US9742253B2 - Power supply and control circuit for motor-driven conveying rollers - Google Patents

Power supply and control circuit for motor-driven conveying rollers Download PDF

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US9742253B2
US9742253B2 US15/115,233 US201415115233A US9742253B2 US 9742253 B2 US9742253 B2 US 9742253B2 US 201415115233 A US201415115233 A US 201415115233A US 9742253 B2 US9742253 B2 US 9742253B2
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potential
electric motor
position sensors
roller
power supply
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US20160352205A1 (en
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Dimitar Petrov
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    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K29/00—Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices
    • H02K29/06—Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices with position sensing devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/02—Belt- or chain-engaging elements
    • B65G23/04—Drums, rollers, or wheels
    • B65G23/08—Drums, rollers, or wheels with self-contained driving mechanisms, e.g. motors and associated gearing
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
    • H02K11/20—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection for measuring, monitoring, testing, protecting or switching
    • H02K11/21—Devices for sensing speed or position, or actuated thereby
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K5/00—Casings; Enclosures; Supports
    • H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/22—Auxiliary parts of casings not covered by groups H02K5/06-H02K5/20, e.g. shaped to form connection boxes or terminal boxes
    • H02K5/225—Terminal boxes or connection arrangements
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P6/00—Arrangements for controlling synchronous motors or other dynamo-electric motors using electronic commutation dependent on the rotor position; Electronic commutators therefor
    • H02P6/14—Electronic commutators
    • H02P6/16—Circuit arrangements for detecting position
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2200/00—Type of vehicles
    • B60L2200/40—Working vehicles
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/60—Electric or hybrid propulsion means for production processes
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/60—Other road transportation technologies with climate change mitigation effect
    • Y02T10/64—Electric machine technologies in electromobility

