US5043320A - Process for producing a sheathed wire composed of a ceramic high-temperature superconductor - Google Patents

Process for producing a sheathed wire composed of a ceramic high-temperature superconductor Download PDF

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US5043320A
US5043320A US07/481,302 US48130290A US5043320A US 5043320 A US5043320 A US 5043320A US 48130290 A US48130290 A US 48130290A US 5043320 A US5043320 A US 5043320A
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bao
tube
core
copper
process
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Gundolf Meyer
Erwin Schonfeld
Clemens Verpoort
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ABB Schweiz AG
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ABB Schweiz Holding AG
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    • HELECTRICITY
    • H01BASIC ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES; ELECTRIC SOLID STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H01L39/00Devices using superconductivity; Processes or apparatus peculiar to the manufacture or treatment thereof or of parts thereof
    • H01L39/24Processes or apparatus peculiar to the manufacture or treatment of devices provided for in H01L39/00 or of parts thereof
    • H01L39/2419Processes or apparatus peculiar to the manufacture or treatment of devices provided for in H01L39/00 or of parts thereof the superconducting material comprising copper oxide
    • H01L39/248Processes peculiar to the manufacture or treatment of filaments or composite wires
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S505/00Superconductor technology: apparatus, material, process
    • Y10S505/70High TC, above 30 k, superconducting device, article, or structured stock
    • Y10S505/704Wire, fiber, or cable
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S505/00Superconductor technology: apparatus, material, process
    • Y10S505/725Process of making or treating high tc, above 30 k, superconducting shaped material, article, or device
    • Y10S505/739Molding, coating, shaping, or casting of superconducting material
    • Y10S505/74To form wire or fiber
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49014Superconductor

Abstract

A powder-in-tube method is disclosed for making a composite superconducting oxide wire which comprises loading a copper tube with a mixture composed of rare earth metal oxide, BaO2 and copper oxide or the finished superconductor powder and subjecting the loaded tube to drawing and a heat treatment at a temperature of up to 950° C., wherein prior to loading the copper tube, the tube is oxidized at least on its inside to form a copper oxide layer having a thickness of 1 to 100 μm and then a silver intermediate layer is inserted to the oxidized copper tube.

Description

This is a division of application Ser. No. 07/220,251, filed on July 18, 1988, now U.S. Pat. No. 4,929,596.

BACKGROUND OF THE INVENTION

1. Field of the invention

Technology of electrical superconductors.

Recently, the materials which have superconducting properties, have been acquiring increasing importance. The discovery of new superconducting materials, in particular of the rare earths/Ba/Cu/O type, led to an appreciable extension of the possible applications for superconductors since these substances become superconducting even at temperatures above 50 K.

The invention relates to the further development and improvement of components composed of a ceramic high-temperature superconductor in wire form, it being intended to take the requirements of industrial large-scale production into consideration.

In particular, it relates to a process for producing a sheathed wire or a multiple-filament conductor composed of a ceramic temperature superconductor based on a ceramic substance of the REBa2 Cu3 O6.5+y type, where RE denotes a rare earth metal and 0<y<1, and the said substance is arranged as a core in a copper sheath which serves as mechanical support and standby-current conductor by loading the pulverulent starting materials, which are mixed in an approximately stoichiometric ratio and are composed of rare earth metal oxide, barium-oxygen compound and copper oxide (CuO) or the finished superconductor powder, into a metal tube and subjecting the whole to a hot and/or cold-working process by compressing, rolling, rotary swaging and drawing for the purpose of fabrication, and finally, exposing it to a heat treatment.

