US8965566B2 - Device and method for sorting by means of a storage region and a sorting region - Google Patents

Device and method for sorting by means of a storage region and a sorting region Download PDF

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US8965566B2
US8965566B2 US14/238,203 US201214238203A US8965566B2 US 8965566 B2 US8965566 B2 US 8965566B2 US 201214238203 A US201214238203 A US 201214238203A US 8965566 B2 US8965566 B2 US 8965566B2
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sorting
storage
subregion
article
articles
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US20140214197A1 (en
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Peter Berdelle-Hilge
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Koerber Supply Chain Logistics GmbH
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Siemens AG
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C3/00—Sorting according to destination
    • B07C3/02—Apparatus characterised by the means used for distribution

Definitions

  • the invention relates to a method and a device for sorting articles according to predetermined groups of sorting feature values, in particular of items of mail according to groups of delivery addresses.
  • U.S. Pat. No. 4,244,672 describes a “system for sequencing mail”.
  • FIG. 1 of U.S. Pat. No. 4,244,672 shows an arrangement with a “recirculation buffer subsystem 10”, a “secondary transport loop 12” and an “output accumulating sub-rack system 14”.
  • “induction station subsystem 16” consists of three individual “stations 16a, 16b, 16c”.
  • the sorting arrangement of U.S. Pat. No. 4,244,672 transports items of mail with the aid of many “carriers 20”, which can be constructed for example as in U.S. Pat. No. 3,884,370.
  • the “stations 16a, 16b, 16c” of the sorting arrangement of U.S. Pat. No. 4,244,672 load the “carriers 20” with items of mail.
  • Each “carrier 20” has an “escort memory 22,” in which are stored an identification of a “postman's route” and an identification of the “sequence within the route.”
  • the loaded “carriers 20” pass via a “primary transport 18” into the “recirculating buffers 10a, 10b, 10c”.
  • “Gates 24, 26, 28” behind “read/write stations 30, 32, 34” discharge filled “carriers 20” from the “buffer subsystem 10” into the “secondary transport. 12.
  • the discharged “carriers 20” circulate in the “secondary transport 12”.
  • “Sequencing of the “carriers 20” is established in the “secondary transport 12”.
  • a “reader 44” reads, the information on the “memory 22” of a “carrier 20”.
  • the items of mail sorted for a letter carrier (“carrier”, “postman”) pass into an appropriate “output accumulation rack 14”, whereby the desired sequence of the items of mail is established for this letter carrier.
  • a “gate 46” is activated at the right time to accomplish this.
  • U.S. Pat. No. 6,501,041 Bl describes a sorting system which accurately sorts flat items of mail according to route order (“delivery sequence”).
  • Two “primary sortation assemblies 12a, 12b” carry out a first sorting pass (“first pass”).
  • a “sortation mechanism 18” apportions items of mail by means of “chutes 28” to containers 30.
  • a “tray handling system 110” moves the filled containers 30 in a predetermined sequence to an “induct 20” of a “dps sortation assembly 14”.
  • this “dps sortation assembly 14” produces a route order of the items of mail and discharges the items of mail sorted according to route order into their “final outputs”.
  • DE 10342463 B3 describes a sorting system for sorting flat items of mail 4.
  • a separation device separates the items of mail.
  • a reader reads the addresses on the items of mail.
  • a pocket loading station moves each item of mail into an empty pocket 6 of a rotating ring pocket in each case.
  • Below the pocket ring 5 is a collating conveyor 7 which is divided into sections 8. The pocket ring 5 with the pocket 6 moves relative to the collating conveyor 7. An item of mail slips out of a pocket 6 on a pre-selected section 8 of the collating conveyor 7 .
  • FIG. 16A shows a block diagram for transporting items of mall through a “facility-wide sorting and/or sequencing system”, of paragraph [0853].
  • the arrangement shown there has “input segments 1065”, “sequencer segments 1610 “, “storage segments 1615” and a “transport controller 1620”.
  • FIG. 16B shows a “transport segment” between the “input segment 1605” and the “sequencer segment subsystem. 1610”, cf. section [0855].
  • FIG. 20A shows a “transportation system” with a “receiving and/or discharge station 2002”, cf. section [0938], six “levels 2004 of storage cells, “, cf. section [0939].
  • FIG. 20B shows a “buffer system 2005,” which interacts with the “transportation system” and has individual “storage cells 2015”, cf. paragraphs and [0941].
  • a “collection grid 2018” fills empty “shuttles”, which are transported to a “distribution grid 2000”, cf. section [0942].
  • FIG. 20C of WO 2009/035694 A1 shows an arrangement in which an “elevating system 2020” receives items of mail from a “transport path 2022” and distributes them among a plurality of “levels 2020a”, cf. section. [0944].
  • the invention is based on the object of providing a sorting method and a sorting system which in a single sorting pass are able to sort the articles to be sorted to a predetermined maximum number of different sorting destinations, and wherein the last possible time at which an article to be sorted is still able to reach the sorting system in order to be sorted is disposed late.
  • a plurality of articles is sorted.
  • Predetermined are a measurable sorting feature and z ⁇ 2 value groups.
  • Each sorting feature value which occurs belongs to exactly one value group.
  • the articles shall be sorted in such a way and are thereby put into at least one sequence such that, after sorting, all articles whose sorting feature values belong to the same value group, are located directly one after the other in the same sequence.
  • a sorting system is used with at least the following components:
  • the number[s] x 1 and x 2 refer to those subregions that are actually used to sort these articles.
  • the sorting system may include additional storage subregions or additional sorting subregions which are used for other sorting tasks or not at all.
  • the sorting plan assigns to each value group
  • the sorting system is designed such that x 1 ⁇ 2, x 2 ⁇ 2 and x 1 * x 2 ⁇ z.
  • An apportionment step is consecutively carried out for each storage subregion, a total of x 1 apportionment steps therefore in the case of x 1 storage subregions used.
  • each article to be sorted is moved into a sorting subregion by way of exactly one apportionment step respectively.
  • a plurality of articles are moved into one sorting subregion respectively.
  • the same apportionment step apportions the articles to different sorting subregions.
  • the x 1 apportionment steps are carried out such that during apportionment of the articles to the sorting subregions mixing of articles from different storage subregions is prevented.
  • an article does not firstly pass from a first storage subregion X 1 ( i 1 ) into the sorting region, then an article from a second storage subregion X 1 ( i 2 ), and then a further article from the first storage subregion X 1 ( x 2 ).
  • each sorting and output step for a sorting subregion X 2 ( k ) all articles, which are located in this sorting subregion X 2 ( k ), are each put into a sequence. All articles, whose sorting feature values belong to the same value group, occur immediately one after the other in this generated sequence. No articles with a sorting feature value from another value group are located between two articles with sorting feature values from the same value group therefore. It is possible, but not necessary, to establish a certain sequence of the articles with sorting feature values from the same value group.
  • the articles which were put into this sequence are transported out of the sorting subregion X 2 ( k ) in this sequence and are output as a result.
  • the sorting subregion X 2 ( k ) is then available for a further sorting and output step or for a different sorting task.
  • the invention makes it possible for articles to be sorted in any order and in any accumulation over time and in any arrangement and sequence of sorting feature values to reach the sorting system and be sorted in the storage region during a first phase, regardless of when the articles arrive within the first phase.
  • This sorting in the first phase comprises the step of apportioning the articles to the x 1 storage subregions as a function of the sorting feature values.
  • This first phase ends as soon as the first emptying of a storage subregion is started.
