US6168040B1 - Double-wall insulated container - Google Patents

Double-wall insulated container Download PDF

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Publication number
US6168040B1
US6168040B1 US09/390,123 US39012399A US6168040B1 US 6168040 B1 US6168040 B1 US 6168040B1 US 39012399 A US39012399 A US 39012399A US 6168040 B1 US6168040 B1 US 6168040B1
Authority
US
United States
Prior art keywords
wall
container
intermediate space
space
insulated
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
US09/390,123
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English (en)
Inventor
Karl Heinz Sautner
Jobst Kerspe
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Isovac GmbH
Original Assignee
Isovac GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Isovac GmbH filed Critical Isovac GmbH
Assigned to ISOVAC GMBH reassignment ISOVAC GMBH ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: KERSPE, JOBST, SAUTNER, KARL HEINZ
Application granted granted Critical
Publication of US6168040B1 publication Critical patent/US6168040B1/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L59/00—Thermal insulation in general
    • F16L59/06—Arrangements using an air layer or vacuum
    • F16L59/065—Arrangements using an air layer or vacuum using vacuum
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D23/00—General constructional features
    • F25D23/06—Walls
    • F25D23/062—Walls defining a cabinet
    • F25D23/063—Walls defining a cabinet formed by an assembly of panels
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2201/00—Insulation
    • F25D2201/10—Insulation with respect to heat
    • F25D2201/12—Insulation with respect to heat using an insulating packing material
    • F25D2201/126—Insulation with respect to heat using an insulating packing material of cellular type
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2201/00—Insulation
    • F25D2201/10—Insulation with respect to heat
    • F25D2201/12—Insulation with respect to heat using an insulating packing material
    • F25D2201/126—Insulation with respect to heat using an insulating packing material of cellular type
    • F25D2201/1262—Insulation with respect to heat using an insulating packing material of cellular type with open cells
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2201/00—Insulation
    • F25D2201/10—Insulation with respect to heat
    • F25D2201/12—Insulation with respect to heat using an insulating packing material
    • F25D2201/128—Insulation with respect to heat using an insulating packing material of foil type
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2201/00—Insulation
    • F25D2201/10—Insulation with respect to heat
    • F25D2201/12—Insulation with respect to heat using an insulating packing material
    • F25D2201/128—Insulation with respect to heat using an insulating packing material of foil type
    • F25D2201/1282—Insulation with respect to heat using an insulating packing material of foil type with reflective foils
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2201/00—Insulation
    • F25D2201/10—Insulation with respect to heat
    • F25D2201/14—Insulation with respect to heat using subatmospheric pressure
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B40/00—Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers

