US5350723A - Process for preparation of monocyclopentadienyl metal complex compounds and method of use - Google Patents
Process for preparation of monocyclopentadienyl metal complex compounds and method of use Download PDFInfo
- Publication number
- US5350723A US5350723A US07/884,966 US88496692A US5350723A US 5350723 A US5350723 A US 5350723A US 88496692 A US88496692 A US 88496692A US 5350723 A US5350723 A US 5350723A
- Authority
- US
- United States
- Prior art keywords
- group
- alkyl
- aryl
- cyclopentadienyl
- metal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- -1 metal complex compounds Chemical class 0.000 title claims description 87
- 238000000034 method Methods 0.000 title claims description 20
- 238000002360 preparation method Methods 0.000 title description 5
- 229910052751 metal Inorganic materials 0.000 claims abstract description 37
- 239000002184 metal Substances 0.000 claims abstract description 35
- 150000001450 anions Chemical class 0.000 claims abstract description 29
- 150000004696 coordination complex Chemical class 0.000 claims abstract description 13
- 229910052747 lanthanoid Inorganic materials 0.000 claims abstract description 12
- 125000002091 cationic group Chemical group 0.000 claims abstract description 11
- 150000002602 lanthanoids Chemical class 0.000 claims abstract description 9
- 125000005626 carbonium group Chemical group 0.000 claims abstract description 5
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 20
- 125000003118 aryl group Chemical group 0.000 claims description 17
- 125000004429 atom Chemical group 0.000 claims description 16
- 125000000217 alkyl group Chemical group 0.000 claims description 15
- 238000006243 chemical reaction Methods 0.000 claims description 15
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 13
- 230000007935 neutral effect Effects 0.000 claims description 11
- OLFPYUPGPBITMH-UHFFFAOYSA-N tritylium Chemical compound C1=CC=CC=C1[C+](C=1C=CC=CC=1)C1=CC=CC=C1 OLFPYUPGPBITMH-UHFFFAOYSA-N 0.000 claims description 10
- 229910052757 nitrogen Inorganic materials 0.000 claims description 7
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 6
- 238000012644 addition polymerization Methods 0.000 claims description 6
- 125000005843 halogen group Chemical group 0.000 claims description 6
- 239000001257 hydrogen Substances 0.000 claims description 6
- 229910052739 hydrogen Inorganic materials 0.000 claims description 6
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 6
- 125000001181 organosilyl group Chemical group [SiH3]* 0.000 claims description 6
- 239000011574 phosphorus Substances 0.000 claims description 6
- 229910052698 phosphorus Inorganic materials 0.000 claims description 6
- 125000003545 alkoxy group Chemical group 0.000 claims description 5
- 125000004104 aryloxy group Chemical group 0.000 claims description 5
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 claims description 5
- 150000003839 salts Chemical class 0.000 claims description 5
- 125000000058 cyclopentadienyl group Chemical group C1(=CC=CC1)* 0.000 claims description 4
- 238000011065 in-situ storage Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 4
- YBYIRNPNPLQARY-UHFFFAOYSA-N 1H-indene Natural products C1=CC=C2CC=CC2=C1 YBYIRNPNPLQARY-UHFFFAOYSA-N 0.000 claims description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical group [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- OJOSABWCUVCSTQ-UHFFFAOYSA-N cyclohepta-2,4,6-trienylium Chemical compound C1=CC=C[CH+]=C[CH]1 OJOSABWCUVCSTQ-UHFFFAOYSA-N 0.000 claims description 3
- 125000003983 fluorenyl group Chemical group C1(=CC=CC=2C3=CC=CC=C3CC12)* 0.000 claims description 3
- 125000003454 indenyl group Chemical group C1(C=CC2=CC=CC=C12)* 0.000 claims description 3
- 229910052719 titanium Chemical group 0.000 claims description 3
- 239000010936 titanium Chemical group 0.000 claims description 3
- 125000000008 (C1-C10) alkyl group Chemical group 0.000 claims description 2
- 125000000041 C6-C10 aryl group Chemical group 0.000 claims description 2
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical group [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 2
- 125000000753 cycloalkyl group Chemical group 0.000 claims description 2
- 229910052726 zirconium Inorganic materials 0.000 claims description 2
- 239000003054 catalyst Substances 0.000 abstract description 39
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 27
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 24
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 19
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 16
- 229910000077 silane Inorganic materials 0.000 description 16
- 150000001875 compounds Chemical class 0.000 description 15
- 239000000178 monomer Substances 0.000 description 12
- 239000000243 solution Substances 0.000 description 10
- 125000004122 cyclic group Chemical group 0.000 description 9
- 229920000642 polymer Polymers 0.000 description 9
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 8
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 8
- 239000005977 Ethylene Substances 0.000 description 8
- 239000012954 diazonium Substances 0.000 description 8
- IJGRMHOSHXDMSA-UHFFFAOYSA-O diazynium Chemical compound [NH+]#N IJGRMHOSHXDMSA-UHFFFAOYSA-O 0.000 description 8
