US8580170B2 - Process for producing a substantially shell-shaped component - Google Patents

Process for producing a substantially shell-shaped component Download PDF

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Publication number
US8580170B2
US8580170B2 US11/922,940 US92294006A US8580170B2 US 8580170 B2 US8580170 B2 US 8580170B2 US 92294006 A US92294006 A US 92294006A US 8580170 B2 US8580170 B2 US 8580170B2
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United States
Prior art keywords
shell
doubler
stiffening element
shaped component
fiber
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Application number
US11/922,940
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English (en)
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US20090115088A1 (en
Inventor
Barnaby Law
Kai Schumacher
Jonathon Komadina
Jochen Mueller
Norbert Heltsch
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Airbus Operations GmbH
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Airbus Operations GmbH
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Filing date
Publication date
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Assigned to AIRBUS DEUTSCHLAND GMBH reassignment AIRBUS DEUTSCHLAND GMBH ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: KOMADINA, JONATHON, LAW, BARNABY, MUELLER, JOCHEN, HELTSCH, NORBERT, SCHUMACHER, KAI
Publication of US20090115088A1 publication Critical patent/US20090115088A1/en
Assigned to AIRBUS OPERATIONS GMBH reassignment AIRBUS OPERATIONS GMBH CHANGE OF NAME (SEE DOCUMENT FOR DETAILS). Assignors: AIRBUS DEUTSCHLAND GMBH
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B64—AIRCRAFT; AVIATION; COSMONAUTICS
    • B64C—AEROPLANES; HELICOPTERS
    • B64C1/00—Fuselages; Constructional features common to fuselages, wings, stabilising surfaces or the like
    • B64C1/06—Frames; Stringers; Longerons ; Fuselage sections
    • B64C1/12—Construction or attachment of skin panels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/40—Shaping or impregnating by compression not applied
    • B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
    • B29C70/44—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/68—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
    • B29C70/84—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks by moulding material on preformed parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3076—Aircrafts
    • B29L2031/3082—Fuselages
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3076—Aircrafts
    • B29L2031/3085—Wings
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T50/00—Aeronautics or air transport
    • Y02T50/40—Weight reduction

