US5310566A - Method of ensuring constant product quality and safety when tailback conditions occur in pasteurizers - Google Patents
Method of ensuring constant product quality and safety when tailback conditions occur in pasteurizers Download PDFInfo
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- US5310566A US5310566A US07/934,451 US93445192A US5310566A US 5310566 A US5310566 A US 5310566A US 93445192 A US93445192 A US 93445192A US 5310566 A US5310566 A US 5310566A
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- superheating
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/16—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating loose unpacked materials
- A23L3/18—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating loose unpacked materials while they are progressively transported through the apparatus
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/003—Control or safety devices for sterilisation or pasteurisation systems
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/02—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating materials in packages which are progressively transported, continuously or stepwise, through the apparatus
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/02—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating materials in packages which are progressively transported, continuously or stepwise, through the apparatus
- A23L3/04—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating materials in packages which are progressively transported, continuously or stepwise, through the apparatus with packages on endless chain or band conveyors
Definitions
- the invention concerns a method of ensuring constant product quality and safety when tailback conditions occur in pasteurisers, the pasteuriser being operated on a throughfeed basis in such a manner that the product passes through different temperature zones, and a configuration for implementing the method.
- Pasteurisers are integrated in equipment such as automatically operated bottling lines.
- Pasteurisation preserves products such as beverages, fruit and vegetables packaged in bottles, jars or tins. This procedure involves sprinkling or spraying the packages and their closures with water at different temperatures in several temperature zones. Warm-up zones are located upstream of the pasteurising zone and cool-down zones downstream of it. In order to minimize power consumption, heat recovery takes place within product-related exchange zones.
- Such interruptions in throughfeed continuity can also result in overpasteurisation of the product that is in the pasteurising zone at that time if no special precautions are taken to guard against overpasteurisation.
- such precautions can consist of such measures as reducing the temperature in the pasteurising zone when a stop occurs by spraying water of a lower temperature (“emergency cooling”), the effect being to terminate the pasteurising operation for the duration of the tailback.
- FIG. 1 The diagram shown in FIG. 1 is intended to illustrate briefly the problems surrounding the pasteurising operation.
- the effect of pasteurisation on the product depends on two influencing variables: the temperature T to which the product is exposed, and the time t during which that temperature acts on the product.
- the numeric equation given below (1) shows that the number of so-called “pasteurisation units” (PE) transferred to the product is related linearly to the time of action t and exponentially to temperature T:
- “Pasteurisation unit” is the term used to denote the pasteurising effect obtained on a product such as beer by maintaining it for the duration of one minute at a temperature of 60° C.
- PE I is graph showing the PE pattern of a product passing through the pasteurising zone from the point of entry into the zone (a) to the point of exit from the zone (b), assuming that its passage through the zone is uninterrupted and its speed of travel can be kept constant If a tailback halts the passage of the product through the pasteurising zone and no precautions are taken to reduce the temperature of the product in the pasteurising zone, the result will be overpasteurisation, PE, which rises linearly with the tailback time t S (system of straight lines parallel to PE I ).
- T K a cool-down temperature
- T o a distributed temperature field characterised by the system of curves T o to T n-1
- the curve T o describes the pattern of temperatures that the section at the entry end of the pasteurising zone undergoes as it passes the entire length of the zone (initial temperature T K , final temperature T 1e ).
- the sections downstream of this section each have a final temperature T ie when they emerge from the exit end of the pasteurising zone.
- the given temperature patterns show an increase in PE for each section up to the point where it emerges from the pasteurising zone; this increase in PE is described by curve PE II .
- Curves PE I and PE II can be superposed to produce PE ges ; the distance between any point on curve PE ges and the required final value PE e represents the deficit, in pasteurising units (PE), of the associated pasteurising section at a point in time when, following the occurrence of a tailback, the products have been cooled to cool-down temperature T K and the pasteuriser has been re-started after elimination of the tailback condition (underpasteurisation).
- PE pasteurising units
- the suggested expedient is that at least a part of the arrangement consisting of the pre-pasteurizing zone and the pasteurising zone should be divided into controllable elementary zones, in each of which the PE count is calculated and assigned to at least one reference container which passes through at least one part of the elementary zone, and that interruption of the pasteurising operation in the elementary zone is initiated when the PE count received by that reference container or at least one reference container amongst a multiplicity of reference containers is equivalent to a preselected maximum value PE max and when the PE count received by all the other reference containers, if any, is equivalent to a preselected minimum value PE min .