  • the use according to the solution of the storage region makes it possible to have this first phase finish as late as possible in order to be able to include as many articles as possible, and even late-arriving articles, in the first phase and therewith in the sorting process. Furthermore, it is possible to specify a completion time for sorting the articles in the sorting and output steps and have the first phase end as late as possible on the one hand and, as early as necessary on the other hand to still adhere to this completion time.
  • the articles to be sorted can reach the storage region of sorting system according to the solution in any sequence and in any distribution time-wise. Some prior knowledge of how many articles have which sorting feature value respectively is not required. Pre-sorting is dispensed with as a result.
  • the sorting system used comprises x 1 storage subregions and x 2 sorting subregions, a total of x 1 +x 2 subregions therefore.
  • the sorting system is nevertheless able to sort to x 1 *x 2 different value groups without pre-sorting.
  • the articles are apportioned to the sorting regions in the subsequent sorting and output steps. Since the articles are first apportioned to the x 1 storage subregions and then the x 2 sorting subregions, the articles are apportioned to x 1 *x 2 different volumes.
  • the storage region of the sorting system according to the solution is used for distributing the articles in the apportionment steps.
  • the sorting region is not used to sort these articles. Therefore, during this first phase the sorting region can be used to sort further articles or can be subjected to an inspection, maintenance or repair. Therefore, the sorting system according to the solution reduces the time required to sort the articles and the further articles since the storage region and sorting region can be used so as to overlap time-wise.
  • the storage region is no longer required for sorting these articles after completion of the first phase. Once ail articles have been moved from the storage region in the sorting region, the storage region is available for the apportionment of further articles or for an inspection, maintenance or repair.
  • the sorting region is located downstream of the storage region. Each article firstly passes through the storage region and then the sorting region. Therefore, no return of articles is required, in which articles to be sorted are transported from the sorting region back to the storage region. In particular, it is not necessary to carry out two sorting passes and to transport articles to be sorted back again after the first sorting pass. This is frequently required in what is known as “two-pass sequencing”.
  • the sorting system according to the solution can optionally be operated in various configurations, without having to mechanically modify the sorting system. In one configuration all x 1 storage subregions and all x 2 sorting subregions are actually used. At least one value group respectively is assigned to each storage subregion and each sorting subregion. In another configuration less than all x 1 storage subregions and/or less than all x 2 sorting subregions are used. At least one storage subregion and/or at least one sorting subregion are then available for another sorting task.
  • the sorting system according to the solution can be changed over from one configuration to another configuration solely by changing the sorting plan accordingly. For a change in configuration it is not necessary to physically change the sorting system in order to then be able to operate it in a different configuration.
  • the reconfiguration can be achieved solely by installing and using a revised sorting plan.
  • the sorting system can be remotely (“remote”) reconfigured therefore.
  • a flexible sorting system is thus provided by the invention.
  • the high degree of flexibility also increases, the overall reliability of the sorting system. If a storage subregion or a sorting subregion is temporarily unavailable, for example due to a fault or for maintenance, then the remaining storage subregions or sorting subregions can still be used. This changeover can in turn be effected solely by changing the sorting plan, i.e. without mechanical change, and fully automatically and also remotely (“remote”). Redundancy may therefore be provided by the invention.
  • execution of the x 1 apportionment steps is begun once all articles, to be sorted have been apportioned to the storage subregions.
  • at least one apportionment step for a storage subregion is already begun while articles are still being transported into this storage subregion. This embodiment saves time compared to a purely sequential execution.
  • the sorting system preferably comprises at least one sorter which is used in at least one sorting and output step. In one embodiment even each sorting subregion has one sorter respectively such that the sorting system comprises a total of x 2 sorters. In one embodiment each sorter has two sorting stages connected in series. If each first sorting stage is able to sort to x 3 different sorting feature values and each second sorting stage to x 4 different sorting feature values, the sorting system is able in total to sort the articles to x 1 *x 2 *x 3 *x 4 different sorting feature values and in this connection to x 1 *x 2 ⁇ z different predetermined sequences of one value group respectively of sorting feature values.
  • each value group one sequence respectively of the sorting feature values of this value group is predetermined.
  • This sorting to x 1 *x 2 *x 3 *x 4 sorting feature values is achieved in a single sorting pass and without an additional temporary store.
  • a total of x 1 +x 2 subregions with a total of x 2 *x 3 +x 2 *x 4 sorters are required.
  • Each article is preferably grasped and held throughout the entire sorting process at all times by one transport device respectively. It is possible for the article to be transferred from a first transport device to a second transport device during sorting. Because the article is permanently grasped and held it is always possible to predict when a certain article is located at which place within the sorting system. This facilitates transportation in the associated storage subregion and subsequently into the associated sorting subregion. In one embodiment the article is grasped by a holding device throughout its entire stay in the sorting system. It is not necessary to separate the articles during sorting, then stack and subsequently separate them again.
  • At least one storage subregion preferably has at least two different types of storage unit. These storage units preferably each have a beginning and an end and are arranged parallel to each other. Each storage subregion preferably even has at least two different types of storage unit.
  • the storage units of a first type are able to receive articles of a specific first article type and the storage units of a second type articles of a second article type.
  • the storage units of the first type are smaller than the storage units of the second type and therefore require less space but cannot receive articles of the second article type.
  • An article is moved into either a storage unit of the first type or into a storage unit of the second type, depending on whether the article belongs to the first article type or the second article type.
  • an article is temporarily moved into a suitable holding device or connected in some other way to an appropriate holding device. The filled holding device is transported into the appropriate storage unit.
  • a physical parameter is measured, and, more precisely, preferably before the article is transported into a storage subregion. The article is then more accessible for measurements.
  • the embodiment with the different types of storage unit makes it possible for the same sorting system according to the solution to be able to sort different types of article without a universal storage device having to be provided which is often inevitably larger than a storage unit of the first type or second type.
  • Each article is preferably transported along a conveyor or other conveying device through a storage subregion.
  • Each storage subregion comprises at least one conveyor in each case.
  • the conveyors are preferably all arranged parallel to each other and all have their beginning on the same side and their end on the same other side. This embodiment allows for a mechanically simple construction, in particular because no change in direction is required during transportation of the articles.
  • Each storage subregion preferably operates in a “first in/first out” (FIFO) mode.
  • each article is jammed and moved between two endless conveyor belts in that at least one endless conveyor belt is revolved.
  • each article is in each case placed in a holding device.
  • This holding device was either empty before or has already received a further article to be sorted with a sorting feature value from the same value group.
  • An article to be sorted is placed in the holding device and transported in this holding device through the storage region and the sorting region and removed from the holding device only after leaving the sorting region.
  • This embodiment enables a higher packing density and requires less space, in particular during transportation if the holding devices are oriented such that the route with the largest dimension of an article in this holding device is perpendicular to the transport direction of the holding devices.
  • the sorting feature is by way of example an identification of a destination to which an article to be sorted is to be transported, a unique identifier of an article, an identification of an attribute of the article, a physical property of the article, by way of example a size, the weight, the volume, a surface texture, color, or the flexural rigidity.
  • FIG. 1 shows the sorting system of the exemplary embodiment schematically in plan view
  • FIG. 2 shows a storage pocket in which an item of mail to be sorted is transported through the sorting system of FIG. 1 ;
  • FIG. 3 shows a storage arrangement with 9*3 storage lines in a sectional plane perpendicular to the transport directions of the storage lines;
  • FIG. 4 shows an apportioning device downstream of a storage arrangement
  • FIG. 5 shows a first embodiment of a stage of a cascade sorter with a level of temporary stores and a level of sorting exits
  • FIG. 6 shows a further embodiment of a stage of a cascade sorter with two levels of sorting exits located one above the other, and
  • FIG. 7 shows a modification of the sorting system of FIG. 1 , wherein this modification is used for the temporally overlapping execution of receiving sortation in the storage region and dispatch sortation in the sorting region, and
  • FIG. 8 shows a further modification of the sorting system of FIG. 1 .
