US6773638B2 - Process of making a replica - Google Patents

Process of making a replica Download PDF

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Publication number
US6773638B2
US6773638B2 US09/932,071 US93207101A US6773638B2 US 6773638 B2 US6773638 B2 US 6773638B2 US 93207101 A US93207101 A US 93207101A US 6773638 B2 US6773638 B2 US 6773638B2
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Prior art keywords
mold
replica
diglycidylether
resin composition
substrate
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US09/932,071
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US20020033547A1 (en
Inventor
Johan George Kloosterboer
Fredericus Johannes Touwslager
Emile Johannes Karel Verstegen
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Koninklijke Philips NV
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Koninklijke Philips Electronics NV
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Assigned to KONINKLIJKE PHILIPS ELECTRONICS N.V. reassignment KONINKLIJKE PHILIPS ELECTRONICS N.V. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: VERSTEGEN, EMILE JOHANNES KAREL, KLOOSTERBOER, JOHAN GEORGE, TOUWSLAGER, FREDERICUS JOHANNES
Publication of US20020033547A1 publication Critical patent/US20020033547A1/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D11/00Producing optical elements, e.g. lenses or prisms
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/02Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
    • C08G65/04Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers only
    • C08G65/06Cyclic ethers having no atoms other than carbon and hydrogen outside the ring
    • C08G65/16Cyclic ethers having four or more ring atoms
    • C08G65/18Oxetanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/02Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
    • C08G65/04Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers only
    • C08G65/06Cyclic ethers having no atoms other than carbon and hydrogen outside the ring
    • C08G65/08Saturated oxiranes
    • C08G65/10Saturated oxiranes characterised by the catalysts used
    • C08G65/105Onium compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L63/00Compositions of epoxy resins; Compositions of derivatives of epoxy resins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2011/00Optical elements, e.g. lenses, prisms
    • B29L2011/0016Lenses
    • GPHYSICS
    • G11INFORMATION STORAGE
    • G11BINFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
    • G11B7/00Recording or reproducing by optical means, e.g. recording using a thermal beam of optical radiation by modifying optical properties or the physical structure, reproducing using an optical beam at lower power by sensing optical properties; Record carriers therefor
    • G11B7/12Heads, e.g. forming of the optical beam spot or modulation of the optical beam
    • G11B7/22Apparatus or processes for the manufacture of optical heads, e.g. assembly