2. Discussion of background

The production of superconductors of the REBa2 Cu3 O6.5 - 7 type by preparing and mixing powders of the starting materials and subsequent heat treatment is known. As a rule, Y2 O3 /CuO and BaO or BaCO3 are used as starting materials. In the case of BaCO3, the CO2 has to be driven off by an additional calcination process (cf. T. Kawai and M. Kanai, "Preparation of high-Te Y-Ba-Cu-0 Superconductor", Jap. Jour. of Applied Physics, vol. 26, No. 5, May 1987, pp. 1736-1737; Y. Yamada, N. Fukuschima, S. Nakayama and S. Murase, "Critical current density of wire type Y-Ba-Cu-Oxide superconductor", Jap. Jour. of Applied Physics, vol. 26, No. 5, May 1987, pp. 2865-2866). In that case, sintering is carried out in an oxygen-containing atmosphere (air), that is to say, under a certain O2 partial pressure. As a result the ambient sintering atmosphere makes its contribution to the achievement of a slightly superstoichiometric oxygen content of the compound. It has also been proposed that the sintering process be carried out in a narrow silver tube. Silver is permeable to elementary oxygen so that the latter penetrates the core material by diffusion (cf. H. Yoshino, N. Fukushima, M. Niu, S. Nakayama, Y. Aamada and S. Murase, "Superconducting wire and coil with zero resistance state at 90 K and current density of 510A/cm2 at 77 K", Toshiba Corporation, R & D. Center, Saiwai-Ku, Kawasaki-City 210, Japan).

If an attempt is made to replace the narrow silver tube by a narrow copper tube, this results in a failure. At a sintering temperature of 700° C. and over, the copper reacts with the superconducting compound and extracts oxygen therefrom. As a result of this, the internal structure is altered in a manner such that it loses its superconducting properties. In addition, copper is not permeable to elementary oxygen so that the above process cannot be extrapolated to copper. An external application of high O2 partial pressure would not have any success.

There is therefore a considerable need to find methods and propose processes which do not have the above inadequacies.

SUMMARY OF THE INVENTION

Accordingly, one object of this invention is to propose a process for producing a sheathed ceramic high-temperature superconductor based on a rare earth/barium/copper/oxygen compound in wire form which is simple and inexpensive in its execution and, for the superconducting core material ensures the provision of the oxygen excess necessary for superconduction during the production and operating period.

This object is achieved by the process mentioned oxygen compound composed of BaO2 or a mixture of BaO2 and BaO.

BRIEF DESCRIPTION OF THE DRAWING

A more complete appreciation of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:

FIG. 1 shows a diagrammatic cross section through a wire before the heat treatment,

FIG. 2 shows a diagrammatic cross section through a superconducting wire after the heat treatment,

FIG. 3 shows a diagrammatic cross section through a wire having a CuO layer before the heat treatment.

FIG. 4 shows a diagrammatic cross section through a wire having a diffusion barrier before the heat treatment,

FIG. 5 shows a diagrammatic cross section through a wire having a layer containing a reservoir of oxygen before the heat treatment,

FIG. 6 shows a flow diagram of the process sequence according to variant I,

FIG. 7 shows a diagrammatic cross section through a multiple-filament conductor having a reservoir of oxygen,

FIG. 8 shows a flow diagram of the process sequence according to variant II.

FIG. 1 shows a diagrammatic cross section through a wire in the finished form state, i.e. after the rolling, rotary swaging, drawing etc. but before the heat treatment. 1 is a metal sheath (copper tube) which serves as mechanical support for preserving the geometrical shape and as electrical standby-current conductor. 2 is an intermediate layer composed of silver in the form of a tube or galvanic or other coating. 3 is the mixture: Y2 O3 /BaO/BaO2 /CuO which is composed of the starting materials in powder form (particle size approximately 1 to 50 μm). The mixing ratio is adjusted so that an oxygen excess is present compared with the stoichiometric compound. This takes account, in addition, of the oxygen losses to be anticipated during the production. As a result of this, the result is achieved that, despite the oxygen which unavoidably diffuses out of the core, sufficient supply of oxygen is present in the core to form an optimum superconductor compound.

FIG. 2 shows a diagrammatic cross-section through a superconducting wire after the heat treatment (reaction of the starting materials, sintering of the core). 1 is the metal sheath, 2 is the intermediate silver layer. 4 is the core composed of superconducting ceramic, e.g. of YBa2 Cu3 O6.5-7.5.

