US9261342B2 - Rock and concrete breaking (demolition—fracturing—splitting) system - Google Patents

Rock and concrete breaking (demolition—fracturing—splitting) system Download PDF

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Publication number
US9261342B2
US9261342B2 US13/992,761 US201013992761A US9261342B2 US 9261342 B2 US9261342 B2 US 9261342B2 US 201013992761 A US201013992761 A US 201013992761A US 9261342 B2 US9261342 B2 US 9261342B2
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Prior art keywords
mixture
activation
weight
rock
oxalate
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Expired - Fee Related, expires
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US20150040788A1 (en
Inventor
Sami Abdulrahman A. Albakri
Yusuf Vasfi Ozalp
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F42—AMMUNITION; BLASTING
    • F42D—BLASTING
    • F42D3/00—Particular applications of blasting techniques
    • F42D3/04—Particular applications of blasting techniques for rock blasting
    • C—CHEMISTRY; METALLURGY
    • C06—EXPLOSIVES; MATCHES
    • C06B—EXPLOSIVES OR THERMIC COMPOSITIONS; MANUFACTURE THEREOF; USE OF SINGLE SUBSTANCES AS EXPLOSIVES
    • C06B29/00—Compositions containing an inorganic oxygen-halogen salt, e.g. chlorate, perchlorate
    • C—CHEMISTRY; METALLURGY
    • C06—EXPLOSIVES; MATCHES
    • C06B—EXPLOSIVES OR THERMIC COMPOSITIONS; MANUFACTURE THEREOF; USE OF SINGLE SUBSTANCES AS EXPLOSIVES
    • C06B29/00—Compositions containing an inorganic oxygen-halogen salt, e.g. chlorate, perchlorate
    • C06B29/02—Compositions containing an inorganic oxygen-halogen salt, e.g. chlorate, perchlorate of an alkali metal
    • C—CHEMISTRY; METALLURGY
    • C06—EXPLOSIVES; MATCHES
    • C06B—EXPLOSIVES OR THERMIC COMPOSITIONS; MANUFACTURE THEREOF; USE OF SINGLE SUBSTANCES AS EXPLOSIVES
    • C06B33/00—Compositions containing particulate metal, alloy, boron, silicon, selenium or tellurium with at least one oxygen supplying material which is either a metal oxide or a salt, organic or inorganic, capable of yielding a metal oxide
    • C06B33/06—Compositions containing particulate metal, alloy, boron, silicon, selenium or tellurium with at least one oxygen supplying material which is either a metal oxide or a salt, organic or inorganic, capable of yielding a metal oxide the material being an inorganic oxygen-halogen salt
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F42—AMMUNITION; BLASTING
    • F42D—BLASTING
    • F42D1/00—Blasting methods or apparatus, e.g. loading or tamping
    • F42D1/04—Arrangements for ignition
    • F42D1/045—Arrangements for electric ignition
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F42—AMMUNITION; BLASTING
    • F42D—BLASTING
    • F42D1/00—Blasting methods or apparatus, e.g. loading or tamping
    • F42D1/08—Tamping methods; Methods for loading boreholes with explosives; Apparatus therefor
    • F42D1/14—Hand-operated tamping or loading