Definitions

  • the invention relates to a method of manufacturing a replica, which method includes the provision of a bondable resin composition between a mold and a substrate or a blank, carrying out a curing treatment and removing the replica thus manufactured from the mold, which replica comprises the substrate and the reproduction of the mold provided thereon.
  • the invention also relates to a replica obtained by carrying out a UV light-initiated cationic polymerization.
  • the replication process employs a mold or a matrix having an accurately defined surface which is the negative of the desired optical profile of the replica.
  • the shrinkage of the synthetic resin of the replica must be taken into account.
  • a small quantity of a liquid, curable synthetic resin composition is provided on the surface of the mold.
  • the substrate which may or may not be transparent to UV light, is subsequently pressed with the desired side against the mold, or conversely, as a result of which the synthetic resin spreads between the surface of the substrate and the surface of the mold.
  • Said liquid, synthetic resin composition may be provided on the substrate instead of the mold.
  • the synthetic resin mixture is cured and the substrate with the cured synthetic resin layer bonded thereto is removed from the mold.
  • the free surface of the synthetic resin layer is the negative of the corresponding surface of the mold.
  • the advantage of the replication process is that optical components, such as lenses having a complicated refractive surface, for example an aspherical surface, can be manufactured in a comparatively simple manner without subjecting the substrate to complex polishing treatments.
  • a drawback of such a replication by means of polymerization is the occurrence of shrinkage. Particularly if the flow of the bondable resin composition is impeded by gelation or a substantial increase in viscosity, further polymerization will lead to the development of stresses or even to premature delamination.
  • the product is subsequently removed from the mold, as in the case of, in particular, a replication process, only a partial relaxation of the stresses takes place, particularly if the product formed is composed of a densely bonded polymeric network. Such a bonded polymeric network is desired, however, for the cohesion of the product formed.
  • Another object of the invention is to provide a method enabling a replica layer to be provided, either simultaneously or successively, on two sides of the substrate.
  • Yet another object of the invention is to provide a method of manufacturing a replica, which method employs a bondable resin composition which also features a high reaction rate and a reaction that can be controlled by UV radiation.
  • a still further object of the invention is to provide a method of manufacturing a replica, which method employs a bondable resin composition, the final product of which corresponds to the currently applicable quality requirements regarding transparency and hardness.
  • Another object of the invention is to provide a method of manufacturing a replica, wherein a bondable resin composition is employed whose viscosity is so low that it can be accurately dosed in the replica process without any problems.
  • the method mentioned in the opening paragraph is characterized in accordance with the invention in that the curing treatment is a UV light-initiated cationic polymerization, the resin composition used being a compound comprising at least two cationically polymerizable cyclic ether groups, which only shows signs of gelation when at least 50% of the conversion that can be achieved in the mold under the relevant curing conditions has taken place.
  • the curing treatment is a UV light-initiated cationic polymerization
  • the resin composition used being a compound comprising at least two cationically polymerizable cyclic ether groups, which only shows signs of gelation when at least 50% of the conversion that can be achieved in the mold under the relevant curing conditions has taken place.
  • the final product will be free of shrinkage stresses owing to the late gelation and comparatively small shrinkage.
  • the comparatively small degree of shrinkage can be attributed to the fact that the ring-opening process on which the current curing treatment is based does not cause new bonds, instead the number of bonds in the starting product and in the bonded product more or less correspond to each other, so that only a small degree of shrinkage takes place.
  • the known (meth)acrylate compounds as known from the above-mentioned U.S. Pat. No. 4,890,905, an increase in the number of new bonds is brought about, which explains the high degree of shrinkage.
  • the method in accordance with the invention can particularly suitably be used to replicate relief structures requiring an accurate (sub-micron) shape reproduction.
  • Y —O—, —SO 2 —, —CH 2 —, —C(CF 3 ) 2 —, —C(CH 3 ) 2 —,
  • X a halogen or CH 3 ,