- 230000000737 periodic effect Effects 0.000 description 8
- 238000006116 polymerization reaction Methods 0.000 description 8
- 125000001424 substituent group Chemical group 0.000 description 8
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 7
- 229910052796 boron Inorganic materials 0.000 description 7
- 229920001577 copolymer Polymers 0.000 description 7
- 239000002904 solvent Substances 0.000 description 7
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 6
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical group [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 6
- 150000002738 metalloids Chemical group 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 6
- 239000001301 oxygen Substances 0.000 description 6
- 229910052760 oxygen Inorganic materials 0.000 description 6
- ZSWFCLXCOIISFI-UHFFFAOYSA-N endo-cyclopentadiene Natural products C1C=CC=C1 ZSWFCLXCOIISFI-UHFFFAOYSA-N 0.000 description 5
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 5
- 150000003254 radicals Chemical class 0.000 description 5
- 238000006467 substitution reaction Methods 0.000 description 5
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N Borate Chemical compound [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 description 4
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 4
- 239000002879 Lewis base Substances 0.000 description 4
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- 150000007527 lewis bases Chemical class 0.000 description 4
- 239000003446 ligand Substances 0.000 description 4
- 239000000155 melt Substances 0.000 description 4
- 229910052752 metalloid Inorganic materials 0.000 description 4
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 4
- 229910052717 sulfur Inorganic materials 0.000 description 4
- 239000011593 sulfur Substances 0.000 description 4
- 239000004711 α-olefin Substances 0.000 description 4
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 3
- 150000001336 alkenes Chemical class 0.000 description 3
- 125000002877 alkyl aryl group Chemical group 0.000 description 3
- 150000004645 aluminates Chemical class 0.000 description 3
- 125000003710 aryl alkyl group Chemical group 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 150000001768 cations Chemical class 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 150000001993 dienes Chemical class 0.000 description 3
- 125000001188 haloalkyl group Chemical group 0.000 description 3
- 150000002500 ions Chemical class 0.000 description 3
- GYNNXHKOJHMOHS-UHFFFAOYSA-N methyl-cycloheptane Natural products CC1CCCCCC1 GYNNXHKOJHMOHS-UHFFFAOYSA-N 0.000 description 3
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 3
- 125000002868 norbornyl group Chemical group C12(CCC(CC1)C2)* 0.000 description 3
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 3
- 125000000026 trimethylsilyl group Chemical group [H]C([H])([H])[Si]([*])(C([H])([H])[H])C([H])([H])[H] 0.000 description 3
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 2
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 2
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 229910000897 Babbitt (metal) Inorganic materials 0.000 description 2
- JAKYKQHNJUDFCT-UHFFFAOYSA-N C1=CC=C2C([Zr])C=CC2=C1 Chemical compound C1=CC=C2C([Zr])C=CC2=C1 JAKYKQHNJUDFCT-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- 150000001408 amides Chemical class 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 230000003078 antioxidant effect Effects 0.000 description 2
- 125000005325 aryloxy aryl group Chemical group 0.000 description 2
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- DMEGYFMYUHOHGS-UHFFFAOYSA-N cycloheptane Chemical compound C1CCCCCC1 DMEGYFMYUHOHGS-UHFFFAOYSA-N 0.000 description 2
- LPIQUOYDBNQMRZ-UHFFFAOYSA-N cyclopentene Chemical compound C1CC=CC1 LPIQUOYDBNQMRZ-UHFFFAOYSA-N 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 239000011737 fluorine Substances 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
- 239000012634 fragment Substances 0.000 description 2
- 125000003800 germyl group Chemical group [H][Ge]([H])([H])[*] 0.000 description 2
- 125000003106 haloaryl group Chemical group 0.000 description 2
- 229910052736 halogen Inorganic materials 0.000 description 2
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 150000004678 hydrides Chemical class 0.000 description 2
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical group [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 125000001183 hydrocarbyl group Chemical group 0.000 description 2
- NNPPMTNAJDCUHE-UHFFFAOYSA-N isobutane Chemical compound CC(C)C NNPPMTNAJDCUHE-UHFFFAOYSA-N 0.000 description 2
- UAEPNZWRGJTJPN-UHFFFAOYSA-N methylcyclohexane Chemical compound CC1CCCCC1 UAEPNZWRGJTJPN-UHFFFAOYSA-N 0.000 description 2
- 125000001037 p-tolyl group Chemical group [H]C1=C([H])C(=C([H])C([H])=C1*)C([H])([H])[H] 0.000 description 2
- 125000000538 pentafluorophenyl group Chemical group FC1=C(F)C(F)=C(*)C(F)=C1F 0.000 description 2
- 125000002097 pentamethylcyclopentadienyl group Chemical group 0.000 description 2
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 239000002685 polymerization catalyst Substances 0.000 description 2
