US8602595B2 - Mounting arrangement for lighting modules and corresponding method - Google Patents

Mounting arrangement for lighting modules and corresponding method Download PDF

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Publication number
US8602595B2
US8602595B2 US12/609,024 US60902409A US8602595B2 US 8602595 B2 US8602595 B2 US 8602595B2 US 60902409 A US60902409 A US 60902409A US 8602595 B2 US8602595 B2 US 8602595B2
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US
United States
Prior art keywords
base plate
reflector body
electrical
reflector
formations
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related, expires
Application number
US12/609,024
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English (en)
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US20100110680A1 (en
Inventor
Francesco Blanco
Alessandro Bizzotto
Giovanni Scilla
Alessandro Scordino
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Osram GmbH
Original Assignee
Osram GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Osram GmbH filed Critical Osram GmbH
Assigned to OSRAM GESELLSCHAFT MIT BESCHRAENKTER HAFTUNG reassignment OSRAM GESELLSCHAFT MIT BESCHRAENKTER HAFTUNG ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: SCILLA, GIOVANNI, SCORDINO, ALESSANDRO, BIANCO, FRANCESCO, BIZZOTTO, ALESSANDRO
Publication of US20100110680A1 publication Critical patent/US20100110680A1/en
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Expired - Fee Related legal-status Critical Current
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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V17/00—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
    • F21V17/10—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening
    • F21V17/107—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening using hinge joints
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S4/00—Lighting devices or systems using a string or strip of light sources
    • F21S4/20—Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V17/00—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
    • F21V17/10—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening
    • F21V17/16—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening by deformation of parts; Snap action mounting
    • F21V17/164—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening by deformation of parts; Snap action mounting the parts being subjected to bending, e.g. snap joints
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V19/00—Fastening of light sources or lamp holders
    • F21V19/001—Fastening of light sources or lamp holders the light sources being semiconductors devices, e.g. LEDs
    • F21V19/003—Fastening of light source holders, e.g. of circuit boards or substrates holding light sources
    • F21V19/0055—Fastening of light source holders, e.g. of circuit boards or substrates holding light sources by screwing
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V21/00—Supporting, suspending, or attaching arrangements for lighting devices; Hand grips
    • F21V21/002—Supporting, suspending, or attaching arrangements for lighting devices; Hand grips making direct electrical contact, e.g. by piercing
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00—Arrangement of electric circuit elements in or on lighting devices
    • F21V23/001—Arrangement of electric circuit elements in or on lighting devices the elements being electrical wires or cables
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S2/00—Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction
    • F21S2/005—Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction of modular construction
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V27/00—Cable-stowing arrangements structurally associated with lighting devices, e.g. reels 
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50—Cooling arrangements
    • F21V29/70—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00—Light-generating elements of semiconductor light sources
    • F21Y2115/10—Light-emitting diodes [LED]