- the measurement and process equipment required to solve the set problem in the manner suggested are very extensive. By observing a multiplicity of reference containers and continuously calculating the pasteurisation unit counts received by each of them, overpasteurisation of the product in the event of a tailback could possibly be prevented provided that packages are cooled while they are still in the controllable elementary zone which, after calculation of the measurements received from the reference containers assigned to that zone, is shown to have reached a preselected PE range.
- This known method fails to give any indication as to how to approach the special problems that can occur in the event of a prolonged tailback condition in the pre-pasteurising zone which is operated at a temperature above pasteurising temperature (hereinafter referred to as the superheating zone), and what regular measures need to be taken, after re-starting the pasteuriser following elimination of the tailback condition, in the relevant sections of the superheating and pasteurising zones.
- the superheating zone a temperature above pasteurising temperature
- the invention seeks to provide a method and a configuration for its implementation by means of which overpasteurisation and underpasteurisation can be reliably prevented and pasteurisation kept within very narrow tolerance limits (PE tolerances) on the occurrence of tailback conditions, irrespective of their duration, in pasteurisers of the type described initially (warm-up/pasteurisation zone structure).
- PE tolerances very narrow tolerance limits
- the invention concerns the further development of a pasteuriser which is operated at a constant throughfeed speed adjusted in accordance with the specified pasteurisation requirements, and it rests on the basic concept that the only way to remain within very narrow PE tolerances is to avoid cooling the product when a tailback occurs and re-starting and heating up the product when the tailback condition has been eliminated.
- Heating up the product when the pasteuriser has been re-started carries the risk of encountering a problem to which there is no solution, namely that even those temperatures which are below the pasteurising temperature T P have a cumulative PE-raising effect in conjunction with the required PE increase.
- the solution put forward in the invention consciously forgoes the use of a variable throughfeed speed for the product in view of the negative effects already discussed, and it ensures that only those pasteurisation and stop times contribute to the required PE increase which keep the product at the pasteurising temperature T P .
- the pasteurising zone is a keep-hot zone in which only a particular configuration's heat losses to its environment need to be compensated. Consequently, the product is not overheated in the event of a tailback.
- the effect of the stop time due to the tailback on the product is therefore similar to pasteurisation under normal operating conditions where the product's passage through the pasteurising zone is uninhibited.
- the proposed solution allows pasteurisation to continue initially on the occurrence of a tailback in all those sections of the pasteurising zone which have not yet reached the required keep-hot time (pasteurising time t p ).
- pasteurisation is terminated when the predetermined pasteurising time has elapsed by initiating a cooling process.
- PE pasteurisation unit
- the cooling process should start at the exit end of the pasteurising zone and proceed towards the entry end at the same speed as the product's throughfeed speed As the cooling process progresses, the keep-hot process in the sections to be cooled is simultaneously switched off.
- the duration t S of each tailback determines the final point to be reached by the cooling process as well as the duration of the cooling action at that final point, the duration of the cooling action in any one case being determined by the difference between the pasteurising time t P and the tailback time t S .
- the keep-hot process start again in the cooled sections at the throughfeed speed, thus enabling those sections which were not reached by the cooling process to be pasteurised in the regular way.
- the duration of the cooling action i.e. the length of time for which the product requires to be cooled from the pasteurising temperature T P to a temperature T K at which no pasteurising action which would raise PE or take it outside the PE tolerance range takes place, is determined by the PE tolerance specification and also the permissible cold water temperature, since the choice of temperature has to take account of the thermal stability of the type of packages being processed To maintain the temperature levels as accurately as possible, the keep-hot process remains on in all those sections which have not yet undergone the cooling process. While the continuous progression of the cooling process allows the PE count to be kept within very narrow tolerance limits, the method according to the invention can also be enhanced to produce step-wise progression of the cooling process.
- the step time t and the related width of action S depend on the permissible PE tolerance range as expressed by the following equations (2) and (3):
- Each of the actions proposed for the continuous mode is performed in the step-wise mode using time units quantized in the step time t.
- the cooling process starts with the simple step time t when the tailback begins and moves towards the entry end of the pasteurising zone, the length of each step in the sequence being determined by the step time t and the tailback time t S quantized in the step time.
- the duration of action of the cooling process t KD is reduced step-by-step in the same way.
- the step-wise mode is suited to known pasteuriser configurations in that these are provided with fixed spray pipes or swivel-type nozzle systems or sprinklers that can be switched on and off section by section over the length of the zones.
