US4827289A - Thermal head - Google Patents

Thermal head Download PDF

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Publication number
US4827289A
US4827289A US07/212,060 US21206088A US4827289A US 4827289 A US4827289 A US 4827289A US 21206088 A US21206088 A US 21206088A US 4827289 A US4827289 A US 4827289A
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Prior art keywords
sio
sub
layer
sample
heater
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US07/212,060
Inventor
Shiro Tsuji
Eizo Naya
Takashi Yamanaka
Yoshihiro Usui
Hiroshi Ito
Noriyuki Hasebe
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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Priority claimed from JP60178241A external-priority patent/JPS6237171A/en
Priority claimed from JP60197990A external-priority patent/JPS6256160A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/315Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material
    • B41J2/32Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material using thermal heads
    • B41J2/335Structure of thermal heads
    • B41J2/33505Constructional details
    • B41J2/3353Protective layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/315Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material
    • B41J2/32Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material using thermal heads
    • B41J2/335Structure of thermal heads
    • B41J2/3355Structure of thermal heads characterised by materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/315Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material
    • B41J2/32Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material using thermal heads
    • B41J2/335Structure of thermal heads
    • B41J2/33555Structure of thermal heads characterised by type
    • B41J2/3357Surface type resistors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/315Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material
    • B41J2/32Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material using thermal heads
    • B41J2/345Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material using thermal heads characterised by the arrangement of resistors or conductors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12535Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.] with additional, spatially distinct nonmetal component
    • Y10T428/12576Boride, carbide or nitride component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12535Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.] with additional, spatially distinct nonmetal component
    • Y10T428/12583Component contains compound of adjacent metal
    • Y10T428/1259Oxide

Definitions

  • the present invention relates to a thermal head for a printer, and particularly to a thermal head suitable for high speed printing, which has a long-lived heater and a long-lived protective layer.
  • printers of an impact type there are printers of an impact type, a thermal printing type, an ink jet type and the like.
  • the impact type is most popularly utilized.
  • a printer of the impact type has limitations in the number of dots printed per unit area and in the size of a single dot and is not suited for printing of fine characters.
  • a printer of the impact type performs its printing operation mechanically and has the drawback that makes noise during operation.
  • heater elements can be made very small since a thermal head can be manufactured by photolithography and therefore fine printing operation is possible.
  • Such a printer of the thermal printing type performs printing operation thermally and does not produce any noise.
  • a demand for printers of the thermal printing type is rapidly increasing and it is desirable to make further improvements in the lifetime of a thermal head and the printing speed.
  • the performance of a thermal head depends definitely on the material of the heater and the material of a protective film applied thereon. In order to obtain a thermal head having excellent performance, it is necessary to develop appropriate materials for a heater and a protective film.
  • FIG. 1 is an enlarged fragmentary sectional view illustrating a conventional thermal head.
  • a heater layer 12 is formed on a substrate 11 and lead wires 13a and 13b are formed on the heater layer 12.
  • the heater layer 12 and the lead wires 13a and 13b are covered with an antioxidant layer 14 and an abrasion resisting layer 15.
  • the heater layer 12 In operation, the heater layer 12 generates heat between the lead wires 13a and 13b to which electric power is supplied.
  • a thermosensible paper or an ink ribbon (not shown) is interposed between the thermal head and a platen (not shown) so that characters are printed on the thermosensible paper or transfer paper.
  • a conventional thermal head e.g., as disclosed in Japanese Patent Publication No. 8234/1984, comprises a heater layer 12 of TaN, Ta-SiO 2 or the like, an antioxidant layer 14 of SiO 2 and an abrasion resisting layer 15 of Ta 2 O 5 .
  • the protective film of this thermal head is formed by two layers, namely, the antioxidant layer 14 and the abrasion resisting layer 15, the process of manufacturing the protective film is complicated and takes much time.
  • the combination of the SiO 2 antioxidant layer 14 and the Ta 2 O 5 abrasion resisting layer 15 assures a thermal head having relatively long lifetime, further development is desired to obtain a thermal head having a longer lifetime and assuring higher printing speed with a considerable saving of energy.
  • a primary object of the present invention is to provide a thermal head having a long lifetime, the manufacturing process of which is simplified.
  • a thermal head comprises a protective layer containing at least one of the oxides of Ti, Zr, Hf, V, Nb, Cr, Mo, W, B, Mn, Fe, Ni, Co, Th and Ge.