Definitions

  • the invention relates to a double-wall insulating enclosure with a supported vacuum insulation between the walls.
  • VIPs vacuum-insulation panels
  • Insulated containers with double-wall glass inserts under vacuum for food and drinks are also well known.
  • the insulating effect is reached by hich vacuum (pressure less than 0.0001 bar) and is sufficient for keeping the food or drink warm (or cold) for many hours.
  • hich vacuum pressure less than 0.0001 bar
  • This kind of container is very fragile, and there are limitations with regard to design and size.
  • the containers have to be supplied with a jacket, which makes the assembly costly.
  • double-wall insulated containers can be fabricated completely of metal. These containers must also have a high vacuum in the insulating space, so the assembly is still costly.
  • These containers are also limited with regard to design and size.
  • insulating bodies of fibrous material e.g. fiberglass
  • fibrous material e.g. fiberglass
  • thermal insulation of foamed plastic are a lightweight and cost-effective solution, but this kind of insulation does not keep food and drinks hot or cold for a long time.
  • an insulated container is equipped with a heat accumulator for keeping the temperature constant for a long period of time.
  • the accumulator has to be large, because the containers are poorly insulated. The assembly is therefore voluminous and heavy, and the solution is not suitable for daily use.
  • a gas having low thermal conductivity e.g. inert gas
  • the object of the invention is to provide an insulated double-wall container having good insulating properties, low weight, high mechanical stability, and easy assembly for cost effectiveness.
  • This object is achieved by using a granulate of foamed glass in the intermediate space between the inner and outer walls.
  • the granulate provides support for the walls when the space is evacuated, so that the insulation is integral and self-supporting, and the outer wall can itself provide the visible cover.
  • the container walls can be made of metal, plastic, or a combination of materials.
  • the internal container which comes into contact with food and drinks is preferably stainless steel.
  • the container can be sealed with a hard glassy coating such as a sol-gel coating.
  • the insulating space is filled with a pourable, easily compacted foam-glass granulate with sufficient compression strength, and the space is evacuated to a pressure of less than 1 mbar.
  • the container or enclosure may be sealed with a recessed plug in known fashion.
  • foam glass granulate with a grain diameter of 2 to 5 mm and a bulk weight of less than 0.2 g/cc.
  • the foam glass has closed cells with an optimum cell size in the range from 80 to 150 um.
  • Pulverized silica having a micro cell structure, in particular fumed silica, is also suitable.
  • the surfaces of the enclosure are provided with a diffusion barrier coating prior to assembly.
  • the coating is preferably provided on the surfaces facing the intermediate space.
  • a sufficiently gas and vapor proof coating is preferably a multi-layer system which is first steam set with metal or metal oxide and then sealed with a glassy lacquer coat. It is also possible to apply a multilayer packaging sheet as diffusion barrier, for example by bonding when the wall elements are formed.
  • a getter material is provided in the insulating space. It is possible to use a formed getter body, or to admix getter into the granulate. Suitable getters for absorbing gas and vapor are oxides of barium, lithium, and calcium.
  • the foam glass granulate according to the invention offers the advantages that it can be poured, which simplifies assembly, and it fills the space and doesn't settle, so it provides support for the inner and outer walls of the container.
  • the insulated double wall container according to the invention is suitable not only for small containers such as Dewar flask, but also for household appliances such as a refrigerator.
  • FIG. 1 is a schematic cross-section of a large enclosure having a door, such as a refrigerator;
  • FIG. 2 is schematic cross-section of an insulated beverage container.
  • the outer wall 1 is made of plastic and has a coating 1 a on the side facing the intermediate space.
  • the internal wall 3 has a coating 3 a facing the intermediate space.
  • the coatings 1 a and 3 a serve as vapor barriers and can be made of metal oxide with an additional sealing such as lacquer, or can consist of a diffusion barrier sheet, which can be part of a multi-layer sheet.
  • a further coating such as sol-gel (not shown) can be provided on the inside of the internal container for easy cleaning.
  • the intermediate space between the external wall 1 and the internal wall 3 is filled with a foam glass granulate 2 which supports the walls.
  • This space is under partial vacuum, which is maintained by applying a getter 4 which absorbs gas and vapors.
  • a beverage container includes an internal container 11 having a coating 11 a on the surface facing the container space, and an external container 12 of plastic having a vapor proof coating 12 a on the surface facing the intermediate space.
  • a support body of foam glass granulate 13 fills the intermediate space and supports the walls. This space is under partial vacuum, which is maintained with the help of a built-in getter 14 .

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Refrigerator Housings (AREA)
  • Packages (AREA)
  • Packaging Frangible Articles (AREA)
  • Thermal Insulation (AREA)
US09/390,123 1998-09-05 1999-09-03 Double-wall insulated container Expired - Fee Related US6168040B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19840640A DE19840640A1 (de) 1998-09-05 1998-09-05 Isoliergehäuse, insbesondere für Kühlgeräte und/oder Energiespeicher
DE19840640 1998-09-05

Publications (1)

Publication Number Publication Date
US6168040B1 true US6168040B1 (en) 2001-01-02

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
US09/390,123 Expired - Fee Related US6168040B1 (en) 1998-09-05 1999-09-03 Double-wall insulated container

Country Status (2)

Country Link
US (1) US6168040B1 (de)
DE (3) DE19840640A1 (de)

Cited By (92)

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US20040016195A1 (en) * 2002-07-24 2004-01-29 Archuleta John Paul Foamed glass article for use as thermal energy control media
US20040187437A1 (en) * 2003-03-27 2004-09-30 Stark David H. Laminated strength-reinforced window assemblies
US20050067179A1 (en) * 2002-03-22 2005-03-31 Stark David H. Hermetically sealed micro-device package with window
US20050160891A1 (en) * 2004-01-28 2005-07-28 Scimed Life Systems, Inc Method of cutting material with hybrid liquid-jet/laser system
WO2005071299A1 (ja) * 2004-01-22 2005-08-04 Fujikin Incorporated 真空断熱バルブ
US20050252914A1 (en) * 2003-09-04 2005-11-17 Hubbard John D Bag support system
US20050257877A1 (en) * 2004-04-19 2005-11-24 Stark David H Bonded assemblies
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