Classifications

• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
  • C10L1/00—Liquid carbonaceous fuels
  • C10L1/04—Liquid carbonaceous fuels essentially based on blends of hydrocarbons
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
  • F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
  • F02M65/00—Testing fuel-injection apparatus, e.g. testing injection timing ; Cleaning of fuel-injection apparatus
  • F02M65/007—Cleaning
  • F02M65/008—Cleaning of injectors only
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
  • C10L1/00—Liquid carbonaceous fuels
  • C10L1/10—Liquid carbonaceous fuels containing additives
  • C10L1/14—Organic compounds
  • C10L1/24—Organic compounds containing sulfur, selenium and/or tellurium
  • C10L1/2431—Organic compounds containing sulfur, selenium and/or tellurium sulfur bond to oxygen, e.g. sulfones, sulfoxides
  • C10L1/2437—Sulfonic acids; Derivatives thereof, e.g. sulfonamides, sulfosuccinic acid esters
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
  • C10L10/00—Use of additives to fuels or fires for particular purposes
  • C10L10/04—Use of additives to fuels or fires for particular purposes for minimising corrosion or incrustation
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
  • C10L10/00—Use of additives to fuels or fires for particular purposes
  • C10L10/06—Use of additives to fuels or fires for particular purposes for facilitating soot removal
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
  • F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
  • F02B47/00—Methods of operating engines involving adding non-fuel substances or anti-knock agents to combustion air, fuel, or fuel-air mixtures of engines
  • F02B47/04—Methods of operating engines involving adding non-fuel substances or anti-knock agents to combustion air, fuel, or fuel-air mixtures of engines the substances being other than water or steam only
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
  • C10L2200/00—Components of fuel compositions
  • C10L2200/02—Inorganic or organic compounds containing atoms other than C, H or O, e.g. organic compounds containing heteroatoms or metal organic complexes
  • C10L2200/0263—Sulphur containing compounds
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
  • C10L2230/00—Function and purpose of a components of a fuel or the composition as a whole
  • C10L2230/22—Function and purpose of a components of a fuel or the composition as a whole for improving fuel economy or fuel efficiency
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
  • C10L2270/00—Specifically adapted fuels
  • C10L2270/02—Specifically adapted fuels for internal combustion engines
  • C10L2270/026—Specifically adapted fuels for internal combustion engines for diesel engines, e.g. automobiles, stationary, marine
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
  • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
  • Y02T10/00—Road transport of goods or passengers
  • Y02T10/10—Internal combustion engine [ICE] based vehicles
  • Y02T10/12—Improving ICE efficiencies

Definitions

• the disclosure is directed to certain diesel fuel additives and to methods for cleaning and/or preventing internal deposits in injectors for diesel fuel operated engines.
• the disclosure is directed to methods that are effective against internal deposits in injectors for engines operating on ultra low sulfur diesel fuels.
• HPCR high-pressure common rail
• the internal deposits may lead to significant power loss, reduced fuel economy, and, in extreme cases, increased downtime and higher maintenance costs due to premature replacement of “stuck injectors.”
• the internal deposits are believed to be a result of certain common corrosion inhibitors, biofuel components and acidic friction modifier, or other carboxylic components used in the fuel reacting with trace amounts of transition metals, alkali metal and alkaline earth metals causing salts that are relatively insoluble in ultra low sulfur diesel (ULSD) fuels compared to the better solubility of such salts in the higher sulfur fuels.
• the salts may be composed mainly of sodium salts of alkenyl succinic acids.
• Sodium can enter the diesel fuel from a number of sources including refinery salt drivers, storage tank water bottoms and seawater used as ship ballast.
• refinery salt drivers When such salts are present in fuel that is used in a High Pressure Common Rail (HPCR) engines, the salts may tend to deposit in the very tight tolerance areas of the injectors. Such deposits may lead to stuck fuel injectors or poor fuel injection, which in turn may lead to lost power, lost fuel economy, rough running engines, and eventually excessive vehicle downtime and maintenance expense.