Definitions

  • the invention relates to a process for producing a substantially shell-shaped component substantially from carbon-fiber-reinforced synthetic material, having at least one local reinforcing zone and at least one stiffening element.
  • the invention relates to a process for producing a fuselage shell, a wing shell, a vertical or horizontal stabilizer shell of an aircraft or the like.
  • the invention can in principle be used to produce components of any desired shape in a fiber composite structure, which have at least one reinforcing element and require at least one local reinforcing zone for local load introduction regions.
  • stiffening elements can generally be produced with a moderate offset, integration represents a frequent cause of complications during manufacture.
  • the doubler As an alternative to internal doublers on the inner side, it is possible for the doubler to be placed on the outer side of the component. This has the advantage that the complex inner structure of the inner side (reinforcing elements, spar, ribs, etc.) is not adversely affected. However, the outer side no longer has the desired contour, which has an adverse effect on aerodynamics for example in the case of aircraft structures.
  • any change to the doubler entails a corresponding adjustment to the manufacturing means.
  • a process for producing a substantially shell-shaped component from substantially carbon-fiber-reinforced synthetic material having at least one local reinforcing zone and at least one stiffening element which comprises the following steps:
  • the cured doublers which have already been finish-machined, are positioned on the uncured shell skin or the skin laminate at the locations at which a doubler is required for reinforcement.
  • the doubler can in this case be produced in a manufacturing process and material which differ from the skin laminate and then be applied to the shell skin.
  • This is followed by cured stiffening elements or stringers and uncured connecting angle brackets, which are ductile and elastic in this state.
  • the final step is the curing in order to complete a substantially shell-shaped component which is provided with a stiffening element and a reinforcing zone.
  • the at least one stiffening element may be matched to the contour of the at least one doubler before being applied to the shell skin.
  • the stiffening element can, for example, be provided with a recess which serves to receive the doubler.
  • the matching of the contour can be effected by machining, such as for example milling, grinding, laser cutting or the like.
  • the stiffening elements can in principle be of any suitable shape.
  • the stiffening elements are formed using reinforcing profiled sections, in particular T-profiled sections, double T-profiled sections, L-profiled sections, Z-profiled sections, rectangular profiled sections or the like, so that the stability is particularly high and the reinforcing elements can be manufactured at low cost by extrusion etc. as material made by the meter, with the extrudates being cut to length as required.
  • the shell skin, the at least one stiffening element, the at least one doubler and/or the at least one connecting angle bracket are formed using a fiber-reinforced synthetic material, in particular using a material that has a carbon-fiber reinforcement preimpregnated with a curable epoxy resin.
  • a fiber-reinforced synthetic material in particular using a material that has a carbon-fiber reinforcement preimpregnated with a curable epoxy resin.
  • prepreg material which is a carbon-fiber-reinforced sheet-like structure impregnated with a curable epoxy resin, simplifies production and reduces the time required.
  • the curing of the shell skin and of the at least one connecting angle bracket can take place at room temperature and under atmospheric pressure.
  • the curing of the shell skin and of the at least one connection angle bracket to produce the finished shell-shaped component takes place under pressure and the action of temperature, in particular in an autoclave or the like. This takes place, for example, at a temperature between 120° C. and 220° C. and at a pressure of up to 10 bar.
  • the invention also emcompasses a substantially shell-shaped component having at least one local reinforcing zone and having at least one stiffening element produced by the process according to the invention.
  • FIG. 1 shows a first step of the production process
  • FIG. 2 shows a second step of the production process
  • FIG. 3 shows a third step of the production process.
  • FIG. 1 to 3 Reference is made to FIG. 1 to 3 .
  • the figures illustrate the production of a shell-shaped component which is provided with a stiffening element formed as a stringer 4 , wherein a thickening configured as a doubler 1 is formed in a reinforcing zone 3 to improve the introduction of load.
  • semi-finished products known as prepreg material
  • the prepreg material is a carbon-fiber-reinforced sheet-like structure impregnated with a curable epoxy resin.
  • curable polyester or BMI resin systems for prepreg materials.
  • the shell skin 2 is laid in an uncured state, for example using the known “ATL” (“automated tape laying”) process.
  • ATL automated tape laying
  • the ATL process is a process for the automated production of laminates, in which unidirectional laid fiber fabrics, for example comprising carbon fibers or the like, are laid.
  • the cured and finish-machined doubler 1 is positioned on the uncured shell skin 3 at the locations at which the reinforcing zones 3 are to be formed.
  • the doubler 1 can be used with other materials, laminate structures and manufacturing processes.
  • the cured stringer 4 is positioned on the shell skin 3 .
  • the stringer 4 as stiffening element is provided with a recess 5 , which has been produced by machining, for example by milling, grinding, laser cutting or the like.
  • the recess 5 is arranged and formed in such a manner that it lies at the location at which the stringer 4 runs over the doubler 2 and receives the latter.
  • the stringer 4 may also have a greater material thickness in the region of the doubler 1 , in order to achieve the required mechanical strength in this region.
  • the stringer 4 can be adapted without problems to virtually any contour of the doubler 1 and can also be laid in a shell.
  • an uncured laminate which may already have been precompacted as an L-profiled section and substantially serves as a connecting angle bracket 6 or linking angle bracket, is laid over a base section of the stringer 4 and over the doubler 1 .
  • This L-profiled section is supported by a web of the stringer 4 which has already been cured.
  • the structure which has been described is packaged in a conventional vacuum bag and cured. This takes place in an autoclave at a temperature between 120° C. and 180° C. and at a pressure of up to 10 bar.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Moulding By Coating Moulds (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
US11/922,940 2005-06-30 2006-06-30 Process for producing a substantially shell-shaped component Active 2029-06-25 US8580170B2 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
DE102005030939A DE102005030939A1 (de) 2005-06-30 2005-06-30 Verfahren zur Herstellung eines im Wesentlichen schalenförmigen Bauteils
DE102005030939.9 2005-06-30
DE102005030939 2005-06-30
PCT/EP2006/006384 WO2007003372A1 (en) 2005-06-30 2006-06-30 Process for producing a substantially shell-shaped component

Publications (2)

Publication Number Publication Date
US20090115088A1 US20090115088A1 (en) 2009-05-07
US8580170B2 true US8580170B2 (en) 2013-11-12

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
US11/922,940 Active 2029-06-25 US8580170B2 (en) 2005-06-30 2006-06-30 Process for producing a substantially shell-shaped component

Country Status (9)

Country Link
US (1) US8580170B2 (zh)
EP (1) EP1899149B1 (zh)
JP (1) JP2009500188A (zh)
CN (1) CN101203374B (zh)
BR (1) BRPI0613477A2 (zh)
CA (1) CA2611248A1 (zh)
DE (2) DE102005030939A1 (zh)
RU (1) RU2404059C2 (zh)
WO (1) WO2007003372A1 (zh)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4227211A1 (en) * 2022-02-15 2023-08-16 Airbus Operations Limited Fuel tank stringer with flow passage