- the number n of zones that require to be equipped with spray systems that can be individually enabled and disabled for each section both for heat-retention and for cooling purposes is determined by equation (4):
- the proposed invention concept can also be usefully applied to the PE-raising temperature sections of the superheating zone U located upstream of the pasteurising zone P if, as provided for by a further development of the method, the superheating action in each of the sections is switched off when the pasteurisation temperature T P is reached, beginning at the entry end of the pasteurising zone and progressing into the superheating zone.
- the cooling process progresses, in the same way as described earlier for the pasteurising zone, into the PE-raising section of the superheating zone where it performs the necessary cooling action.
- measures should be taken to ensure that those sections in which the PE count may be raised are cooled at the point where they enter the cooling process which has reached its final position in the pasteurising zone, and also that the superheating process is switched on again at throughfeed speed after a certain delay following elimination of the tailback in order to ensure that the product which is outside those sections in which the PE count may be raised is pasteurised in the regular way.
- the delay mentioned above is calculated by subtracting the tailback time t S from the time of passage through the entire superheating zone.
- a further useful development of the method proposes that the superheating process be switched off immediately on the occurrence of the tailback in those sections of the superheating zone which are below a temperature limit T* which will not increase the pasteurisation unit count or will only increase it marginally within the tolerance, and that the overheating process in the remaining sections be switched off when the pasteurisation temperature T P is reached, beginning at the entry end of the pasteurising zone and progressing from there into the superheating zone.
- the remaining process-related technical measures are the same as for the mode described earlier with the exception that, if the tailback time is shorter than the pasteurising time, the superheating process is switched on again at throughfeed speed after the tailback has been eliminated.
- a particularly advantageous development of the method in this context provides that those quantities of water used for the purpose of keeping the product hot be divided into sections and circulated in a circulation system, that the keep-hot process be switched off section by section in those sections where the cooling process is active and the quantity of water used for the purpose removed from the respective section and stored.
- Section-by-section removal of the keep-hot process has practically no negative effect on the pasteurising temperature T P in that section, so that that quantity of water can be removed from the circulation system, thus precluding any possibility that it could mix with the cold water applied to the same section.
- the configuration according to the invention is based on the warm-up/pasteurisation zone structure with a pasteurising zone and a superheating zone, fitted, for the respective purposes of keeping the product hot and superheating, with fixed spray pipes or swivel-type nozzle systems or sprinklers arranged along the zones in sections which can be switched on and off.
- a spraying system is proposed which can be moved either in continuous or in step-wise mode within the pasteurising zone P and the superheating zone U, its width of action S in the step-wise mode of progression, seen in the direction of motion, being equivalent to the step length v t which is determined by the permissible PE tolerance and calculated from the step time t and the throughfeed speed v.
- a further development of the configuration proposes the application of cold water via fixed spray pipes or swivel-type nozzle systems arranged along the zones which can be switched on and off individually. This allows the cooling process to progress in a quasi-continuous manner, but it also permits the motion to proceed in sections, uninterruptedly, in sequential progression and as determined by the step time t.
- the width of action S derived from the step time t ensures that all sections of the pasteurising zone and the superheating zone respectively are covered without interruption.
- a further development of the configuration provides for several separate collection zones to be located within the pasteurising zone P, from each of which a circulation pump circulates the collected spray water via a heat exchanger to the associated spray pipes or swivel-type nozzle systems. If, for instance, three collection zones are provided, cold and warm water will only mix in one of the zones, while in the other two the thermal balance will remain unaffected.
- a further development which also permits cold and warm water to be kept separate is characterised by a collection system, located below the cooling process in the area beneath the containers, which can be moved along the pasteurising zone synchronously with the progression of the cooling process.
- FIG. 1 is a diagram illustrating parameters associated with a pasteurising operation.
- FIG. 2 is a schematic diagram showing a top view of a pasteuriser with connected feed and discharge conveyor units
- FIG. 3 is a qualitative temperature graph in which temperatures are plotted over the length of the pasteuriser
- FIG. 3a is a qualitative PE graph derived from FIG. 3 showing the pattern of values obtained from the superheating zone, the pasteurising zone and the downstream cool-down zone;
- FIG. 4 is a schematic diagram showing the method according to the invention with the cooling process progressing in step-wise mode within the pasteurising zone;
- FIG. 5 shows a further development of the method according to the invention with a movable spraying apparatus
- FIG. 5a shows a movable collection system fitted to the configuration as shown in FIG. 5;
- FIG. 5b shows three collection zones, fitted to the configuration as shown in FIG. 5, for collecting the spray water used in each of the sections;
- FIG. 6 is a schematic diagram showing the application of the method according to the invention to the PE-raising temperature section in the superheating zone located upstream of the pasteurising zone, and
- FIG. 6a shows the continuation of the fixed or movable spraying apparatus beyond the area of the pasteurising zone as far as those temperature sections of the superheating zone which no longer effect an increase in the PE count.
