USRE45578E1 - Tactile sensor using elastomeric imaging - Google Patents
Tactile sensor using elastomeric imaging Download PDFInfo
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- USRE45578E1 USRE45578E1 US14/045,594 US201314045594A USRE45578E US RE45578 E1 USRE45578 E1 US RE45578E1 US 201314045594 A US201314045594 A US 201314045594A US RE45578 E USRE45578 E US RE45578E
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Definitions
- the invention is related to the field of sensors, and in particular to tactile sensors.
- 2-D tactile sensors have been described in the art.
- an array of individual elements change some electrical property, such as resistance or capacitance, in response to pressure.
- the electrical changes are sensed and conveyed via wires or other electronic means to the controller or user.
- Another type of tactile sensor is optical. Some optical properly such as luminance or reflectance changes as a result of pressure, and a light sensing system detects and conveys the signal to the controller or user.
- a tactile sensor For an application such as a robot fingerpad, there are a number of properties that are desired in a tactile sensor. It should have high resolution (be able to make fine spatial discriminations), have high sensitivity (be able to detect small variations in pressure), and be compliant (able to elastically deform in response to pressure).
- the tactile sensor should be manufacturable with reasonably large areas. It should be easily manufactured using inexpensive materials. It has been impossible to achieve all of these goals in a single sensor.
- a tactile sensor including a photosensing structure, a volume of elastomer that is capable of transmitting an image, and a reflective skin covering the volume of elastomer.
- the reflective skin is illuminated through the volume of elastomer by one or more light sources, and has particles that reflect light incident on the reflective skin from within the volume of elastomer.
- the reflective skin is geometrically altered in response to pressure applied by an entity touching the reflective skin, the geometrical alteration causing localized changes in the surface normal of the skin and associated localized changes in the amount of light reflected from the reflective skin in the direction of the photosensing structure.
- the photosensing structure is positioned to receive a portion of the reflected light in the form of an image, the image indicating one or more features of the entity producing the pressure.
- FIG. 1 is a schematic diagram illustrating the elements of a sensor comprising a clear elastomer, a reflective skin, a light source, and a camera in accordance with the invention
- FIG. 2 is a photograph illustrating a slab of a clear elastomer covered with a skin containing fine gold-colored flakes, pressed against a twenty dollar bill;
- FIG. 3 is a photograph illustrating a slab of a clear elastomer covered with a skin containing fine gold-colored flakes, pressed against a sea urchin shell;
- FIGS. 5A and 5B are schematic diagrams illustrating the elements of an imaging system using diffused light and edge illumination in accordance with the invention.
- FIGS. 6A-6B are schematic diagrams illustrating the technique used in accordance with the invention to measure deformation and shear;
- FIGS. 7A and 7B are schematic diagrams illustrating the various tactile sensor arrangements used in accordance with the invention.
- FIG. 8 is a schematic diagram illustrating a structure to reconstruct 3D shape of an object
- FIG. 10 is a schematic diagram illustrating a contact image sensor (CIS) linear array being used directly in a tactile sensor structure in accordance with the invention
- FIG. 11 is a schematic diagram illustrating a fabric covering on the reflective skin.
- FIG. 12 is a schematic diagram illustrating the use hair or whiskers on the inventive tactile sensor structure.
- FIG. 13 is a schematic diagram illustrating the elements of a rolling scanner.
- the invention provides a new approach to making tactile sensors that attain high sensitivity, high spatial resolution, and low cost.
- it can be built in a compliant form, so that a robot finger incorporating this sensor can deform elastically in depth, following the profile of the object being manipulated, thereby allowing good control.
- An exemplary embodiment of the invention is made from slab of clear elastomer, 3 , supported by a rigid sheet 7 made of glass or other rigid clear material.
- the surface of the elastomer is coated with a reflective layer 2 , referred to as the “skin,” which is made, for example, from an elastomeric paint comprising metallic powder embedded in an elastomeric material.
- the skin has an inner surface (facing the elastomer) and an outer surface (facing the outside world).
- Light from an illuminator 5 passes through the rigid support 7 and the clear elastomer 3 and strikes the reflective skin 2 .
- an object such as a finger 1 applies pressure to the outer surface of the skin, it causes a distortion of the skin.
- a change in the surface normal leads to a change in the amount of light reflected in a given direction.