FIG. 3 shows a diagrammatic section taken transversely through a wire having a CuO layer before the heat treatment. 1 is the metal sheath, in this case of copper, which is oxidized on its inside surface. The layer 5 composed of copper oxide (CuO) has a thickness of approximately 100 μm. Said layer 5 makes a further oxidation of the sheath 1 from the inside outwards and a depletion of the core material in oxygen more difficult. The CuO acts like a local increase in the oxygen partial pressure. 3 is the powder mixture composed of Y2 O3 /BaO/BaO2 /CuO before the heat treatment.

FIG. 4 shows a diagrammatic section through a wire having a diffusion barrier before the heat treatment. The reference symbols 1, 2 and 3 and their meaning correspond precisely to those of FIG. 1. 6 is a diffusion barrier composed of tantalum, niobium, vanadium or nickel, which substantially suppresses the migration of oxygen out of the core material. Instead of being composed of one of the abovementioned substances, the diffusion barrier 6 may also be composed of an alloy of at least two of said elements.

FIG. 5 shows a diagrammatic cross-section through a wire having a layer with a reservoir of oxygen before the heat treatment. 1 is the metal sheath, 3 the powder mixture composed of Y2 O3 /BaO/BaO2 /CuO and 7 is an intermediate layer composed of silver which is doped with silver oxide (AgO) or with barium peroxide BaO2. The function of this oxide is similar to that of the CuO in FIG. 3.

FIG. 6 relates to a flow diagram of the process sequence according to variant I. Said diagram is self-explanatory. As sub-variants to the essential process steps,

"oxidation of the inside of Cu-sheath" or "provision of diffusion barrier on the inside of the Cu sheath"

have been drawn in as alternatives (indicated by broken lines).

FIG. 7 shows a diagrammatic cross-section through a multiple-filament conductor having a reservoir of oxygen. A multiplicity of filaments is embedded in a silver body 8 which is surrounded on all sides by a nickel cladding 11 as mechanical support and as corrosion protection and which serves as a framework and as a standby-current conductor. There are several groups of holes present, a central hole and a series of peripheral holes being present per group. 9 is a central hole filled with an oxygen-releasing substance (e.g. BaO2). 10 is a peripheral hole filled with the finished superconductor powder (e.g. YBa2 Cu3 O7). The holes, which are round in the original silver block, in general assume polygonal cross sections as a result of the reduction in cross section undergone during the working (fabrication).

FIG. 8 relates to a flow diagram of the process sequence according to variant II. This variant is for application particularly in the production of multiple-filament conductors as shown in FIG. 7. The diagram is self explanatory.

Exemplary embodiment I

See FIGS. 1 and 2.

A copper tube with 15 mm outside diameter and 10 mm inside diameter (wall thickness 2.5 mm) was used as metal sheath 1. The silver intermediate layer 2 was formed by a silver tube with 10 mm outside diameter and 9 mm inside diameter (wall thickness 0.5 mm). The tolerances of the tubes were so dimensioned that the silver tube could be pushed into the copper tube so as to just sit tightly. Yttrium oxide (Y2 O3), barium peroxide BaO2 and copper oxide CuO were used as starting materials for the core. The mixing ratio of the substances followed the following pattern:

1 mol of Y2 O3

4 mol of BaO2

6 mol of CuO

Assuming a subsequent loss-free chemical reaction, this would correspond to a compound of the formula:

YBa.sub.2 Cu.sub.3 O.sub.8.5

The starting substances were mixed and ground to a powder with a particle size of less than 10 μm in an agate mortar. Then the powder mixture 3 was loaded into the assembled tube and rammed solid. The ends of the tube were then sealed. Now the diameter of the tube was reduced by several cold working steps to a value of 10 mm. This fabrication was carried out by rotary swaging. The wire was then drawn down to a final diameter of 0.5 mm. The wire was how wound onto a coil former with a quartz-fiber fabric being interposed between these two windings. The whole was placed in an oven and heated slowly to the reaction and sintering temperature under an argon atmosphere and a pressure of 1 bar. The process of heating up to a temperature of 7000° C. lasted 10 h. This temperature was then held for 50 h. Then the sintered body was cooled in the oven to approx. 200° C. at a rate of 50° C./h and then allowed to cool in air to room temperature. In view of the direct Cu/Ag contact, care should be taken to ensure that the sintering temperature does not reach the value of the low-melting eutectic (779° C.).