- Containers 4 particularly bottles, jars or tins, pass through the pasteuriser 1 in throughfeed direction D.
- the containers are fed to the pasteuriser 1 via a feed conveyor unit 2, of which the diagram only shows the end linked to the pasteuriser 1.
- An infeed and distribution device 2a ensures that the containers 4 are evenly distributed across the entire width of the infeed end of the pasteurising tunnel when they enter it in infeed direction 1b.
- the containers 4 are transferred via a discharge and collection device 3a to a discharge conveyor unit 3.
- the infeed to the pasteuriser 1 is designated Z and the discharge is designated A. If an interruption occurs at discharge A, the entire conveying system of pasteuriser 1 will come to a halt.
- FIG. 3 shows a stationary temperature distribution T plotted over the length of the pasteuriser 1, the length in terms of distance being replaced by the equivalent throughfeed time t which, the throughfeed speed v being constant, is proportional to the distance.
- the pasteurising section P can be seen in the central area of the diagram; this has a constant pasteurising temperature T P .
- Located upstream of this section is a warm-up zone which also includes the superheating zone U immediately contiguous with pasteurising zone P, and a cool-down zone, K, is located downstream.
- the duration of the pasteurising process is designated t P
- the total throughfeed time is designated t ges .
- the hatched areas in the warm-up zone W and the cool-down zone K are intended to indicate where heat is recovered in the product-related exchange zones.
- water at temperature T X is used to produce a cooling effect for a time t K and then the heat withdrawn from the containers 4, represented by the hatched rectangle with the dimensions T X and t K , is used to heat the containers 4 in the warm-up zone W.
- This amount of heat is now represented by the hatched rectangle with the dimensions T X and t W .
- a temperature T U is employed which lies marginally above the pasteurising temperature T P .
- FIG. 3a shows the qualitative increase in the pasteurising unit (PE) count in relation to the throughfeed time t or throughfeed distance.
- the pasteurising zone P is assigned initial and final values, PE a and PE e respectively, the increase between these two limits being linear as given by equation (1).
- PE a and PE e respectively, the increase between these two limits being linear as given by equation (1).
- T* relevant temperature limit
- FIG. 4 is a schematic diagram showing the method according to the invention implemented in step-wise mode Between points a and e lies the pasteurising zone P of undefined length L, in which according to equation (1) the pasteurising unit count rises linearly from the initial value PE a to the final value PE e .
- the pasteurising zone is thus divided in accordance with equation (4) into 1 to n sub-zones of equal length, the boundaries of which are designated R o to R n .
- Each of the sub-zones 1 to n is fitted with centrally located fixed spray pipes 5 or swivel-type nozzle systems 5a for the distribution of cold water, and with similarly located fixed spray pipes 6 or swivel-type nozzle systems 6a for the distribution of hot water.
- the upper part of the diagram shows two time graphs, the graph designated t KZ giving the on time for the cooling process in each of zones 1 to n after the start of the tailback, and the graph designated t KD giving the duration of cooling in each of zones 1 to n after the tailback has been eliminated.
- the values in the time graphs are each given as an integral multiple of the step time t.
- the time t KZ also denotes the tailback time t S (tailback time scaled to step time: t S / t).
- the boundaries R o to R n correspond to throughfeed times t, the time t n at the exit end of the pasteurizing zone being equivalent to the pasteurizing time t P .
- Zone 1 which had already been pasteurised for an average of 1 minute when the tailback occurred, is the only one no longer to undergo cooling, since the throughfeed time from zone 1 to zone 13 is 12 min.
- each zone receives, on average, the same keep-hot time at the pasteurising temperature T P .
- the product is cooled to cool-down temperature T K , a temperature at which the PE count is no longer increased or only marginally so that it remains within the permissible tolerance range.
- T K cool-down temperature
- the length of the cooling process depends on how low the cold water temperature is allowed to be, and also on the specified PE tolerance limits. Whatever the case, the cooling is switched over to zone 12 after a further step time of one minute.
- the cooling process will reach its final position in zone 2.
