US7881085B2 - Inverter and programming device thereof - Google Patents
Inverter and programming device thereof Download PDFInfo
- Publication number
- US7881085B2 US7881085B2 US11/873,530 US87353007A US7881085B2 US 7881085 B2 US7881085 B2 US 7881085B2 US 87353007 A US87353007 A US 87353007A US 7881085 B2 US7881085 B2 US 7881085B2
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- Prior art keywords
- inverter
- executable code
- application
- connection information
- function block
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P27/00—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage
- H02P27/04—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage
- H02P27/06—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage using dc to ac converters or inverters
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P29/00—Arrangements for regulating or controlling electric motors, appropriate for both AC and DC motors
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S388/00—Electricity: motor control systems
- Y10S388/907—Specific control circuit element or device
- Y10S388/9075—Computer or microprocessor
Definitions
- the present invention relates to an inverter capable of easily customizing an application portion with a high degree of quality.
- FIG. 11 shows a common structure of an inverter.
- the inverter 1100 is comprised of a power portion 1106 for inputting power from a commercially available AC power source 1109 and supplying the power to an electric motor 1110 to drive it, a control portion 1101 for controlling the power portion 1106 , and a communication interface (I/F) portion 1111 for communicating with an outside device.
- a power portion 1106 for inputting power from a commercially available AC power source 1109 and supplying the power to an electric motor 1110 to drive it
- a control portion 1101 for controlling the power portion 1106
- a communication interface (I/F) portion 1111 for communicating with an outside device.
- the power portion 1106 is comprised of a power source portion 1107 configured to input power from the commercially available AC power source 1109 and supply DC power to a power conversion portion 1108 , and the power conversion portion 1108 configured to control the DC power supplied from the power portion 1107 and supply power for driving the electric motor 1110 in accordance with the specification of the operation.
- the control portion 1101 is constituted by a CPU 1102 and an executable code portion 1103 which stores the executable code to be executed on the CPU 1102 .
- the executable code portion 1103 is constituted of an application portion 1104 to be customized according to an application and a motor control portion 1105 independent of the application portion 1104 .
- the inverter is connected to a programming device 1120 for developing an application portion 1104 via the communication I/F portion 1111 as needed.
- the application portion 1104 is developed by a programming device 1120 which is realized on a personal computer, etc., and converted into executable code.
- the executable code is downloaded to the inverter 1100 .
- the application portion 1104 is configured to realize an application for the inverter 1100 and has been conventionally developed by the following method.
- the programming device 1120 displays a number of function blocks, each corresponding to a specific source code module residing on the programming device 1120 . Based on the connection of the function blocks, source code corresponding to an application is created. The source code is complied on the programming device 1120 to create executable code. Then, the executable code is downloaded to the inverter 1100 (see, e.g., Control Techniques Drives, Ltd. User Guide UD70 Large Option Module and software for Unidrive, Part Number: 0447-0017, Issue Number: 2)
- modularized source code for each machine type, application or function as shown in FIGS. 12 and 13 is preliminarily installed in the inverter 1100 , in a manner that the source code modules are connectable based on connection information.
- Function blocks corresponding to the modularized source code installed in the inverter 1100 are prepared on the programming device 1120 .
- source code for an application is created and the connection information is converted into a combination of connection parameters to set in the inverter 1100 ((see, e.g., SSD Drives, Inc. Instruction Manual RG352747 Issue 6.1).
- connection parameters denote a parameter representing a function block connection, which is different from a parameter used by each function block for calculation.
- the source code for the function block is administrated on the programming device 1120 . Therefore, there is a possibility of an erroneous revision, a calculation result overflow due to insufficient testing after the revision, or a memory overlap at the time of the download. Thus, there is a problem in that it lacks reliability.
- an application function block diagram for use in a winder is illustrated.
- this is a diagram prepared for the machine type A and therefore cannot be used for or applied to the machine type B shown in FIG. 13 .
- the application diagram 2 shown in FIG. 13 cannot be used for the machine type A.
- the prepared function blocks are always operating regardless of the connection status by the connecting line. Therefore, in the case of the multiple functions, the waste of processing time is larger.
- the conventional technique has such problems that the customizable range is limited, the flexibility of developing special applications is low, and the executable code process load in the CPU 1102 becomes heavy as the number of functions increases.