• HPCR High Pressure Common Rail
• exemplary embodiments provide a fuel composition and method for cleaning up internal components of a fuel injector and for improving injector performance for a diesel engine.
• the composition includes major amount of middle distillate fuel having a sulfur content of 50 ppm by weight or less, and from about 1 to about 30 ppm by weight based on a total weight of fuel of a fuel soluble hydrocarbyl sulfonic acid or salt such as an alkyl aryl sulfonic acid or salt thereof, wherein the alkyl aryl sulfonic acid or salt thereof is effective to improve injector performance.
• One embodiment of the disclosure provides a method of improving the injector performance of a fuel injected diesel engine including operating the diesel engine on a fuel composition comprising a major amount of diesel fuel having a sulfur content of 50 ppm by weight or less and a minor amount of an alkyl aryl sulfonic acid or salt thereof.
• the amount of alkyl aryl sulfonic acid or salt thereof in the fuel ranges from about 1 to about 30 ppm based on a total weight of the fuel.
• Another embodiment of the disclosure provides a method of unsticking stuck fuel injectors of a fuel injected diesel engine.
• the method includes operating the diesel engine on a fuel composition comprising a major amount of diesel fuel having a sulfur content of 50 ppm by weight or less and from about 1 to about 30 ppm by weight based on a total weight of fuel of a fuel soluble alkyl aryl sulfonic acid or salt thereof.
• a further embodiment of the disclosure provides a method cleaning up internal components of a fuel injector for a diesel engine.
• the method includes operating a fuel injected diesel engine on a fuel composition comprising a major amount of diesel fuel having a sulfur content of 50 ppm by weight or less and from about 1 to about 30 ppm by weight of a fuel soluble alkyl aryl sulfonic acid or salt thereof.
• Another embodiment of the disclosure provides a method for reducing an amount of salt deposits on internal components of a fuel injector for a fuel injected diesel engine.
• the method includes operating the diesel engine on a fuel composition comprising a major amount of fuel and a minor amount of a fuel soluble alkyl aryl sulfonic acid or salt thereof.
• An advantage of the fuel additive described herein is that the additive may not only reduce the amount of internal deposits forming on direct and/or indirect diesel fuel injectors, but the additive may also be effective to clean up dirty fuel injectors.
• the unexpected benefits of the fuel additive described herein is quite surprising since much higher treat rates are generally required for conventional detergents to be effective for cleaning up dirty fuel injectors.
• compositions of the present application that may be used in a minor amount in a fuel include a wide variety of metal-free hydrocarbyl soluble sulfonic acids or salts thereof.
• the metal-free fuel soluble hydrocarbyl sulfonic acids include, but are not limited to alkyl aryl sulfonic acids derived from benzene sulfonic acids, toluene sulfonic acids, naphthalene sulfonic acids, diphenyl sulfonic acids, xylene sulfonic acids and the like, and amine salts of the foregoing sulfonic acids.
• hydrocarbyl sulfonic acids include, but are not limited to, alkyl sulfonic acids and salts, fatty acid sulfonic acids and salts, fatty ester sulfonic acids and salts, fatty amide sulfonic acids and salts, sulfosuccinic acids, sulfosuccinic esters, and sulfosuccinic amides.
• hydrocarbyl group or “hydrocarbyl” is used in its ordinary sense, which is well-known to those skilled in the art. Specifically, it refers to a group having a carbon atom directly attached to the remainder of a molecule and having a predominantly hydrocarbon character.
• hydrocarbyl groups include hydrocarbon substituents, that is, aliphatic (e.g., alkyl or alkenyl), alicyclic (e.g., cycloalkyl, cycloalkenyl) substituents, and aromatic-, aliphatic-, and alicyclic-substituted aromatic substituents, as well as cyclic substituents wherein the ring is completed through another portion of the molecule (e.g., two substituents together form an alicyclic radical).