Definitions

  • the invention relates to a power supply and control circuit for a motor-driven conveying roller, which will find a broad application in industry, and more specifically as a major component of conveyors designed for conveying various cargo and/or products.
  • the used electric motor is of the brushless three-phase type with an internal rotor.
  • the bearing element of the electric motor which represents a hollow shaft component, usually is integrated with a cable and a connector.
  • the connector is designed to connect the electric motor to the control device.
  • the connector incorporates three connecting terminals to the coils, two terminals for supplying power to the position sensors, as well as one output signal terminal for each position sensor.
  • the number of terminals used in the connector amounts to eight, which is exceptionally impractical and results in a number of deficiencies of the known conveying roller driven by an electric motor; these deficiencies are related to difficult assembly and a lack of assembly space.
  • the main deficiency is related to limitations on the selection of the power output of the electric motor depending on the thickness of the power supply wires and the large number of terminals, as described above and to the maximum admissible assembly orifice for the assembly of the hollow shaft component of the bearing element of the electric motor to the supporting element of the conveyor.
  • higher operational loads result in the transfer of a substantial quantity of heat into the roller body from the electric motor located therein, which heat cannot be discharged to a sufficient degree because of the encapsulation of the roller. This substantially limits the admissible operational loads.
  • the number of terminals used in the connector amounts to minimum five, but they are usually seven, which is impractical and results in deficiencies are related to difficult assembly and a lack of assembly space.
  • the deficiencies highlighted above apply also to this known solution, which deficiencies are related to limitations on the selection of the power output of the electric motor and to the maximum admissible assembly orifice for the assembly of the hollow shaft component of the bearing element of the electric motor to the supporting element of the conveyor,
  • a power supply and control circuit for DC motor in particular for an electronically controlled brake system. It includes the phase windings electrically powered via a inverter circuit, In order to match vote rotation and speed between the rotor and spin boxes in the phase windings and for a secured start-up under load, the stator incorporates three rotation sensors, which scan the rotor. These sensors outputs are connected via a common line to a downstream common control, and thus phase-shifted output signals for further processing in a downstream common control is emitted. The output signals of the rotation sensors commute according to the rotor behaviour periodically between a high level and a low level. The outputs of rotation sensors are connected to a known electrical resistance.
  • All rotation sensors are connected parallel to each other and, as group, are connected to a star point S of the phase windings to provide electric power of the rotation sensors.
  • they are connected upstream of at least one R/C element within the formed supply circuit, and the additional electrical resistance generates a voltage drop in order to adapt each phase voltage to the required supply voltage of about 5V.
  • a Zener diode connected to ground and correspondingly is included after the electrical resistance connected to the rotation sensors.
  • This known solution has a very specific application and may not be, used for power supply and control circuit for a motor-driven conveying roller, as it includes a substantial number of components used for specific purposes outside the sphere of application in conveyors, and moreover the electric circuits to and from the sensors may not be directly applied to the power supply circuit of the roller as they make the problem with the limited assembly space even more complex.
  • the status of the rotation sensors is encoded as electrical resistance (analog coding) and requires additional space.
  • the problem to be solved by the invention is to create a circuit for power supply and, control of a conveying roller driven by an electric motor, which would allow the use of high-power electric motors while the dimensions of the rollers and of the bearing and connecting elements remain unchanged.
  • a power supply and control circuit for a motor-driven conveying roller where the conveying roller incorporates a hollow body of the roller rotating on an axis.
  • an electric motor is incorporated and coupled to the interior of the hollow body of the roller by elements driving the roller body and transferring torque.
  • a cable is also incorporated with the respective terminals, connected to the connector, from the coils of the electric motor, and with one terminal for first potential for supplying power to the position sensors with signal outputs.
  • the number of position sensors with signal outputs may be at least one.
  • position sensors are supplied with power from the first potential terminal and by the second potential, This second potential is generated by an additional circuitry, connected to at least one of the coils of the electric motor with the objective to provide for the second potential. It is provided for the output signals of the position sensors to be connected to a digital encoding device, supplied with power by the first and by the second potential, which digital encoding device has one common encoded signal output, connected to the first potential used for supplying power to the position sensors. The electric characteristics of the first potential are changed by the encoded signal.
  • the circuitry used to generate the second potential includes at least one rectifying element.
  • the encoded signal generates information from the position sensors as well as additional information about the characteristics of the motor, in the digital encoding device.
  • the advantages of the invention are that the power supply for the position sensors as well as the specific manner of connection of the digital encoding device allows the electronics, required for controlling and commutation of the motor, to be located outside the roller body using a connector with a smaller number of terminals, thus removing the electronic circuit out of the temperature influence of the electric motor, This allows both higher operational loads and eases the cooling of the electronics.
  • Position sensors data, additional data about temperature and operational data is digitally transmitted over the fourth wire,
  • FIG. 1 represents a partial general view of the conveying roller powered according to the present invention
  • FIG. 2 a longitudinal section of the conveying roller shown on FIG. 1 ;
  • FIG. 3 general power supply and control circuit diagram of a brushless electric motor of a conveying roller, according to this invention
  • FIG. 4 example for creating a second negative potential for supplying Power is the position sensors from the three coils of the electric motor;
  • FIG. 5 example for creating a second positive potential for supplying power to the position sensors from the common point of the coils of the electric motor
  • FIG. 6 example for creating a second negative potential for supplying power to the position sensors from the common point of the coils of the electric motor
  • a power supply and control circuit for a motor-driven conveying roller which circuit includes a hollow body 3 of the roller 1 , rotates on the axis 2 , in which hollow body 3 an electric motor 4 is located as shown on FIG. 1 and, FIG. 2 .
  • the electric motor 4 is coupled to the interior of the hollow body 3 of the roller 1 by elements 5 for driving the roller body and transferring torque.
  • a cable 6 is provided, fitted with connector 15 , to which the respective terminals 7 of the coils 8 of the electric motor 4 are connected together with one terminal for a first potential 9 , used to supply power to the position sensors 10 , as shown on FIG. 3 to FIG. 6 .
  • the provided position sensors 10 have signal outputs 11 .
  • the number of position sensors 10 with signal outputs 11 may be at least one,
  • the position sensors 10 are supplied with power from the first potential 9 and second potential 22 terminals, where the said second potential is generated by an additional circuitry 12 , used to provide the second potential and connected to at least one of the coils 6 of the electric motor 4 .
  • the electric motor 4 may be selected out of the known types—brushless, with two or more coils.
  • the second potential 22 may be generated by the terminals 7 of the coils 8 of the electric motor 4 , as shown of FIG. 3 and FIG. 4 , or from the common point 13 of these coils 8 , as shown on FIG. 5 and FIG. 6 .
  • the second potential 22 is used to supply power to the position sensors 10 .
  • the position sensors 10 may be of various types, for instance Hall-effect sensors, solid magnetic resistors, as well as optical, capacitance, laser or other sensors, suitable for this purpose.
  • the signal outputs 11 of the position sensors 10 are connected to a digital encoding device 17 , supplied with power by the first 9 and second 22 potential, where the second potential 22 , as shown above, is generated by the additional circuitry 12 , connected to at least one of the coils 8 of the electric motor 4 with the purpose to provide second potential 22 ,
  • the digital encoding device 17 has one common encoded signal output 19 , connected to the terminal of the first potential terminal 9 used to supply power to the sensors 10 and that the electric characteristics of the first potential 9 are changed by the encoded signal.
  • the number of terminals, which must be connected to the connector 15 for establishing a link to the external commutation device 16 is substantially reduced by connecting the signal outputs 11 from the position sensors 10 to the digital encoding device 17 .
  • the total number of terminals, provided for connecting to connector 15 is four, including the three terminals 7 from the cods 8 of the electric motor 4 .
  • the circuitry 12 providing a second potential 22 include at least one rectifying element 18 , as illustrated on FIG. 3 to FIG. 6 .
  • the rectifying elements 18 may be diodes, transistors or other components known and used by person skilled in the art.
  • the encoded signal generates information about the position sensors, as well as additional information about the electric motor characteristics.
  • FIG. 3 and FIG. 4 The options to create a second potential 22 are illustrated in more details on FIG. 3 to FIG. 6 .
  • a negative second potential 22 for supplying power to position sensors 10 is shown on FIG. 3 and FIG. 4 .
  • This negative potential is formed under the condition that the external commutation device 16 allows at any time connecting to a “minus” terminal of at least one of the coils 8 of the electric motor 4 .
  • the first potential 9 supplied through connector 15 is positive.
  • a positive second potential 22 for supplying power to position sensors 10 by using a single rectifying element 18 , connected to the common point of the coils 8 of the electric motor, as shown on FIG. 5 .
  • This positive second potential 22 is created under the condition that the external commutation device 16 provides continuous commutation of at least two of the coils 8 of the electric motor 4 .
  • the first potential 9 supplied through connector 15 is negative.
  • a negative second potential 22 for supplying power to position sensors 10 by using a single rectifying element 18 , connected to the common point of the coils 8 of the electric motor, as shown on FIG. 6 .
  • This negative potential 22 is created under the condition that the external commutation device 16 provides continuous commutation of at least two of the coils 8 of the electric motor 4 .
  • the first potential 9 supplied through connector 15 is positive.
  • the invention operates as follows:
  • the external commutation device 16 After the external commutation device 16 is powered up it applies voltage of the respective polarity—positive according to FIG. 3 —to the first potential terminal 9 connected to the connector 15 .
  • the voltage with the polarity required to form the second potential 22 negative according to FIG. 3 —is applied through the commutation device 16 to at least one of the coils 8 of the electric motor 4 .
  • the first potential 9 and the second potential 22 generated in this manner, supply power to the position sensors 10 and to the digital encoding device 17 .
  • the digital encoding device 17 starts operating and transfers the information from the position sensors 10 , as well as the additional information, to the encoding device 17 by superimposing the digital signal on the first potential 9 .
  • the superimposed signal is decoded, through the power supply unit 20 and the decoding device 21 connected to the external commutation device 16 , and the decoded information from the position sensors 10 is used for commutation of the voltage applied to the coils 8 of the electric motor 4 in order to initiate the motor's rotation.
  • the additional information transmitted by the digital encoding device 17 to the commutation device 16 is used for diagnostic purposes.
  • An example of such additional information is the temperature inside the body of the motor and the conveying rollers.