  • the sorting system is used to transport and sort items of mail (standard letters, large letters, catalogs, postcards, packages, etc.).
  • Each item of mail extends in an article plane.
  • Each item of mail is provided in the exemplary embodiment with either an identification of a delivery address to which the item of mail is to be transported, or the item of mail is assigned a delivery address in a different way.
  • the item of mail is provided with a machine-readable identifier and the identifier is linked in a data storage device with an identification of the delivery address.
  • sorting system It is also possible for a plurality of similar and unaddressed items of mail to reach the sorting system and a computer-evaluable list of definitions of destination addresses for these items of mail to also be sent to the sorting system. During sorting the sorting systems automatically assigns each not-yet-addressed item of mail a destination address from this list and applies an identification of this assigned destination address to the item of mail.
  • a region of responsibility of a carrier is divided into w delivery regions W(l), . . . , W(w).
  • the sorting system sorts items of mail for z different delivery areas of a delivery region. W(p 0 ).
  • Each delivery area Z(l) . . . Z(z) comprises a plurality of different destinations for items of mail in each case.
  • Each delivery address in the delivery region belongs to exactly one destination. It is possible for different delivery addresses, for example in an apartment building, to pertain to the same destination.
  • Each destination belongs to exactly one delivery area Z(l), . . . , Z(z).
  • This sequence is determined for example as a function of a route plan for the route order of postal workers, wherein these postal workers transport the items of mail of a delivery area and deliver them to the delivery addresses.
  • each postal worker passes through one delivery route respectively in the delivery area in accordance with this route order, and each destination and each delivery area belongs to exactly one delivery route.
  • the items of mail should be sorted such that the sequence of the delivery addresses of the sorted items of mail matches the route order of the postal worker who delivers these items of mail. This will save the postal workers from having to still sort the items of mail manually.
  • the sorting system is intended to sort the items of mail for a delivery area in accordance with the sequence predetermined for the destinations of this delivery area.
  • the sorting system should carry out this sorting process for each of the z delivery districts Z(l), . . . , Z(z) of a delivery region W(p 0 ).
  • the items of mail for the z delivery areas Z(l), . . . , Z(z) can reach the sorting system in a random sequence. It is possible, but not required, for individual items of mail to have already been pre-sorted before reaching the sorting system.
  • the transport time needed to transport the items of mail for a delivery area Z(p) from the sorting system to the apportionment center of this delivery area varies as a rule from delivery area to delivery area, for example, as a function of geographical conditions and the available means of transport. This results in one completion time respectively for each delivery area Z(p). By this completion time the sorting system must have finished sorting the items of mail for this delivery area Z(p).
  • a time requirement for the sorting of items of mail for the z delivery areas Z(l), . . . , Z(z) results from the temporal arrangement of these completion times.
  • a singler (“singulator”) in the sorting system used separates the items of mail which are fed to the sorting system.
  • the items of mail leave the singulator spaced apart from one another.
  • the sorting system has a plurality of singulators operating in parallel. It is possible for any singulator to be able to separate all items of mail to be sorted. It is also possible to sort different types of items of mail in one sorting operation and to use at least one specialized singulator respectively for each type of item of mail. It is also possible for the sorting system to also have a manual feed unit for items of mail which are difficult to separate automatically.
  • the sorting system has a reader. Following separation this reader reads the respective delivery address identification on each item of mail. Or, the reader reads a machine-readable identifier on the item of mail and determines the stored delivery address identification in the data storage device.
  • a measuring instrument determines the dimensions or at least one dimension of the item of mail. In one embodiment each item of mail is weighed.
  • At least one loading station then moves the item of mail into a previously empty storage pocket. It is possible for a plurality of loading stations to operate in parallel. The item of mail is transported in this storage pocket to a sorting exit.
  • holding devices in the form of storage pockets are used therefore. Is also possible to use holding devices which each have at least one bracket (“clamp”) and hold an item of mail on this clamp or clamps.
  • the sorting system has
  • the storage region X 1 has an overall pre-sorter GV.
  • Each storage arrangement X 1 ( i ) (i 1, . . . , y 4 ) respectively has
  • An unloading station E(k) is arranged downstream of the exit of each sorting subregion X 2 ( k ) in each case.
  • a first storage arrangement X 1 ( i ) to have more storage subregions than a second storage arrangement X 1 ( j ).
  • each storage subregion X 1 ( i, j ) has y 1 storage lines respectively.
  • X 1 ( l, j ) are arranged. side by side. These y 1 storage lines, can all lie in the same plane or may be offset in height relative to each other. Storage pockets with items of mail are transported along each storage line.
  • first storage subregion X 1 ( i 1 , j 1 ) it is also possible for a first storage subregion X 1 ( i 1 , j 1 ) to have more storage lines than a second storage subregion X 1 ( i 2 , j 2 ).
  • Each storage subregion X 1 ( i, j ) is preferably designed such that y 1 ⁇ x 2 .
  • each storage subregion X 1 ( i, j ) has three parallel storage lines.
  • a worker can then still easily grip storage pockets in the middle storage line from the outside without an outer storage line impeding access to the middle storage line, and, more precisely, such that the intervention depth is sufficiently small for an adult worker.
  • each storage line is designed as a straight section. It is also possible, however, for a storage line—or even all storage lines—to include at least one straight section and at least one curved section.
  • the storage lines can consequently adjust to the available space.
  • each storage line consists of two straight sections and one curved segment respectively, and this is located between the straight sections.
  • Each storage subregion is preferably designed such that an article to be sorted is held in the same storage line throughout its entire stay in this storage subregion, i.e. is not transported from one storage line to another storage line. This saves gates and transverse paths between storage lines and reduces the number of entrances and exits in the storage subregion.
  • the storage subregion preferably has as many inputs, and outputs as storage lines.
  • the only exit of the loading device Bel leads, to the entrance of the overall pre-sorter GV. It is also possible for a plurality of loading devices to operate in parallel and the exit of each loading device to lead to the entrance of the overall pre-sorter GV.
  • Each of the y 4 exits of the overall pre-sorter GV is connected to one entrance of a storage arrangement. X 1 ( i ) respectively.
  • the overall pre-sorter GV apportions the incoming holding devices to the y 4 storage arrangements.
  • the individual item pre-sorter EV(i) of the storage arrangement X 1 ( i ) apportions the holding devices with items of mail to the y 3 storage subregions X 1 ( i, l ), . . .
  • the individual item pre-sorter EV(i) has an entrance connected to the corresponding exit of the overall pre-sorter GV. In one embodiment the individual item pre-sorter EV(i) has one respective exit per storage subregion (X 1 i, j ) of the storage arrangement X 1 ( i ), a total of y 3 exits therefore. In another embodiment the individual item pre-sorter EV(i) has one respective exit per storage line of the storage arrangement X 1 ( i ), a total of y 3 *y 1 outputs therefore.
  • Each storage arrangement X 1 ( i ) has one apportioning device Mau(i) respectively.
  • This apportioning device Mau(i) is connected to each storage line of the storage arrangement X 1 ( i ) and arranged downstream of the storage lines. Because the storage arrangement X 1 ( i ) has y 3 storage subregions, and each storage subregion X 1 ( i, j ) has y 1 storage lines respectively, the apportioning device Auf(i) has y 3 *y 1 entrances, namely one entrance per storage line of the storage arrangement X 1 ( 1 ) respectively.
  • the feed transport path Tpf(k) of the sorting subregion X 2 ( k ) begins in the associated exit of the apportioning device Auf(i).