- the cooling process will progress upstream as far as zone 1 in the mode discussed above.
- a spraying system 7 is located movably within the pasteurising zone P. It is supplied, as an example, by a flexible cold water feed system 8 which in the proposed solution takes the form of a hose drum. 6 and 6a designate fixed spray pipes and swivel-type nozzle systems respectively for the purpose of keeping the product hot.
- the cooling process is switched on immediately; it moves at a speed equivalent to the throughfeed speed v.
- the keep-hot process is switched off as the cooling process progresses, the final position of the cooling process being determined by the tailback time t S .
- the time of action t KD of the cooling process in the continuous mode is determined by equation (5):
- the movable spray system 7 can, of course, also be moved forward with a step-wise motion, in which case the width of action S of the cooling process must be equivalent to the respective step length v t which is determined by the step time t and the throughfeed speed v. If the keep-hot process can only be switched on and off section by section, care must be taken when operating the movable spray system 7 in the continuous mode to ensure that the warm water and cold water areas do not overlap unnecessarily.
- FIG. 5a shows a collection system 9 located below the cooling process in the area beneath the containers 4, which is movable along the pasteurising zone synchronously with the progression of the cooling process. This arrangement allows the quantities of cold water applied in the course of the cooling process to be kept separate from those quantities of water produced in the keep-hot area.
- FIG. 5b shows a more simply constructed configuration for the purpose of handling cold and warm water quantities separately.
- the pasteurising zone P is assigned several separate collection zones I, II and III, from each of which the collected spray water is circulated by circulation pumps 10a, 10b and 10c respectively, via heat exchangers 11a, 11b and 11c respectively, and passed to the associated spray pipes 6 or swivel-type nozzle systems 6a via associated feed lines 12a, 12b and 12c respectively.
- the feed lines for the heating medium circulation system are designated 13a, 13b and 13c respectively.
- FIG. 3a it has been indicated that in certain circumstances the superheating zone U could contain PE-raising temperature areas above a limit temperature T*, and that account should be taken of these.
- FIG. 6 is taken as a basis for examining this point in greater depth.
- the pasteurising zone P can be seen with zones 1, 2 and 3.
- Linked to the left-hand side of Zone 1 is the superheating zone with a superheating temperature T U which exceeds the water temperature T W in the pasteurising zone P by a certain value.
- T designates the temperature pattern described by the product as it passes through the pasteuriser in the regular manner.
- the straight line T* marks the temperature limit above which a PE-raising temperature is assumed to lie.
- the throughfeed time t* for the PE-raising temperature areas is obtained from the point of intersection of the temperature limit T* and the product temperature T. In the superheating zone these are designated U 1 , U 2 and U 3 respectively. Zones U 4 and U 5 are outside the PE-raising temperature area.
- zones U 1 to U 5 will now heat up as shown by graphs T(t S ) due to the effect of the superheating temperature T U , as compared with the stationary temperature distribution T which is obtained in the course of an uninterrupted passage (system of curves plotted against the tailback length t S ).
- a first method according to the invention proposes that when the pasteurising temperature T P is reached in the superheating zone, the superheating process in each of the sections should be switched off, beginning at the entry end of the pasteurising zone U 1 and progressing into the superheating zone (from U 1 via U 2 to U 3 ). These zones will now dwell at the pasteurising temperature T P and their PE count will therefore be raised in the course of the tailback time t S .
- the method according to the invention is also applied to the superheating zone in such a way that those areas U 1 , U 2 and U 3 in which the PE count may be raised are cooled by the cooling process as it progresses from the pasteurising zone P into the superheating zone U.
- the superheating zones are switched on in a mode analogous to that used to switch on the keep-hot process in the pasteurising zone, this being done by allowing a delay, calculated by subtracting the tailback time t S from the time of passage through the entire length of the superheating zone, to elapse after elimination of the tailback.
- the PE-raising sections of the superheating zone are cooled at the point where they enter the cooling process which has reached its final position in the pasteurising zone P, and the superheating process is switched on again at throughfeed speed in zones U 3 to U 1 after elimination of the tailback, as described above.
- the area designated X in sections U 4 and U 5 is intended to demonstrate that the temperature increase above the temperature limit T* which occurs here in the case of a tailback results in an increase in PE count which can only be neglected if it is within the acceptable PE tolerance. It can also be seen that the boundary of the PE-raising area is a moving one which advances towards the entry end of the superheating zone U as the duration of the tailback increases.