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101391488B (zh) * 2008-08-22 2010-06-09 成都飞机工业（集团）有限责任公司 非平板复合材料制件的固化成型方法与成型模
CN101870172B (zh) * 2010-06-09 2012-10-10 哈尔滨工业大学 飞机及航空器的碳纤维复合材料壳体的制备模具及其成形方法
CN101913250A (zh) * 2010-08-17 2010-12-15 沈阳飞机工业（集团）有限公司 方向舵壁板成型工艺
EP3030413B1 (en) * 2013-08-09 2021-01-13 The Boeing Company Stiffened composite panels and method of their manufacture
ES2812608T3 (es) * 2015-04-30 2021-03-17 Airbus Operations Sl Método y molde para la fabricación de piezas de material compuesto
CN108995264B (zh) * 2018-05-28 2021-02-09 广西玉林华飞网络科技有限公司 一种epo无人机外壳加固方法及加固结构
CN108749028B (zh) * 2018-05-29 2019-10-08 沈阳飞机工业（集团）有限公司 一种常温固化耐高温辅助工装材料体系及其制造方法
US11446884B2 (en) 2018-10-29 2022-09-20 Airbus Operations Gmbh Process for producing a component which is two-dimensional in regions from a fibre composite material
CN110524915A (zh) * 2019-09-05 2019-12-03 航天特种材料及工艺技术研究所 一种套接成型工装和套接成型方法

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GB884920A (en) 1957-08-01 1961-12-20 Robert Frank Geiger Apparatus and method for metal adhesive bonding
US4813202A (en) 1987-05-22 1989-03-21 Grumman Aerospace Corporation Structural members connected by interdigitating portions
JPH0310798A (ja) 1989-06-05 1991-01-18 Nec Corp 切断かしめ機構
JPH058316A (ja) 1991-07-05 1993-01-19 Mitsubishi Heavy Ind Ltd 複合材製構造体の製造方法
US5242523A (en) * 1992-05-14 1993-09-07 The Boeing Company Caul and method for bonding and curing intricate composite structures
US5454693A (en) 1992-12-23 1995-10-03 Eurocopter France Blade made of thermoplastic composite, in particular for ducted tail rotor of a helicopter, and its method of manufacture with injection step
EP1149687A2 (en) 2000-04-27 2001-10-31 Honda Giken Kogyo Kabushiki Kaisha Method for producing body structure of fiber-reinforced composite, and body structure produced thereby
US6374570B1 (en) 2000-08-25 2002-04-23 Lockheed Martin Corporation Apparatus and method for joining dissimilar materials to form a structural support member
US20040065409A1 (en) 2002-10-04 2004-04-08 The Boeing Company Method for applying pressure to composite laminate areas masked by secondary features
RU2230406C2 (ru) 2001-08-27 2004-06-10 Симонов Владимир Федорович Размеростабильное интегральное изделие из композиционных материалов, способ его изготовления и форма для осуществления способа
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CN1042692A (zh) * 1988-11-14 1990-06-06 通用电气公司 反转的飞机螺旋桨叶
WO2001062495A2 (en) * 2000-02-25 2001-08-30 The Boeing Company Laminated composite radius filler
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GB884920A (en) 1957-08-01 1961-12-20 Robert Frank Geiger Apparatus and method for metal adhesive bonding
US4813202A (en) 1987-05-22 1989-03-21 Grumman Aerospace Corporation Structural members connected by interdigitating portions
JPH0310798A (ja) 1989-06-05 1991-01-18 Nec Corp 切断かしめ機構
JPH058316A (ja) 1991-07-05 1993-01-19 Mitsubishi Heavy Ind Ltd 複合材製構造体の製造方法
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US5454693A (en) 1992-12-23 1995-10-03 Eurocopter France Blade made of thermoplastic composite, in particular for ducted tail rotor of a helicopter, and its method of manufacture with injection step
EP1149687A2 (en) 2000-04-27 2001-10-31 Honda Giken Kogyo Kabushiki Kaisha Method for producing body structure of fiber-reinforced composite, and body structure produced thereby
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RU2230406C2 (ru) 2001-08-27 2004-06-10 Симонов Владимир Федорович Размеростабильное интегральное изделие из композиционных материалов, способ его изготовления и форма для осуществления способа
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4227211A1 (en) * 2022-02-15 2023-08-16 Airbus Operations Limited Fuel tank stringer with flow passage
US20230257101A1 (en) * 2022-02-15 2023-08-17 Airbus Operations Limited Fuel tank stringer with flow passage

Also Published As

Publication number Publication date
EP1899149B1 (en) 2009-01-28
US20090115088A1 (en) 2009-05-07
CN101203374B (zh) 2011-02-02
DE102005030939A1 (de) 2007-01-04
JP2009500188A (ja) 2009-01-08
CN101203374A (zh) 2008-06-18
BRPI0613477A2 (pt) 2011-01-11
DE602006005052D1 (de) 2009-03-19
EP1899149A1 (en) 2008-03-19
WO2007003372A1 (en) 2007-01-11
RU2404059C2 (ru) 2010-11-20
RU2007148546A (ru) 2009-08-10
CA2611248A1 (en) 2007-01-11

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