- a camera 4 views the inner skin and records the reflected light as an image.
- the image pattern is the result of the pressure pattern, and thus conveys information about the pressure pattern. Note that the image pixel values do not directly encode pressure. They encode the angle of surface normal, which is indicative of the spatial variation of the pressure.
- the clear elastomer can be composed of a wide range of materials including but not limited to silicone rubber, polyurethane, thermoplastic elastomer, plastisol, natural rubber, polyisoprene, polyvinyl chloride, or a mixture thereof.
- the hardness of the elastomer as measured on the Shore A scale, will range between 5 and 90.
- the reflective skin is also elastomeric, and will typically have a hardness that is equal to or greater than that of the clear elastomer body.
- the reflective skin may be comprised of the same material as the body, or of a different material.
- the sensor skin can be made by adding reflective particles to the elastomer when it is in a liquid state, via solvent or heat, or before curing. This makes a reflective paint that can be attached to the surface by standard coating techniques such as spraying or dipping.
- the skin may be coated directly on the surface of the bulk elastomer, or it may be first painted on a smooth medium such as glass and then transferred to the surface of the bulk material and bound there.
- the particles (without binder) can be rubbed into the surface of the bulk elastomer, and then bound to the elastomer by heat or with a thin coat of material overlaid on the surface. Also, it may be possible to evaporate, precipitate, sputter, other otherwise attach thin films to the surface.
- the reflective particles in the skin may reflect light directionally or non-directionally. If the particles reflect light uniformly in all directions regardless of the light's angle of incidence, the resulting skin will behave like a Lambertian surface, which is entirely non-directional. Titanium dioxide powder, as is used in white paint, leads to a largely Lambertian reflectance. If the reflective particles are comprised of tine metal flakes, and if these flakes tend to be aligned with each other, then the skin will reflect light directionally, meaning that, for a given angle of incident light, there will be a non-uniform distribution of reflected light. If the metal flakes are flat and mirror-like, and if they are well aligned with each other, the distribution of reflected light will be highly directional.
- the distribution of reflected light will be moderately directional, with an appearance resembling sandblasted metal.
- Directional reflectance can also be obtained with flakes of other materials such as mica.
- pigments comprising flakes covered with multilayer interference coatings that can have different directionality for different wavelengths of light.
- Skin with highly directional reflectance illuminated by a highly directional light source yields a device that is sensitive to small variations in pressure. This sensitivity can be increased by recording the skin's image in its resting state, and using this as a baseline image that is subtracted from images recorded when pressure is applied to the skin. Softer elastomers lead to devices that are more sensitive to low amplitude pressure patterns.
- FIG. 2 shows an image obtained with a skin containing gold-colored bronze flakes that are directionally selective.
- the slab was coated with a thin skin containing fine gold-colored flakes.
- the slab was pressed against a twenty dollar bill, and the skin was viewed through the glass and the elastomer. Due to the way that bills are printed, the printing on a twenty dollar bill has a raised relief.
- the skin is pressed against the bill, its surface deforms in accordance with the bill's relief. The deformation causes a variation in the amount of light reflected toward the camera, revealing the fine details of the bill's surface in the form of an image.
- FIG. 3 Another example is shown in FIG. 3 .
- a slab of clear elastomer was coated with a reflective skin made with bronze flakes and was placed, skin side up, on the platen of a flatbed scanner.
- a sea urchin shell was pressed against the reflective skin, causing 3D deformation in the contact region 6 .
- the untouched region 8 remained smooth and the image of this region retained its original smooth appearance.
- the scanner's internal light source was reflected differently depending on the reflective skin's surface normal, resulting in an image that is recognizable as a shaded relief of the sea urchin shell.
- the image pixel values do not directly encode pressure. If spatially uniform pressure is applied to the entire skin surface, there will be no change in surface normal and thus no observable variation in the image.
- the image pixel values depend on surface normal, which in turn depends on the spatial derivative of pressure. Thus, it is the pattern of pressure variation across the surface that is encoded in the image.
- Pressure can be applied to the skin by a rigid object or a non-rigid object.
- a non-rigid object such as a fingertip
- both the object and the skin will deform, and the skin's shape will depend on the balance of pressures that the skin and the object exert on each other.
