US8142161B2 - Replaceable staking insert - Google Patents
Replaceable staking insert Download PDFInfo
- Publication number
- US8142161B2 US8142161B2 US11/858,186 US85818607A US8142161B2 US 8142161 B2 US8142161 B2 US 8142161B2 US 85818607 A US85818607 A US 85818607A US 8142161 B2 US8142161 B2 US 8142161B2
- Authority
- US
- United States
- Prior art keywords
- staking
- insert
- assembly
- wheel
- rotor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active, expires
Links
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 6
- 229910000851 Alloy steel Inorganic materials 0.000 claims description 3
- 238000005260 corrosion Methods 0.000 claims description 3
- 230000007797 corrosion Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 229910052759 nickel Inorganic materials 0.000 claims description 3
- 238000000034 method Methods 0.000 description 5
- 230000014759 maintenance of location Effects 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 230000000295 complement effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/32—Rotors specially for elastic fluids for axial flow pumps
- F04D29/321—Rotors specially for elastic fluids for axial flow pumps for axial flow compressors
- F04D29/322—Blade mountings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/30—Fixing blades to rotors; Blade roots ; Blade spacers
- F01D5/32—Locking, e.g. by final locking blades or keys
- F01D5/323—Locking of axial insertion type blades by means of a key or the like parallel to the axis of the rotor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/30—Fixing blades to rotors; Blade roots ; Blade spacers
- F01D5/32—Locking, e.g. by final locking blades or keys
- F01D5/326—Locking of axial insertion type blades by other means
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
Definitions
- the present application relates generally to a replaceable staking insert for the retention of a wheel attachment and more particularly relates to a replaceable staking insert for a blade mounted on a compressor rotor or other type of rotating turbine component.
- Gas turbine systems generally include a compressor rotor having a number of stages. Air flowing into the compressor is compressed at each stage. Each stage includes a number of rotor buckets or blades mounted to a rim of a rotor wheel or a disk in a spaced relationship. A typical compressor rotor may have dozens of rotor blades mounted thereon.
- each blade may have a dovetailed portion that interlocks with a dovetail region of the rim to secure the blade to the rotor.
- the blade dovetails may be secured to the rotor via a process called “staking”. Specifically, the rotor blade is placed within the rim slot and then “staked” into place by deforming the metal material around the blade dovetail with a tool similar to a nail punch. This process is then repeated for each rotor blade for each rotor assembly stage. Staking provides an economical and mechanically secured means of securing a blade or other attachment to the rotor or other type of wheel slot.
- the rotor blades may be removed from the rotor wheel and the original “stakes” may be ground out. There are a finite number of attachments due to a limited number of viable staking locations about the rotor wheel. As such, the rotor wheel generally must be replaced once these staking locations have been consumed even if the rotor wheel is otherwise still in operational condition.
- the present application thus describes a rotating assembly.
- the rotating assembly may include a wheel, a slot positioned about the wheel with the slot having a staking recess positioned therein, a wheel attachment positioned within the slot, and a staking insert positioned within the staking recess.
- the staking recess axially retains the staking insert and the wheel attachment radially retains the staking insert.
- the application further describes a rotor assembly.
- the rotor assembly may include a rotor, a number of axial slots positioned about a rim of the rotor with the axial slots each having one or more staking recesses positioned therein, a blade positioned within each of the axial slots, and a staking insert positioned within each of the staking recesses.
- the application further describes a staking tool assembly for use about a wheel with rim having a number of axial slots.
- the staking tool assembly may include a staking tool and a staking tool guide positioned axially about the rim and the axial slots of the wheel.
- FIG. 1 is a perspective view of a blade being positioned within a rotor slot with a replaceable staking insert as is described herein.
- FIG. 2 is a perspective view of the completed assembly of FIG. 1 .
- FIG. 3 is a perspective view of a staking tool as may be used herein.
- FIG. 4 is a perspective view of a staking tool assembly as is described herein.
- FIG. 5 is a perspective view of an alternative embodiment of a staking tool assembly as is described herein.
- FIG. 1 shows a portion of a rotor assembly 100 as is described herein.
- the rotor assembly 100 includes a wheel or a rotor 105 .
- a rim 110 of the rotor 105 may have a number of axial slots 120 formed therein.
- the axial slots 120 may have a substantial dovetail-like shape with a base 130 , a pair of concave sidewall 140 , and an upper opening 150 . Other shapes may be used herein.
- Each axial slot 120 also has a first end 160 and a second end 170 .
- the rotor 105 may have any number of axial slots 120 positioned about the rim 110 .
- Each end 160 , 170 of the axial slot 120 may have an insert recess 180 formed therein.
- the insert recess 180 may include an insert base 190 that has a stepped down shape from the base 130 of the axial slot 120 .
- the insert recess 180 also may have a pair of concave insert sidewalls 200 that define an axial opening 210 .