Definitions

  • This disclosure relates to mounting arrangements for lighting modules.
  • a basic problem left unsolved by conventional arrangements as described in the foregoing is reducing the time devoted to installing multiple modules, especially the time spent for electrically connecting an array of high power LED modules, while also ensuring an easy handling pattern of light sources.
  • Various embodiments provide a simple and fast coupling connection process for LED modules while ensuring electrical connection and thermal dissipation.
  • Various embodiments are adapted to provide electrical connection in a single operation.
  • Various embodiments are adapted to provide “smart” replacement and good handling features.
  • FIG. 1 is a general schematic view of an arrangement as described herein with certain parts omitted/shown in phantom lines;
  • FIGS. 2 and 3 are perspective views of certain parts of the embodiment illustrated in FIG. 1 ;
  • FIG. 4 is a cross-sectional view along line IV-IV of FIG. 1 .
  • each module 10 may in turn include one or more LED lighting sources such as a high-power LED lighting sources L (see FIG. 4 ).
  • each module 10 may include an array of say, two to four LED sources L.
  • the modules 10 (e.g. three of these modules 10 , with reference to FIG. 1 ) are mounted on a common support surface (of any type: e.g. a lamp structure) 100 .
  • Each module 10 (hereinafter, the modules 10 will be considered to be identical, so that only one of these will be described in detail) is mounted on the surface 100 via a (e.g. metallic—i.e. heat dissipative) base plate 102 in the form of a shaped body fixed to the surface 100 . Fixing may be via screws 102 a as shown or by any other means.
  • a (e.g. metallic—i.e. heat dissipative) base plate 102 in the form of a shaped body fixed to the surface 100 . Fixing may be via screws 102 a as shown or by any other means.
  • the base plate 102 has a channel-like shape overall, including:
  • the side portions 1022 have holes 1024 , 1025 (or similar formations) for snap-in engagement of parts of the module 10 to be described in the following.
  • a connector 104 in the form of e.g. a flexible (“flex”) adhesive strip carrying e.g. two conductors 1040 .
  • a strip 104 can be unwound and extended across a plurality of base plates 102 to rapidly provide stable electrical connection of the corresponding modules. This while also ensuring that all the modules 10 arranged on the surface 100 are connected with the same phase: this is ensured by the strip being flat, so that the electrical conductors therein maintain their mutual position provided the strip is not twisted.
  • FIG. 1 and the cross sectional view of FIG. 4 show the strip 104 interposed between the base plate 102 and the body 106 of the module 10 (the body 106 of only one of the modules is illustrated in shadow lines in FIG. 1 ).
  • the strip 104 is in fact interposed between the base plate 102 and a (e.g. metal core i.e. heat-dissipative) printed circuit board or PCB 107 carried by the body 106 .
  • a e.g. metal core i.e. heat-dissipative
  • the PCB 107 carries the LED sources L at its upper side (i.e. the side “internal” to the body 106 —see FIG. 4 ) and is provided at its lower side (i.e. the side “external” to the body 106 —see FIG. 2 ) with contact pins 108 to contact the conductors 1040 in the strip 104 .
  • two pairs of contact pins 108 are provided for the LED sources L arranged in the body 106 .
  • the contact pins 108 are in the form of spring-loaded pins adapted to contact the conductors 1040 by being pushed thereby against/into the PCB 107 that are mounted provided for two LED sources L arranged in the body 106 .
  • Thermal coupling of the PCB 107 and the base plate 102 is increased by the mechanical action of the body 106 , which also acts as a reflector, as better detailed in the following (e.g. by means of leaf springs that urge the PCB 107 against the base plate 102 , possibly squeezing a TIM foil in between).
  • the LED sources L and the pins 108 are carried by the PCB 107 at opposite sides thereof.
  • the body 106 is generally vat-shaped with a bottom portion 1060 provided with apertures for the LED sources L mounted on the PCB 107 and respective lenses 1062 associated therewith.
  • the inner surface 1064 of the reflector body 106 is treated to be reflective (by known means, e.g. by being provided with reflective facets) and shaped (e.g. by having an at least approximately parabolic or paraboloid-like shape) to properly direct the light rays from the LED sources L (and especially the “outer” fraction of these light rays possibly escaping the focusing action of the lenses 1062 ) towards the distal opening 1066 of the reflector body 106 to be projected from the module 10 .
  • connection of the reflector body 106 with the base plate 102 is by snap-like engagement.
  • the reflector body 106 carries tooth formations adapted to engage the holes 1024 , 1025 in the side portions 1022 of the base plate 102 .
  • these tooth formations include a set of e.g. three teeth 1068 adapted to engage three corresponding holes 1024 in the side portion 1022 of the base plate 102 which is proximate to the LED sources.
  • the reflector body 106 can thus be rotated in a clamp-like fashion against the base plate 102 until a tooth 1070 provided at the opposite side of the reflector body 106 engages in a snap-like fashion a corresponding hole 1025 in the side portion 1022 of the base plate 102 which is proximate to the strip 104 .
  • the reflector body 106 is securely fixed the base plate 102 (and thus to the surface 100 ), with the strip 104 likewise securely clamped between the PCB 107 and the base plate 102 to provide electrical connection to the LED or LEDs in the module 10 .
  • one or more spring-like formations 1072 are interposed between the reflector body 106 and the PCB 107 to urge the PCB 107 against the base plate 102 and provide good thermal coupling in between.
  • these formations are in the form of arch-like leaf-springs extending between the LED sources.
  • these formations can be simply comprised of thin wall portions of the reflector body 106 extending between the openings for the light sources L provided in the “bottom” portion 1060 .
  • the formations 1072 create a force system as shown in FIG. 4 , by creating a force F 1 which urges the PCB 107 towards the base plate 102 and corresponding reaction forces F 2 and F 3 acting on the side portions 1020 of the base plate 102 .
  • force F 2 acts between the “locking” tooth 1070 and the corresponding opening 1025
  • force F 3 acts between the “hinge” teeth 1068 and the corresponding openings 1024 .
  • this arrangement may produce a relevant force on the leaf springs 1072 even in the presence of a moderate reaction force at the “locking” tooth 1070 .
  • this arrangement may produce a relevant force on the leaf springs 1072 even in the presence of a moderate reaction force at the “locking” tooth 1070 .
  • a and b denote the distance of the point of action of the leaf springs 1072 to the teeth 1068 and the tooth 1070 , respectively.
  • an array of lighting modules 10 as described herein can be mounted on a mounting surface 100 by first mounting on that surface the base plates 102 of the modules.
  • the electrical line 104 is then extended (e.g. unwound) to connect said the base plates 102 already mounted on the mounting surface 100 .
  • the reflector bodies 106 of the modules 10 carrying the PCBs 107 with the LED sources are then mounted on the base plates 102 by snap-like coupling the reflector bodies 106 with the respective base plates 102 with the electrical line 104 interposed in between.
  • the electrical line 104 is adhesively connected to the mounting surface 100 .