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 2
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 125000004469 siloxy group Chemical group [SiH3]O* 0.000 description 2
- 230000000087 stabilizing effect Effects 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- PRBHEGAFLDMLAL-GQCTYLIASA-N (4e)-hexa-1,4-diene Chemical compound C\C=C\CC=C PRBHEGAFLDMLAL-GQCTYLIASA-N 0.000 description 1
- QIDUHGHFWAMMPV-UHFFFAOYSA-N 1,1-diphenylethylbenzene Chemical compound C=1C=CC=CC=1C(C=1C=CC=CC=1)(C)C1=CC=CC=C1 QIDUHGHFWAMMPV-UHFFFAOYSA-N 0.000 description 1
- QCEOZLISXJGWSW-UHFFFAOYSA-K 1,2,3,4,5-pentamethylcyclopentane;trichlorotitanium Chemical compound [Cl-].[Cl-].[Cl-].CC1=C(C)C(C)([Ti+3])C(C)=C1C QCEOZLISXJGWSW-UHFFFAOYSA-K 0.000 description 1
- QWUWMCYKGHVNAV-UHFFFAOYSA-N 1,2-dihydrostilbene Chemical group C=1C=CC=CC=1CCC1=CC=CC=C1 QWUWMCYKGHVNAV-UHFFFAOYSA-N 0.000 description 1
- MDTDQDVMQBTXST-UHFFFAOYSA-K 2h-inden-2-ide;titanium(4+);trichloride Chemical compound Cl[Ti+](Cl)Cl.C1=CC=C2[CH-]C=CC2=C1 MDTDQDVMQBTXST-UHFFFAOYSA-K 0.000 description 1
- LDTAOIUHUHHCMU-UHFFFAOYSA-N 3-methylpent-1-ene Chemical compound CCC(C)C=C LDTAOIUHUHHCMU-UHFFFAOYSA-N 0.000 description 1
- 239000007848 Bronsted acid Substances 0.000 description 1
- PBRZUDJDAQJGPM-UHFFFAOYSA-N CC(C)(C)N[SiH](C)C.Cl Chemical compound CC(C)(C)N[SiH](C)C.Cl PBRZUDJDAQJGPM-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- XKULYEJVENOAOV-UHFFFAOYSA-L Cl[Os](Cl)C1C=CC=C1 Chemical compound Cl[Os](Cl)C1C=CC=C1 XKULYEJVENOAOV-UHFFFAOYSA-L 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 101100386054 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) CYS3 gene Proteins 0.000 description 1
- 229910010062 TiCl3 Inorganic materials 0.000 description 1
- 239000007983 Tris buffer Substances 0.000 description 1
- QPYGYNMJAHWSOL-UHFFFAOYSA-K [Cl-].CC1=C(C(=C(C1(C)[Hf+3])C)C)C.[Cl-].[Cl-] Chemical compound [Cl-].CC1=C(C(=C(C1(C)[Hf+3])C)C)C.[Cl-].[Cl-] QPYGYNMJAHWSOL-UHFFFAOYSA-K 0.000 description 1
- 230000003213 activating effect Effects 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 125000003368 amide group Chemical group 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 150000001491 aromatic compounds Chemical class 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- UORVGPXVDQYIDP-BJUDXGSMSA-N borane Chemical class [10BH3] UORVGPXVDQYIDP-BJUDXGSMSA-N 0.000 description 1
- 239000001273 butane Substances 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 150000001721 carbon Chemical group 0.000 description 1
- 229910052800 carbon group element Inorganic materials 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 239000011951 cationic catalyst Substances 0.000 description 1
- NEHMKBQYUWJMIP-NJFSPNSNSA-N chloro(114C)methane Chemical compound [14CH3]Cl NEHMKBQYUWJMIP-NJFSPNSNSA-N 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- QOXHZZQZTIGPEV-UHFFFAOYSA-K cyclopenta-1,3-diene;titanium(4+);trichloride Chemical compound Cl[Ti+](Cl)Cl.C=1C=C[CH-]C=1 QOXHZZQZTIGPEV-UHFFFAOYSA-K 0.000 description 1
- BMTKGBCFRKGOOZ-UHFFFAOYSA-K cyclopenta-1,3-diene;zirconium(4+);trichloride Chemical compound [Cl-].[Cl-].[Cl-].[Zr+4].C=1C=C[CH-]C=1 BMTKGBCFRKGOOZ-UHFFFAOYSA-K 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- SMBQBQBNOXIFSF-UHFFFAOYSA-N dilithium Chemical class [Li][Li] SMBQBQBNOXIFSF-UHFFFAOYSA-N 0.000 description 1
- 239000003085 diluting agent Substances 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 125000001153 fluoro group Chemical group F* 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 229910052732 germanium Inorganic materials 0.000 description 1
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 239000001282 iso-butane Substances 0.000 description 1
- 125000005647 linker group Chemical group 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- NUPLRAQJROXLAH-UHFFFAOYSA-N lithium;1,2,3,5-tetramethylcyclopenta-1,3-diene Chemical compound [Li+].CC=1[CH-]C(C)=C(C)C=1C NUPLRAQJROXLAH-UHFFFAOYSA-N 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 125000006178 methyl benzyl group Chemical group 0.000 description 1
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 1
- DVSDBMFJEQPWNO-UHFFFAOYSA-N methyllithium Chemical compound C[Li] DVSDBMFJEQPWNO-UHFFFAOYSA-N 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- YALAVAYMNJCEBU-UHFFFAOYSA-N n-(2-chloro-3-formylpyridin-4-yl)-2,2-dimethylpropanamide Chemical compound CC(C)(C)C(=O)NC1=CC=NC(Cl)=C1C=O YALAVAYMNJCEBU-UHFFFAOYSA-N 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- 125000001971 neopentyl group Chemical group [H]C([*])([H])C(C([H])([H])[H])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 150000002843 nonmetals Chemical class 0.000 description 1
- 230000000269 nucleophilic effect Effects 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-O oxonium Chemical compound [OH3+] XLYOFNOQVPJJNP-UHFFFAOYSA-O 0.000 description 1
- RGSFGYAAUTVSQA-UHFFFAOYSA-N pentamethylene Natural products C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- ZCBSOTLLNBJIEK-UHFFFAOYSA-N silane titanium Chemical compound [SiH4].[Ti] ZCBSOTLLNBJIEK-UHFFFAOYSA-N 0.000 description 1
- 125000003808 silyl group Chemical group [H][Si]([H])([H])[*] 0.000 description 1