  • FIG. 1 schematically shows the sorting system of the exemplary embodiment in a plan view.
  • This sorting system comprises the following components:
  • Solid arrows indicate flows of material, i.e. the flow of items of mail through this sorting system.
  • Broken arrows represent data flows.
  • the singulator Ver separates the items of mail, so a flow of items of mail which are spaced apart leaves the singulator Ver in an upright position.
  • the camera Ka produces one computer-accessible image respectively of each item of mail.
  • the image evaluation unit Bae evaluates this computer-accessible image and deciphers the delivery address in this image.
  • the selection unit AE selects, as a function of the deciphering result, of the image evaluation unit Bae for each item of mail, one storage arrangement X 1 ( i ) and one storage subregion X 1 ( i, j ) respectively of this storage arrangement X 1 ( i ) and one sorting subregion X 2 ( k ) respectively.
  • the control unit SE controls the components of the sorting system. In particular the control device SE controls the transport devices of the sorting system such that each item of mail is transported into the selected storage subregion X 1 ( i, j ) and the selected sorting subregion X 2 ( k ).
  • the loading station. Bel moves each item of mail into one holding device respectively, and this is described in more detail below.
  • each item of mail is moved from the loading station Bel into a previously empty storage pocket (“pocket”), once
  • This storage pocket acts as a holding device for an item of mail transported in an upright position.
  • a different holding device for example an arrangement with at least one clamp, can also be used instead of a storage pocket.
  • the storage pocket has two side surfaces which are mechanically connected to each other, and a fastening element, for example in the form of a hook, in order to allow the storage pocket to slide in a rail and be able to the transport the storage pocket in the rail.
  • An upright item of mail is laterally inserted into the storage pocket and between the side surfaces.
  • the item. of mail is pulled to the side or upwards out of the storage pocket again.
  • the item of mail slides downwards through an opening in the storage pocket and out of the storage pocket.
  • FIG. 2 shows by way of example a storage pocket for a flat item of mail Ps.
  • This storage pocket acts as a holding device Hv.
  • the storage pocket comprises two side surfaces Sf. 1 , Sf. 2 which are mechanically connected to each other.
  • the base of the storage pocket dv preferably forms a V so the upright item of mail rests securely in the storage pocket.
  • the article-level of the item of mail Ps and the planes of the two side surfaces Sf. 1 , Sf. 2 are all arranged in parallel to each other.
  • the storage pocket uv has a single coupling element Kop in the form. of a hook. This coupling element is provided in such a way that it is located approximately above the center of gravity of an article in the storage pocket Hv.
  • the storage pocket is hooked by this one coupling element Kop in a guide and transport device.
  • This guide and transport device includes, by way of example, a rail and transports the suspended storage pocket. Hr with the item of mail Ps along a conveyor which leads through. the storage region X 1 and sorting region X 2 .
  • Each storage pocket is provided with a unique machine-readable identifier.
  • a computer-accessible allocation table is continually updated. For each identifier of a storage pocket the destination to which that item of mail which is currently in the storage pocket is to be transported is stored in this allocation table. Once the identifier of the storage pocket has been read and the stored destination of the item of mail in the storage pocket has been determined, transportation of the storage pocket is controlled as a function of the determined destination of the item of mail.
  • Each storage line is filled from a storage line entrance with filled storage pockets, so a sequence of filled storage pockets results in the storage line.
  • Each storage line extends in a longitudinal direction. All of the longitudinal directions are preferably parallel to each other and the filled storage pockets in a storage line are approximately perpendicular to the longitudinal direction of this storage line.
  • Each storage line is capable of receiving a plurality of storage pockets of one storage pocket type respectively and is tailored to storage pockets of this one storage pocket type.
  • those storage lines which are tailored to storage pockets of one type are also able to receive storage pockets of a different type, e.g. smaller storage pockets.
  • each storage line assumes an approximately rectangular area. This rectangular area defines a storage pocket in the storage line, wherein the storage pocket is approximately perpendicular to the longitudinal direction of the storage line.
  • y 3 x y 1 rectangles are arranged in this perpendicular plane for the storage lines.
  • y 2 2 different types of storage pocket are used. The dimensions and weight of an item of mail determine into which storage pocket an item of mail is moved.
  • N 1 +N 2 y 3 x y 1 .
  • the ratio of items of mail with different dimensions to each other determines the ratio Na to Nz.
  • N 1 to N 2 2:1, wherein the first storage pocket type is half as high as the second storage pocket type and the same width.
  • the rectangles for storage lines are arranged in the plane such that the available space in the plane is nearly optimally utilized.
  • FIG. 3 shows by way of example the storage arrangement X 1 ( i ), wheren the sectional plane lying in the drawing plane of FIG. 3 is perpendicular to the transport directions in which the storage lines of the storage arrangement X 1 ( i ) transport holding devices with items of mail.
  • the top storage subregion X 1 ( i, l ) has three adjacent storage lines Fb(i, 1 , 1 ), Fb(i, 1 , 2 ), Fb(i. 1 , 3 ) in the form of conveyors.
  • the bottom storage subregion X 1 ( i , 9 ) also has three adjacent storage lines Fb(i, 9 , 1 ), Fb (i, 9 , 2 ), Fb (i, 9 , 3 ). Every other storage subregion X 1 ( i, j ) also has three adjacent storage lines.
  • each holding device has two laterally provided coupling elements which are only indicated in FIG. 3 .
  • this holding device is connected to the guide and transportation device.
  • the holding device slides on two parallel rails by way of example.
  • each storage subregion X 1 ( i, j ) has two storage lines for low storage pockets and one storage line for high storage pockets. In total the storage subregion. X 1 ( i, j ) shown in FIG. 3 therefore has 18 storage lines for low storage pockets and 9 storage lines for high storage pockets. In FIG. 3 it can be seen that the storage lines are arranged such that the rectangular space available in the sectional plane is optimally utilized.
  • a selection unit in the sorting system selects one storage arrangement and one storage subregion of the selected storage arrangement respectively for each item of mail. For this the selection unit uses the previously read delivery address of the item of mail and a predetermined computer-accessible sorting plan. In addition, the selection unit selects a storage pocket type which is large enough for this item of mail. For this the selection unit uses at least one previously measured dimension of the item of mail. The selection unit selects a storage line of the previously selected storage subregion which is able to receive the storage pockets of this selected storage pocket type.
  • the individual item pre-sorter EV(i) of the storage arrangement X 1 ( i ) apportions the holding devices of the items of mail, which have been transported to this storage arrangement X 1 ( i ), to the y 3 storage subregions of this storage arrangement X 1 ( i )
  • the apportioning device Auf(i) apportions the items of mail from the storage arrangement X 1 ( i ) to the x 2 feed transport paths Tpf( 1 ), . . . , Tpf(x 2 ) to the x 2 sorting subregions X 2 ( 1 ), . . . , X 2 (x 2 )
  • the incoming holding devices with items of mail are sorted. in each sorting subregion X 2 ( a ) according to route order.
  • the sorted holding devices of the sorting subregion X 2 ( k ) are transported to the discharge station E(k).
  • control unit SE controls the overall pre-sorter GV and the y 4 individual item pre-sorters EV( 1 ), . . . , EV(y 4 ) in such a way that each holding device is transported into the respectively selected storage line.
  • each storage line works in accordance with the “first in/first out” (FIFO) principle. Operation in accordance with the “last in/first out” (LIFO) principle is also possible, but then each storage arrangement on the same side must have an exit in addition to the entrance, or a storage arrangement X 1 ( 1 ), . . . , X 1 ( y 1 ) has a component which acts as both an entrance and an exit.