  • a thermal head comprises a protective layer containing at least one of the nitrides of Ti, Zr, Hf, V, Nb, Al, B and Th.
  • FIG. 1 is an enlarged fragmentary sectional view illustrating a conventional thermal head.
  • FIG. 2 is an enlarged fragmentary sectional view illustrating a thermal head in accordance with the present invention.
  • FIG. 3 is a diagram showing the resistance change in heaters during a stepped stress test of thermal heads.
  • FIG. 4 is a diagram showing the resistance change in heaters during a running test for printing operation.
  • FIG. 2 is an enlarged fragmentary sectional view illustrating a thermal head of an embodiment of the present invention.
  • This thermal head is similar to that of FIG. 1 except that a heater layer 12 and lead wires 13a and 13b are covered with a single layer 20 of a selected oxide or nitride instead of two distinct layers, i.e., the antioxidant layer 14 and the abrasion resisting layer 15.
  • thermal heads according to the embodiments of the present invention will be described in comparison with a conventional thermal head.
  • This sample 1a was obtained in the following manner.
  • a Ta-SiO 2 heater layer of 3000 to 4000 ⁇ in thickness was formed on a sufficiently clean grazed alumina substrate having a glass coating of 40 to 50 ⁇ m in thickness by a double-pole radio frequency sputtering process in an Ar atmosphere at 4 ⁇ 10 -3 Pa.
  • the sputtering was performed with input power of 2 KW for 80 minutes.
  • the sheet resistivity of the heater layer 12 thus obtained was 170 ⁇ / ⁇ .
  • An Al layer of 1 to 2 ⁇ m in thickness for lead wires 13a, 13b, etc. was formed on the heater layer 12 by sputtering and a thermal head pattern of 7/mm was formed by selective etching.
  • an antioxidant layer 14 of SiO 2 having a thickness of 2 ⁇ m and an abrasion resisting layer of Ta 2 O 5 having a thickness of 5 ⁇ m were formed by sputtering.
  • This sample 1b was formed in the same manner as for the sample 1a, except that an antioxidant layer 14 of SiO 2 as stated above was not provided.
  • a Ta-SiO 2 heater layer 12 of 3000 to 4000 ⁇ in thickness was formed on a sufficiently clean grazed alumina substrate having a glass coating of 40 to 50 ⁇ m in thickness by double-pole radio frequency sputtering in an Ar atmosphere at 4 ⁇ 10 -3 Pa.
  • the sputtering was performed with input power of 2 KW for 80 minutes.
  • the sheet resistivity of the heater layer 12 thus obtained was 170 ⁇ / ⁇ .
  • An Al layer of 1 to 2 ⁇ m in thickness was formed on the heater layer 12 by sputtering and a thermal head pattern of 7/mm was formed by selective etching.
  • a protective layer 20 of Nb 2 O 5 having a thickness of 5 ⁇ m was formed by sputtering with input power of 2 KW for 10 hr in an Ar atmosphere at 4 ⁇ 10 -3 Pa.
  • This sample 2b was formed in the same manner as for the sample 2a, except that a protective layer 20 was formed of BN instead of Nb 2 O 5 .
  • a Mn-SiO 2 heater layer 12 of 3000 to 4000 ⁇ in thickness was formed on a sufficiently clean grazed alumina substrate having a glass coating of 40 to 50 ⁇ m in thickness by double-pole radio frequency sputtering in an Ar atmosphere at 4 ⁇ 10 -3 Pa.
  • the sputtering was performed with input power of 2 KW for 60 minutes.
  • the sheet resistivity of the heater layer 12 thus obtained was 220 ⁇ / ⁇ .
  • An Al lead wires 13a, 13b, etc. of 1 to 2 ⁇ m in thickness were formed on the heater layer 12 by sputtering and etching and thereafter a Nb 2 O 5 protective layer 20 of 5 ⁇ m in thickness was formed by sputtering in an Ar atmosphere at 4 ⁇ 10 -3 Pa.
  • This sample 3b was formed in the same manner as for the sample 3a, except that a protective layer 20 of this sample was formed of BN instead of Nb 2 O 5 .
  • FIG. 3 is a graph showing the resistance change in the heater during a stepped stress test for the above stated various samples.
  • stepped stress test an acclerated test was conducted by repeating a cycle consisting of: applying pulse voltage of 100 Hz for 3 minutes, stopping the supply of power for 1 minute and then applying again for 3 minutes electric power increased by 0.05 W.