• hydrocarbon substituents that is, aliphatic (e.g., alkyl or alkenyl), alicyclic (e.g., cycloalkyl, cycloalkenyl) substituents, and aromatic-, aliphatic-, and alicyclic-substituted aromatic substituents, as well as cyclic substituents wherein the ring is completed through another portion of the molecule (e.g., two substituents together form an alicycl
• no more than two, or as a further example, no more than one, non-hydrocarbon substituent will be present for every ten carbon atoms in the hydrocarbyl group; in some embodiments, there will be no non-hydrocarbon substituent in the hydrocarbyl group.
• Biorenewable fuels” and “biodiesel fuels” as used herein is understood to mean any fuel which is derived from resources other than petroleum. Such resources include, but are not limited to, corn, maize, soybeans and other crops; grasses, such as switchgrass, miscanthus, and hybrid grasses; algae, seaweed, vegetable oils; natural fats; and mixtures thereof.
• the biorenewable fuel may include monohydroxy alcohols, such as those having from 1 to about 5 carbon atoms.
• suitable monohydroxy alcohols include methanol, ethanol, propanol, n-butanol, isobutanol, t-butyl alcohol, amyl alcohol, and isoamyl alcohol.
• the term “major amount” is understood to mean an amount greater than or equal to 50 wt. %, for example from about 80 to about 98 wt. % relative to the total weight of the composition. Moreover, as used herein, the term “minor amount” is understood to mean an amount less than 50 wt. % relative to the total weight of the composition.
• salts or salt deposits are understood to mean transition metal, alkali metal or alkaline earth metal carboxylates.
• the metal-free fuel soluble hydrocarbyl sulfonic acids may be represented by the formula RSO 2 OH, wherein R may be an alkyl or alkylaryl with 6-80 carbon atoms.
• the alkyl groups may be selected from linear and branched alkyl groups.
• a mixture of sulfonic acids resulting from treatment of various petroleum fractions with sulfonic acid known as “acid oil” or “mahogany acids” having molecular weight between 150 and 1000 are also acceptable either by themselves or with associated oil fractions.
• Suitable sulfonic acids of the foregoing formula may be selected from saturated or unsaturated, linear, branched and/or cyclic hydrocarbyl-substituted sulfonic acids having from 1 to 50 carbon atoms and typically having from 3 to 24 carbon atoms.
• Particular suitable sulfonic acids include aromatic sulfonic acids, such as alkylaromatic monosulfonic acids having one or more C 1 -C 28 -alkyl radicals and especially those having C 3 -C 24 -alkyl radicals.
• Examples include, but are not limited to methanesulfonic acid, butanesulfonic acid, benzenesulfonic acid, p-toluenesulfonic acid, xylenesulfonic acid, 2-mesitylenesulfonic acid, 4-ethylbenzene sulfonic acid, isopropylbenzene sulfonic acid, 4-butylbenzene sulfonic acid, 4-octylbenzene sulfonic acid, dodecylbenzene sulfonic acid, didodecylbenzenesulfonic acid, nonylnaphthalne sulfonic acid, and dinonylnaphthalene sulfonic acid.
• Particularly suitable sulfonic acids include, but are not limited to dodecylbenzene sulfonic acids, dinonylnaphthalene sulfonic acids, and mixed C 14 -C 24 alkylbenzene sulfonic acids.
• Amine salts of the foregoing sulfonic acids may also be used to provide similar benefits obtained by the sulfonic acid additives.
• the amine salts of the foregoing sulfonic acids may be made by reacting sulfonic acids of synthetic or petroleum alkyl aromatics with alkyl amines or alkyl polyamines. Petroleum sulfonic acids may be obtained by the treatment of a middle distillate petroleum fraction containing alkyl aromatic hydrocarbons with concentrated sulfuric acid or oleum.
• Synthetic sulfonic acids such as those obtained by acid or gaseous SO 3 treatment of alkyl aromatic hydrocarbons may be prepared by alkylating benzene, toluene, naphthalene and similar aromatics with an olefin such as polypropylene containing from about 4 to about 50 carbon atoms per molecule.