- 238000004467 single crystal X-ray diffraction Methods 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 101150035983 str1 gene Proteins 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- ZWYDDDAMNQQZHD-UHFFFAOYSA-L titanium(ii) chloride Chemical compound [Cl-].[Cl-].[Ti+2] ZWYDDDAMNQQZHD-UHFFFAOYSA-L 0.000 description 1
- YONPGGFAJWQGJC-UHFFFAOYSA-K titanium(iii) chloride Chemical compound Cl[Ti](Cl)Cl YONPGGFAJWQGJC-UHFFFAOYSA-K 0.000 description 1
- 125000002221 trityl group Chemical group [H]C1=C([H])C([H])=C([H])C([H])=C1C([*])(C1=C(C(=C(C(=C1[H])[H])[H])[H])[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F17/00—Metallocenes
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F7/00—Compounds containing elements of Groups 4 or 14 of the Periodic Table
- C07F7/28—Titanium compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F10/00—Homopolymers and copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F4/00—Polymerisation catalysts
- C08F4/42—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
- C08F4/44—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
- C08F4/60—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
- C08F4/62—Refractory metals or compounds thereof
- C08F4/64—Titanium, zirconium, hafnium or compounds thereof
- C08F4/659—Component covered by group C08F4/64 containing a transition metal-carbon bond
- C08F4/65908—Component covered by group C08F4/64 containing a transition metal-carbon bond in combination with an ionising compound other than alumoxane, e.g. (C6F5)4B-X+
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F4/00—Polymerisation catalysts
- C08F4/42—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
- C08F4/44—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
- C08F4/60—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
- C08F4/62—Refractory metals or compounds thereof
- C08F4/64—Titanium, zirconium, hafnium or compounds thereof
- C08F4/659—Component covered by group C08F4/64 containing a transition metal-carbon bond
- C08F4/6592—Component covered by group C08F4/64 containing a transition metal-carbon bond containing at least one cyclopentadienyl ring, condensed or not, e.g. an indenyl or a fluorenyl ring
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S526/00—Synthetic resins or natural rubbers -- part of the class 520 series
- Y10S526/943—Polymerization with metallocene catalysts
Definitions
- This invention relates to a method for preparing composition of matter that are useful as catalysts, and to a method of using these catalysts for polymerizing addition polymerizable monomers. More particularly the present invention relates to an improved method for preparing a class of catalysts known as constrained geometry catalysts.
- L is a single, delocalized n-bonded group that is bound to M, containing up to 50 nonhydrogen atoms;
- M is a metal of Group 4 or the Lanthanide series of the Periodic Table of the Elements;
- X is a divalent substituent of up to 50 non-hydrogen atoms that together with L forms a metallocycle with M that imparts a constrained geometry to the metal active site;
- X' is a neutral Lewis base ligand having up to 20 non-hydrogen atoms
- n and n are independently zero or one
- X each occurrence is a monovalent moiety selected from hydride, halo, alkyl, aryl, silyl, germyl, aryloxy, alkoxy, amide, siloxy, and combinations thereof (e.g., haloalkyl, haloaryl, halosilyl, alkaryl, aralkyl, silyalkyl, aryloxyaryl, alkyoxyalkyl, amidoalkyl, amidoaryl, etc.) having up to 20 non-hydrogen atoms;
- p is an integer equal to M-m-2, where M is the valence of M;
- a - is noncoordinating, compatible anion, the steps of the process comprising contacting:
- L, M, X, m, X', n, X", and p are as previously defined, with
- ⁇ + A - a salt corresponding to the formula: ⁇ + A - , wherein ⁇ + is a stable, carbonium ion containing up to 30 nonhydrogen atoms and A- is as previously defined; under conditions to cause abstraction of one X" and formation of the neutral species, ⁇ X".
- cationic complexes formed in the present invention are usefully employed in addition polymerization processes to prepare polymers, especially olefin polymers, for use in molding, film, sheet, extrusion foaming and other applications.
- a further embodiment of the present invention is a catalyzed addition polymerization process characterized in that the addition polymerization catalyst is a cationic complex formed according to the above process.
- carbonium ion refers to cationic species that possess an electron deficient tri-coordinant carbon atom. Such ions are also referred to in the art as carbenium ions. Stable carbonium ions are such cationic species that are able to exist in solution without decomposition for a time period sufficient to undergo the reactions desired of the present invention. Preferred carbonium ions are those ions that are incapable of coordination with the metal atoms or metal complex. Examples include tropylium (cycloheptatrienylium), trityl (triphenylmethylium), benzene(diazonium) ions.
- noncoordinating, compatible anion means an anion which either does not coordinate to the metal containing portion of the complex or which is only weakly coordinated thereto thereby remaining sufficiently labile to be displaced by a neutral Lewis base.