  • Input powers producing a resistance change of 1% in the respective heaters of the above stated samples were compared as permissible input powers.
  • the vertical axis represents the resistance change and the horizontal axis represents the input power normalized by the input power which causes the sample 1a of the conventional head to exhibit the resistance change of 1%.
  • the sample 2a of the first embodiment is capable of receiving input power higher than that of the conventional head sample 1a by 30% and is capable of receiving input power twice as high as that of the sample 1b for comparison not containing an SiO 2 antioxidant layer 14.
  • the samples 2b, 3a and 3b of the other embodiment are capable of receiving much higher input powers compared with the above stated samples 1a and 1b.
  • FIG. 4 is a graph showing the resistance change in the heater during the running test of the above stated sample heads.
  • each sample head was incorporated in a printer and continuous printing was made with input power of 0.55 W per dot and 30 characters/sec.
  • the vertical axis indicates the resistance change of the heater and the horizontal axis indicates the normalized running distance, the running distance being normalized by the value of the running distance by which the conventional head 1a exhibits a resistance change of 10%.
  • the sample 2a of the first embodiment has the running distance approximately twice as long as that of the conventional head 1a. It can also be seen that the samples 2b, 3a and 3b of the other embodiments have much longer running distances than that of the conventional head 1a.
  • One of the reasons for the longer running distances of the thermal heads in accordance with the present invention is considered to be that the input power in the running test was sufficiently smaller than the permissible input power with respect to the heads of the present invention but substantially attained or exceeded the permissible input power with respect to the sample 1b for comparison or the conventional head 1a.
  • a second reason is considered to be that there was little abrasion of the respective protective layers 20 in the samples of the present invention.
  • sample heads were prepared using various materials and the characteristics thereof were examined.
  • Sputtering targets of various materials for forming a heater layer 12 were prepared using a vacuum hot press apparatus. An example of the preparing process of those targets will be described in the following.
  • Mn powder, and SiO 2 powder each being not larger than 350 mesh size were mixed at a predetermined ratio in a wet manner with ethyl alcohol for 2 hr in an automated mortar. Then, the mixed powder was dried and after that it was placed in a vacuum hot press apparatus at 1500° C. under a pressure of 400 kg/cm 2 . Thus, a dense Mn-SiO 2 sputtering target was obtained.
  • the above-described Ta-SiO 2 sputtering target was also prepared in the same manner using Ta powder of 325 mesh size instead of Mn powder.
  • the targets of the other materials were also manufactured in the same manner using a vacuum hot press apparatus.
  • Table I shows characteristics of the thermal heads having various combinations of heater materials and protective film materials thus obtained.
  • the left end column indicates various heater materials and the top row indicates various oxides as the protective film materials.
  • the characteristics of the thermal head 2a of the first embodiment having the heater layer 12 of Ta-SiO 2 and the protective layer 20 of Nb 2 O 5 are indicated in the box defined by an intersection between the row of Ta-siO 2 and the column of Nb 2 O 5 .
  • the value on the upper line in each box indicates a resistance value ( ⁇ / ⁇ ) of a heater layer 12; the value on the middle line indicates normalized permissible input power in the stepped stress test; and the value on the lower line indicates normalized running distance in the running test.
  • the initial resistance value of each heater layer is indicated representatively on the upper line of each box in only the column of Nb 2 O 5 . Blanks in the boxes mean that the experiments concerned were not made.
  • Combinations of a heater and a protective film exhibiting particularly excellent characteristics are as follows: Ta-SiO 2 and Nb 2 O 5 ; Ta-SiO 2 and ThO 2 ; Ta-SiO 2 and HfO 2 ; Ta-SiO 2 and Y 2 O 5 ; Mn-SiO 2 and Nb 2 O 5 ; Mn-SiO 2 and CoO; Mn-SiO 2 and GeO 2 ; Mn-SiO 2 and HfO 2 ; Mn-SiO 2 and MnO 2 ; Mn-SiO 2 and NiO; Mn-SiO 2 and TiO 2 ; Mn-SiO 2 and Y 2 O 5 ; Ti-SiO 2 and Nb 2 O 5 ; Ti-SiO 2 and ThO 2 ; Ti-SiO 2 and CoO; Ti-SiO 2 and GeO 2 ; Ti-SiO 2 and HfO 2 ; Ti-SiO 2 and NiO; Ti-Si
  • sample 3c having a thinner Nb 2 O 5 protective layer 20 were examined.