- the method described above is applied to all the sub-sections of the superheating zone and makes no distinction at all between PE-raising areas and areas which do not contribute to the increase in PE count. If the duration of the tailback time t S is long enough, all sub-sections of the superheating zone will be heated to pasteurising temperature T P , with the result that the entire zone becomes a pasteurising zone.
- a second method that concerns the treatment of the product in the superheating zone provides that the superheating process in sections which are below a temperature limit T* at which the pasteurisation unit count in the product is either not raised at all or only marginally within the tolerance should be switched off immediately on the occurrence of the tailback.
- T* a temperature limit at which the pasteurisation unit count in the product is either not raised at all or only marginally within the tolerance
- FIG. 6a shows that in addition to the fixed spray pipes 6 or swivel-type nozzle systems 6a which are used for the purpose of superheating, either fixed spray pipes 5 or swivel-type nozzle systems 5a, capable of being separately switched on and off, have to be provided along the zone for the purpose of distributing cold water, or alternatively the movable spraying system 7 should be employed.
Abstract
Description
PE=t 1.393 .sup.(T-60) where [t]=min and [T]=°C. (1)
t=t.sub.p <PE.sub.Tol /(PE.sub.e -PE.sub.a) (2)
S=v t=L t/t.sub.p ( 3)
n=t.sub.p / t=(PE.sub.e -PE.sub.a)/ PE.sub.Tol ( 4)
__________________________________________________________________________ Tailback Cooling switched on Cooling time after time ZONE after tailback starts tailback elimination ts/t 1 2 3 4 5 6 7 8 9 10 11 12 13 t.sub.KZ / t t.sub.KD / t __________________________________________________________________________ 1H H H H H H H H H H H H K 1 12 2 H H H H H H H H H H H K -- 2 11 3 H H H H H H H H H H K -- -- 3 10 4 H H H H H H H H H K -- -- -- 4 9 5 H H H H H H H H K -- -- -- -- 5 8 6 H H H H H H H K -- -- -- -- -- 6 7 7 H H H H H H K -- -- -- -- -- -- 7 6 8 = i H H H H H K -- -- -- -- -- -- -- 8 5 9 H H H H K -- -- -- -- -- -- -- -- 9 4 10 H H H K -- -- -- -- -- -- -- -- -- 10 3 11 H H K -- -- -- -- -- -- -- -- -- -- 11 2 12 H K -- -- -- -- -- -- -- -- -- -- -- 12 1 13 AK -- -- -- -- -- -- -- -- -- -- -- -- 13 0 __________________________________________________________________________
t.sub.KD =t.sub.P -t.sub.S ; for t.sub.S ≦t.sub.P (5)
Claims (20)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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DE4010921 | 1990-04-04 | ||
DE4010921A DE4010921A1 (en) | 1990-04-04 | 1990-04-04 | METHOD FOR ACHIEVING CONSISTENT PRODUCT QUALITY AND SAFETY IN PASTEURIZING PLANTS WHEN A JAM COMES AND ARRANGEMENT FOR IMPLEMENTING THE METHOD |
PCT/EP1991/000502 WO1991015128A1 (en) | 1990-04-04 | 1991-03-15 | Process and arrangement for obtaining constant product quality and safety in pasteurization plants in the event of a stoppage |
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Publication Number | Publication Date |
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US5310566A true US5310566A (en) | 1994-05-10 |
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Application Number | Title | Priority Date | Filing Date |
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US07/934,451 Expired - Fee Related US5310566A (en) | 1990-04-04 | 1991-03-15 | Method of ensuring constant product quality and safety when tailback conditions occur in pasteurizers |
Country Status (10)
Country | Link |
---|---|
US (1) | US5310566A (en) |
EP (1) | EP0523076B1 (en) |
JP (1) | JP2507701B2 (en) |
AT (1) | ATE111311T1 (en) |
AU (1) | AU642234B2 (en) |
BR (1) | BR9106311A (en) |
CA (1) | CA2078332A1 (en) |
DE (2) | DE4010921A1 (en) |
DK (1) | DK0523076T3 (en) |