- a noncoordinating, compatible anion specifically refers to a compatible anion which, within the time frame of the desired end use, when functioning as a charge balancing anion in the catalyst system of this invention does not transfer an anionic substituent or fragment thereof to said cation thereby forming a neutral four coordinate metal complex and a neutral metal byproduct.
- “Compatible anions” are also anions that are not degraded to neutrality when the initially formed complex decomposes and that are noninterfering with the desired subsequent polymerization or other uses of the complex.
- noncoordinating, compatible anion may comprise a single coordination complex comprising a charge-bearing metal or metalloid core, which anion is both bulky and non-nucleophilic.
- metal as used herein, includes non-metals such as boron, phosphorus and the like which exhibit semi-metallic characteristics.
- L is a single, delocalized n-bonded group that is bound to M, containing up to 50 nonhydrogen atoms:
- M is a metal of Group 4 or the Lanthanide series of the Periodic Table of the Elements;
- X is a divalent substituent of up to 50 non-hydrogen atoms that together with L forms a metallocycle where M that imparts a constrained geometry to the metal active site;
- n one;
- X' is a neutral Lewis base ligand having up to 20 non-hydrogen atoms
- n zero or one
- X each occurrence is a monovalent moiety selected from hydride, halo, alkyl, aryl, silyl, germyl, aryloxy, alkoxy, amide, siloxy, and combinations thereof (e.g. haloalkyl, haloaryl, halosilyl, alkaryl, aralkyl, silyalkyl, aryloxyaryl, alkyoxyalkyl, amidoalkyl, amidoaryl, etc.) having up to 20 non-hydrogen atoms;
- p is an integer equal to M-3, where M is the valence of M;
- a - is noncoordinating, compatible anion, the steps of the process comprising contacting:
- L, M, X, X', n, X", and p are as previously defined;
- ⁇ + is a stable, carbonium ion containing up to 30 nonhydrogen atoms and A- is as previously defined: under conditions to cause abstraction of one X" and formation of the neutral species, ⁇ X".
- the metal atom is forced to greater exposure of the active metal site because one or more substituents on the substituted delocalized n-bonded group forms a portion of a ring structure including the metal atom, wherein the metal is both bonded to an adjacent covalently moiety and held is association with the substituted delocalized n-bonded group through an ⁇ 5 or other n-bonding interaction. It is understood that each respective bond between the metal atom and the constituent atoms of the substituted delocalized n-bonded group need not be equivalent. That is, the metal may be symmetrically or unsymmetrically n-bound to the substituted delocalized n-bonded group.
- the geometry of the active metal site is further defined as follows.
- the center of the substituted delocalized n-bonded group may be defined as the average of the respective X, Y, and Z coordinates of the atomic centers forming the substituted delocalized n-bonded group.
- the angle, ⁇ , formed at the metal center between the center of the ligating atom of each other ligand of the metal complex may be easily calculated by standard techniques of single crystal X-ray diffraction. Each of these angles may increase or decrease depending on the molecular structure of the constrained geometry metal complex.
- Those complexes wherein one or more of the angles, ⁇ , is less than in a similar, comparative complex differing only in the fact that the constrain-inducing substituent is replaced by hydrogen have constrained geometry for purposes of the present invention.
- one or more of the above angles, ⁇ decreases by at least 5 percent, more preferably 7.5 percent, compared to the comparative complex.
- the average value of all bond angles, ⁇ is also less than in the comparative complex.
- cationic complexes of Group 4 or Lanthanide metals prepared according to the present invention have constrained geometry such that the smallest angle, ⁇ , is less than 115°, more preferably less than 110°.
- Substituted, delocalized n-bonded groups for use herein include any n-electrode containing moiety capable of forming a delocalized bond with the Group 4 or Lanthanide metal and further substituted with a divalent substituent that is also covalently bound to the metal.
- Divalent substituents preferably include groups containing up to 30 nonhydrogen atoms comprising at least one atom that is oxygen, sulfur, boron or a member of Group 14 of the Periodic Table of the Elements directly attached to the delocalized n-bonded group, and a different atom, selected from the group consisting of nitrogen, phosphorus, oxygen or sulfur that is covalently bonded to M.
- suitable delocalized, n-bonded groups are cyclopentadienyl- or alkyl-groups, and derivatives thereof.
- delocalized n-bonded groups each atom is the delocalized n-bonded group may independently be substituted with a radical selected from the group consisting of hydrocarbyl radicals, substituted-hydrocarbyl radicals wherein one or more hydrogen atoms are replaced by a halogen atom, hydrocarbyl-substituted metalloid radicals wherein the metalloid is selected from Group 14 of the Periodic Table of the Elements, and halogen radicals.
- Suitable hydrocarbyl and substituted-hydrocarbyl radicals used to form derivatives of the substituted, delocalized n-bonded group will contain from 1 to 20 carbon atoms and include straight and branched alkyl radicals, cyclic hydrocarbon radicals, alkyl-substituted cyclic hydrocarbon radicals, aromatic radicals and alkyl-substituted aromatic radicals.
- two or more such radicals may together form a fused ring system or a hydrogenated fused ring system. Examples of the latter are indenyl-, tetrahydroindenyl-, fluorenyl-, and octahydrofluorenyl- groups.