  • the sample 3c was similar to the sample 3a except that the Nb 2 O 5 protective layer of the sample 3c had a thickness of 3 ⁇ m.
  • the sample 3c exhibited the normalized input power of 135% in the stepped stress test and the normalized running distance of 170% in the running test.
  • the sample 3c having a thinner protective layer 20 still possesses characteristics superior to those of the conventional head.
  • the sample 3c had the thinner protective layer the input power required for printing with it was decreased by approximately 10% as a result of decrease in the thermal capacity of the protective layer.
  • Table II shows characteristics of thermal heads in the same manner as Table I, except that various nitrides are indicated as the protective film in the top row.
  • Combinations of a heater and a protective film exhibiting particularly excellent characteristics are as follows: Ta-SiO 2 and BN; Ta-SiO 2 and TiN; Ta-SiO 2 and ThN; Ta-SiO 2 and HfN; Ta-SiO 2 and ZrN; Mn-SiO 2 and BN; Mn-SiO 2 and TiN; Mn-SiO 2 and ThN; Mn-SiO 2 and HfN; Mn-SiO 2 and ZrN; Mn-SiO 2 and AlN; Mo-SiO 2 and BN; Mo-SiO 2 and TiN; Mo-SiO 2 and ThN; Mo-SiO 2 and HfN; Mo-SiO 2 and ZrN; Ti-SiO 2 and BN; Ti-SiO 2 and TiN; Ti-SiO 2 and HfN; Ti-SiO 2 and ZrN; Zr-SiO 2 and ZrN; Ti-SiO 2 and
  • sample 3d having a thinner protective layer of nitride were examined.
  • the sample 3d was similar to the sample 3b, except that the sample 3d had a BN protection layer of 3 ⁇ m in thickness. It was found that the sample 3d exhibited normalized input power of 160% in the stepped stress test and running distance of 230% in the running test, those characteristics being considerably superior to those of the conventional head. Also the necessary input power to the heater for printing was decreased by approximately 15%.

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Abstract

A thermal head for a printer in accordance with the present invention comprises: a substrate (11); a heater layer (12) on the substrate; lead wires (13a and 13b) formed on the heater layer for supplying electric power to the heater layer; and a single protective layer (20) for protecting the heater layer and the lead wires by covering them, the protective layer including an oxide or a nitride.

Description

This application is a continuation of application Ser. No. 894,018 filed Aug. 7, 1986, now abandoned.
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a thermal head for a printer, and particularly to a thermal head suitable for high speed printing, which has a long-lived heater and a long-lived protective layer.
2. Description of the Prior Art
In the prior art, there are printers of an impact type, a thermal printing type, an ink jet type and the like. Among them, the impact type is most popularly utilized. However, a printer of the impact type has limitations in the number of dots printed per unit area and in the size of a single dot and is not suited for printing of fine characters. In addition, a printer of the impact type performs its printing operation mechanically and has the drawback that makes noise during operation.
For a printer of the thermal printing type, heater elements can be made very small since a thermal head can be manufactured by photolithography and therefore fine printing operation is possible. Such a printer of the thermal printing type performs printing operation thermally and does not produce any noise. In view of these merits, a demand for printers of the thermal printing type is rapidly increasing and it is desirable to make further improvements in the lifetime of a thermal head and the printing speed.
The performance of a thermal head depends definitely on the material of the heater and the material of a protective film applied thereon. In order to obtain a thermal head having excellent performance, it is necessary to develop appropriate materials for a heater and a protective film.
FIG. 1 is an enlarged fragmentary sectional view illustrating a conventional thermal head. A heater layer 12 is formed on a substrate 11 and lead wires 13a and 13b are formed on the heater layer 12. The heater layer 12 and the lead wires 13a and 13b are covered with an antioxidant layer 14 and an abrasion resisting layer 15.
In operation, the heater layer 12 generates heat between the lead wires 13a and 13b to which electric power is supplied. A thermosensible paper or an ink ribbon (not shown) is interposed between the thermal head and a platen (not shown) so that characters are printed on the thermosensible paper or transfer paper.