• alkyl and cycloalkyl amines may be used for neutralizing the sulfonic acids described above.
• Mono amines and polyamines may be used.
• the amine or polyamine may contain from 2 to 100 carbon atoms and from 1 to 3 nitrogen atoms.
• the hydrocarbyl group may be derived from polymerization of olefins such as butylene and propylene.
• Suitable polyamines may contain 2 nitrogens and from 2 to 50 carbon atoms (e.g. ethylene diamine, propane diamines, and the like).
• Especially suitable polyamines are diamines containing from 3 to 26 carbon atoms.
• Other amines that may be used include, but are not limited to, oleylamide propyl dimethyl amine, and polybutenyl succinimides made from amines or polyamines.
• the amines may also contain ether linkages.
• amine sulfonic acid salts are the reaction product of an alkyl benzyl sulfonic acid in which the alkyl group contains from 10 to 50 carbon atoms with one of the following: octadecyl amine, 1,2 propane diamine, N,N-dimethylcyclohexylamine, or an amine of the formula R—O—R 1 —NR 2 —R 3 —NR 4 R 5 or the formula R—O—R 1 —NR 4 R 5 wherein R is an aliphatic group containing from to 26 carbon atoms, R 1 is an aliphatic group containing from 1 to 10 carbon atoms, R 2 , R 4 , and R 5 may be the same or different and are hydrogen, methyl, or ethyl, R 3 is an alkyl group containing from 2 to 6 carbon atoms.
• the hydrocarbyl soluble sulfonic acid or salt thereof may be employed in amounts sufficient to reduce or inhibit deposit formation in a diesel engine.
• the fuels may contain minor amounts of the above described sulfonic acid or salt thereof that controls or reduces the formation of engine deposits, for example injector deposits in diesel engines.
• the diesel fuels of this application may contain, on an active ingredient basis, an amount of the hydrocarbyl soluble sulfonic acid or salt thereof in the range of about 1 mg to about 30 mg of per Kg of fuel, such as in the range of about 5 mg to about 20 mg per Kg of fuel.
• the active ingredient basis excludes the weight of (i) unreacted components associated with and remaining in the product as produced and used, and (ii) solvent(s), if any, used in the manufacture of the sulfonic acid during or after its formation but before addition of a carrier, if a carrier is employed.
• the hydrocarbyl sulfonic acid or salt thereof is effective in unsticking stuck fuel injectors when used in an amount ranging from about 5 to about 12 ppm by weight based on a total weight of the fuel composition.
• the fuels may contain conventional quantities of cetane improvers, corrosion inhibitors, cold flow improvers (CFPP additive), pour point depressants, detergents, dispersants, solvents, demulsifiers, lubricity additives, friction modifiers, amine stabilizers, combustion improvers, antioxidants, heat stabilizers, conductivity improvers, metal deactivators, marker dyes, organic nitrate ignition accelerators, cyclomatic manganese tricarbonyl compounds, and the like.
• CFPP additive cold flow improvers
• pour point depressants detergents, dispersants, solvents, demulsifiers, lubricity additives, friction modifiers, amine stabilizers, combustion improvers, antioxidants, heat stabilizers, conductivity improvers, metal deactivators, marker dyes, organic nitrate ignition accelerators, cyclomatic manganese tricarbonyl compounds, and the like.
• the fuel compositions described herein may contain about 10 weight percent or less, or in other aspects, about 5 weight percent or less, based on the total weight of the additive concentrate, of one or more of the above additives.
• the fuels may contain suitable amounts of conventional fuel blending components such as methanol, ethanol, dialkyl ethers, and the like.
• organic nitrate ignition accelerators that include aliphatic or cycloaliphatic nitrates in which the aliphatic or cycloaliphatic group is saturated, and that contain up to about 12 carbons may be used.