- Suitable hydrocarbyl-substituted organometalloid radicals include mono-, di- and trisubstituted organometalloid radicals of Group 14 elements wherein each of the hydrocarbyl groups contains from 1 to 20 carbon atoms. More particularly, suitable hydrocarbyl-substituted organometalloid radicals include trimethylsilyl, triethylsilyl, ethyldimethylsilyl, methyldiethylsilyl, triphenylgermyl, trimethylgermyl and the like.
- R' each occurrence is hydrogen or a moiety selected from halogen, alkyl, aryl, haloalkyl, alkoxy, aryloxy, silyl groups, and combinations thereof of up to 20 non-hydrogen atoms, or two or more R' groups together form an aliphatic or aromatic fused ring system;
- R" (which is a divalent X group) is a group that is covalently bonded to M of the formula: --Z--Y--, wherein
- Z is a divalent moiety comprising oxygen, boron, or a member of Group 14 of the Periodic Table of the Elements;
- Y is a ligand group comprising nitrogen, phosphorus, oxygen or sulfur or optionally Z and Y together form a fused ring system; Y is a linking group covalently bonded to the metal comprising nitrogen, phosphorus, oxygen or sulfur, or optionally Z and Y together form a fused ring system.
- R" is: ##STR2## wherein:
- E each occurrence is carbon, silicon, or germanium
- q is an integer from 1 to 4.
- Y' is nitrogen or phosphorous
- R* each occurrence is hydrogen or a moiety selected from alkyl, aryl, silyl, halogenated alkyl, halogenated aryl groups and combinations thereof having up to 20 non-hydrogen atoms,
- R" each occurrences is alkyl, aryl, silyl or a combination thereof (e.g. alkaryl, aralkyl, silyalkyl, etc.) having up to 10 carbon or silicon atoms; or
- M is zirconium or titanium
- Cp* is a cyclopentadienyl group; or a group selected from indenyl, fluoroenyl and hydrogenated derivatives thereof; or one of the foregoing groups substituted with one or more alkyl, aryl or cycloalkyl moieties of up to 20 carbons, said Cp* further being bound in an ⁇ 5 bonding mode to M and substituted by Z--Y;
- Z is SiR* 2 , CR* 2 , SiR* 2 SiR* 2 , CR* 2 CR* 2 , CR* ⁇ CR*, CR* 2 SiR* 2 , or GeR* 2 ;
- Y is a nitrogen or phosphorus containing group corresponding to the formula --N(R"")-- or --P(R"")--; wherein:
- R* each occurrence is hydrogen or a moiety selected from alkyl, aryl, silyl, halogenated alkyl, halogenated aryl groups and combinations thereof having up to 20 non-hydrogen atoms, and R"" is C 1-10 alkyl or C 6-10 aryl;
- X" each occurrence is halo, alkyl, aryl, alkoxy, or aryloxy of up to 20 carbons;
- Examples of the above most highly preferred metal coordination compounds include compounds wherein the R"" on the amido or phosphido group is methyl, ethyl, propyl, butyl, pentyl, hexyl, (including branched and cyclic isomers), norbornyl, benzyl, or phenyl; Cp* is cyclopentadienyl, tetramethylcyclopentadienyl, indenyl, tetrahydroindenyl, fluorenyl, tetrahydrofluorenyl, octahydrofluorenyl, or one of the foregoing groups further substituted with one or more methyl, ethyl, propyl, butyl, pentyl, hexyl, (including branched and cyclic isomers), norbornyl, benzyl, or phenyl groups; and X is methyl, neopentyl, trimethylo
- Illustrative derivatives of Group 4 or Lanthanide metals that may be employed in the practice of the present invention include: hydrocarbyl-substituted monocyclopentadienyl compounds such as:
- hydrocarbyloxy substituted compounds such as:
- halo substituted compounds such as:
- --Z--Y-- is an amidosilane or amidoalkane group of up to 10 nonhydrogen atoms, that is, (tert-butylamido)(dimethylsilyl), (tertbutylamido)-1-ethane-2-yl, etc.
- Compounds useful as the second component in the preparation of the compounds of this invention will comprise a stable carbonium ion, and a compatible noncoordinating anion.
- Examples include tropillium tetrakispentafluorophenylborate, triphenylmethylium tetrakispentafluorophenylborate, benzene(diazonium) tetrakispentafluorophenylborate, tropillium phenyltrispentafluorophenylborate, triphenylmethylium phenyltrispentafluorophenylborate, benzene(diazonium) phenyltrispentafluorophenylborate, tropillium tetrakis(2,3,5,6-tetrafluorophenyl)borate, triphenylmethylium tetrakis(2,3,5,6-tetrafluorophenyl)borate, benzene(d
- Preferred compatible noncoordinating anions are those containing a single coordination complex comprising a charge-bearing metal or metalloid core which anion is relatively large (bulky), capable of stabilizing the active catalyst species (the Group 3-10 or Lanthanide Series cation) which is formed when the two components are combined and said anion will be sufficient labile to be displaced by olefinic, diolefinic and acetylenically unsaturated substrates or other neutral Lewis bases such as ethers, nitriles and the like.
- Suitable metals include, but are not limited to, aluminum, gold, platinum and the like.
- Suitable metalloids include, but are not limited to, boron, phosphorous, silicon and the like.