Exemplary embodiment 2

See FIG. 3.

The copper tube with 14 mm outside diameter and 9 mm inside diameter which serves as metal sheath 1 was first oxidized on its inside in a stream of oxygen at 600° C. The copper oxide layer 5 was adjusted to a thickness of 50 μm. Then a silver tube with 9 mm outside diameter and 8 mm inside diameter (wall thickness 0.5 mm) was inserted. Now the starting material was poured in as in Example 1. The filled tube, sealed at its ends was first subjected to cold isostatic pressing for the purpose of compacting the powder mixture 3. Then the wire was drawn down to a diameter of 0.6 mm. After fabrication, the body was subjected to a heat treatment as described in Example 1, but under a pressure of 10 bar, and finally slowly cooled down.

Exemplary embodiment 3

See FIG. 4.

Numerous holes with parallel axes and an axis spacing of 18 mm were drilled in a prismatic copper block as continuous common metal sheath 1. The holes had a diameter of 12 mm. Now tantalum tubes with an outside diameter of 12 mm and an inside diameter of 11 mm (wall thickness 0.5 mm) were pushed into these holes and into them were pushed further tubes of silver with an outside diameter of 11 mm and an inside diameter of 10 mm (wall thickness 0.5 mm). Then the holes in the copper block fitted with tubes were filled with a powder mixture of the following mixing ratio:

1 mol of Y2 O3

3 mol of BaO

1 mol of BaO2

6 mol of CuO

This corresponds to a compound with the hypothetical composition

YBa.sub.2 Cu.sub.3 O.sub.7

The prismatic copper block was now reduced in its cross-section successively to about 1/10 of the original value using grooved rolls, the holes still having a diameter of approx. 3 mm. The bar produced in this manner was then reduced once again by drawing to about half of its previous diameter (remaining hole diameter approx. 1.5 mm.). The bar was then placed in a hot-isostatic pressing installation which was flooded with argon. The pressure was raised to a value of 200 bar and the bar was slowly brought to a temperature of 950° C. The duration of heating up was approx. 12 h. The temperature was then held at 950° C. and the pressure at 200 bar for 5 h. The cooling down of the multiple-filament conductor so formed was carried out at a rate of 20° C./h.

Exemplary embodiment 4

A copper tube with 14 mm outside diameter and 10 mm inside diameter (wall thickness 2 mm) was used.

The intermediate silver layer 7 was composed of a tube of 10 mm outside diameter and 8.5 mm inside diameter (wall thickness 0.75 mm) which was doped with 10% by weight of BaO2. The tube had previously been produced by powder-metallurgy methods (e.g. by mechanical alloying). The doped silver tube was fitted into the copper tube so as to sit tightly. The starting material for the core was a powder mixture composed of Y2 O3, BaO2 and CuO:

1 mol of Y2 O3

2 mol of BaO2

6 mol of CuO

This powder was presintered for 10 h at 900° C. and the sintered body was ground again. A further 2 mol of BaO2 were added to this powder and the whole was poured as powder mixture 3 into the assembled tube and rammed solid. The further processing of the strand was carried out in exactly the same manner as specified in Example 2.

The intermediate layer 7 doped with BaO2 can also be deposited on the inside of the metal sheath 1 by combined electrolytic/electrophoretic deposition from an electrolyte in which BaO2 powder is suspended. Further the silver tube in a stream of oxygen at temperatures around approx. 100° C.

Exemplary embodiment 5

Compare FIG. 7.

A total of 7 holes with parallel axes and 12 mm diameter were drilled in a cylindrical silver rod with 50 mm diameter as a continuous common metal sheath. Around a central hole, 6 further holes were arranged centrosymmetrically so that their axes formed an equilateral hexagon. The axis spacing was consequently the same for all the holes and was 15 mm. The silver bar was fitted tightly into a nickel tube with 50 mm inside diameter and 64 mm outside diameter (wall thickness 7 mm). The whole was then fitted axially into a copper tube as the outermost cladding. The copper tube had an inside diameter of 64 mm and an outside diameter of 80 mm.