A conventional thermal head, e.g., as disclosed in Japanese Patent Publication No. 8234/1984, comprises a heater layer 12 of TaN, Ta-SiO2 or the like, an antioxidant layer 14 of SiO2 and an abrasion resisting layer 15 of Ta2 O5. Since the protective film of this thermal head is formed by two layers, namely, the antioxidant layer 14 and the abrasion resisting layer 15, the process of manufacturing the protective film is complicated and takes much time. In addition, although the combination of the SiO2 antioxidant layer 14 and the Ta2 O5 abrasion resisting layer 15 assures a thermal head having relatively long lifetime, further development is desired to obtain a thermal head having a longer lifetime and assuring higher printing speed with a considerable saving of energy.
SUMMARY OF THE INVENTION
A primary object of the present invention is to provide a thermal head having a long lifetime, the manufacturing process of which is simplified.
A thermal head according to an aspect of the present invention comprises a protective layer containing at least one of the oxides of Ti, Zr, Hf, V, Nb, Cr, Mo, W, B, Mn, Fe, Ni, Co, Th and Ge.
A thermal head according to another aspect of the present invention comprises a protective layer containing at least one of the nitrides of Ti, Zr, Hf, V, Nb, Al, B and Th.
These objects and other objects, features, aspects and advantages of the present invention will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is an enlarged fragmentary sectional view illustrating a conventional thermal head.
FIG. 2 is an enlarged fragmentary sectional view illustrating a thermal head in accordance with the present invention.
FIG. 3 is a diagram showing the resistance change in heaters during a stepped stress test of thermal heads.
FIG. 4 is a diagram showing the resistance change in heaters during a running test for printing operation.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
FIG. 2 is an enlarged fragmentary sectional view illustrating a thermal head of an embodiment of the present invention. This thermal head is similar to that of FIG. 1 except that a heater layer 12 and lead wires 13a and 13b are covered with a single layer 20 of a selected oxide or nitride instead of two distinct layers, i.e., the antioxidant layer 14 and the abrasion resisting layer 15.
In the following, thermal heads according to the embodiments of the present invention will be described in comparison with a conventional thermal head.
Sample 1a as a conventional head
This sample 1a was obtained in the following manner. A Ta-SiO2 heater layer of 3000 to 4000 Å in thickness was formed on a sufficiently clean grazed alumina substrate having a glass coating of 40 to 50 μm in thickness by a double-pole radio frequency sputtering process in an Ar atmosphere at 4×10-3 Pa. The sputtering was performed with input power of 2 KW for 80 minutes. The sheet resistivity of the heater layer 12 thus obtained was 170 Ω/□. An Al layer of 1 to 2 μm in thickness for lead wires 13a, 13b, etc. was formed on the heater layer 12 by sputtering and a thermal head pattern of 7/mm was formed by selective etching. Then, an antioxidant layer 14 of SiO2 having a thickness of 2 μm and an abrasion resisting layer of Ta2 O5 having a thickness of 5 μm were formed by sputtering.
Sample 1b for comparison
This sample 1b was formed in the same manner as for the sample 1a, except that an antioxidant layer 14 of SiO2 as stated above was not provided.
Sample 2a as a first embodiment of the invention
A Ta-SiO2 heater layer 12 of 3000 to 4000 Å in thickness was formed on a sufficiently clean grazed alumina substrate having a glass coating of 40 to 50 μm in thickness by double-pole radio frequency sputtering in an Ar atmosphere at 4×10-3 Pa. The sputtering was performed with input power of 2 KW for 80 minutes. The sheet resistivity of the heater layer 12 thus obtained was 170 Ω/□. An Al layer of 1 to 2 μm in thickness was formed on the heater layer 12 by sputtering and a thermal head pattern of 7/mm was formed by selective etching. Then, a protective layer 20 of Nb2 O5 having a thickness of 5 μm was formed by sputtering with input power of 2 KW for 10 hr in an Ar atmosphere at 4×10-3 Pa.
Sample 2b as a second embodiment
This sample 2b was formed in the same manner as for the sample 2a, except that a protective layer 20 was formed of BN instead of Nb2 O5.
Sample 3a as a third embodiment
A Mn-SiO2 heater layer 12 of 3000 to 4000 Å in thickness was formed on a sufficiently clean grazed alumina substrate having a glass coating of 40 to 50 μm in thickness by double-pole radio frequency sputtering in an Ar atmosphere at 4×10-3 Pa. The sputtering was performed with input power of 2 KW for 60 minutes. The sheet resistivity of the heater layer 12 thus obtained was 220 Ω/□. An Al lead wires 13a, 13b, etc. of 1 to 2 μm in thickness were formed on the heater layer 12 by sputtering and etching and thereafter a Nb2 O5 protective layer 20 of 5 μm in thickness was formed by sputtering in an Ar atmosphere at 4×10-3 Pa.