- Preferred compatible non-coordinating anions are tetrakis(pentafluorophenyl)borate, tetrakis (2,3,5,6-tetrafluorophenyl)borate, tetrakis(2,3,4,5-tetrafluorophenyl)borate, tetrakis(3,4,5-trifluorophenyl)borate, tetrakis(1,2,2-trifluoroethenyl)borate, and phenyltris(perfluorophenyl)borate.
- Cp*--Z--Y--M is (tert-butylamido)dimethyl(tetramethyl- ⁇ 5 -cyclopentadienyl)silanetitanium, n is two, X is methyl or benzyl, and A - is tetrakispentafluorophenyl borate.
- the two components must be selected so as to avoid transfer of a fragment of the anion, particularly an aryl group, or a fluorine or hydrogen atom to the metal cation, thereby forming a catalytically inactive species. This could be done by steric hindrance, resulting from substitutions on the cyclopentadienyl carbon atoms as well as substitutions on the aromatic carbon atoms of the anion.
- first components comprising perhydrocarbyl-substituted cyclopentadienyl radicals could be effectively used with a broader range of second compounds than could first components comprising unsubstituted cyclopentadienyl radicals.
- second compounds containing anions which are more resistant to degradation such as those with substituents on the ortho positions of the phenyl rings.
- Another means of rendering the anion more resistant to degradation is afforded by fluorine substitution, especially perfluoro-substitution, in the anion. Fluoro-substituted stabilizing anions may, then, be used with a broader range of first components.
- the stability of the neutral remnant of the carbonium ion causes the reaction to be driven to completion thereby resulting in increased yields of the desired cationic catalyst. Accordingly the resulting catalysts are extremely active and effective polymerization catalysts.
- the catalyst can be prepared by combining the two components in a suitable solvent at a temperature within the range from about -100° C. to about 300° C.
- the catalyst may be separately prepared prior to use by combining the respective components or prepared in situ by combination in the presence of the monomers to be polymerized. It is preferred to form the catalyst in situ due to the exceptionally high catalytic effectiveness of catalysts prepared in this manner. While the catalysts may not contain pyrophoric species, the catalysts' components are sensitive to both moisture and oxygen and should be handled and transferred in an inert atmosphere such as nitrogen, argon or helium.
- the catalyst may be used to polymerize ⁇ -olefins and/or acetylenically unsaturated monomers having from 2 to about 18 carbon atoms and/or diolefins having from 4 to about 18 carbon atoms either alone or in combination.
- the catalyst may also be used to polymerize ⁇ -olefins, diolefins an/or acetylenically unsaturated monomers in combination with other unsaturated monomers.
- the catalysts are employed to prepare copolymers of mixtures of vinyl aromatic monomers with olefins other than a vinyl aromatic monomer, specifically copolymers of styrene with ethylene or propylene.
- the polymerization may be accomplished at conditions well known in the prior art.
- Suitable solvents or diluents for the catalyst preparation and polymerization include any of the solvents known in the prior art to be useful as solvents in the polymerization of olefins, diolefins and acetylenically unsaturated monomers.
- Suitable solvents include, but are not necessarily limited to, straight and branched-chain hydrocarbons such as isobutane, butane, pentane, hexane, heptane, octane and the like; cyclic and alicyclic hydrocarbons such cyclohexane, cycloheptane, methylcyclohexane, methylcycloheptane and the like and aromatic and alkyl-substituted aromatic compounds such as benzene, toluene, xylene and the like.
- straight and branched-chain hydrocarbons such as isobutane, butane, pentane, hexane, heptane, octane and the like
- cyclic and alicyclic hydrocarbons such cyclohexane, cycloheptane, methylcyclohexane, methylcycloheptane and the like and aromatic and alkyl-substi
- Suitable solvents also include liquid olefins which may act as monomers or comonomers including ethylene, propylene, butadiene, cyclopentene, 1-hexane, 3-methyl-1-pentene, 4-methyl-1-pentene, 1,4-hexadiene, 1-octene, 1-decene, styrene, and the like.
- the catalyst is used to polymerize one or more C 2 -C 8 ⁇ -olefins particularly ethylene or propylene, most preferably ethylene, at a temperature within the range from 0° C. to 300° C., preferably 25° C. to 200° C. and at a pressure within the range from atmospheric to 1000 psig (7 MPa) preferably 15 to 700 psig (0.1-4.9 MPa).
- the catalyst will be used either to homopolymerize ethylene or to copolymerize ethylene with a C 3 -C 8 ⁇ -olefin (including styrene) thereby yielding a copolymer.
- the monomers will be maintained at polymerization conditions for a nominal holding time within the range from about 1 to about 60 minutes and the catalyst will be used at a concentration within the range from about 10 -8 to about 10 -1 moles per mole of monomer.
- (Tert-butylamido)dimethyl(tetramethyl- ⁇ 5 -cyclopentadienyl)silanetitaniumdimethyl was prepared by reaction of methyllithium and the corresponding metal dichloride complex, which in turn was prepared by reaction of lithium 1,2,3,4-tetramethylcyclopentadienide with (N-t-butylamino)(dimethyl)silane chloride, followed by conversion to the dilithium salt, reaction with TiCl 3 to form the closed ring structure (N-t-butylamido)dimethyl(tetramethyl- ⁇ 5 -cyclopentadienyl)titanium chloride, and oxidation of the metal center with methylene chloride to form (N-t-butylamido)dimethyl(tetramethyl- ⁇ 5 -cyclopentadienyl)titanium dichloride.
