shown), e.g. in the VR controller 110 .
- FIG. 1B illustrates an alternate embodiment of a multimode voltage regulator (“VR”) controller 110 .
- the generator and phase shift controller 114 is replaced by a generator 117 .
- the generator 117 generates signal(s), e.g., ramp signal(s).
- the generator 117 does not perform phase shifting. Rather, as illustrated in FIG. 1B , the phase is shifted by the use of a switch 119 coupled between the outputs of the PWM controllers 113 , 115 and the VR controller outputs 170 , 171 .
- the alternate embodiment of the VR controller 110 includes a switch 119 , e.g. a single pole, double throw (“SPDT”) switch, coupled to the outputs of both PWM controllers 113 , 115 and both drivers 120 , 122 .
- the SPDT switch 119 may contain buffer and control logic circuitry.
- the output of comparator 116 is coupled to the SPDT switch 119 .
- One or more switch(es), e.g. SPDT or other configurations of poles and throws, may be required for VRs having more than two phases.
- the switch 119 couples the PWM 1 signal from the output of PWM controller 113 to the input of driver 120 , and couples the PWM 2 signal from the output of PWM controller 115 to the input of driver 122 .
- the PWM signals provided to drivers 120 , 122 are dissimilar, and thus out-of-phase.
- the PSC signal toggles the switch 119 so that the PWM 1 signal from the output of PWM controller 113 is provided to the input of both drivers 120 , 122 .
- the output of PWM controller 115 is terminated by a termination, e.g. a resistor, an open circuit or another impedance having resistive, capacitive, and/or inductive components.
- the PWM signals provided to drivers 120 , 122 are the same, and thus in-phase.
- the benefit of such in-phase signals is further described herein.
- the PWM 2 signal from the output of PWM controller 115 is provided to neither driver 120 , 122 .
- the output of comparator 116 may also be coupled to PWM controller 115 .
- the PSC signal would disable PWM controller 115 , e.g. turning it off, to further conserve power and reduce noise.
- An embodiment of the present invention is applicable to VRs with N-coupled inductors, and with PWM VRs having fixed and variable frequencies.
- the PWM frequency may be reduced.
- PWM frequency for example, may be adjusted by varying the frequency of RAMP 1 and RAMP 2 waveforms in the generator and phase shift controller.
- FIG. 3 illustrates an exemplary system 300 , e.g. a computer or telecommunications system.
- An embodiment of the VR 100 of FIG. 1 may be incorporated into the system 300 .
- the system 300 includes a power source 301 coupled to the VR 303 .
- the power source 301 may be a conventional AC to DC power supply or battery; other power sources may be used but are excluded for the sake of brevity.
- the load 160 may be one or more of a processor 305 , memory 309 , a bus 307 , or a combination of two or more of the foregoing.
- the processor 305 may be a one or more of a microprocessor, microcontroller, embedded processor, digital signal processor, or a combination of two or more of the foregoing.
- the processor 305 is coupled by a bus 307 to memory 309 .
- the memory 309 may be one or more of a static random access memory, dynamic random access memory, read only memory, flash memory, or a combination of two or more of the foregoing.
- the bus 307 may be one or more of an on chip (or integrated circuit) bus, e.g. an Advanced Microprocessor Bus Architecture (‘AMBA’), an off chip bus, e.g. a Peripheral Component Interface (‘PCI’) bus or PCI Express (‘PCIe’) bus, or some combination of the foregoing.
- the processor 305 , bus 307 , and memory 309 may be incorporated into one or more integrated circuits and/or other components.
- an embodiment may be implemented with more than two coupled inductors and phases.
- the capacitance 143 , Cout may be implemented with one or more capacitors which, for example, can be leaded, leadless, or a combination thereof.
- the circuits and/or logic blocks described herein may be implemented as discrete circuitry and/or integrated circuitry and/or software, and/or in alternative configurations.
- additional components e.g. the Drivers 120 , 122 and switches 130 , 131 , 132 , 133 may be integrated with the PWM controller into a single integrated circuits.
- a driver and a switch may be respectively be integrated into a single integrated circuit or package.
- some components illustrated as being part of the VR controller 110 may be implemented discretely, i.e. not part of a PWM controller integrated circuit.
- the illustrated embodiments show VRs that are buck converters.
- Other embodiments of the invention may be implemented with other VR topologies, e.g. boost converters or buck-boost converters, a constant on time implementation, and combinations thereof.
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Abstract
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US14/170,025 USRE45773E1 (en) | 2008-04-10 | 2014-01-31 | Varying operation of a voltage regulator, and components thereof, based upon load conditions |
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US4379008P | 2008-04-10 | 2008-04-10 | |
US7514908P | 2008-06-24 | 2008-06-24 | |
US12/192,234 US7898236B2 (en) | 2008-04-10 | 2008-08-15 | Varying operation of a voltage regulator, and components thereof, based upon load conditions |
US12/952,954 US8125207B2 (en) | 2008-04-10 | 2010-11-23 | Varying operation of a voltage regulator, and components thereof, based upon load conditions |
US14/170,025 USRE45773E1 (en) | 2008-04-10 | 2014-01-31 | Varying operation of a voltage regulator, and components thereof, based upon load conditions |
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US12/952,954 Reissue US8125207B2 (en) | 2008-04-10 | 2010-11-23 | Varying operation of a voltage regulator, and components thereof, based upon load conditions |
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US12/952,954 Ceased US8125207B2 (en) | 2008-04-10 | 2010-11-23 | Varying operation of a voltage regulator, and components thereof, based upon load conditions |
US14/170,025 Active USRE45773E1 (en) | 2008-04-10 | 2014-01-31 | Varying operation of a voltage regulator, and components thereof, based upon load conditions |
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US12/952,954 Ceased US8125207B2 (en) | 2008-04-10 | 2010-11-23 | Varying operation of a voltage regulator, and components thereof, based upon load conditions |
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Also Published As
Publication number | Publication date |
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US20090256535A1 (en) | 2009-10-15 |
US7898236B2 (en) | 2011-03-01 |
US20110062930A1 (en) | 2011-03-17 |
US8125207B2 (en) | 2012-02-28 |
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