  • R 1 —CH 2 —, —C(CH 3 ) 2 —,
  • R 2 —OCH 2 CH 2 —, —OCCH 3 HCH 2 —, —OCH 2 CCH 3 H—, —OCH 2 CHOHCH 2 —,
  • R 3 H, C n H 2n+1 ,
  • n an integer ⁇ 1
  • n, a, b, c are each individual integers in the range from 0-4.
  • bondable resin composition use can also suitably be made of a compound selected from the group formed by 1,2,7,8-diepoxyoctane, 3,4-epoxycyclohexylmethyl-3′,4′-epoxycyclohexanecarboxylate, bis(3,4-epoxycyclohexylmethyl)adipate, bis(3,4-epoxy-6-methylcyclohexylmethyl)adipate and C 12 -C 14 -alkylglycidylether and the corresponding oxetane compounds thereof.
  • An oxetane compound which can particularly suitably be used is 1,4-bis[(3-ethyl-3-oxetanylmethoxy)methyl]benzene.
  • the bondable resin composition additionally comprises a reactive diluent, which is preferably selected from the group formed by butylglycidylether, heptylglycidylether, octylglycidylether, allylglycidylether, p-t-butylphenylglycidylether, phenylglycidylether, cresylglycidylether, diglycidylether of 1,4-butanediol, diglycidylether of neopentylglycol, diglycidylether of polypropeneglycol, vinylcyclohexanedioxide, diglycidylether of recorcinol, diglycidylether of polypropeneglycol and diglycidylester of linoleic acid dimer and the corresponding oxetane
  • a reactive diluent which is preferably selected from the group formed by butylglycid
  • the invention further relates to a replica obtained by carrying out a UV light-initiated cationic polymerization of a compound comprising at least two cationically polymerizable cyclic ether groups, which compound does not exhibit gelation until at least 50% of the conversion that can be achieved in the mold under the relevant curing conditions has taken place, if necessary in the presence of a reactive diluent.
  • a suitable replica is any relief structure requiring an accurate (sub-micron) reproduction.
  • a further example of a suitable replica is an optical component, in particular an (a)spherical lens, a lens array, a prism, a grating or another relief structure for optical applications, or a combination thereof.
  • An aspherical lens is manufactured by means of a commonly known photoreplication method by providing a reactive mixture comprising a monomer, a photoinitiator and, if necessary, a sensitizer on the convex side of a planospherical substrate, after which said substrate carrying the reactive mixture is introduced into an aspherical mold and pressed such as to cause the liquid to spread between the substrate surface and the mold surface without the inclusion of air bubbles. Subsequently, the substrate is exposed to UV light passing through said substrate and originating from a high-pressure mercury lamp provided with filters transmitting only the spectral range from 320 to 390 nm. If necessary, the exposure process can be carried out such that the UV light also passes through the mold, provided said mold is embodied so as to be transparent. After the exposure process, the lens is removed from the mold and optically and mechanically examined.
  • the above-mentioned photoreplication method is carried out using a reactive mixture comprising a solution of 4% 2,2-dimethyoxy-1,2-diphenylethane-1-on in 2,2-bis(4-(2-methacryloxyeth-1-oxy)phenyl)propane.
  • This mixture is exposed at room temperature for 7 seconds at an intensity of 40 mW/cm 2 and subsequently removed, whereafter it is re-exposed at 10 mW/cm 2 for 1 hour at room temperature and stabilized in the dark for 16 hours at 140° C.
  • the lens thus obtained is optically and mechanically characterized.
  • the mixture exhibited approximately 7% shrinkage.
  • the aspherical mold must be corrected in an iterative process in order to obtain a lens of the desired shape.
  • the commonly known photoreplication method described in the comparative example hereinabove is used, except that the reactive mixture used is a solution of 4.75% diphenyliodoniumhexafluoroarsenate and 0.25% anthracene in 2,2-bis(4-(glycidyloxy)phenyl)propane.
  • This mixture is subsequently exposed at room temperature for 7 seconds at an intensity of 100 mW/cm 2 and subsequently removed, whereafter it is re-exposed at 10 mW/cm 2 for 1 hour at room temperature, and stabilized in the dark at 120° C. for 16 hours.
  • the lens thus obtained is optically and mechanically characterized.
  • the mixture exhibited approximately 2.3% shrinkage.
  • a reactive mixture comprising a compound including at least two cationically polymerizable cyclic ether groups, it is not, or hardly, necessary, unlike the reactive mixture used in the comparative example, to correct the aspherical mold in order to obtain a lens of the desired shape.
  • This favorable result is attributed to the fact that after removal from the mold, hardly any relaxation occurs.
  • This very small degree of relaxation as compared to the reactive mixture used in the comparative example, can be attributed, according to the current applicants, to a combination of reduced shrinkage and retarded gelation.