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Fastening Of Light Sources Or Lamp Holders (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
US12/609,024 2008-10-31 2009-10-30 Mounting arrangement for lighting modules and corresponding method Expired - Fee Related US8602595B2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP08168026A EP2182276B1 (de) 2008-10-31 2008-10-31 Montageanordnung für Beleuchtungsmodule und entsprechendes Verfahren
EP08168026 2008-10-31

Publications (2)

Publication Number Publication Date
US20100110680A1 US20100110680A1 (en) 2010-05-06
US8602595B2 true US8602595B2 (en) 2013-12-10

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Country Status (3)

Country Link
US (1) US8602595B2 (de)
EP (1) EP2182276B1 (de)
CN (1) CN101725856B (de)

Families Citing this family (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8308320B2 (en) * 2009-11-12 2012-11-13 Cooper Technologies Company Light emitting diode modules with male/female features for end-to-end coupling
US8764220B2 (en) 2010-04-28 2014-07-01 Cooper Technologies Company Linear LED light module
EP2990718B1 (de) 2010-04-27 2019-06-05 Cooper Technologies Company Vernetzbares lineares leuchtdiodensystem
US8240887B2 (en) * 2010-08-27 2012-08-14 Tyco Electronics Corporation LED light module
WO2013131858A1 (en) 2012-03-07 2013-09-12 Osram Gmbh Lighting device
DE102013203916A1 (de) * 2013-03-07 2014-09-11 Zumtobel Lighting Gmbh Leuchte mit einem LED-Leuchtmodul
DE102013114627A1 (de) * 2013-12-20 2015-06-25 Alanod Gmbh & Co. Kg Leuchtenreflektor für LED-Leuchten
US9772092B2 (en) * 2014-11-14 2017-09-26 Hella Kgaa Hueck & Co. Lamp assembly and method for torque-free assembly of the lamp assembly
DE102016102279A1 (de) * 2015-07-15 2017-01-19 Heraeus Noblelight Gmbh Modulartig aufgebaute LED-Strahlereinheit und Verwendung derselben
US9861003B2 (en) * 2016-04-21 2018-01-02 US LED, Ltd. Mounting clip
CN107481974A (zh) * 2017-07-14 2017-12-15 岳西县吉奥电子器件有限公司 一种便于取放和安装的集成电路