• organic nitrate ignition accelerators examples include methyl nitrate, ethyl nitrate, propyl nitrate, isopropyl nitrate, allyl nitrate, butyl nitrate, isobutyl nitrate, sec-butyl nitrate, tert-butyl nitrate, amyl nitrate, isoamyl nitrate, 2-amyl nitrate, 3-amyl nitrate, hexyl nitrate, heptyl nitrate, 2-heptyl nitrate, octyl nitrate, isooctyl nitrate, 2-ethylhexyl nitrate, nonyl nitrate, decyl nitrate, undecyl nitrate, dodecyl nitrate, cyclopentyl nitrate, cyclohexyl
• metal deactivators useful in the compositions of the present application are disclosed in U.S. Pat. No. 4,482,357, issued Nov. 13, 1984, the disclosure of which is herein incorporated by reference in its entirety.
• metal deactivators include, for example, salicylidene-o-aminophenol, disalicylidene ethylenediamine, disalicylidene propylenediamine, and N,N′-disalicylidene-1,2-diaminopropane.
• Suitable optional cyclomatic manganese tricarbonyl compounds which may be employed in the compositions of the present application include, for example, cyclopentadienyl manganese tricarbonyl, methylcyclopentadienyl manganese tricarbonyl, indenyl manganese tricarbonyl, and ethylcyclopentadienyl manganese tricarbonyl.
• suitable cyclomatic manganese tricarbonyl compounds are disclosed in U.S. Pat. No. 5,575,823, issued Nov. 19, 1996, and U.S. Pat. No. 3,015,668, issued Jan. 2, 1962, both of which disclosures are herein incorporated by reference in their entirety.
• the additives of the present application may be blended into the base diesel fuel individually or in various sub-combinations.
• the additive components of the present application may be blended into the diesel fuel concurrently using an additive concentrate, as this takes advantage of the mutual compatibility and convenience afforded by the combination of ingredients when in the form of an additive concentrate. Also, use of a concentrate may reduce blending time and lessen the possibility of blending errors.
• the fuels including diesel fuels of the present application may be applicable to the operation of both stationary diesel engines (e.g., engines used in electrical power generation installations, in pumping stations, etc.) and ambulatory diesel engines (e.g., engines used as prime movers in automobiles, trucks, road-grading equipment, military vehicles, etc.).
• stationary diesel engines e.g., engines used in electrical power generation installations, in pumping stations, etc.
• ambulatory diesel engines e.g., engines used as prime movers in automobiles, trucks, road-grading equipment, military vehicles, etc.
• the fuels may include any and all middle distillate fuels, diesel fuels, biorenewable fuels, biodiesel fuel, gas-to-liquid (GTL) fuels, jet fuel, alcohols, ethers, kerosene, low sulfur fuels, synthetic fuels, such as Fischer-Tropsch fuels, liquid petroleum gas, bunker oils, coal to liquid (CTL) fuels, biomass to liquid (BTL) fuels, high asphaltene fuels, fuels derived from coal (natural, cleaned, and petcoke), genetically engineered biofuels and crops and extracts therefrom, and natural gas.
• the fuels may also contain esters of fatty acids.
• aspects of the present application are directed to methods for reducing the amount of injector deposits of a diesel engine having at least one combustion chamber and one or more direct fuel injectors in fluid connection with the combustion chamber.
• the improvements may also be observed in indirect diesel fuel injectors.
• the methods comprise injecting a hydrocarbon-based compression ignition fuel comprising the hydrocarbyl sulfonic acid additive of the present disclosure through the injectors of the diesel engine into the combustion chamber, and igniting the compression ignition fuel.
• the method may also comprise mixing into the diesel fuel at least one of the optional additional ingredients described above.
• the core protocol procedure consisted of running the engine through a cycle for 8-hours and allowing the engine to soak (engine off) for a prescribed amount of time.
• the injector performance was then characterized by measuring the cylinder exhaust temperature for each cylinder.