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Ophthalmology & Optometry (AREA)
  • Mechanical Engineering (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Epoxy Resins (AREA)
  • Manufacture Of Macromolecular Shaped Articles (AREA)
  • Polyethers (AREA)
  • Polymerisation Methods In General (AREA)

Abstract

In a method of manufacturing a replica, a bondable resin composition is provided between a mold and a substrate or a blank, the resin is cured and the replica thus manufactured is removed from the mold. The replica includes the substrate and the reproduction of the mold on the substrate. The curing includes a UV light-initiated cationic polymerization.

Description

The invention relates to a method of manufacturing a replica, which method includes the provision of a bondable resin composition between a mold and a substrate or a blank, carrying out a curing treatment and removing the replica thus manufactured from the mold, which replica comprises the substrate and the reproduction of the mold provided thereon. The invention also relates to a replica obtained by carrying out a UV light-initiated cationic polymerization.
Such a method is known per se from U.S. Pat. No. 4,890,905, filed in the name of the current applicant. The replication process employs a mold or a matrix having an accurately defined surface which is the negative of the desired optical profile of the replica. In the exact determination of the definition of the surface of the mold or matrix, the shrinkage of the synthetic resin of the replica must be taken into account. A small quantity of a liquid, curable synthetic resin composition is provided on the surface of the mold. The substrate, which may or may not be transparent to UV light, is subsequently pressed with the desired side against the mold, or conversely, as a result of which the synthetic resin spreads between the surface of the substrate and the surface of the mold. Said liquid, synthetic resin composition may be provided on the substrate instead of the mold. The synthetic resin mixture is cured and the substrate with the cured synthetic resin layer bonded thereto is removed from the mold. The free surface of the synthetic resin layer is the negative of the corresponding surface of the mold. The advantage of the replication process is that optical components, such as lenses having a complicated refractive surface, for example an aspherical surface, can be manufactured in a comparatively simple manner without subjecting the substrate to complex polishing treatments. A drawback of such a replication by means of polymerization is the occurrence of shrinkage. Particularly if the flow of the bondable resin composition is impeded by gelation or a substantial increase in viscosity, further polymerization will lead to the development of stresses or even to premature delamination. If the product is subsequently removed from the mold, as in the case of, in particular, a replication process, only a partial relaxation of the stresses takes place, particularly if the product formed is composed of a densely bonded polymeric network. Such a bonded polymeric network is desired, however, for the cohesion of the product formed.
Therefore, it is an object of the invention to provide a bondable resin composition which, if it is cured against a mold, exhibits as little relaxation as possible after it has been removed from the mold and hence represents, as accurately as possible, the shape of the mold.
Another object of the invention is to provide a method enabling a replica layer to be provided, either simultaneously or successively, on two sides of the substrate.
Yet another object of the invention is to provide a method of manufacturing a replica, which method employs a bondable resin composition which also features a high reaction rate and a reaction that can be controlled by UV radiation.
A still further object of the invention is to provide a method of manufacturing a replica, which method employs a bondable resin composition, the final product of which corresponds to the currently applicable quality requirements regarding transparency and hardness.
Another object of the invention is to provide a method of manufacturing a replica, wherein a bondable resin composition is employed whose viscosity is so low that it can be accurately dosed in the replica process without any problems.
The method mentioned in the opening paragraph is characterized in accordance with the invention in that the curing treatment is a UV light-initiated cationic polymerization, the resin composition used being a compound comprising at least two cationically polymerizable cyclic ether groups, which only shows signs of gelation when at least 50% of the conversion that can be achieved in the mold under the relevant curing conditions has taken place.
By using such a bondable resin composition, the final product will be free of shrinkage stresses owing to the late gelation and comparatively small shrinkage. According to the applicant, the comparatively small degree of shrinkage can be attributed to the fact that the ring-opening process on which the current curing treatment is based does not cause new bonds, instead the number of bonds in the starting product and in the bonded product more or less correspond to each other, so that only a small degree of shrinkage takes place. Conversely, in the known (meth)acrylate compounds, as known from the above-mentioned U.S. Pat. No. 4,890,905, an increase in the number of new bonds is brought about, which explains the high degree of shrinkage. In addition, in the compounds in accordance with the invention, gelation and vitrification do not occur until a high conversion percentage is reached, so that the development of stresses starts at a much later stage. According to the current applicants, this surprising effect is brought about by a surprisingly large degree of chain transfer, as a result of which, at the beginning of the bonding reaction, predominantly comparatively small molecules are formed which do not form a gel until a high conversion percentage is reached. If the method in accordance with the invention is applied to replicate aspherical lenses of, for example, CD players, the application of the bondable composition in accordance with the invention will cause the shape of the mold to correspond substantially exactly to the product finally formed, as a result of which a much smaller shrinkage correction is necessary. As, in addition, after the product has been removed from the mold, less relaxation is necessary, it is to be expected that the amount of spread in the shape of the replicated lenses will be much smaller in the above-mentioned production process. The method in accordance with the invention can particularly suitably be used to replicate relief structures requiring an accurate (sub-micron) shape reproduction.