Definitions

  • This invention is related to a controlled expanding chemical (CEC) and its activation system.
  • CEC controlled expanding chemical
  • the mixture of chemicals activated by a totally electronic/electrical system to break (fracture-demolish-split) rock and concrete and hard formations; without creating any shock waves, fly-rock, vibrations and without producing hazardous gases and having no damage or harm for human and living things.
  • the present invention can be used for fields of construction, mining, excavation, etc.; and all others where there will be a need of breaking rock, or concrete or in short all hard formations/structures.
  • Expanding Grouts are mixtures of certain chemical compounds, used to crack rock or concrete without any shock waves or vibrations. These products are used with water added at certain proportion and mixed to obtain a mortar like substance, which are then poured into the holes drilled.
  • Pyrotechnical Rock Breaking products are the ones; chemical mixtures of some compounds (nitrate based chemicals and/or peroxides) placed in a cartridge, using nitrocellulose propellent or fuses or detonators for ignition to activate the system. They are generally defined under the UN No. of 0432 (pyrotechnical goods for technical purposes) and 1.4 S (dangerous goods class/small arms ammunition).
  • rock breaking cartridges in which some metals are placed (like; Al, CuO, . . . ), converted into a plasma received from a very high voltage source and/or specially designed detonators; ending with a pressure to break rock and concrete.
  • Some metals like; Al, CuO, . . .
  • detonators ending with a pressure to break rock and concrete.
  • the Rock Cracker is a non-explosive rock-splitting tool which makes use of the technology of motive force.
  • a device filled with a motive medium cartridge generates a pressure impulse in the device.
  • the pressure impulse is transmitted by means of a path into an incompressible fluid column (water of gel) situated in a pre-drilled hole in the rock.
  • An explosive material also called an explosive, is a substance that contains a great amount of stored energy that can produce an explosion, a sudden expansion of the material after initiation, usually accompanied by the production of light, heat, sound, and pressure.
  • An explosive charge is a measured quantity of explosive material
  • An explosion is a type of spontaneous chemical reaction (once initiated) that is driven by both a highly negative enthalpy change (much heat is released) and a highly positive entropy change (large quantities of gases are released) in going from reactants to products, thereby constituting a very thermodynamically favorable process in addition to one that is kinetically very fast.
  • the main aim of this invention is to develop a “rock and concrete breaking (demolition-fracturing-splitting) system” without creating any shock waves, fly-rock, vibrations and without producing hazardous gases and having no damage or harm for human and living things.
  • FIG. 1 General assembly of the system
  • FIG. 2 General assembly of the mobile unit, chemical mixture and activation components
  • FIG. 3 Assembled view of main unit and mobile unit
  • FIG. 4 Seg. view of main unit showing control panel
  • FIG. 5 Back view of main unit with mobile unit attached
  • FIG. 6 Inside view of main unit
  • FIG. 7 view of mobile unit
  • rock and concrete breaking (demolition-fracturing-splitting) system developed by this invention can be described/explained in 3 parts:
  • Chemical mixture ( 34 ) is the core section of the invention.
  • the chemical mixture ( 34 ) can be used in several forms such as;
  • the basic chemicals that make up the chemical mixture ( 34 ) are;
  • the chemical mixture ( 34 ) may further comprise any one or more of the followings;
  • ferrosilicon FeSi 2
  • silica based chemicals such as amorphous silicate
  • amorphous silicate (1-5% by weight of mixture) is added into the mixture to keep it dry and away from moisture.
  • the chemical mixture ( 34 )s of this present invention can be activated by any conventional activation (ignition) elements such as electrical electronic or non-electrical detonators, flammable igniters.
  • SAGE The main function of SAGE is to perform research and development activities for defense systems including engineering and prototype production, starting with their fundamental research and conceptual design. Most of the projects are performed in coordination with related defense institutions.
  • the abovementioned chemicals forming the mixture are not explosive.
  • the mixture has been tested under pressure, impact, voltage, fire and water by Department of Chemistry in the Middle East Technical University under the project number 08-01-03-515 dated 24 Jul. 2008. The report resulted that the mixture has no explosive characteristics under pressure, impact, voltage, fire and water.
  • the tested samples are below. All the percentages of the samples are by weight of the mixture.
  • Activation component ( 33 ) is another necessary feature of the system to be used for activating the mixture to burn and expand rapidly.
  • the types of activation component ( 33 ) are;
  • the Preferred Content of Activation Component ( 33 ) Contains Metal Oxides as the Main Substance.
  • these elements are oxides of Bi, Ni, Co, Mn, Sb, Ag, B, Si, Al, In, Ga, Sn, Pt, Cr, Pd, Ti, La, Nd, Pr, Ce, Rh, Ba as alone or in combination and at least %90 by weight of the activation component ( 33 ).
  • Metal Oxide is not Used as Activation Component ( 33 ), as an Alternative; Components Made Up of Silisium and/or Germanium can be Used.
  • Diode and/or Zener Diode can be Used as Activation Component ( 33 ).
  • Resistors can be Used as the Activation Component
  • the activation component ( 33 ) developed in this invention can activate any explosive or non-explosive chemicals or similar systems.
  • Activation system ( 39 ) consisting mobile units ( 2 ), main unit ( 35 ) is the part of the system which activates activation component ( 33 ).
  • Activation system ( 39 ) comprises;
  • activation system ( 39 ) mobile unit, main unit
  • activation system ( 39 ) comprises at least;
  • Activation system ( 39 ) can be two different types;
  • Activation system ( 39 ) comprises special software to receive the input data and controls the activation components ( 33 ) for activating the system.
  • the present invention can be applied in several areas where there is a requirement to break and split rock and concrete, as:

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Inorganic Chemistry (AREA)
  • Organic Chemistry (AREA)
  • Metallurgy (AREA)
  • Materials Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Working Measures On Existing Buildindgs (AREA)
  • Disintegrating Or Milling (AREA)
  • Drilling And Exploitation, And Mining Machines And Methods (AREA)
  • Lock And Its Accessories (AREA)
US13/992,761 2010-12-17 2010-12-17 Rock and concrete breaking (demolition—fracturing—splitting) system Expired - Fee Related US9261342B2 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/TR2010/000249 WO2012082084A1 (en) 2010-12-17 2010-12-17 Rock and concrete breaking (demolition - fracturing - splitting) system

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US20150040788A1 US20150040788A1 (en) 2015-02-12
US9261342B2 true US9261342B2 (en) 2016-02-16

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US (1) US9261342B2 (ru)
EP (1) EP2651855B1 (ru)
CN (1) CN103347839B (ru)
AU (1) AU2010365407B2 (ru)
CY (1) CY1117966T1 (ru)
DK (1) DK2651855T3 (ru)
EA (1) EA025283B1 (ru)
ES (1) ES2589589T3 (ru)
HR (1) HRP20161058T1 (ru)
HU (1) HUE030360T2 (ru)
PL (1) PL2651855T3 (ru)
PT (1) PT2651855T (ru)
RS (1) RS55116B1 (ru)
SI (1) SI2651855T1 (ru)
SM (1) SMT201600297B (ru)
WO (1) WO2012082084A1 (ru)
ZA (1) ZA201304352B (ru)

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Publication number Priority date Publication date Assignee Title
WO2015089405A1 (en) 2013-12-13 2015-06-18 Chevron U.S.A. Inc. System and methods for controlled fracturing in formations
CN103922873B (zh) * 2014-03-15 2016-04-20 南京理工大学 一种膨化剂及其在硝酸钡轻质化改性中的应用
CN105833972A (zh) * 2016-03-17 2016-08-10 湖南天拓工程科技有限责任公司 一种基于co2液气相变的块石破碎方法
CN107176897A (zh) * 2016-06-01 2017-09-19 湖北航天化学技术研究所 一种产气药剂
RU2660862C1 (ru) * 2017-12-27 2018-07-10 Общество с ограниченной ответственностью "Глобал Майнинг Эксплозив - Раша" Термитный состав для разрушения негабаритных кусков горных пород и неметаллических строительных конструкций
CN113214036A (zh) * 2021-03-29 2021-08-06 许伟 一种热膨胀裂石剂的制备方法
WO2024123258A1 (en) * 2022-12-05 2024-06-13 Amity Ham Petrol Ve Dogal Gaz Arama Ve Uretim Anonim Sirketi Energy supply system for chemical rock breaking system

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US3862866A (en) * 1971-08-02 1975-01-28 Specialty Products Dev Corp Gas generator composition and method
US5773750A (en) * 1995-10-30 1998-06-30 Soosan Special Purpose Vehicle Co., Ltd. Rock fragmentation system using gold schmidt method
GB2341917A (en) * 1998-09-22 2000-03-29 Townley Malyon Raymond Non explosive rock and concrete breaking system
US20030075068A1 (en) * 2001-10-23 2003-04-24 Kim Chang Sun Structure of capsule for rapidly expanding metallic mixture
EP1308430A2 (en) * 2001-11-05 2003-05-07 Chang Sun Kim Expandable metallic mixture
US20030145924A1 (en) * 2002-02-05 2003-08-07 Greg Carter Pyrotechnic thermite composition
US20070107820A1 (en) * 2005-02-04 2007-05-17 Christopher Schmidt Gas-generating compositions, fracturing system and method of fracturing material
US8205947B2 (en) * 2005-09-06 2012-06-26 14007 Mining Inc. Method of breaking brittle solids