  • FIFO first in/first out
  • LIFO last in/first out
  • a sorting region X 2 Downstream of the storage region X 1 is arranged a sorting region X 2 with x 2 sorting subregions.
  • the holding devices with the items of mail are transported from the storage region X 1 into the sorting region.
  • X 2 .
  • the apportioning device Auf(i), described below, of a storage device X 1 ( i ) is used.
  • the y storage subregions X 1 ( i, l ), X 1 ( i , 3 ) of a storage arrangement X 1 ( i ) are arranged one above the other.
  • the y 1 storage lines of a storage subregion X 1 ( i, j ) are arranged. side by side.
  • the apportioning device Auf(i) of the storage arrangement X 1 ( i ) has a branch region A regarding(i) and y 3 *y 1 connection paths to this branch region.
  • Each connection. path. begins in an exit of a storage line of the storage arrangement X 1 ( i ) and leads to the branch region A regarding(i).
  • the branch region A regarding(i) is connected by x 2 cross connections with the x 2 feed transport paths Tpf( 1 ), . . . , Tpf(x 2 ) to the x 2 sorting subregions.
  • the longitudinal directions of these y 3 ⁇ 9 storage lines located one above the other lie in the drawing plane of FIG. 4 and are perpendicular to the drawing plane of FIG. 3 .
  • the holding devices with items of mail are transported in the illustration of FIG. 4 from left to right up to the end, illustrated in FIG. 4 , of a storage line.
  • each storage line of each storage subregion X 1 ( i, l ), . . . , X 1 ( i , 9 ) there leads a connection path to the branch region A regarding(i).
  • the holding devices in this branch region A regarding(i) may therefore be transported from each storage line of the storage arrangment X 1 ( i ).
  • the branch region A regarding(i) is located perpendicularly below these transport paths.
  • a holding device is transported out of a storage line into the branch region A regarding(i) and is deflected from there via a cross-connection into the respectively selected feed transport path Tpf(k).
  • This holding device is transported obliquely upwards from the branch region A regarding into the entrance of the feed transport path Tpf(k) and transported on this feed transport path Tpf(k) to the selected sorting region X 2 ( k ).
  • Each sorting subregion X 2 ( k ) comprises
  • the feed transport path Tpf(k) connects the storage lines of the storage region X 1 to the first stage X 3 ( k ) of that sorting subregion X 2 ( k ) to which the feed transport path Tpf(k) and the first sorting stage X 3 ( k ) belong.
  • the feed transport path. Tpf(k), the first sorting stage X 3 ( k ) and the second. sorting stage X 4 ( k ) of a sorting subregion X 3 ( k ) are connected behind one another in a row.
  • transport paths Tpf( 1 ), . . . , Tpf(x 2 ) are arranged such that they operate in parallel.
  • each feed transport. path. Tpf(k) extends in a longitudinal direction.
  • the feed transport paths T f( 1 ), . . . , Tpf(x 2 ) run parallel to each other.
  • the storage lines also run parallel to each other.
  • the x 2 feed transport paths Tpf( 1 ), . . . , Tpf(x 2 ) are perpendicular to the storage lines.
  • each storage line is connected. directly to each feed transport path.
  • Each storage line has x 2 outputs leading to the x 2 feed transport paths.
  • Each feed transport path has one entry site per storage line.
  • storage region X 1 has a total of y 1 *y 3 *y 4 entry sites.
  • each storage line is connected by one connection path respectively to each feed transport path.
  • each storage arrangement X 1 ( i ) has the above-descrq)ed apportioning device Auf(i) with y 3 y 1 entrances and x 2 exits.
  • each sorting subregion. X 2 ( 1 ), . . . , X 2 ( x 2 ) has only one feed transport path Tpf( 1 ), . . . , Tpf(x 2 ). Therefore, each sorting subregion X 2 ( k ) is designed such that the feed transport path Tpf(k) and the two sorting stages X 3 ( k ), X 4 ( k ) sorting subregion. X 2 ( k ) are able to receive any type of storage pocket.
  • the item of mail is moved. into a previously empty storage pocket, and, more precisely, once its delivery address has been read and its dimensions measured.
  • the storage pocket with the item of mail is transported to the feed transport path. Tpf(k) of the previously selected storage line and temporarily stored in this storage line.
  • a first phase which preferably lasts several hours, all items of mail to be sorted and which have reached the sorting system by a predetermined time, are moved into storage pockets and apportioned to the storage lines of the x 1 storage subregions of storage region X 1 .
  • cut-off time the items of mail are moved from the storage region X 1 into sorting region X 2 .
  • a computer-accessible sorting plan for storage assigns each storage subregion X 1 ( i, j ) the delivery addresses of x 2 delivery areas respectively. Therefore, items of mail for a maximum of x 2 different delivery areas are in each case located in each storage subregion X 1 ( i, j ). Each delivery area comprises several destinations. These x 2 volumes of items of majl for x 2 delivery areas shall now be distributed among the x 2 sorting subregions X 2 ( 1 ), . . . , X 2 ( x 2 ). This distribution is carried out consecutively for each storage subregion X 1 ( i, j ) of the storage region X 1 .
  • the computer-accessible sorting plan also assigns one sorting subregion respectively to each delivery area (i.e. all delivery addresses of this delivery area). As the number z of delivery areas is much larger than the number x 2 of sorting subregions, the sorting plan assigns the same sorting subregion. respectively to several delivery areas.
  • Each storage line of the storage subregion X 1 ( i, j ) is connected to each feed transport path Tpf( 1 ), . . . , Tpf(x 2 ).
  • the storage pockets with the items of mail in this storage line are apportioned to the x 2 feed transport path Tpf( 1 ), . . . , Tpf(x 2 ).
  • the computer-accessible sorting plan is evaluated. which assigns exactly one sorting subregion X 2 ( k ) respectively and therefore exactly one feed transport. path. Tpf(k) of this assigned sorting subregion X 2 ( k ) to each delivery area and therefore each storage pocket with an item of mail as well.
  • the storage pockets with the items of mail in the storage line are consecutively transported from the storage lines into the respectively assigned feed transport path Tpf(k).
  • the storage pockets are apportioned to the feed transport paths hereby. It is not necessary for one storage pocket to overtake another storage pocket.
  • the distances between. the filled storage pockets and the transportation speed. in a storage line are dimensioned such that each storage pocket can be transported independently of any other storage pocket from the storage line into the assigned feed transport path. Tpf(k). It is not necessary to transport a storage pocket back into a storage line on a closed transport path. Furthermore, it is not necessary to move a storage pocket from one storage line into another storage line or from one feed transport path into another feed transport path.
  • the step of emptying all storage lines of a storage subregion is carried out firstly for a first storage subregion X 1 ( i 1 , j 1 ), wherein the items of mail from this first storage subregion are apportioned to the maximum of x 2 sorting subregions X 2 ( 1 ), . . . , X 2 ( x 2 )
  • This step is subsequently carried out for a second. storage subregion X 1 ( i 2 , j 2 ), then for a third storage subregion X 1 ( i 3 , j 3 ), etc.
  • firstly the first storage subregions X 1 ( 1 , 1 ), then X 1 ( 2 , 1 ), . . . , then X 1 ( y 4 , 1 ) are emptied, then the second. storage subregions X 1 ( 2 , 1 ), . . . , X 1 ( 2 , y 3 ) and so on.
  • all storage lines, of a storage subregion X 1 ( i, j ) are emptied in parallel, or at least so as to overlap time-wise by way of the same merging region.
  • y 1 ⁇ x 2 i.e. each storage subregion.
  • X 1 ( l j ) has fewer storage lines than the sorting region.