- Other shapes may be used herein.
- the shape and dimensions of the insert recess 180 may vary with the geometry of the axial slot 120 and the rotor assembly 100 as a whole.
- the rotor assembly 100 also includes a number of rotor buckets or blades 220 . Any number of blades 220 may be used herein.
- Each axial slot 120 may have a blade 220 mounted therein.
- Each blade 220 may include a root 230 with an airfoil 240 extending therefrom.
- the root 230 may have a substantial dovetail-like shape that conforms to the dovetail-like shape of the axial slot 120 .
- the root 230 may include a base 250 and a pair of convex sidewall 260 .
- the root 230 may extend the length of the axial slot 120 from the first end 160 to the second end 170 of the base 130 or the root 230 may extend for a portion of the length and one or more spacers (not shown) also may be used to fill the length of the axial slot 120 .
- the rotor assembly 100 further may include a staking insert 270 .
- the staking insert 270 may be inserted in each of the insert recesses 180 of the axial slots 120 .
- the staking insert 270 may be sized to cooperate with the insert recess 180 and may have a staking insert base 280 and a pair of convex sidewalls 290 .
- Other shapes may be used herein.
- the staking insert 270 may be made out of alloy steel, nickel, or other types of substantially heat resistant and/or corrosion resistant materials.
- the staking insert 270 may be axially retained within the sidewalls 200 of the insert recess 180 .
- Other types of complementary shapes and retaining means may be used herein.
- the staking inserts 270 may be inserted within the insert recesses 180 of the axial slots 120 .
- Each axial slot 120 may have two (2) insert recesses 180 such that two (2) staking inserts 270 may be used for each blade 220 .
- the staking insert 270 may be retained axially via the shape of the insert recess 180 .
- a blade 220 then may be slid into each axial slot 120 .
- the root 230 of the blade 220 retains the staking insert 270 radially.
- the inserts 270 may be staked to retain axially the inserts 270 and the blades 220 to the rotor 105 .
- two (2) staking indents 275 are formed therein.
- the blades 220 are thus mechanically attached and secured within the axial slots 120 of the rotor 105 . Staking of the rotor 105 itself thus is not required.
- a replacement staking insert 270 may be positioned within the insert recess 180 and restaked.
- FIGS. 3-5 show an example of a staking tool assembly 300 and a staking tool 310 .
- the staking tool 310 includes an elongated shank 320 with two staking cones 330 on one end thereof.
- the staking cones 330 may be sized according to the size of the intended staking insert 270 .
- Other configurations may be used herein.
- the staking tool assembly 300 may include a staking tool guide 340 .
- the staking tool guide 340 may include a staking tool aperture 350 that is sized according to the size of the staking tool 310 and the staking insert 270 .
- the staking tool aperture 350 may be positioned within a member 360 .
- the member 360 may be an elongated arm or other type of elongated member.
- the member 360 may be positioned about the insert recess 180 on the axial side of the rim 110 of the rotor 105 .
- the staking tool aperture 350 and the member 360 may be supported by a base 370 .
- the base 370 may be sized so as to fit within an adjacent axial slot 120 . Once positioned therein, the base 370 may be secured by a number of pins or similar devices.
- the member 360 may be maneuverable about the base 370 so as to provide proper positioning about the insert 270 .
- the base 370 also may be used to position other types of equipment about the axial slot 120 or otherwise.
- a drilling/milling apparatus may be mounted thereon to provide for machining of the axial slot 120 or otherwise.
- multiple bases 370 may be used such that both adjoining axial slots 120 may be used.
- Other types of equipment may be mounted herein.
- FIG. 5 shows an alternative embodiment of a staking tool guide 400 .
- the staking tool guide 400 includes the staking tool aperture 350 positioned within a member 360 or a similar type of structure.
- the staking tool guide 400 includes a magnetic base 410 .
- the magnetic base 410 may have a number of magnets 420 therein so as to attach the staking tool guide 400 about the insert 270 .
- the staking tool guide 400 of this embodiment may be used on the last axial slot 120 of the rotor 105 once all of the blades 220 have been inserted therein such that the base 370 cannot be used.
- the use of the staking tool guides 340 , 400 thus provide for the proper location of the staking tool 310 for controlled staking locations and consistently reproducible results.
- the staking inserts 270 may be quickly inserted and staked for efficient construction or repair.
- the present invention may be applicable to any type of rotating assembly.