- a 2 L Parr reactor was charged with 828 g of mixed hexanes solvent (IsoparTM E, available from Exxon Chemicals, Inc.) followed by 30 g of 1-octene.
- the reactor was heated to 150° C. and pressurized with ethylene to 500 psig (3.55 MPa). 25 ⁇ psi (0.17 ⁇ MPa) hydrogen chain control agent was then expanded into the reactor from a 75 ml hydrogen expansion tank.
- Example 1 The reaction conditions of Example 1 were substantially repeated using 0.5 ⁇ moles of the metal complex and 0.5 ⁇ moles of the carbonium salt each in 2 ml toluene solution to prepare the catalyst/cocatalyst in situ.
- the reaction temperature was 140° C.
- a 17.9° C. exotherm was observed.
- the reaction was stopped and the polymer solution was charged to a receiver containing 100 mg Irganox 1010 and 10 ml isopropanol to kill the catalyst.
- the polymer was then dried to constant weight in a vacuum oven. Yield was 69.2 g. of an ethylene/octene copolymer having a melt index of 7.2.
- Example 1 The reaction conditions of Example 1 were substantially repeated. Accordingly, a 2 L Parr reactor was charged with 788 g of IsoparTM E followed by 70 g of 1-octene. The reactor was heated to 120° C. and pressurized with ethylene to 500 psig (3.55 MPa). 38 ⁇ psi (0.17 ⁇ MPa) hydrogen chain control agent was then expanded into the reactor.
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Priority Applications (10)
Application Number | Priority Date | Filing Date | Title |
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US07/884,966 US5350723A (en) | 1992-05-15 | 1992-05-15 | Process for preparation of monocyclopentadienyl metal complex compounds and method of use |
ES93912135T ES2123054T3 (es) | 1992-05-15 | 1993-04-07 | Procedimiento para la preparacion de compuestos de complejos con metal de monociclopentadienilo y metodo de uso. |
JP5520212A JPH08507284A (ja) | 1992-05-15 | 1993-04-07 | モノシクロペンタジエニル金属錯体化合物の製造法および使用法 |
KR1019940704062A KR100278426B1 (ko) | 1992-05-15 | 1993-04-07 | 모노시클로펜타디에닐 금속 착화합물의 제조방법 및 사용방법 |
PCT/US1993/003250 WO1993023412A1 (en) | 1992-05-15 | 1993-04-07 | Process for preparation of monocyclopentadienyl metal complex compounds and method of use |
EP93912135A EP0640090B2 (en) | 1992-05-15 | 1993-04-07 | Process for preparation of monocyclopentadienyl metal complex compounds and method of use |
DE69320805T DE69320805T3 (de) | 1992-05-15 | 1993-04-07 | Verfahren zur herstellung von cyclopentadien-metallkomplex verbindungen und verfahren zur verwendung |
CA002133990A CA2133990C (en) | 1992-05-15 | 1993-04-07 | Process for preparation of monocyclopentadienyl metal complex compounds and method of use |
US08/258,310 US5399635A (en) | 1992-05-15 | 1994-06-10 | Process for preparation of monocyclopentadienyl metal complex compounds and method of use |
FI945362A FI945362A (fi) | 1992-05-15 | 1994-11-14 | Menetelmä monosyklopentadienyyli-metallikompleksiyhdisteiden valmistamiseksi ja käyttömenetelmä |
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US08/258,310 Expired - Lifetime US5399635A (en) | 1992-05-15 | 1994-06-10 | Process for preparation of monocyclopentadienyl metal complex compounds and method of use |
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US08/258,310 Expired - Lifetime US5399635A (en) | 1992-05-15 | 1994-06-10 | Process for preparation of monocyclopentadienyl metal complex compounds and method of use |
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US (2) | US5350723A (fi) |
EP (1) | EP0640090B2 (fi) |
JP (1) | JPH08507284A (fi) |
KR (1) | KR100278426B1 (fi) |
CA (1) | CA2133990C (fi) |
DE (1) | DE69320805T3 (fi) |
ES (1) | ES2123054T3 (fi) |
FI (1) | FI945362A (fi) |
WO (1) | WO1993023412A1 (fi) |
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Also Published As
Publication number | Publication date |
---|---|
EP0640090B1 (en) | 1998-09-02 |
FI945362A0 (fi) | 1994-11-14 |
CA2133990A1 (en) | 1993-11-25 |
JPH08507284A (ja) | 1996-08-06 |
ES2123054T3 (es) | 1999-01-01 |
CA2133990C (en) | 2004-06-01 |
EP0640090B2 (en) | 2007-11-28 |
DE69320805D1 (de) | 1998-10-08 |
KR950701639A (ko) | 1995-04-28 |
WO1993023412A1 (en) | 1993-11-25 |
KR100278426B1 (ko) | 2001-03-02 |
EP0640090A1 (en) | 1995-03-01 |
US5399635A (en) | 1995-03-21 |
DE69320805T3 (de) | 2008-05-29 |
DE69320805T2 (de) | 1999-05-12 |
FI945362A (fi) | 1994-11-14 |
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