- an inverter and a programming device of the inverter capable of changing an application portion 1104 in an executable code portion 1103 of a control portion 1101 from a standard and easily customizing while maintaining stable quality.
- an inverter comprising: a power portion including a power source and a power conversion portion; a control portion including an executable code portion having an application portion and a motor control portion and a CPU for executing the executable code; and a communication interface portion for communicating with an outside device, connection information which selects an executable code module required for an application among a plurality of executable code modules preliminarily installed in the inverter and specifies an executable sequence thereof is downloaded to the inverter via the communication interface portion, and the executable code module is executed in accordance with the connection information.
- connection information table 114 selecting the execution mode modules necessary for an application among executable code modules preliminarily installed in the inverter 1100 and specifying the execution sequence and not necessary to download an executable code module itself. Therefore, the development efficiency of an application can be improved substantially. Furthermore, since the executable code module has been preliminarily installed in the inverter 1100 only after completion of sufficient testing, the reliability can be improved substantially.
- a programming device of an inverter comprising a power portion including a power source and a power conversion portion, a control portion including an executable code portion having an application portion and a motor control portion and a CPU for executing the executable code, and a communication interface portion for communicating with an outside device
- the source code of an application is created from function blocks and connection lines connecting the function blocks to create connection information.
- the source code of an application can be easily created with function blocks corresponding to executable code modules and connection lines on a screen of the programming device 1120 , and the connection information table 114 can be created based on it.
- connection information is downloaded to the inverter via the communication interface portion.
- the created connection information table 114 can be easily downloaded from the programming device 1120 to the inverter 1100 .
- the function block is a function block corresponding to the executable code module preliminarily installed in the inverter, or a function block newly created by combining the function block and the connection line.
- a new function block created by combining existing function blocks can be utilized to create an application.
- connection line has a numeric value or logic value.
- connection information table 114 According to this programming device, at the time of connecting function blocks with connection lines, incorrect connection of connection points different in type would not occur, which can improve the quality of the connection information table 114 .
- the programming device described above preferably, it is configured to display a connected or disconnected status to the inverter on a screen.
- the connected or disconnected status of the programming device 1120 and the inverter 1100 is displayed on the screen of the programming device 1120 , it is possible to easily understand whether the connection information can be downloaded to the inverter 1100 .
- the programming device described above preferably, it is configured to display the usage rate of the connection information on a screen.
- the usage rate of the connection information is displayed on the screen of the programming device 1120 , it is possible to easily grasp whether an application can be further added.
- the programming device described above preferably, it is configured to display the processing time usage rate of the application portion on a screen.
- the processing time usage rate of the application portion 1104 can be displayed on the screen of the programming device 1120 , it is possible to easily grasp whether the CPU 1102 of the control portion 1101 still has processing capacity.
- FIG. 1 shows a function block diagram and the processing flow according to the first embodiment of the present invention
- FIG. 2 is a timing chart according to the second embodiment of the present invention.
- FIG. 3 is a function block diagram of the second embodiment of the present invention.
- FIG. 4 is a tab display structure of the function block
- FIG. 5 is a display example of a programming device according to the second embodiment of the present invention.
- FIG. 6 is a compile error display in the second embodiment
- FIG. 7 is an instruction list (IL).
- FIG. 8 is a structured text (ST).
- FIG. 9 is a ladder diagram (LD).
- FIG. 10 is a sequential function chart (SFC).
- FIG. 11 shows a general structure of an inverter
- FIG. 12 is an application diagram 1 ;
- FIG. 13 is an application diagram 2 .
- FIG. 1 A first embodiment of the present invention is shown in FIG. 1 .
- the following explanation will be directed to an example of an application in which an analog input 1 ( 101 ) and an analog input 2 ( 102 ) are added with an adder 109 to create a frequency reference 113 .
- the source code of an application is created using a programming device 1120 .
- the function blocks of the analog input 1 ( 101 ), an analog input 2 ( 102 ), an adder 109 and the frequency reference 113 are displayed on a screen of the programming device 1120 . By connecting them with connection lines, source code is created.
- This source code is complied 122 , and the executable code module to be executed and the information on the execution sequence will be created as the connection information table 114 .
- connection information table 114 shows the execution sequence.