- Other potential applications include rotating buckets of gas turbines, rotating buckets/blades of steam turbines, or the retention of any device that is mechanically attached to a rotating wheel or disk with an axial slot or dovetail arrangement.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
- Compressor (AREA)
- Manufacture Of Motors, Generators (AREA)
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/858,186 US8142161B2 (en) | 2007-09-20 | 2007-09-20 | Replaceable staking insert |
CH01472/08A CH697913B8 (de) | 2007-09-20 | 2008-09-16 | Rotoranordnung mit austauschbarem Stemmeinsatz. |
DE102008037366A DE102008037366A1 (de) | 2007-09-20 | 2008-09-16 | Austauschbarer Verkerbungseinsatz |
CN200810149094.3A CN101392752B (zh) | 2007-09-20 | 2008-09-19 | 可更换的铆接插入件 |
JP2008240174A JP5706600B2 (ja) | 2007-09-20 | 2008-09-19 | 交換可能なステーク挿入部 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/858,186 US8142161B2 (en) | 2007-09-20 | 2007-09-20 | Replaceable staking insert |
Publications (2)
Publication Number | Publication Date |
---|---|
US20090077795A1 US20090077795A1 (en) | 2009-03-26 |
US8142161B2 true US8142161B2 (en) | 2012-03-27 |
Family
ID=40384563
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/858,186 Active 2031-01-25 US8142161B2 (en) | 2007-09-20 | 2007-09-20 | Replaceable staking insert |
Country Status (5)
Country | Link |
---|---|
US (1) | US8142161B2 (zh) |
JP (1) | JP5706600B2 (zh) |
CN (1) | CN101392752B (zh) |
CH (1) | CH697913B8 (zh) |
DE (1) | DE102008037366A1 (zh) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9145777B2 (en) | 2012-07-24 | 2015-09-29 | General Electric Company | Article of manufacture |
US9506357B1 (en) | 2015-12-08 | 2016-11-29 | General Electric Company | Turbomachine staking tool |
US10100677B2 (en) * | 2016-09-27 | 2018-10-16 | General Electric Company | Fixture for restraining a turbine wheel |
US20230035117A1 (en) * | 2020-04-03 | 2023-02-02 | Mitsubishi Heavy Industries, Ltd. | Jig for assembling and extracting blade root spring, and method for assembling and extracting blade root spring |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20120269592A1 (en) | 2011-04-19 | 2012-10-25 | James Bradford Holmes | System and method for modifying a rotor |
US8764402B2 (en) | 2011-06-09 | 2014-07-01 | General Electric Company | Turbomachine blade locking system |
US8992180B2 (en) | 2011-08-24 | 2015-03-31 | General Electric Company | Replaceable staking insert assembly and method |
US8402625B2 (en) | 2011-08-30 | 2013-03-26 | General Electric Company | System and method for modifying a rotor |
US9103221B2 (en) | 2012-02-16 | 2015-08-11 | Alstom Technology Ltd | System and method for blade retention |
US20140223709A1 (en) | 2013-02-08 | 2014-08-14 | General Electric Company | Turbomachine rotor blade milling machine system and method of field repairing a turbomachine rotor blade |
US9429041B2 (en) * | 2014-05-14 | 2016-08-30 | General Electric Company | Turbomachine component displacement apparatus and method of use |
US11098729B2 (en) * | 2016-08-04 | 2021-08-24 | General Electric Company | Gas turbine wheel assembly, method of modifying a compressor wheel, and method of mounting a blade to a gas turbine wheel |
US10843277B2 (en) | 2017-01-16 | 2020-11-24 | General Electric Company | Portable jig and fixture for precision machining |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2753149A (en) * | 1951-03-30 | 1956-07-03 | United Aircraft Corp | Blade lock |
JPS59113207A (ja) * | 1982-12-20 | 1984-06-29 | Mitsubishi Heavy Ind Ltd | タ−ビンブレ−ドの抜け止め工法 |
US5727927A (en) * | 1995-05-06 | 1998-03-17 | Mtu Motoren- Und Turbinen-Union Muenchen Gmbh | Device for securing rotor blades to a rotor, especially of a gas turbine propulsion plant |
US5749706A (en) * | 1996-01-31 | 1998-05-12 | Mtu Motoren- Und Turbinen-Union Muenchen Gmbh | Turbine blade wheel assembly with rotor blades fixed to the rotor wheel by rivets |
US20020029653A1 (en) | 1999-08-18 | 2002-03-14 | General Electric Company | Balance weight for a rotary component in turbomachinery, methods of installation and installation tools |
US6390738B1 (en) * | 2000-04-07 | 2002-05-21 | Yevgeny Fridman | Tool jig for doors |
US20020085917A1 (en) * | 2000-12-28 | 2002-07-04 | Roberts Dennis William | System and method for securing a radially inserted integral closure bucket to a turbine rotor wheel assembly having axially inserted buckets |