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US5944463A (en) 1997-07-22 1999-08-31 Savage, Jr.; John M. Clamp connection of electrical wiring and electrical lead structure
US20030156416A1 (en) 2002-02-21 2003-08-21 Whelen Engineering Company, Inc. Led light assembly
US20050152133A1 (en) * 2004-01-13 2005-07-14 Chang Kao Integrated greeting message and lighted jewelry box
EP1586810A2 (de) 2004-04-16 2005-10-19 VLM S.p.A. Modulares Beleuchtungssystem, das Beleuchtungsmodule mit Hochleistungs-LED beinhaltet
US20050237175A1 (en) * 2004-04-27 2005-10-27 Paulson Cindy L Severe and controlled braking alert signaling apparatus for vehicles
DE10306720B4 (de) 2003-02-18 2005-11-24 Triebold, Klaus-Jörg Beleuchtungs- und Signalleuchte für Fußgänger und Sport- und Freizeitaktivitäten
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CN101255980A (zh) 2007-09-13 2008-09-03 孙敬玺 热管散热装置及大功率led路灯
US20090021936A1 (en) * 2007-07-19 2009-01-22 Lumination Llc Linear led illumination system
US20090141477A1 (en) * 2007-12-04 2009-06-04 Pass & Seymour, Inc. Illuminated Face Receptacle Structure
US20110075413A1 (en) * 2009-09-30 2011-03-31 Smith Gregory S Lighting system

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Publication number Priority date Publication date Assignee Title
US5442529A (en) * 1994-04-04 1995-08-15 Hoover; Richard P. Combination knife, light and key chain device
US5944463A (en) 1997-07-22 1999-08-31 Savage, Jr.; John M. Clamp connection of electrical wiring and electrical lead structure
US20030156416A1 (en) 2002-02-21 2003-08-21 Whelen Engineering Company, Inc. Led light assembly
DE10306720B4 (de) 2003-02-18 2005-11-24 Triebold, Klaus-Jörg Beleuchtungs- und Signalleuchte für Fußgänger und Sport- und Freizeitaktivitäten
US20050152133A1 (en) * 2004-01-13 2005-07-14 Chang Kao Integrated greeting message and lighted jewelry box
US20070190845A1 (en) * 2004-04-06 2007-08-16 Gelcore Llc Flexible high-power led lighting system
EP1586810A2 (de) 2004-04-16 2005-10-19 VLM S.p.A. Modulares Beleuchtungssystem, das Beleuchtungsmodule mit Hochleistungs-LED beinhaltet
US20050237175A1 (en) * 2004-04-27 2005-10-27 Paulson Cindy L Severe and controlled braking alert signaling apparatus for vehicles
US20060078266A1 (en) * 2004-10-08 2006-04-13 Wu Chao H Optical engine and an image projector having the optical engine
US20070217192A1 (en) 2005-08-30 2007-09-20 Toshio Hiratsuka Illuminating Panel and Illuminating Device
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US20090021936A1 (en) * 2007-07-19 2009-01-22 Lumination Llc Linear led illumination system
CN101255980A (zh) 2007-09-13 2008-09-03 孙敬玺 热管散热装置及大功率led路灯
US20090141477A1 (en) * 2007-12-04 2009-06-04 Pass & Seymour, Inc. Illuminated Face Receptacle Structure
US20110075413A1 (en) * 2009-09-30 2011-03-31 Smith Gregory S Lighting system

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English language abstract for DE 10306720 B4, Nov. 6, 2009.
English language abstract of CN 101255980 A dated Sep. 3, 2008.

Also Published As

Publication number Publication date
EP2182276A1 (de) 2010-05-05
CN101725856B (zh) 2014-04-23
US20100110680A1 (en) 2010-05-06
EP2182276A8 (de) 2010-07-07
EP2182276B1 (de) 2012-04-11
CN101725856A (zh) 2010-06-09

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