The central hole 9 was now filled with the oxygen releasing substance in the form of MnO2 powder. Powder Powder composed of a high-temperature superconductor was poured into the peripheral holes 10.

The superconductor material had the composition

YBa.sub.2 Cu.sub.3 O.sub.7+x, where -0.5<x<+0.1

where x was approx. 0 in the present case. The production was carried out by mixing the ground components in the following mixing ratio:

1 mol of Y2 O3

2 mol of BaO

2 mol of BaO2

6 mol of CuO

This would correspond to a compound with the hypothetical composition:

YBa.sub.2 Cu.sub.3 O.sub.7.5

The above powder mixture, which is superstoichiometric compared with the oxygen content of the target superconducting compound, was subjected to a reactive annealing process under oxygen atmosphere at a temperature of 950° C. and a pressure of 1000 bar for 10 h. As a result of the annealing process, the superconducting compound was formed in the form of a sintered body. The latter was first cooled slowly to approx. 500° C. and then rapidly to room temperature, with the pressure constantly being maintained. Then it was ground and the finished powder was loaded into the peripheral holes 10.

The silver bar, provided with a nickel sheath and a copper cladding and filled with the above powder, was now reduced in its cross-section successively to about 1/16 of the original dimension using grooved rolls, the holes still having a diameter of 3 mm. The cross-section of the workpiece was once again reduced to approx. 1/6 by drawing. The holes which originally had a diameter of 12 mm still had a dimension of approx. 1.2 mm. The workpiece was now brought to a temperature of 600° C. under an external pressure of 2000 bar and kept under these conditions for 10 h. Under these circumstances, the previously more or less loose powder particles of the superconducting compound sintered together in each case to form a compact continuous strand (filament). After this sintering process, the multiple-filament conductor produced in this manner was cooled down to room temperature.

Exemplary embodiment 6

Compare FIG. 7

Groups each containing 7 holes with parallel axes and 6 mm diameter were drilled in a cylindrical silver block with 100 mm diameter as a continuous common metal sheath. 6 further holes were arranged centrosymmetrically each around a central hole so that their axes formed an equilateral hexagon. The axis spacing of the holes belonging to a group were 7.5 mm. The silver block was fitted tightly into a nickel tube with 100 mm inside diameter and 130 mm outside diameter, (wall thickness 15 mm).

The central holes 9 were filled with the oxygen-releasing substance in the form of a mixture of BaO2 and BaO powder.

A powder mixture composed of the components of the superconducting material to be produced was poured into the peripheral holes 10. The powder was intended to have the composition

YBa.sub.2 Cu.sub.3 O.sub.7 +x, where -0.5≦x≦0.1

in the final state. The components were present in the following mixing ratio:

1 mol of Y2 O3

3 mol of Bao

1 mol BaO2

6 mol CuO

This would correspond to the following stoichiometric compound:

YBa.sub.2 Cu.sub.3 O.sub.7

The silver block, provided with a nickel sheath was now worked in several operations using grooved rolls and drawing in a manner similar to Example 5 so that the final diameter of the holes was still approx. 0.8 mm. The workpiece was now subjected to a reactive annealing and sintering process at a temperature of 900° C. and an external pressure of 2000 bar for 8 h. Under these conditions, the oxidic components reacted chemically and formed a superconducting compound. At the same time the powder particles sintered together and formed a continuous strand inside each tube formed by the silver body 8 (framework). After the annealing and sintering process, the workpiece was cooled down to 500° C. and held at this temperature and the pressure of 2000 bar for 10 h. Cooling was then carried out to room temperature. The oxygen excess present in the oxygen-releasing substance in the central holes 9 was able to diffuse through the silver body 8 into the superconducting material accommodated in the peripheral holes 10 and ensure the desired composition thereof. A sufficient reservoir of oxygen was consequently also available for the subsequent operation.