Compounds which can suitably be used in the method in accordance with the invention to manufacture a replica include a bondable resin composition of the following general formula:
Figure US06773638-20040810-C00001
wherein:
Y=—O—, —SO2—, —CH2—, —C(CF3)2—, —C(CH3)2—,
X=a halogen or CH3,
R1=—CH2—, —C(CH3)2—,
R2=—OCH2CH2—, —OCCH3HCH2—, —OCH2CCH3H—, —OCH2CHOHCH2—,
Figure US06773638-20040810-C00002
R3=H, CnH2n+1,
n=an integer≧1,
p=1-4,
m, a, b, c are each individual integers in the range from 0-4.
For the bondable resin composition use can also suitably be made of a compound selected from the group formed by 1,2,7,8-diepoxyoctane, 3,4-epoxycyclohexylmethyl-3′,4′-epoxycyclohexanecarboxylate, bis(3,4-epoxycyclohexylmethyl)adipate, bis(3,4-epoxy-6-methylcyclohexylmethyl)adipate and C12-C14-alkylglycidylether and the corresponding oxetane compounds thereof. An oxetane compound which can particularly suitably be used is 1,4-bis[(3-ethyl-3-oxetanylmethoxy)methyl]benzene.
Dependent upon the viscosity of the selected bondable resin composition, it may be preferred, in certain embodiments, that the bondable resin composition additionally comprises a reactive diluent, which is preferably selected from the group formed by butylglycidylether, heptylglycidylether, octylglycidylether, allylglycidylether, p-t-butylphenylglycidylether, phenylglycidylether, cresylglycidylether, diglycidylether of 1,4-butanediol, diglycidylether of neopentylglycol, diglycidylether of polypropeneglycol, vinylcyclohexanedioxide, diglycidylether of recorcinol, diglycidylether of polypropeneglycol and diglycidylester of linoleic acid dimer and the corresponding oxetane compounds thereof.
The invention further relates to a replica obtained by carrying out a UV light-initiated cationic polymerization of a compound comprising at least two cationically polymerizable cyclic ether groups, which compound does not exhibit gelation until at least 50% of the conversion that can be achieved in the mold under the relevant curing conditions has taken place, if necessary in the presence of a reactive diluent.
A suitable replica is any relief structure requiring an accurate (sub-micron) reproduction. A further example of a suitable replica is an optical component, in particular an (a)spherical lens, a lens array, a prism, a grating or another relief structure for optical applications, or a combination thereof.
These and other aspects of the invention will be apparent from and elucidated with reference to the embodiment (s) described hereinafter.
COMPARATIVE EXAMPLE
An aspherical lens is manufactured by means of a commonly known photoreplication method by providing a reactive mixture comprising a monomer, a photoinitiator and, if necessary, a sensitizer on the convex side of a planospherical substrate, after which said substrate carrying the reactive mixture is introduced into an aspherical mold and pressed such as to cause the liquid to spread between the substrate surface and the mold surface without the inclusion of air bubbles. Subsequently, the substrate is exposed to UV light passing through said substrate and originating from a high-pressure mercury lamp provided with filters transmitting only the spectral range from 320 to 390 nm. If necessary, the exposure process can be carried out such that the UV light also passes through the mold, provided said mold is embodied so as to be transparent. After the exposure process, the lens is removed from the mold and optically and mechanically examined.
The above-mentioned photoreplication method is carried out using a reactive mixture comprising a solution of 4% 2,2-dimethyoxy-1,2-diphenylethane-1-on in 2,2-bis(4-(2-methacryloxyeth-1-oxy)phenyl)propane. This mixture is exposed at room temperature for 7 seconds at an intensity of 40 mW/cm2 and subsequently removed, whereafter it is re-exposed at 10 mW/cm2 for 1 hour at room temperature and stabilized in the dark for 16 hours at 140° C. The lens thus obtained is optically and mechanically characterized.
During the polymerization process, the mixture exhibited approximately 7% shrinkage. Using such a reactive mixture, the aspherical mold must be corrected in an iterative process in order to obtain a lens of the desired shape.
EXAMPLE IN ACCORDANCE WITH THE INVENTION
The commonly known photoreplication method described in the comparative example hereinabove is used, except that the reactive mixture used is a solution of 4.75% diphenyliodoniumhexafluoroarsenate and 0.25% anthracene in 2,2-bis(4-(glycidyloxy)phenyl)propane. This mixture is subsequently exposed at room temperature for 7 seconds at an intensity of 100 mW/cm2 and subsequently removed, whereafter it is re-exposed at 10 mW/cm2 for 1 hour at room temperature, and stabilized in the dark at 120° C. for 16 hours. The lens thus obtained is optically and mechanically characterized.
During the polymerization process, the mixture exhibited approximately 2.3% shrinkage. Using such a reactive mixture comprising a compound including at least two cationically polymerizable cyclic ether groups, it is not, or hardly, necessary, unlike the reactive mixture used in the comparative example, to correct the aspherical mold in order to obtain a lens of the desired shape. This favorable result is attributed to the fact that after removal from the mold, hardly any relaxation occurs. This very small degree of relaxation, as compared to the reactive mixture used in the comparative example, can be attributed, according to the current applicants, to a combination of reduced shrinkage and retarded gelation.