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Rollers For Roller Conveyors For Transfer (AREA)
  • Control Of Motors That Do Not Use Commutators (AREA)
  • Control Of Conveyors (AREA)
  • Rectifiers (AREA)
  • Brushless Motors (AREA)
  • Control Of Electric Motors In General (AREA)
US15/115,233 2014-01-29 2014-02-06 Power supply and control circuit for motor-driven conveying rollers Active US9742253B2 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
BG111686A BG111686A (bg) 2014-01-29 2014-01-29 Схема за захранване и управление на задвижвана с електродвигател транспортна ролка
BG111686 2014-01-29
PCT/BG2014/000005 WO2015113121A1 (en) 2014-01-29 2014-02-06 Power supply and control circuit for motor-driven conveying rollers

Publications (2)

Publication Number Publication Date
US20160352205A1 US20160352205A1 (en) 2016-12-01
US9742253B2 true US9742253B2 (en) 2017-08-22

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US15/115,233 Active US9742253B2 (en) 2014-01-29 2014-02-06 Power supply and control circuit for motor-driven conveying rollers

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US (1) US9742253B2 (bg)
EP (1) EP3100340B1 (bg)
JP (1) JP2017516435A (bg)
CN (1) CN106170910B (bg)
BG (1) BG111686A (bg)
WO (1) WO2015113121A1 (bg)