WO (1) | WO1991015128A1 (en) |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1995022352A1 (en) * | 1994-02-18 | 1995-08-24 | Sander Hansen A/S | Method and apparatus for the pasteurization of a continuous line of products |
US5750174A (en) * | 1993-03-05 | 1998-05-12 | Heineken Technical Services B.V. | Process and apparatus for pasteurizing liquid contained in containers |
EP0960574A1 (en) * | 1998-05-29 | 1999-12-01 | Sasib S.p.A. | System for controlling pasteurization heat treatment |
WO2004066756A1 (en) * | 2003-01-27 | 2004-08-12 | Endress + Hauser Wetzer Gmbh + Co. Kg | Method for monitoring and/or regulating a continuous pasteuriser and corresponding device |
US20070173977A1 (en) * | 2006-01-25 | 2007-07-26 | Schena Bruce M | Center robotic arm with five-bar spherical linkage for endoscopic camera |
US20070173788A1 (en) * | 2006-01-25 | 2007-07-26 | Schena Bruce M | Robotic arm with five-bar spherical linkage |
US20070173976A1 (en) * | 2006-01-25 | 2007-07-26 | Schena Bruce M | Center robotic arm with five-bar spherical linkage for endoscopic camera |
US20070173975A1 (en) * | 2006-01-25 | 2007-07-26 | Schena Bruce M | Center robotic arm with five-bar spherical linkage for endoscopic camera |
US20070173789A1 (en) * | 2006-01-25 | 2007-07-26 | Schena Bruce M | Robotic arm with five-bar spherical linkage |
CN111007074A (en) * | 2019-12-26 | 2020-04-14 | 中铝西南铝冷连轧板带有限公司 | Rapid judgment method for blackening of 3104 tank body material after pasteurization |
US11358077B2 (en) * | 2017-03-31 | 2022-06-14 | Krones Ag | Bottle-processing machine and method for cleaning the pump/nozzle protector of the bottle-processing machine |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
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DE4305786C2 (en) * | 1993-02-25 | 1995-07-20 | Tuchenhagen Otto Gmbh | Process for achieving constant product quality and safety in tunnel cooling systems when a traffic jam occurs and arrangement for carrying out the process |
DE4314662C2 (en) * | 1993-05-04 | 2001-10-11 | Krones Ag | Continuous pasteurization system |
DE4408839C1 (en) * | 1994-03-16 | 1995-09-28 | Till Gea Gmbh & Co | Process for sterilizing containers |
DE102008031368A1 (en) * | 2008-07-04 | 2010-01-07 | Khs Ag | Method and device for pasteurizing a liquid product |
DE102009009832A1 (en) * | 2009-02-20 | 2010-09-02 | Krones Ag | Method and device for monitoring a pasteurization plant |
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DE2432667A1 (en) * | 1973-07-10 | 1975-01-30 | Stork Amsterdam | METHOD AND DEVICE FOR THE HEAT TREATMENT OF PRODUCTS PACKED IN CONTAINERS |
US4331629A (en) * | 1980-09-15 | 1982-05-25 | Barry-Wehmiller Company | Steam and water conservation system for pasteurizers |
US4441406A (en) * | 1982-06-14 | 1984-04-10 | Miller Brewing Company | Pasteurization apparatus |
EP0204138A1 (en) * | 1985-04-29 | 1986-12-10 | SIMONAZZI A. & L. S.p.A. | Process and apparatus for pasteurizing food |
GB2182542A (en) * | 1985-11-05 | 1987-05-20 | Baele Gangloff Ste Nouvelle | Pasteurisation of food products in containers |
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WO1990003806A1 (en) * | 1988-10-05 | 1990-04-19 | Sander Hansen A/S | Method and apparatus for the pasteurization of a continuous line of products |
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- 1990-04-04 DE DE4010921A patent/DE4010921A1/en active Granted
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1991
- 1991-03-15 DE DE59102953T patent/DE59102953D1/en not_active Expired - Fee Related
- 1991-03-15 US US07/934,451 patent/US5310566A/en not_active Expired - Fee Related
- 1991-03-15 BR BR919106311A patent/BR9106311A/en not_active Application Discontinuation
- 1991-03-15 WO PCT/EP1991/000502 patent/WO1991015128A1/en active IP Right Grant
- 1991-03-15 DK DK91906050.9T patent/DK0523076T3/en active
- 1991-03-15 AT AT91906050T patent/ATE111311T1/en not_active IP Right Cessation
- 1991-03-15 JP JP3506777A patent/JP2507701B2/en not_active Expired - Lifetime