Exemplary embodiment 7

Compare FIG. 7

A compound was first produced from the following components in powdered form:

1 mol of Y2 O3

4 mol of BaO

6 mol of CuO

The powder mixture was subjected to a reactive annealing and sintering process at a temperature of 950° C. under an oxygen pressure of 1 bar for 10 h and subsequently quenched. The composition of the sintered body corresponded to the formula

YBa.sub.2 Cu.sub.3 O.sub.7 +x,

where x=approx. -0.6 in the present case. This compound is no superconductor per se since it lacks the necessary oxygen excess. It is a substance with semiconductor properties. The sintered body was ground and loaded into the peripheral holes 10 of a silver block as described in Example 6. As oxygen-releasing substance Pb3 O4 in powder form was poured into the central holes 9. The silver block having a nickel cladding was worked as described in Example 6 by being considerably reduced in cross-section. The whole was now subjected to an annealing treatment at 800° C. under an external pressure of 1000 bar for 10 h. Cooling was now carried out slowly to 500° C. and this temperature was maintained under pressure for 40 h. Cooling was then carried out rapidly to room temperature. During this stepwise heat treatment, the complex compound absorbed the necessary oxygen and became the superconductor.

The invention is not limited to the exemplary embodiments. The final heat treatment after the hot and/or cold working process by pressing, rolling, rotary swaging and drawing are carried out in principle at temperatures up to 950° C.

Said heat treatment can be carried out in a different manner. It has to take account of the thermodynamic equilibrium of the reaction BaO2 ⃡BaO+1 /202 at 700° C. According to this the sintering temperatures (reaction temperatures) are 600° to 950° C. (preferably 700° to 950° C.) and the reaction times (holding times) 0.1 to 100 h (preferably 1 to 10 h), the pressures to be applied depending on the reaction temperatures and the construction of the wire (material and geometry of the sheathing etc.). An installation for hot isostatic pressing (pressure sintering) is therefore advantageously used to carry out the heat treatment. The pressures are accordingly 10 to 10,000 bar (preferably 50 to 2000 bar).

The barium-oxygen compound should be composed of BaO2 or a mixture of BaO2 and BaO. It should be pointed out that the use of BaO2 instead of the hygroscopic BaO also offers advantages for the production of any desired superconductor bodies (other than wire material). Compared with the use of BaCO3, there is the advantage of the omission of the calcination process (driving out of CO2. The silver intermediate layer 2 to be arranged between core 4 and metal sheet 1 should have a thickness of 5 to 30% of the core diameter. This process step can be carried out by inserting a silver tube, spraying on silver or depositing it electrolytically on the inside of the copper tube. In the case of the direct Ag/Cu contact, sintering is carried out between 600° and 750° C. for 5-500 h (to avoid the incipient melting of the eutectic Ag/Cu). The same applies to the copper tube coated with CuO. The CuO layer should have a thickness of 1 to 100 μm. The diffusion barrier 6 is preferably composed of Ni, Ta, NB, V or a compound of at least two of these elements having a thickness of 2 to 20% of the core diameter. Sintering is carried out at to 700° to 950° C. for 1 to 2 h. The silver intermediate Layer 2 may be doped in a quantity of up to 90% by weight with an oxygen carrier in the form of an oxide which releases oxygen at fairly high temperature and which is selected from the compounds AgO and BaO2.

The ratio of BaO to BaO2 is adjusted so that, under the given sintering conditions, just enough oxygen diffuses (unavoidably) out of the core 4 through the surrounding silver intermediate layer 2 for the superconducting compound YBa2 Cu3 O6.5+y having an optimum y value between 0<y<1 in relation to the superconducting properties to be finally left behind. The oxygen which has diffused out will essentially deposit, in the case of the exemplary embodiments 1, 2 and 4, as an oxide skin on the inside of the metal sheath 1 and in the case of exemplary embodiment 3 on the inside of the diffusion barrier 6 as an oxide of the elements Ni, Ta, NB and V.

According to a first variant, the process is carried out so that the pulverulent starting substances comprising rare earth metal oxide, barium-oxygen compound and copper oxide (CuO), which have not yet reacted with each other are used directly to produce the core 4 and are loaded into the metal tube. The latter is composed preferably of copper and surrounds the core 4 as an all-round sheath. Before the loading, a silver intermediate layer 2 is introduced between core 4 and sheath and this has a thickness of 5 to 30% of the core diameter. The heat treatment is carried out at a temperature of up to 950° C. for at least 0.1 h, the starting substances of the core 4 being reacted with each other to form a superconducting compound and being sintered. The heating up to sintering temperature is carried out in a period of at least 1 h, and the cooling down to 200° C. at a rate of 10° to 100° C./h.