US6582195B2 (en) | 2001-06-27 | 2003-06-24 | General Electric Company | Compressor rotor blade spacer apparatus |
US6837686B2 (en) * | 2002-09-27 | 2005-01-04 | Pratt & Whitney Canada Corp. | Blade retention scheme using a retention tab |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2218872A1 (de) * | 1972-04-19 | 1973-10-25 | Bosch Gmbh Robert | Radialkolbenmaschine |
JPH11182494A (ja) * | 1997-12-22 | 1999-07-06 | Toshiba Corp | 軸流圧縮機 |
CZ20002685A3 (cs) * | 1999-12-20 | 2001-08-15 | General Electric Company | Zařízení pro uchycení lopatek otáčivého stroje a způsob jejich uchycení |
US6832892B2 (en) * | 2002-12-11 | 2004-12-21 | General Electric Company | Sealing of steam turbine bucket hook leakages using a braided rope seal |
US6908285B2 (en) * | 2003-04-08 | 2005-06-21 | General Electric Company | Methods and apparatus for assembling rotatable machines |
-
2007
- 2007-09-20 US US11/858,186 patent/US8142161B2/en active Active
-
2008
- 2008-09-16 CH CH01472/08A patent/CH697913B8/de not_active IP Right Cessation
- 2008-09-16 DE DE102008037366A patent/DE102008037366A1/de active Pending
- 2008-09-19 CN CN200810149094.3A patent/CN101392752B/zh active Active
- 2008-09-19 JP JP2008240174A patent/JP5706600B2/ja active Active
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2753149A (en) * | 1951-03-30 | 1956-07-03 | United Aircraft Corp | Blade lock |
JPS59113207A (ja) * | 1982-12-20 | 1984-06-29 | Mitsubishi Heavy Ind Ltd | タ−ビンブレ−ドの抜け止め工法 |
US5727927A (en) * | 1995-05-06 | 1998-03-17 | Mtu Motoren- Und Turbinen-Union Muenchen Gmbh | Device for securing rotor blades to a rotor, especially of a gas turbine propulsion plant |
US5749706A (en) * | 1996-01-31 | 1998-05-12 | Mtu Motoren- Und Turbinen-Union Muenchen Gmbh | Turbine blade wheel assembly with rotor blades fixed to the rotor wheel by rivets |
US20020029653A1 (en) | 1999-08-18 | 2002-03-14 | General Electric Company | Balance weight for a rotary component in turbomachinery, methods of installation and installation tools |
US6390738B1 (en) * | 2000-04-07 | 2002-05-21 | Yevgeny Fridman | Tool jig for doors |
US20020085917A1 (en) * | 2000-12-28 | 2002-07-04 | Roberts Dennis William | System and method for securing a radially inserted integral closure bucket to a turbine rotor wheel assembly having axially inserted buckets |
US6582195B2 (en) | 2001-06-27 | 2003-06-24 | General Electric Company | Compressor rotor blade spacer apparatus |
US6837686B2 (en) * | 2002-09-27 | 2005-01-04 | Pratt & Whitney Canada Corp. | Blade retention scheme using a retention tab |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9145777B2 (en) | 2012-07-24 | 2015-09-29 | General Electric Company | Article of manufacture |
US9506357B1 (en) | 2015-12-08 | 2016-11-29 | General Electric Company | Turbomachine staking tool |
US10100677B2 (en) * | 2016-09-27 | 2018-10-16 | General Electric Company | Fixture for restraining a turbine wheel |
US20230035117A1 (en) * | 2020-04-03 | 2023-02-02 | Mitsubishi Heavy Industries, Ltd. | Jig for assembling and extracting blade root spring, and method for assembling and extracting blade root spring |
US11846205B2 (en) * | 2020-04-03 | 2023-12-19 | Mitsubishi Heavy Industries, Ltd. | Jig for assembling and extracting blade root spring, and method for assembling and extracting blade root spring |
Also Published As
Publication number | Publication date |
---|---|
JP2009074551A (ja) | 2009-04-09 |
CN101392752B (zh) | 2013-05-22 |
US20090077795A1 (en) | 2009-03-26 |
CN101392752A (zh) | 2009-03-25 |
DE102008037366A1 (de) | 2009-04-02 |
JP5706600B2 (ja) | 2015-04-22 |
CH697913A2 (de) | 2009-03-31 |
CH697913B8 (de) | 2013-05-15 |
CH697913B1 (de) | 2013-02-15 |
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Owner name: GENERAL ELECTRIC COMPANY, NEW YORK Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:PRINCE, STEPHEN ROBERT;WASSYNGER, STEPHEN PAUL;TIPTON, THOMAS R.;AND OTHERS;REEL/FRAME:019852/0318;SIGNING DATES FROM 20070906 TO 20070908 Owner name: GENERAL ELECTRIC COMPANY, NEW YORK Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:PRINCE, STEPHEN ROBERT;WASSYNGER, STEPHEN PAUL;TIPTON, THOMAS R.;AND OTHERS;SIGNING DATES FROM 20070906 TO 20070908;REEL/FRAME:019852/0318 |
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