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Publication number Priority date Publication date Assignee Title
DE102016114524B4 (de) * 2016-08-05 2020-09-03 Interroll Holding Ag Trommelmotor mit Frequenzumrichter und optionalem Bandspannungssensor
EP3674234B1 (de) * 2016-08-05 2023-02-22 Interroll Holding AG Motorbetiebene förederrolle mit bussteuerung
EP4050918A1 (en) 2021-02-24 2022-08-31 Industrial Software Motor-driven conveyor-roller controller, system comprising such a controller and method for operating a motor roller
EP4080302B1 (en) 2021-04-20 2023-09-06 Kyowa Europe GmbH Conveyor system, motor roller controller and method for operating a conveyor system
EP4116237A1 (en) 2021-07-06 2023-01-11 Kyowa Europe GmbH Conveyor system; motor roller controller and method for operating a conveyor system
CN113659890B (zh) * 2021-08-18 2024-07-30 歌尔股份有限公司 电机控制系统及传送线
EP4195496A1 (en) 2022-05-23 2023-06-14 Kyowa Europe GmbH Method for operating a motor-roller controller, motor-roller controller and conveyor system
EP4283419A1 (en) 2022-05-23 2023-11-29 Kyowa Europe GmbH Conveyor system, motor-roller controller and method for operating a conveyor system

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Publication number Priority date Publication date Assignee Title
US5462156A (en) * 1993-11-30 1995-10-31 Itoh Electric Company Limited Conveyer device and connection structure of rollers incorporating motors
US5905366A (en) 1995-11-23 1999-05-18 Switched Reluctance Drives Limited Method and apparatus for powering an electrical circuit using an isolated winding
US6710505B1 (en) 1998-06-11 2004-03-23 Aspen Motion Technologies, Inc. Direct drive inside-out brushless roller motor
US20040108189A1 (en) 2002-12-09 2004-06-10 Itoh Electric Company Limited Roller device and a method of making same
DE102008047494A1 (de) 2008-09-17 2010-04-15 Continental Teves Ag & Co. Ohg Elektronisch kommutierter Gleichstrommotor
US20120312663A1 (en) 2010-02-23 2012-12-13 Sew-Eurodrive Gmbh & Co. Kg Roller Drive and Method for Controlling a System

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US6882125B2 (en) * 2000-10-12 2005-04-19 Matsushita Electric Industrial Co., Ltd. Motor controller with position detector
JP3702828B2 (ja) * 2000-10-12 2005-10-05 松下電器産業株式会社 モータ制御装置
DE10336304B4 (de) * 2003-07-31 2020-08-27 Interroll Holding Ag Motorbetriebene Förderrolle, Steuervorrichtung für eine motorbetriebene Förderrolle, Rollenförderanlage und Steuerverfahren für eine Rollenförderanlage
US8887897B2 (en) * 2010-08-31 2014-11-18 Itoh Denki Co., Ltd. Fault diagnosis method for roller conveyor, roller conveyor, and controller for conveyor

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5462156A (en) * 1993-11-30 1995-10-31 Itoh Electric Company Limited Conveyer device and connection structure of rollers incorporating motors
US5905366A (en) 1995-11-23 1999-05-18 Switched Reluctance Drives Limited Method and apparatus for powering an electrical circuit using an isolated winding
US6710505B1 (en) 1998-06-11 2004-03-23 Aspen Motion Technologies, Inc. Direct drive inside-out brushless roller motor
US20040108189A1 (en) 2002-12-09 2004-06-10 Itoh Electric Company Limited Roller device and a method of making same
DE102008047494A1 (de) 2008-09-17 2010-04-15 Continental Teves Ag & Co. Ohg Elektronisch kommutierter Gleichstrommotor
US20120312663A1 (en) 2010-02-23 2012-12-13 Sew-Eurodrive Gmbh & Co. Kg Roller Drive and Method for Controlling a System

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
European Patent Office, International Search Report issued in International Application No. PCT/BG2014/000005 mailed Jul. 6, 2015, 3 pages.

Also Published As

Publication number Publication date
WO2015113121A8 (en) 2016-07-28
CN106170910B (zh) 2018-11-02
WO2015113121A1 (en) 2015-08-06
EP3100340B1 (en) 2018-04-18
BG111686A (bg) 2015-07-31
JP2017516435A (ja) 2017-06-15
US20160352205A1 (en) 2016-12-01
EP3100340A1 (en) 2016-12-07
CN106170910A (zh) 2016-11-30

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