Claims (5)

What is claimed is:
1. A method of manufacturing a replica, which method comprises the provision of a bondable resin composition between a mold and a substrate or a blank, carrying out a curing treatment and removing the replica thus manufactured from the mold, which replica includes the substrate and the reproduction of the mold provided thereon, the curing treatment is a UV light-initiated cationic polymerization, the resin composition used being a compound with at least two cationically polyruerizable cyclic ether groups, which only shows signs of gelation when at least 50% of the conversion that can be achieved in the mold under the relevant curing conditions has taken place.
2. The method of claim 1, wherein the resin composition further comprises a reactive diluent.
3. The method of claim 1, wherein the compound is represented by the following general formula:
Figure US06773638-20040810-C00003
wherein:
Y=—O—, —SO2—, —CH2—, —C(CF3)2—, —C(CH3)2—,
X=a halogen or CH3,
R1=—CH2—, —C(CH3)2—,
R2=—OCH2CH2—, —OCCH3HCH2—, —OCH2CCH3H—, —OCH2CHOHCH2—,
Figure US06773638-20040810-C00004
R3=H, CnH2n+1,
n=an integer<1,
p=1-4,
m, a, b, c are each individual integers in the range from 0-4.
4. The method of claim 1, wherein the compound is selected from one or more of the group comprising: 1,2,7, 8-diepoxyoctane, 3,4-epoxycyclohexylmethyl-3′,4′-epoxycyclohexanecarboxylate, bis(3,4-epoxycyclohexylmethyl)adapate, bis(3,4-epoxy-6-methylcyclohexylmethyl)adipate and C12-C14-alkylglycidylether and the corresponding oxetane compounds thereof, in particular 1,4-bis[(3-ethyl-3-oxetanylmethoxy)diethyl]benzene.
5. The method of claim 2, wherein the reactive diluent is selected from one or more of the group comprising: butylglycidylether, heptylglycidylether, octylglycidylether, allylglycidylether, p-t-butylphenylglycidylether, phenylglycidylether, cresylglycidylether, diglycidylether of 1,4-butanediol, diglycidylether of neopentylglycol, diglycidylether of polypropeneglycol, vinylcyclohexanedioxide, diglycidylether of recorcinol, diglycidylether of polypropeneglycol and diglycidylester of linoleic acid dimer and the corresponding oxetane compounds thereof.
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WO2015093945A1 (en) 2013-12-17 2015-06-25 Anteryon Wafer Optics B.V. Method of fabricating a wafer level optical lens assembly

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EP1303568A2 (en) 2003-04-23
DE60128693D1 (en) 2007-07-12
WO2002006038A2 (en) 2002-01-24
US20040212111A1 (en) 2004-10-28
DE60128693T2 (en) 2008-05-15
US20020033547A1 (en) 2002-03-21
EP1303568B1 (en) 2007-05-30
JP2004504415A (en) 2004-02-12
CN1195787C (en) 2005-04-06
ATE363517T1 (en) 2007-06-15
KR20020047173A (en) 2002-06-21
KR100886689B1 (en) 2009-03-04
CN1386128A (en) 2002-12-18
WO2002006038A3 (en) 2002-05-10

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