- 1991-03-15 AU AU74720/91A patent/AU642234B2/en not_active Ceased
- 1991-03-15 EP EP91906050A patent/EP0523076B1/en not_active Expired - Lifetime
- 1991-03-15 CA CA002078332A patent/CA2078332A1/en not_active Abandoned
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US2203141A (en) * | 1938-11-10 | 1940-06-04 | Liquid Carbonic Corp | Pasteurizing apparatus |
DE2432667A1 (en) * | 1973-07-10 | 1975-01-30 | Stork Amsterdam | METHOD AND DEVICE FOR THE HEAT TREATMENT OF PRODUCTS PACKED IN CONTAINERS |
US4331629A (en) * | 1980-09-15 | 1982-05-25 | Barry-Wehmiller Company | Steam and water conservation system for pasteurizers |
US4441406A (en) * | 1982-06-14 | 1984-04-10 | Miller Brewing Company | Pasteurization apparatus |
EP0204138A1 (en) * | 1985-04-29 | 1986-12-10 | SIMONAZZI A. & L. S.p.A. | Process and apparatus for pasteurizing food |
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EP0239708A1 (en) * | 1986-03-04 | 1987-10-07 | Société GANGLOFF | Pasteurization apparatus for foodstuffs in containers |
US4841457A (en) * | 1987-07-08 | 1989-06-20 | Anheuser-Busch, Incorporated | Pasteurization monitoring process |
WO1990003806A1 (en) * | 1988-10-05 | 1990-04-19 | Sander Hansen A/S | Method and apparatus for the pasteurization of a continuous line of products |
Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5750174A (en) * | 1993-03-05 | 1998-05-12 | Heineken Technical Services B.V. | Process and apparatus for pasteurizing liquid contained in containers |
WO1995022352A1 (en) * | 1994-02-18 | 1995-08-24 | Sander Hansen A/S | Method and apparatus for the pasteurization of a continuous line of products |
US5772958A (en) * | 1994-02-18 | 1998-06-30 | Sander Hansen A/S | Method and apparatus for the pasteurization of a continuous line of products |
EP0960574A1 (en) * | 1998-05-29 | 1999-12-01 | Sasib S.p.A. | System for controlling pasteurization heat treatment |
WO2004066756A1 (en) * | 2003-01-27 | 2004-08-12 | Endress + Hauser Wetzer Gmbh + Co. Kg | Method for monitoring and/or regulating a continuous pasteuriser and corresponding device |
US20070173788A1 (en) * | 2006-01-25 | 2007-07-26 | Schena Bruce M | Robotic arm with five-bar spherical linkage |
US20070173977A1 (en) * | 2006-01-25 | 2007-07-26 | Schena Bruce M | Center robotic arm with five-bar spherical linkage for endoscopic camera |
US20070173976A1 (en) * | 2006-01-25 | 2007-07-26 | Schena Bruce M | Center robotic arm with five-bar spherical linkage for endoscopic camera |
US20070173975A1 (en) * | 2006-01-25 | 2007-07-26 | Schena Bruce M | Center robotic arm with five-bar spherical linkage for endoscopic camera |
US20070173789A1 (en) * | 2006-01-25 | 2007-07-26 | Schena Bruce M | Robotic arm with five-bar spherical linkage |
US8167873B2 (en) | 2006-01-25 | 2012-05-01 | Intuitive Surgical Operations, Inc. | Center robotic arm with five-bar spherical linkage for endoscopic camera |
US11358077B2 (en) * | 2017-03-31 | 2022-06-14 | Krones Ag | Bottle-processing machine and method for cleaning the pump/nozzle protector of the bottle-processing machine |
CN111007074A (en) * | 2019-12-26 | 2020-04-14 | 中铝西南铝冷连轧板带有限公司 | Rapid judgment method for blackening of 3104 tank body material after pasteurization |
CN111007074B (en) * | 2019-12-26 | 2022-05-17 | 中铝西南铝板带有限公司 | Rapid judgment method for blackening of 3104 tank body material after pasteurization |
Also Published As
Publication number | Publication date |
---|---|
EP0523076A1 (en) | 1993-01-20 |
DK0523076T3 (en) | 1995-04-10 |
ATE111311T1 (en) | 1994-09-15 |
DE4010921A1 (en) | 1991-10-10 |
JP2507701B2 (en) | 1996-06-19 |
CA2078332A1 (en) | 1991-10-05 |
JPH05504534A (en) | 1993-07-15 |
EP0523076B1 (en) | 1994-09-14 |
AU7472091A (en) | 1991-10-30 |
DE59102953D1 (en) | 1994-10-20 |
BR9106311A (en) | 1993-04-20 |
DE4010921C2 (en) | 1993-02-18 |
WO1991015128A1 (en) | 1991-10-17 |
AU642234B2 (en) | 1993-10-14 |
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