- Pressure can also be applied by a liquid or gas. For example, a stream of water striking the skin causes it to deform, and the pattern of deformation is visible in the image. If the skin and the elastomer are made of very soft gel-like materials, and if a froth of soap bubbles is placed in contact with the skin, one can visualize the forces exerted by the soap bubble walls.
- FIGS. 4A-4D show the elements of the imaging system that can be used in a compact structure such as a robot fingertip.
- a compact structure such as a robot fingertip.
- FIG. 4A shows a pair of LEDs 12 and a small camera 14 , which are looking through the rounded piece of elastomer 16 positioned on a rigid support 17 .
- the skin 18 of the elastomer is reflective, and the camera forms an image of the inner side of the skin.
- FIG. 4B shows an example wherein the camera is a pinhole camera 20 .
- FIG. 4C shows a folded path optical system that utilizes a curved mirror 22 which reflects light from the skin to the camera 24 .
- FIG. 4D shows the case Where the skin is imaged with an endoscope 26 (or the related videoscope, borescope, fiberscope, or the like). This allows the camera 28 to be placed at a distance from the sensor.
- FIG. 5A shows an exemplary embodiment of a sensor 30 using an extended diffuse source of light 31 .
- the diffuse light source 31 and camera 36 are positioned on a rigid support 32 .
- a volume of clear elastomer 34 is positioned on the rigid support 32 .
- FIG. 5B shows another exemplary embodiment of the invention where one or more light sources 33 illuminates the sensor from a side or edge of the support 32 , preferably made of glass or other clear material.
- Light will bounce off the back face of the support by total internal reflection, and will also be reflected by the reflective skin surface 38 by ordinary reflection. This will cause many of the light rays to remain within the glass+elastomer volume; these rays will illuminate the reflective skin surface 38 , and the surface can be viewed by the camera 36 .
- FIGS. 6A-6B show two exemplary embodiments of the invention wherein deformation and shear can be sensed.
- Deformation in particular, changes in surface normal
- FIG. 6B shows a case in which the surface 48 exerts shear forces on the elastomer and skin 50 , causing no change in surface normal, but causing a lateral displacement.
- the skin typically contains a visible microtexture due to the random pattern of reflective particles, and shear causes a displacement of this microtexture. Motion analysis methods can then be used to estimate the shear.
- FIG. 7A shows a slab of elastomer 136 covered with reflective skin 134 and mounted on lens 146 .
- An object 138 applies pressure to skin 134 .
- the focal length of the lens is such that the light rays from light source 140 are refracted to be parallel when striking skin 134 .
- Camera 144 views the skin through the same lens. The optical properties of the skin 134 as observed by camera 144 will be fairly uniform across the image.
- FIG. 7B shows an arrangement in which a slab of elastomer 160 is covered by a reflective skin 152 .
- the elastomer is mounted on a right angle prism 162 .
- Light source 156 passes through lens 164 , emerging as parallel rays that enter prism 162 and strike skin 152 .
- An object 154 presses on the skin 152 , causing local variation in surface normal.
- Camera 158 views the skin through a lens 166 that places the skin at optical infinity for that camera. The optical properties of the skin as observed by the camera will be fairly uniform across the image.
- the two light sources there are two light sources, 80 and 82 , which illuminate the skin 84 thought the elastomer 79 .
- the two light sources illuminate the surface from substantially different azimuths, for example one aligned with the x-axis and the other with the y-axis of the slab.
- the light sources are turned on one after the other and two images are recorded by camera 78 . These two images can then be analyzed in accord with the known methods of photometric stereo to estimate the surface normal and surface height at every position.
- the two lights 80 and 82 are of different colors, for example red and blue, and if the camera 78 is a color camera, then it is possible to record the two images at the same time in separate color channels.
- Photometric stereo benefits from the use of additional images. With a color camera it is straightforward to use three light sources and to separate the channels into three images. Alternately, one can use an arbitrary number of light sources if they are turned on one at a time.
- each light brings out surface normal variation along one axis, but not along the orthogonal axis.
- the lights can be arranged so that one light reveals the relief that is missed by another light. This makes it possible to distinguish a wide range of surface normals in different directions.
- the preferred method of using two or more lights is to have them be different colors, so that a color camera will separate the information about the different lights into different color channels.