- a unique connection point number owned by each function block is set as the value of the connection parameter.
- connection point numbers and the executable code modules of the function blocks corresponding to the connection point numbers are correlated based on the executable code module table 124 , the executable code module will be determined by the connection point number.
- the executable code of each function block is preliminarily installed in the inverter and therefore not required to be downloaded again.
- connection information table 114 of this embodiment will be explained concretely.
- connection parameter 1 of the input information of the connection line 1 ( 105 ) the output connection point number 01 ( 103 ) of the analog input 1 ( 101 ) is set.
- the input 1 connection point number 03 ( 107 ) of the adder 109 is set.
- the connection parameter 3 of the input information of the connection line 2 ( 106 ) the output connection point number 02 ( 104 ) of the analog input A 2 ( 102 ) is set.
- the connection parameter 4 of the output information of the connection line 2 ( 106 ) is set to the connection parameter 4 of the output information of the connection line 2 ( 106 .
- connection parameter 5 of the input information of the connection line 3 ( 111 ) the output connection point number 05 ( 110 ) of the adder 109 is set.
- connection parameter 6 of the output information of the connection line 3 ( 111 ) the input connection point number 06 ( 112 ) of the frequency reference 113 is set.
- connection information is downloaded to the inverter 1100 via communication 123 such as RS-232C, and set to the JUMP table 115 existing in the application portion 1104 .
- the executable code for executing the actual processing of the analog input 1 ( 101 ), the analog input 2 ( 102 ), the adder 109 , and the frequency reference 113 is preliminarily installed in the application portion 1104 of the inverter 1100 in such a manner that it corresponds to the connection point numbers. Therefore, the executable code is not required to be newly downloaded.
- connection information table 114 and the JUMP table 115 are names in the programming device 1120 and that in the inverter 1100 , respectively, which are different in name but the same in content.
- the execution of the application portion 1104 in the inverter 1100 is executed based on the JUMP table 115 .
- the execution is performed in the order of the connection parameter No. of the JUMP table 115 as shown in the lower side of FIG. 1 .
- the executable code module corresponding to the connection point number set to the connection parameter No. of the JUMP table 115 is selected by searching the executable code module table 124 and then executed.
- a 2 ( 118 ): In this processing, the data of the analog input 2 function block 102 is stored in the data transfer work RAM.
- Add 120 In this processing, the added value of the content of the work RAM of the input 1 and input 2 of the adder function block 109 is stored in the data transfer work RAM.
- Frequency reference 121 The previously stored contents of the work RAM is stored in the frequency reference block 113 . The output of this frequency reference 113 is input to the motor control portion 1105 shown in FIG. 1 .
- S 1 ( 300 ) denotes a digital input terminal 1 function block of the inverter 1100
- INTVL TMR 301 denotes a logic interval timer function block
- NOT 302 denotes a logic NOT operation function block
- AND 303 , 304 denotes a logic AND operation function block
- FwdCMD 305 denotes a forward run command function block for outputting a forward run command to the motor control portion 1105
- RevCMD 306 denotes a reverse run command function block for outputting a reverse run command to the motor control portion 1105
- Q 1 - 01 ( 307 ) denotes a parameter input function block 1 for inputting a set value by a constant
- Q 1 - 02 ( 308 ) denotes a constant input function block 2 for inputting a set value by a parameter
- NUMS 309 denotes a two input numeric value selection function block for selecting two numeric inputs
- FreqCMD 300 denotes a frequency reference function block for out
- function blocks are prepared, in the Tab 407 - 411 as shown in FIG. 4 , as standard visually understandable function blocks which can be used for various machine types and applications.
- the executable code corresponding to each function block has been preliminarily installed in the application portion 1104 in the inverter 1100 after being fully tested.
- the function block can be placed at an arbitrary position on the screen program page by dragging it from the TAB and dropping it to the desired position.
- connection point is configured such that a mark indicates whether it is a logic or a numeric value. Connection points which are different in type cannot be connected.
- the information (parameter, name, etc.) of each function block is displayed in the property window 504 of FIG. 5 , and when the block is clicked the property information can be edited.
- the information is displayed in the property 504 of the forward rotation frequency reference function block, wherein the ID number is set to “8,” the label is set to “forward frequency reference,” and the user parameter 2 is set to “50.0.”