  • X 2 sorting subregions has fewer storage lines than the sorting region.
  • first all y 1 storage lines of a first storage subregion X 1 ( i, j ) are emptied and thereafter all y 1 storage lines of a second storage subregion X 1 ( i 2 , j 2 ). This prevents items of mail from different storage subregions from being mixed during unloading.
  • the items of mail in a group are not yet themselves sorted, but are still arranged in the same storage subregion X 1 ( i, j ) as a function. of their arrival times.
  • the items of mail of a first group of sorting destinations are transported from a first storage subregion X 1 ( i 1 , j 1 ) into the sorting region X 2 and then apportioned to the x 2 different sorting subregions X 2 ( k ) This is done in that the items of mail of the group are apportioned to the x 2 feed transport paths Tpf( 1 ), . . . , Tpf(x 2 ).
  • a volume of items of mail consequently forms in each sorting subregion X 2 ( k )
  • This volume passes through the sorting subregion X 2 ( k ) and is transported on the feed transport path Tpf(k) to the first stage X 3 ( k ) of the cascade sorter, described below, of the selected sorting subregion X 2 ( k ).
  • An item of mail which does not belong to this volume is prevented from being fed into this volume.
  • the items of mail of a first volume consequently consecutively reach the cascade sorter X 3 ( k ), X 4 ( k ) without another item of mail being pushed in between and reaching the cascade sorter in between.
  • each storage line in accordance with the FIFO (“first in/first out”) principle, and this allows a simple mechanical design. It is not necessary to shift a storage pocket from one storage line to another storage line or to move it in some other way. Likewise it is not necessary for one storage pocket to overtake another storage pocket on a storage line. It also prevents a reversal during transportation of the filled storage pockets. Instead, the storage pockets are always transported in the same direction. It is also possible to operate each. storage line or even lust a few storage lines in accordance with the LIFO (“last in/first out”) principle. The same applies to the x 2 feed transport paths Tpf( 1 ), . . . , Tpf(x 2 ) of the sorting region X 2 .
  • the sorting system should sort items of mail for z delivery areas Z(l), . . . , Z(z) according to z predetermined sequences of the destinations of one delivery area respectively. Timing constraints are predetermined as to when sorting of these items of mail is to be completed. As lust described, a first volume of items of mail first reaches a cascade sorter X 3 ( k 1 ), X 4 ( k ) of a sorting subregion X 2 ( k ), then a second volume reaches a cascade sorter X 3 ( k 2 ), X 4 ( k 2 ) and so on.
  • the x 2 cascade sorters of the x 2 sorting subregions are arranged parallel and preferably also operate simultaneously.
  • the sorting system sorts in such a way that the first volume of items of mail consists of the items of mail for the first delivery area and no further items of mail; the second. volume of exactly the items of mail for the second delivery area and so on. Each such volume comes from a feed transport path Tpf(k). Because the storage region X 1 has x 1 different storage subregions and the downstream. sorting region X 2 has x 2 different sorting subregions, the sorting method described. above, which is executed by storage region X 1 and by apportionment to x 2 different feed transport paths Tpf( 1 ), . . .
  • Tpf (x 2 ) causes the items of mail to be apportioned to x 1 *x 2 different volumes and each of these x 1 *x 2 different volumes then reach. each one cascade sorter respectively. Mixing of these volumes is avoided.
  • the sorting method according to the solution allows the x 2 cascade sorter to sort the x 1 *x 2 volumes of items of mail.
  • the sorting system is designed such that x 1 *x 2 ⁇ z.
  • the x 2 cascade sorters preferably operate simultaneously or at least so as to overlap time-wise.
  • Each such volume of items of mail i.e. the items of mail for a delivery area Z(p) is consecutively sorted by means of the cascade sorter of the sorting subregion.
  • X 2 ( k ) having a first sorting cascade stage X 3 ( k ) and a second sorting cascade stage X 4 ( k ).
  • Each cascade sorter sorts the items of mail for a first delivery area in accordance with the predetermined sequence of the destinations of this first delivery area. Thereafter the same cascade sorter sorts the items of mail for a second. delivery area in accordance with sequence predetermined for this second delivery area, and so on.
  • Each sorting cascade stage X 3 ( k ), X 4 ( k ) has in each case - an entrance and an exit,
  • the feed transport path of the first cascade stage X 3 ( k ) is designed. as a section of the feed transport. path. Tpf(k) of the sorting subregion X 2 ( k ).
  • the entrance to the first sorting cascade stage X 3 ( k ) is in the feed transport path Tpf(k).
  • Each sorting cascade stage X 3 ( k ), X 4 ( k ) also has per temporary store respectively
  • transport path Tpf(k) already belongs to the first sorting cascade stage X 3 ( k )
  • items of mail pass from the feed transport path Tpf(k) directly into the first sorting cascade stage X 3 ( k ).
  • the exit of the first sorting stage cascade X 3 ( k ) is connected to the entrance of the second cascade sorting stage X 4 ( k ).
  • all first cascade stages X 3 ( 1 ), . . . , X 3 ( x 2 ) have x 3 temporary stores in each case
  • all the second cascade stages X 4 ( 1 ), . . . , X 4 ( x 2 ) have x 4 temporary stores in each case.
  • the first cascade stages, and/or the second. cascade stages to have different numbers of temporary stores.
  • FIG. 5 shows an embodiment of the first. cascade stage X 3 ( k ).
  • a sequence of temporary stores Zw( 1 ), Zw( 2 ), . . . is arranged between the feed transport path Zuf-Tpf and the out-feed.
  • transport path Weg-Tpf For each temporary store Zw( 1 ) the first cascade stage X 3 ( k ) comprises a feed path Zv(i) and an out-feed path Wv(i) respectively.
  • the feed path Zy(i) begins in a branch Vz(j).
  • a gate W(i) leaves a holding device either in the feed.
  • Each out-feed path Wv( 1 ), WV( 2 ), . . . ends in the out-feed transport path.
  • the selection unit has selected the temporary store Zw( 3 ) for a holding device.
  • the gate W( 3 ) in the branch Vz( 3 ) deflects the holding device from the feed transport path into the feed path Zv( 3 ).
  • the holding devices with items of mail from a temporary store Zw(i) are preferably transported all at once from the temporary store Zw(i) into the out-feed transport path Tpf via the out-feed path Wv(i).
  • the holding devices of a temporary store Zyg(i) remain in an output region AB (i) in the out-feed transport path Jul.
  • Each temporary store Zw(i) is preferably emptied as soon as possible A. sequence of output regions AB( 1 ), AB( 2 ), AB( 3 ), . . . is formed in the out-feed transport path.
  • the holding devices are transported away from the output regions, all at once in the out-feed conveyor. Sorting into temporary stores already provides, a sequence among these holding devices.
  • FIG. 6 shows by way of example a further embodiment of the first cascade stage X 3 ( k ) of a sorting subregion X 2 ( k ).
  • This first cascade stage X 3 ( k ) comprises the following components:
  • the first sorting end. point region Ses-B. 1 includes three sorting end points Ses. 1 . 1 , Ses. 1 . 2 and Ses. 1 . 3 .
  • the second sorting end point region Ses-B. 2 includes three sorting end points Ses. 2 . 1 , Ses. 2 . 2 , Ses. 2 . 3 .
  • One output transport path respectively leads into each sorting end point of the first cascade stage X 3 ( k ).
  • One output transport path A-Tpf. 1 . 1 , A-Tpf. 1 . 2 , A-Tpf. 1 . 3 respectively leads into the three sorting end points of the first sorting end point region Ses. 1 .