- a sensor surface that covers a large area. For example one may require a touchpad that covers an entire desktop. If the device is simply scaled up, then the camera must be placed at a large distance from the surface, making the device undesirably large.
- One way to ameliorate this problem is to use the methods of folded optics that are used, for example, in many rear projection televisions.
- Another way is to use a tiled array of cameras, as shown in FIG. 9 .
- the reflective skin 180 covers the clear elastomer 182 which is mounted on a rigid transparent support 184 .
- An array of cameras 186 is placed a short distance from the elastomer and skin. The cameras can be arranged so that their image slightly overlap, and these images can be combined into a single large image by standard stitching techniques.
- a sensor is formed into a cylinder, which can be rolled over the surface of the object.
- the sensor would look like a brayer or paint roller.
- a video camera inside the roller is aimed continuously at the portion that is in contact with the surface of the object.
- the series of images so obtained can be combined into a single image by the same methods that are used to obtain panoramic photographs from a series of smaller photographs.
- the skin it is advantageous for the skin to have a texture rather than being smooth.
- the reflective skin has texture and elasticity like the upper layer of human skin, and the clear elastomer beneath the skin has mechanical properties like the deeper layers of human skin. Multiple layers of clear elastomer with different mechanical properties are required to mimic the complex properties of human skin.
- the reflective skin distorts in response to the mechanical forces applied to it, and this distortion is viewed by a camera looking through the clear elastomer layers.
- a specific object such as a tire or the sole of a shoe. It is possible to form the tactile sensor into the same shape as this specific object, and with the same hardness or other mechanical properties as this specific object.
- FIG. 10 shows a strip of elastomer 198 covered with reflective skin 192 and mounted on CIS 194 .
- object 196 presses on the skin it modifies the surface normal, which modifies the amount of light that will be reflected toward the photosensing elements in that neighborhood.
- the result is a 1D image that encodes information about the location and amplitude of the pressure variation on the skin.
- a multitouch touchscreen device is made in conjunction with a flat panel LED display.
- the LED photosensing responses comprise an image that is indicative of the pattern of pressure on the skin. This image indicates where the user is touching the screen. In addition, because this is an inherently high resolution image, it is possible to detect the fingerprint of the user. This allows each finger of each user to be distinguished.
- FIG. 11 shows another exemplary embodiment of a tactile sensor 202 in accordance with the invention.
- a stretchy fabric is placed over the reflective skin.
- this fabric will produce a surface with desirable mechanical qualities, including the frictional qualities and the ability to withstand the forces of industrial usage.
- FIG. 11 shows a cross section of a fabric covering 204 that is attached to the reflective skin 206 on the clear elastomer 208 .
- An object 214 presses on the fabric causing the skin to take on the texture 210 of the fabric.
- this pattern appears as a gridwork of fibers corresponding to the fabric's construction. Greater pressure leads to a higher contrast fabric pattern, as seen by camera 212 . Local properties of this pattern, including the mean value and the contrast, are indicative of the pressure applied at that location.
- the device is used to measure fluid flow.
- FIG. 12 shows hairs or whiskers 220 that are attached to the reflective skin 224 at attachment points 222 .
- the attachment points are small pads that are rigidly attached to the whiskers.
- the skin is viewed by a camera, and the variation in surface normal causes a variation in image radiance from point to point. The image indicates the speed and direction of fluid flow across each whisker.
- An extra layer of elastomer on top of the skin acts as a mechanical lowpass filter.
- a 1 mm thick layer reduces the resolution to be on the order of 1 mm.
- a fluorescent pigment can be used in the skin, illuminated by Ultraviolet (UV) light or blacklight. If the blacklight comes at a grazing angle, it can readily reveal variations in surface normal. The material will be fairly close to Lambertian. To reduce interreflections, one would select a surface that appears dark to emitted wavelengths. This principle is true with ordinary light as well. If one is using a Lambertian pigment in the skin, it is better for it to be gray than white, to reduce interreflections.
- UV Ultraviolet
- Blacklight or UV can be used to illuminate a fluorescent surface, which would then serve as a diffuse source.
- a single short flash for instance, recording the instantaneous deformation of an object against the surface
- multiple periodic (strobed) flashes to capture rapid periodic events or to modulate one frequency down to another frequency.
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EP4321975A3 (en) | 2024-06-05 |
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EP2294375A2 (en) | 2011-03-16 |
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