- the source code of the application of this page can be stored as a project in the folder displayed in the project window 503 shown in FIG. 5 .
- a new subroutine can be created by creating a new page in the subroutine folder 507 of the project window 503 shown in FIG. 5 .
- the function block diagram created here can be selected and used as one subroutine function block from the subroutine tab 412 of the function block tab window shown in FIG. 4 .
- the capacity limit of the program there is an upper limit of the number of connections, specifically an upper limit of the number of lines of the connection information table 114 .
- the usage rate of the current connection information is displayed in the memory usage rate display 509 on the lower portion of the screen shown in FIG. 5 , with the upper limit as 100%.
- This display can be directly shown as the number of the currently used connection information, the % display or the number of available connections.
- a processing time usage rate monitor 511 is displayed at the central lower portion of the screen as shown in FIG. 5 .
- the application portion is not connected (off-line) to the main body of the inverter 1100
- the total of the expected processing time of the selected function blocks divided by the total available processing time by the CPU 1102 is displayed.
- the application portion is connected (on-line)
- the actual performance value of the inverter 1100 is read and displayed.
- the output connection point of the S 1 function block 300 shown in FIG. 3 is displayed as the logic output connection point 313 . This is connectable to the logic input terminal 314 as an input of the interval timer 301 , but not connectable to the numeric value input terminal.
- the output of Q 1 - 02 ( 308 ) is a numeric value output connection point 315 and connectable to the input connection point 316 of the 2 numeric value input selector 309 as a numeric input connection point, but not connectable to the logic input connection point.
- S 1 ( 300 ) is an input terminal 1 of the inverter 1100 and a start command for patterned operation. When the input terminal is closed, the output of S 1 ( 300 ) becomes True “1,” which sets the run command as shown in FIG. 2 .
- This output signal is input into AND 303 , 304 and INTVL TMR 301 .
- the INTVL TMR 301 is brought into operation and repeats ON/OFF accordingly.
- This output signal is input into the AND circuit 303 , 304 together with the output signal of S 1 ( 300 ), and each of the AND circuit 303 , 304 is input into the forward run command 305 and the reverse run command 306 .
- the ON time parameter and the OFF time parameter can be set and referred to at the property 504 located at the right side of the screen shown in FIG. 5 .
- the output from the INTVL TMR 301 and the constants 307 , 308 are each input into the NUMS 309 as forward/reverse run command, and the output of the NUMS 309 is changed as the forward frequency reference 307 /reverse frequency reference 308 by the ON/OFF of the output of the INTVL TMR 301 and input into the frequency reference 310 as a final frequency reference.
- the outputs of the forward run command 305 , reverse run command 306 and frequency reference 310 are input into the motor control portion 1105 of FIG. 11 to thereby realize the operation as shown by the operation frequency of FIG. 2 .
- the source code of the application is converted into the connection information on the programming device 1120 and downloaded to the inverter 1100 via the communication interface 1111 .
- the inverter 1100 only the executable code corresponding to the function blocks selected by the connection information will be executed, and the application shown by the function block diagram on the screen of the programming device 1120 is executed.
- the executable code of the application portion is executed only when selected, and therefore the wasted processing time of CPU 1102 can be reduced.
- the IL is created with a text editor and processed with a compiler for converting the IL into connection information to create a connection information table 114 as shown in FIG. 1 .
- the ST is created with a text editor and processed with a compiler for converting the ST into connection information to create a connection information table 114 as shown in FIG. 1 .
- the LD is created with a ladder editor and processed with a compiler for converting the LD into connection information to create a connection information table 114 as shown in FIG. 1 .
- the SFC is created with a SFC editor and processed with a compiler for converting the SFC into connection information to create a connection information table 114 as shown in FIG. 1 .
- connection information table 114 is downloaded to the inverter and executed in the same manner as in the case of FBD.
- the present invention provides an inverter and programming device capable of easily being applied to various types of inverter industrial applications while maintaining high quality.
- the term “preferably” is non-exclusive and means “preferably, but not limited to.”
- means-plus-function or step-plus-function limitations will only be employed where for a specific claim limitation all of the following conditions are present in that limitation: a) “means for” or “step for” is expressly recited; b) a corresponding function is expressly recited; and c) structure, material or acts that support that structure are not recited.