  • One output transport path A-dpi:. 2 . 1 , A-Tpf. 2 . 2 , A-Tpf. 2 . 3 respectively leads into the three sorting end points of the second. sorting end. point region Ses-B. 2 .
  • the first cascade stage X 3 ( k ) comprises a plurality of routing gates.
  • the output transport. path A-Tpf. 1 . 1 to the sorting end point Ses. 1 . 1 begins in an exit of the routing gate W-W. 1 .
  • the output transport path A-Tpf. 2 . 1 to the sorting end point Ses. 2 . 1 begins in the other exit of the routing gate W-W. 1 .
  • the two output transport paths A Tpf. 1 . 2 to the sorting end point Ses. 1 . 2 and the output transport path A-Tpf. 2 . 2 to the sorting end point Ses. 2 . 2 begin. in the two exits of the routing gate W-W. 2 accordingly.
  • the output transport path A-Tpf. 1 . 3 to the sorting end point Ses. 1 . 3 and the output transport path A-Tpf. 2 . 3 to the sorting end point Ses. 2 . 3 begin in the two exits of the routing gate W-W. 3 .
  • a connection transport path which begins in the feed transport path Zuf-Tpf, leads to one routing gate respectively.
  • One discharge gate Aus-W. 1 , Aus-W. 2 , Aus-W. 3 respectively is arranged in the feed transport path Zuf-Tpf for each connection transport path.
  • the connection transport path V-Tpf. 1 begins in an exit of the discharge gate Aus-W. 1 .
  • the connection transport path V-Tpf. 2 begins in an exit of the discharge gate Aus-W. 2 .
  • the connection path V-Tpf. 3 to the routing gate W-W. 3 begins in an exit of the discharge gate Aus-W. 3 .
  • the sorting end points Ses. 1 . 1 , Ses. 1 . 2 , . . . of the first sorting end point region Ses-B. 1 are emptied via connection paths V-P. 1 . 1 , V-P. 1 . 2 , V-P. 1 . 3 . These connection paths lead. into the out-feed transport path Weg. 1 . Accordingly, the sorting end points Ses. 2 . 1 , Ses. 2 . 2 , . . . of the second sorting end point region Ses-B. 2 are emptied by means of a plurality of connection paths VP. 2 . 1 , VP. 2 . 2 , . . . These connection paths VP. 2 . 1 , VP. 2 . 2 , . . . lead into the second. out-feed transport path Weg. 2 .
  • the sorting end points Ses. 1 . 1 , Ses. 1 . 2 , . . . of the first sorting end point region Ses-B. 1 can also empty by means of emptying transport paths into at least one associated sorting end point respectively of the second sorting end point region Ses-B. 2 .
  • an emptying transport path E-Tpf. 1 leads from an exit Ausg. 1 . 1 of the sorting end point Ses. 1 . 1 to the output transport path A-Tpf. 2 . 2 of the sorting end point Ses. 2 . 2 .
  • E-Tpf. 1 begins in the exit Ausg. 1 . 1 of the sorting end point Ses. 1 .
  • E-Tpf. 2 begins in the exit Ausq. 1 . 2 of the sorting end point Ses. 1 . 2 and ends in an entry site Ein. 2 in the output transport path A-Tpf. 2 . 3 of the sorting end point Ses. 2 . 3 .
  • the control unit SE is able to control the discharge gates Aus-W. 1 , Aus-W. 2 , . . . and the routing gates W-W. 1 , W-W. 2 , . . . .
  • the feed transport path Zuf-Tpf ends in an overflow sorting end point U-Ses.
  • the reader Lg scans the machine-readable identifier with which. a holding device is provided. This identifier uniquely identifies the holding device, i.e. this identifier distinguishes this holding device from all other holding devices of the sorting system.
  • the image evaluation unit Bae deciphers this unique identifier of the holding device, for which the image evaluation unit Bae uses the scanning results of the reader Lg. By way of example, the image evaluation unit deciphers by “barcode scanning” a line pattern on the holding device.
  • the selection unit AE determines what destination the item of mail which is currently in this holding device has. The selection unit selects a sorting end point of the first cascade stage X 3 ( k ). The selection unit controls the control unit SE in such a way that the holding device passes with the item of mail into that final sorting end point which the selection unit AE has selected for this holding device.
  • FIG. 5 and FIG. 6 both show a light barrier with a transmitter Ls-S and a receiver Ls-E.
  • This light barrier sends signals to the control unit SE.
  • the light barrier measures when a holding device with an item of mail is transported through the light barrier and therefore interrupts the light beam from the transmitter Ls-S.
  • the items of mail for delivery area Zp(p) must have been completely sorted by this completion time.
  • a latest completion time is derived from the predetermined completion time and the maximum time requirement, by which time the items of mail for delivery area Z(p) must have left the sorting cascade stages X 3 ( k ), X 4 ( k ) of the selected sorting subregion.
  • X 2 ( k ) From this latest completion time by which. the items of mail must have left the selected sorting subrecdon.
  • X 2 ( k ) as well as from a maximum passage time of the items of mail through this sorting subregion X 2 ( k ), results a latest pre-sorting time at which items of mail for delivery area Z(p) must have left the storage subregion used X 1 ( i, j ).
  • the storage subregion X 1 ( i, j ) is used for the items of mail for different delivery areas. This results in x 2 different latest pre-sorting times for a storage subregion. X 1 ( i, j ). These constraints are used to fix the time sequence in which the storage subregions X 1 ( i, j ) are emptied.
  • the sorting system according to the solution is used to sort items of mail exactly in accordance with route order.
  • z different delivery areas Z(l), . . . , Z(z) of a delivery region W(p 0 ) are predetermined.
  • the sorting center to which the sorting system according to the solution belongs is responsible for this delivery region. W(p 0 ) with the z delivery areas.
  • the process of sorting the incoming items of mail of a delivery region exactly in accordance with the route orders for the z delivery areas is referred to as receiving sortation.
  • Receiving sortation is preceded by dispatch sortation, which is also carried out in one embodiment by the sorting system according to the solution. In this dispatch sortation. the items of mail which arrive in a sorting center are apportioned to the w delivery regions of the relevant area. Each item of mail firstly passes through dispatch sortation and then receiving sortation.
  • the sorting system preferably carries out dispatch sortation for the w delivery regions and receiving sortation. for the z delivery areas of their own delivery region W(p 0 ) so as to overlap time-wise.
  • the storage region X 1 is used for the first phase of receiving sortation, i.e. incoming items of mail for receiving sortation are apportioned to the x 1 storage subregions.
  • Dispatch sortation is carried out simultaneously or so as to overlap time-wise in at least one sorting subregion X 2 (K) of the sorting region X 2 .
  • all x 2 sorting subregions X 2 ( 1 ), . . . , X 2 ( x 2 ) are used for the dispatch sortation in the first phase.
  • the holding devices, with the items of mail to be sorted are apportioned to the x 2 sorting subregions.
  • the holding devices are apportioned such that the x 2 sorting subregions are utilized approximately uniformly.
  • a plurality of delivery regions respectively is assigned to each sorting subregion X 2 ( k ), and, more precisely, in such a way that exactly one sorting subregion X 2 ( k ) respectively is assigned to each delivery region.
  • each item of mail is transported during dispatch sortation firstly the respectively selected or assigned sorting subregion X 2 ( k ) The holding devices with the items of mail are fed directly into the associated sorting subregion X 2 ( k ) and do not pass through the storage region X 1 .
  • Storage region X 1 is consequently already available for receiving sortation.
  • the sorting center in which the sorting system according to the solution is located, is responsible for its own delivery region W(p 0 ) and carries out receiving sortation for its own delivery region. W(p 0 ). In one embodiment all items of mail, including those for its own delivery region W(p 0 ), are nevertheless moved during dispatch sortation into the respectively assigned sorting subregion.