According to a second variant, the process is carried out so that the pulverulent starting substances comprising rare earth metal oxide, barium-oxygen compound and copper oxide CuO are first subjected after mixing to a reactive annealing process under an oxygen pressure for 1 to 100 h. The sintered body formed in this process is ground to a particle size of at most 5 μm and the superconductor powder is loaded into the body forming the metal sheath 1. The composite body produced in this manner is now worked and sintered until compact under an external pressure of 10 to 3000 bar at a temperature of 500° to 900° C.

To produce a multiple-filament conductor, several groups of holes are arranged in a silver body 8 which is surrounded on all sides by a nickel cladding 11 and which serves as a framework. Each group has a central hole 9 which is filled with an oxygen-releasing substance. The latter is composed of BaO2 or a mixture of BaO2 and BaO or of MnO2 or a mixture of MnO2 and Mn2 O3 or of Pb3 O4 or a mixture of Pb3 O4 and PbO. Around the central hole 9, are arranged further holes 10 into which a mixture of pulverulent starting substances (rare earth metal oxide, barium-oxygen compound, CuO) in an approximately stoichiometric ratio or finished superconductor powder previously produced by reactive annealing is poured. The whole is now reduced to a cross-section making up at most 2% using grooved rolls and drawing. Finally, annealing is carried out under a pressure of at least 10 bar at a temperature of 500° to 900° C. for at least 1 h during which the filaments formed from starting substances or superconductor powder are sintered together to form a monolithic compact superconductor body. Of course, the arrangement of the holes 9 and 10 and their function as spatial limitation for superconductor powder or oxygen-releasing substance may also be any other arrangement.

The main advantage of the invention is that not all the operations in the production of the superconductor have to be carried out under external oxygen pressure and that, at least in part, the use of substances (silver) which are permeable to oxygen as sheath materials with their long diffusion paths may be abandoned. The oxygen partial pressure, which is critical for the superconducting properties and characteristic of the superstoichiometry is primarily provided in situ by using oxygen-releasing substances.

Claims (2)

What is claimed as new and desired to be secured by Letters Patent of the United States is:
1. A process for producing a sheathed wire composed of a ceramic high-temperature superconductor based on a ceramic substance REBa2 Cu3 O6.5 +y, where RE denotes a rare earth metal and 0<y<1, comprising arranging said substance as a core in a metal sheath which serves as mechanical support and standby-current conductor by loading the pulverulent starting materials, which are mixed in an approximately stoichiometric ratio and are composed of rare earth metal oxide, barium-oxygen compound of BaO2 or a mixture of BaO2 and BaO, and copper oxide (CuO) or the finished superconductor powder, into a metal tube and subjecting the whole to a hot and/or cold-working process by compressing, rolling, rotary swaging and drawing for the purpose of fabrication and finally exposing it to a heat treatment, wherein said metal tube is composed of copper and forms the sheath surrounding the core on all sides, wherein before the starting substances are loaded, a silver intermediate layer is inserted between the core and sheath which has a thickness of 5 to 30% of the core diameter, wherein the heat treatment is carried out at a temperature of up to 950° C. for at least 0.1 h, in which process the starting substances of the core are reacted with each other to form a superconducting compound and are sintered, the heating up to the sintering temperature being carried out for a period of at least 1 h and the cooling down from sintering temperature to 200° C. at a rate of 10 to 100° C./h, and
wherein before the silver intermediate layer is introduced between the core and the sheath, the copper tube is oxidized at lest on its inside to form a copper oxide (CuO) layer in a manner such that said copper oxide has a thickness of 1 to 100 μm, and wherein the sintering temperature does not exceed 750° C.
2. The process according to claim 1, wherein RE is Y.
US07/481,302 1987-07-24 1990-02-20 Process for producing a sheathed wire composed of a ceramic high-temperature superconductor Expired - Lifetime US5043320A (en)