- the terminology “present invention” or “invention” may be used as a reference to one or more aspect within the present disclosure.
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- Inverter Devices (AREA)
- Stored Programmes (AREA)
- Devices For Executing Special Programs (AREA)
Abstract
Description
Claims (8)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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JP2005119659 | 2005-04-18 | ||
JP2005-119659 | 2005-04-18 | ||
PCT/JP2006/307740 WO2006112324A1 (en) | 2005-04-18 | 2006-04-12 | Inverter and programming device thereof |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/JP2006/307740 Continuation-In-Part WO2006112324A1 (en) | 2005-04-18 | 2006-04-12 | Inverter and programming device thereof |
Publications (2)
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US20080205092A1 US20080205092A1 (en) | 2008-08-28 |
US7881085B2 true US7881085B2 (en) | 2011-02-01 |
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US11/873,530 Active 2028-01-25 US7881085B2 (en) | 2005-04-18 | 2007-10-17 | Inverter and programming device thereof |
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US (1) | US7881085B2 (en) |
JP (1) | JP5018477B2 (en) |
KR (1) | KR100922677B1 (en) |
CN (1) | CN100550591C (en) |
DE (1) | DE112006000988T5 (en) |
GB (1) | GB2442145B (en) |
TW (1) | TW200705262A (en) |
WO (1) | WO2006112324A1 (en) |
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CN102323806B (en) * | 2011-07-08 | 2012-12-19 | 中冶南方(武汉)自动化有限公司 | Inverter monitoring platform and monitoring method thereof |
WO2013181744A1 (en) * | 2012-06-05 | 2013-12-12 | Alizem Inc. | Method and system for designing a control software product for integration within an embedded system of a power electronics system |
EP2827240A1 (en) * | 2013-07-17 | 2015-01-21 | ABB Technology AG | Method for generating control-code by a control-code-diagram |
JP6146277B2 (en) * | 2013-11-28 | 2017-06-14 | 富士電機株式会社 | Inverter control device and its peripheral devices |
CN104678875B (en) * | 2015-01-23 | 2019-04-16 | 深圳市禾望电气股份有限公司 | A kind of frequency converter configuration method and frequency converter configure system |
CN107636956B (en) * | 2015-04-01 | 2020-09-15 | 富士电机株式会社 | PLC function built-in type drive control device |
CN105468447A (en) * | 2016-02-01 | 2016-04-06 | 长沙奥托自动化技术有限公司 | Control method for low-voltage frequency conversion multifunctional input terminal |
JP6828700B2 (en) | 2018-01-19 | 2021-02-10 | 株式会社安川電機 | Power conversion system, programming support device, programming support method, program, and storage medium |
US10795649B1 (en) * | 2019-01-31 | 2020-10-06 | Splunk Inc. | Custom code blocks for a visual playbook editor |
US10846062B1 (en) | 2019-01-31 | 2020-11-24 | Splunk Inc. | Multi-prompt blocks for a visual playbook editor |
US11487513B1 (en) | 2020-07-31 | 2022-11-01 | Splunk Inc. | Reusable custom functions for playbooks |
CN113377435A (en) * | 2021-06-16 | 2021-09-10 | 哈尔滨岛田大鹏工业股份有限公司 | Extension method of robot control system in Seneko |
CN117750577B (en) * | 2023-12-21 | 2024-08-02 | 深圳豪江电源科技有限公司 | High-power square wave output circuit for programming and detecting LED driving power supply |
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Also Published As
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JP5018477B2 (en) | 2012-09-05 |
KR100922677B1 (en) | 2009-10-19 |
US20080205092A1 (en) | 2008-08-28 |
GB2442145A (en) | 2008-03-26 |
CN100550591C (en) | 2009-10-14 |
CN101160709A (en) | 2008-04-09 |
TW200705262A (en) | 2007-02-01 |
GB2442145B (en) | 2009-04-15 |
DE112006000988T5 (en) | 2008-06-19 |
WO2006112324A1 (en) | 2006-10-26 |
JPWO2006112324A1 (en) | 2008-12-11 |
KR20070104616A (en) | 2007-10-26 |
GB0720207D0 (en) | 2007-11-28 |
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