  • X 2 ( k ) Receiving sortation for items of mail, which have already been sorted in a previous dispatch sortation, for example the day before, and have been transported to this sorting system for the delivery region W(p 0 ), is preferably carried out in storage region X 1 .
  • the items of mail are separated for their own delivery region W(p 0 ) as early as during dispatch sortation and are moved into the storage subregion X 1 .
  • the item of mail is transported into the assigned storage subregion /X 1 ( i, j ) as a function of the respective delivery address of an item of mail for its own delivery area W(p 0 ).
  • this item of mail is transported in its holding device from the storage subregion X 1 ( i, j ) into the assigned sorting subregion X 2 ( k )
  • the item of mail for its own delivery area W(p 0 ) passes through a sorting system only once, and dispatch sortation and receiving sortation are carried out in the same sorting pass for this item of mail.
  • FIG. 7 shows an embodiment of the sorting system of FIG. 1 .
  • This sorting system carries oar receiving sortation for the delivery regions W(p 0 ) and dispatch sortation for the other delivery regions so as to overlap time-wise.
  • the overall pre-sorter GV has a further exit which ends in an auxiliary transport path. Zus-Tpf.
  • This additional transport path Zus-Tpf .leads to a further apportioning device Auf-S with x 2 exits.
  • This apportioning device Auf-S apportions holding devices with items of mail to the respective second sorting cascade stage X 4 ( 1 ), . . .
  • Each holding device with an item. of mail is fed. into the feed transport path Tpf (k) to the selected sorting subregion.
  • the evaluation unit AE and control unit SE are not shown in FIG. 7 .
  • each second sorting cascade stage X 4 ( 1 ), . . . , X 4 ( x 2 ) is arranged a return. transport path.
  • This return transport path Ruck-Tpf is able to transport holding devices with items of mail back to the first sorting cascade stage X 3 ( 1 ), . . . , X 3 ( x 2 ) respectively.
  • Every sorting cascade stage can consequently be reached by every second sorting cascade stage, cf. FIG. 7 . This allows any holding device with an item of mail to pass through the sorting cascade stage twice—or even more often. Items of mail are fed to the sorting system in FIG. 7 . It is determined to which delivery region W( 1 ), .
  • W (w) the destination of a supplied item of mail belongs. if this delivery region is the “own” delivery region W(p 0 ) then the delivery area of this destination is determined as well. The item of mail is then moved into a holding device.
  • the overall pre-sorter GV then discharges the holding device with the item of mail into an individual item pre-sorter EV( 1 ) of a storage arrangement X 1 ( i ) sf the item of mail is to be transported to a delivery area of delivery region W(p 0 ) and the storage arrangement X 1 ( i ) is assigned to the destination of the item of mail.
  • the individual item pre-sorter EV(i) relays the item of mail into the assigned storage subregion of X 1 ( i, j ) for this destination. From there the holding device with the item of mail is subsequently transported into a sorting subregion X 2 ( k )
  • the overall pre-sorter GV discharges the holding device with the item of mail into the additional transport path Zus-Tpf.
  • the additional transport path Zus-Tpf transports the holding device with the item of mail further to the supporting device Auf-S.
  • the apportioning device Auf-S selects a sorting subregion X 2 ( k ) for the item of mail, and, more precisely, as just described, either as a function of the utilization of the sorting subregions or a predetermined assignment of the delivery regions to the sorting subregions.
  • the storage region X 1 carries out the first phase of receiving sortation for the z delivery areas Z(l), . . . , Z(z) of the delivery region W(p 0 ).
  • the sorting region. X 2 carries out dispatch sortation so as to overlap time-wise or even simultaneously for the items of mail to the other delivery regions.
  • the first stages X 3 (I), . . . , X 3 ( x 2 ) or the second stages X 4 ( 1 ), . . . , X 4 ( x 2 ) of the x 2 cascade sorters of sorting subregion X 2 are used.
  • the arrangement of FIG. 6 is preferably used.
  • the arrangement of FIG. 6 is designed such that more sorting end points are used than there are delivery areas in the delivery region W(p 0 ). The number of sorting end points used is therefore greater than or equal to z. Only one cascade stage is required therefore.
  • sorting region X 2 is emptied. Dispatch sortation for the other delivery regions and the first phase of receiving sortation for their own delivery region W(p 0 ) are in fact now complete. Now the second phase of receiving sortation for their own delivery region W( 0 ) is carried out as described above.
  • X 3 ( x 2 ), X 4 ( x 2 ) sort the items of mail for their own delivery region W(p 0 ) exactly in accordance with the route order. Both cascade stages X 3 ( k ), X 4 ( k ) of each sorting subregion X 2 ( k ) are required for this purpose.
  • the first level X 3 ( k ) carries out a first sorting pass, the second stage X 4 ( k ) a second sorting pass.
  • each item of mail takes the following path: feed transport path Zuf-Tpf of the first stage X 3 ( k )—selected temporary store Zw(r 1 ) of the first stage X 3 ( k )—out-feed transport path Weg-Tpf of the first stage X 3 ( k )—feed transport path Zuf-Tpf of the second stage X 4 ( k )—selected temporary store Zw (r 2 ) of the second stage X 4 ( k )—out-feed transport path.
  • feed transport path Zuf-Tpf of the first stage X 3 ( k ) selected temporary store Zw(r 1 ) of the first stage X 3 ( k )—out-feed transport path Weg-Tpf of the first stage X 3 ( k )—feed transport path Zuf-Tpf of the second stage X 4 ( k )—selected temporary store Zw (r 2 ) of the second stage X 4 ( k )—out-feed transport path.
  • each item of mail takes the following path through the cascade sorter X 3 ( k ), X 4 ( k ) feed transport path.
  • (Zuf-Tpf) of the first stage X 3 ( k ) connection transport path V-Tpf.r 1 for the selected. sorting end. point Ses. 1 .ri—output transport path A-Tpf.i.r 1 to the selected sorting end point Ses.
  • FIG. 8 shows a further modification of the sorting system of FIG. 1 .
  • a sorting region X 2 ( k ) temporarily fails during operation. or, for example, is not available due to maintenance.
  • each apportioning device Auf(i) is connected to each sorting subregion X 2 ( k ). Therefore, it is possible for items of mail to be guided by the apportioning device Auf(i) into a sorting subregion X 2 ( k ) where k ⁇ i. In the event. that a sorting subregion X 2 ( k ) is temporarily unavailable, only the controller and the sorting plans of the sorting system need to be changed. Mechanical modification of the sorting system is not required.
  • Delivery regions W(w) W(p0) “Own” delivery region of the sorting system according to the solution Weg-Tpf.1 Out-feed transport path of the first sorting end point region Ses-B.1 Weg-Tpf.2 Out-feed transport path of the second sorting region Ses-B.2 W(1), W(2), Gates at the branch points Vz (1), Vz(2), . . . in . . . the feed transport path Zuf-Tpf of the cascade stage X3(k) Weg-Tpf Out-feed transport path Wv(1), Wv(2), Out-feed paths from the temporary stores Zw(1), . . . Zw(2), . . .

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DE102011080801A DE102011080801A1 (de) 2011-08-11 2011-08-11 Vorrichtung und Verfahren zum Sortieren mittels eines Speicherbereichs und eines Sortierbereichs
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DE102011080801 2011-08-11
PCT/EP2012/065512 WO2013020999A1 (de) 2011-08-11 2012-08-08 Vorrichtung und verfahren zum sortieren mittels eines speicherbereichs und eines sortierbereichs

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US20140214197A1 (en) 2014-07-31
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