• a test was stopped and considered to have failed (one or more injectors sticking) if the exhaust temperature of any cylinder was more than 65° C. above any other cylinder exhaust temperature at any point in time.
• a test was also considered to have stuck injectors if after allowing the engine to cool to ambient temperature, a cold start showed a temperature difference of 40° C. or more in cylinder exhaust temperatures. Sticking of the needle and thus failure could also be confirmed by disassembling the injector and subjectively determining the force required to remove the needle from the nozzle housing. Cleanliness tests were run for keep-clean performance as well as clean-up performance.
• Test preparation involved flushing the previous test's fuel from the engine prior to removing the injectors.
• the test injectors were inspected, cleaned, and reinstalled in the engine. If new injectors were selected, the new injectors were put through a 16-hour break-in cycle. Next, the engine was started using the desired test cycle program. Once the engine was warmed up, power was measured at 4000 RPM and full load to check for full power restoration after cleaning the injectors. If the power measurements were within specification, the test cycle was initiated.
• Table 1 provides a representation of the DW10 sticking test cycle that was used to evaluate the fuel additives according to the disclosure.
• Diesel engine nozzle sticking tests were conducted using the Peugeot DW10 engine following the protocol of Table 1.
• the engine was run with diesel fuel doped with 0.5 ppm sodium that was delivered from dissolved sodium naphthenate and a detergent additive indicated in the example.
• the engine was first run with diesel fuel doped with 0.5 ppm sodium as described above without a detergent additive to establish a baseline of stuck fuel injectors.
• the engine was run with the same fuel containing the detergent additive indicated.
• the fuels tested contained 200 ppmv lubricity modifier and 1600 ppmv cetane improver, 10 ppmw of dodecyl succinic acid.
• no injector sticking was indicated by a uniform exhaust gas temperature for all 4-cylinders. However, a cold start of the engine after 8 hours showed injector sticking for all 4-cylinders.
• a conventional succinimide detergent additive was added to the fuel at treat rates of 10 ppmw (Run 1) and 150 ppmw (Run 2).
• the detergent additive was a polyisobutenyl succinimide (PIBSI) made from polyisobutenyl succinic anhydride and tetraethylene pentamine (TEPA) at a molar ratio of 1.6:1 (PIBSA/TEPA).
• PIBSI polyisobutenyl succinimide
• TEPA tetraethylene pentamine
• the succinimide detergent of Run 1 provided slightly more power loss to 3.17% power loss during the 8 hour clean up period of the test.
• the succinimide detergent (Run 2) provided a power recovery of from ⁇ 3.12% to ⁇ 1.73%.
• additives of the disclosure at treat rates of 10 to 20 ppm by weight of fuel were compared to a Comparative Example 1 used at treat rates of 10 and 150 ppm by weight of fuel to determine if the additive cleaned up sticking fuel injectors and/or improved the percent power recovery of the engine after a dirty up cycle as described above.
• Inventive Example 1 was a branched dodecylbenzene sulfonic acid.
• Inventive Example 2 was a linear dodecylbenzene sulfonic acid.
• Inventive Example 3 was dinonylnaphthalene sulfonic acid.
• Inventive Example 4 was a mixed C 14 -C 24 alkylbenzene sulfonic acid.
• Inventive Example 5 was an amine salt made by mixing C 14 -C 24 alkylbenzene sulfonic acid and N,N-dimethylcyclohexylamine at a molar ratio of 1.0:1.0. In all of the runs, the injectors were stuck after a dirty-up phase of the test. The clean up test results are shown in Table 2.
• fuel additives containing the hydrocarbyl sulfonic acid additive or salt thereof of the disclosure provides a surprisingly significant reduction in internal deposits in diesel fuel injectors when engines are operated on ULSD fuels as compared to conventional fuel detergent additives.
• the foregoing results showed that the detergent additives of the disclosure were significantly more effective for cleaning up dirty fuel injectors than conventional detergents as evidenced by the power recovery shown in Table 2.

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