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CH2818/87 1987-07-24
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CH11388 1988-01-14
US07/220,251 US4929596A (en) 1987-07-24 1988-07-18 Process for producing a multiple-filament oxide superconductor
US07/481,302 US5043320A (en) 1987-07-24 1990-02-20 Process for producing a sheathed wire composed of a ceramic high-temperature superconductor

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US5100869A (en) * 1988-03-14 1992-03-31 Tsuyoshi Masumoto Process for producing metal oxide-type superconductive material
US5319843A (en) * 1988-04-25 1994-06-14 Haldor Topsoe A/S Method of manufacturing a superconductive cable
US5248657A (en) * 1991-05-13 1993-09-28 General Dynamics Corporation, Space Systems Division Method for forming internally helixed high temperature superconductor assembly
US5898021A (en) * 1992-02-19 1999-04-27 Vacuumschmelze Gmbh Method of manufacturing an oxide ceramic superconductor having a high core density
US6066599A (en) * 1992-05-12 2000-05-23 American Superconductor Corporation High pressure oxidation of precursor alloys
EP0648379A4 (en) * 1992-06-30 1996-09-11 American Superconductor Corp High tc superconductor and method of making.
US6218340B1 (en) 1992-06-30 2001-04-17 American Superconductor Corporation Method of manufacturing superconductors including isostatic pressing
EP0648379A1 (en) * 1992-06-30 1995-04-19 American Superconductor Corporation High tc superconductor and method of making
US6272732B1 (en) * 1993-08-02 2001-08-14 Sumitomo Electric Industries, Ltd. Oxide superconducting wire, manufacturing method thereof, oxide superconducting coil and cable conductor
US6158106A (en) * 1993-08-02 2000-12-12 Sumitomo Electric Industries, Inc. Oxide superconducting wire manufacturing method
US5661113A (en) * 1994-10-04 1997-08-26 University Of Chicago Near net shape processing of continuous lengths of superconducting wire
US5724643A (en) * 1995-06-07 1998-03-03 Allison Engine Company, Inc. Lightweight high stiffness shaft and manufacturing method thereof
US6218026B1 (en) 1995-06-07 2001-04-17 Allison Engine Company Lightweight high stiffness member and manufacturing method thereof
US6344430B1 (en) * 1997-03-27 2002-02-05 Nexans Multifilament strand with Ag cladding and a coating of oxygen-permeable ceramic
WO1999044774A1 (en) * 1998-03-03 1999-09-10 Allison Engine Company, Inc. Lightweight high stiffness member and manufacturing method thereof
US6339194B1 (en) * 1998-03-13 2002-01-15 Haldor Topsoe A/S Supported superconductor
US6584333B1 (en) * 1998-08-05 2003-06-24 Nexans Superconductors Gmbh Protected superconducting component and method for producing the same
US20040116302A1 (en) * 1998-08-05 2004-06-17 Nexans Superconductors Gmbhs Protected superconductor component and process for its production
US6869916B2 (en) 1998-08-05 2005-03-22 Nexans Superductors Gmbh Protected superconductor component and process for its production
US20030024730A1 (en) * 2000-09-15 2003-02-06 Alexander Otto Filaments for composite oxide superconductors
US20040174242A1 (en) * 2003-03-03 2004-09-09 Kuehn Mark D. Inductively coupled plasma load coil
US20040204322A1 (en) * 2003-04-11 2004-10-14 Kazuhide Tanaka MgB2 compound sheath superconducting wire and manufacturing method of the same
US8571616B2 (en) * 2003-04-11 2013-10-29 Hitachi, Ltd. MgB2 compound sheath superconducting wire and manufacturing method of the same
US20100323901A1 (en) * 2004-06-24 2010-12-23 Sumitomo Electric Industries, Ltd. Method of manufacturing superconducting wire
US8296928B2 (en) 2004-06-24 2012-10-30 Sumitomo Electric Industries, Ltd. Method of manufacturing superconducting wire

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DE3885961D1 (en) 1994-01-13
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EP0301283B1 (en) 1993-12-01
US4929596A (en) 1990-05-29

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