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GB1205378A (en) * 1969-02-10 1970-09-16 Asahi Chemical Ind Method of cracking concrete
DE8432097U1 (de) * 1984-11-02 1986-07-17 Dynamit Nobel Ag, 5210 Troisdorf Elektronischer Sprengzeitzünder
CN1035248A (zh) * 1989-01-28 1989-09-06 中国科学院青海盐湖研究所 氯酸钠氧烛
US5573307A (en) * 1994-01-21 1996-11-12 Maxwell Laboratories, Inc. Method and apparatus for blasting hard rock
JP2965193B2 (ja) * 1994-12-19 1999-10-18 日本工機株式会社 非火薬破砕組成物
CN1072353C (zh) * 1995-08-04 2001-10-03 罗克明控股有限公司 用于破碎硬材料的装置
GB2395714B (en) * 2003-02-20 2004-10-27 Raymond Townley-Malyon A non-explosive blasting system
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AU2008202291A1 (en) * 2007-05-28 2008-12-18 Applied Explosives Technology Pty Limited Improved Low Energy Breaking Agent
CN101769701A (zh) * 2008-12-31 2010-07-07 吉林市北华航天科技有限公司 多功能远程电子点火系统

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3862866A (en) * 1971-08-02 1975-01-28 Specialty Products Dev Corp Gas generator composition and method
US5773750A (en) * 1995-10-30 1998-06-30 Soosan Special Purpose Vehicle Co., Ltd. Rock fragmentation system using gold schmidt method
GB2341917A (en) * 1998-09-22 2000-03-29 Townley Malyon Raymond Non explosive rock and concrete breaking system
US20030075068A1 (en) * 2001-10-23 2003-04-24 Kim Chang Sun Structure of capsule for rapidly expanding metallic mixture
EP1306642A2 (en) * 2001-10-23 2003-05-02 Chang Sun Kim Blasting cartridge for a rapidly expanding metallic mixture
EP1308430A2 (en) * 2001-11-05 2003-05-07 Chang Sun Kim Expandable metallic mixture
US20030084753A1 (en) * 2001-11-05 2003-05-08 Kim Chang Sun Rapidly expanding metallic mixture treated to prevent oxidation thereof at room temperature
US20030145924A1 (en) * 2002-02-05 2003-08-07 Greg Carter Pyrotechnic thermite composition
US20070107820A1 (en) * 2005-02-04 2007-05-17 Christopher Schmidt Gas-generating compositions, fracturing system and method of fracturing material
US8205947B2 (en) * 2005-09-06 2012-06-26 14007 Mining Inc. Method of breaking brittle solids
WO2007092495A2 (en) * 2006-02-06 2007-08-16 Mli International Ltd Gas-generating compositions, fracturing system and method of fracturing material

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Publication number Publication date
US20150040788A1 (en) 2015-02-12
ES2589589T3 (es) 2016-11-15
DK2651855T3 (en) 2016-09-12
EA201300685A1 (ru) 2014-04-30
PL2651855T3 (pl) 2017-02-28
SI2651855T1 (sl) 2016-12-30
CN103347839B (zh) 2016-08-10
EP2651855A1 (en) 2013-10-23
CY1117966T1 (el) 2017-05-17
PT2651855T (pt) 2016-09-12
HRP20161058T1 (hr) 2016-10-21
WO2012082084A1 (en) 2012-06-21
HUE030360T2 (en) 2017-05-29
EA025283B1 (ru) 2016-12-30
EP2651855B1 (en) 2016-06-08
ZA201304352B (en) 2014-02-26
RS55116B1 (sr) 2016-12-30
AU2010365407A1 (en) 2013-07-04
SMT201600297B (it) 2016-11-10
AU2010365407B2 (en) 2016-04-14
CN103347839A (zh) 2013-10-09

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