Sample 3b as a fourth embodiment
This sample 3b was formed in the same manner as for the sample 3a, except that a protective layer 20 of this sample was formed of BN instead of Nb2 O5.
Stepped stress test
FIG. 3 is a graph showing the resistance change in the heater during a stepped stress test for the above stated various samples. In the stepped stress test, an acclerated test was conducted by repeating a cycle consisting of: applying pulse voltage of 100 Hz for 3 minutes, stopping the supply of power for 1 minute and then applying again for 3 minutes electric power increased by 0.05 W. Input powers producing a resistance change of 1% in the respective heaters of the above stated samples were compared as permissible input powers. In FIG. 3, the vertical axis represents the resistance change and the horizontal axis represents the input power normalized by the input power which causes the sample 1a of the conventional head to exhibit the resistance change of 1%.
As can be seen from FIG. 3, the sample 2a of the first embodiment is capable of receiving input power higher than that of the conventional head sample 1a by 30% and is capable of receiving input power twice as high as that of the sample 1b for comparison not containing an SiO2 antioxidant layer 14. Similarly, it can also be seen that the samples 2b, 3a and 3b of the other embodiment are capable of receiving much higher input powers compared with the above stated samples 1a and 1b.
FIG. 4 is a graph showing the resistance change in the heater during the running test of the above stated sample heads. In the running test, each sample head was incorporated in a printer and continuous printing was made with input power of 0.55 W per dot and 30 characters/sec. As to the running distances of the respective sample heads, comparison was made of the running distances by which the respective heaters exhibited a resistance change of 10%. In FIG. 4, the vertical axis indicates the resistance change of the heater and the horizontal axis indicates the normalized running distance, the running distance being normalized by the value of the running distance by which the conventional head 1a exhibits a resistance change of 10%.
As can be seen from FIG. 4, the sample 2a of the first embodiment has the running distance approximately twice as long as that of the conventional head 1a. It can also be seen that the samples 2b, 3a and 3b of the other embodiments have much longer running distances than that of the conventional head 1a. One of the reasons for the longer running distances of the thermal heads in accordance with the present invention is considered to be that the input power in the running test was sufficiently smaller than the permissible input power with respect to the heads of the present invention but substantially attained or exceeded the permissible input power with respect to the sample 1b for comparison or the conventional head 1a. A second reason is considered to be that there was little abrasion of the respective protective layers 20 in the samples of the present invention.
Further embodiments
Besides the above stated samples, sample heads were prepared using various materials and the characteristics thereof were examined.
Sputtering targets of various materials for forming a heater layer 12 were prepared using a vacuum hot press apparatus. An example of the preparing process of those targets will be described in the following.
Mn powder, and SiO2 powder each being not larger than 350 mesh size, were mixed at a predetermined ratio in a wet manner with ethyl alcohol for 2 hr in an automated mortar. Then, the mixed powder was dried and after that it was placed in a vacuum hot press apparatus at 1500° C. under a pressure of 400 kg/cm2. Thus, a dense Mn-SiO2 sputtering target was obtained. The above-described Ta-SiO2 sputtering target was also prepared in the same manner using Ta powder of 325 mesh size instead of Mn powder. The targets of the other materials were also manufactured in the same manner using a vacuum hot press apparatus.
Table I shows characteristics of the thermal heads having various combinations of heater materials and protective film materials thus obtained. The left end column indicates various heater materials and the top row indicates various oxides as the protective film materials. For example, the characteristics of the thermal head 2a of the first embodiment having the heater layer 12 of Ta-SiO2 and the protective layer 20 of Nb2 O5 are indicated in the box defined by an intersection between the row of Ta-siO2 and the column of Nb2 O5. The value on the upper line in each box indicates a resistance value (Ω/□) of a heater layer 12; the value on the middle line indicates normalized permissible input power in the stepped stress test; and the value on the lower line indicates normalized running distance in the running test. The initial resistance value of each heater layer is indicated representatively on the upper line of each box in only the column of Nb2 O5. Blanks in the boxes mean that the experiments concerned were not made.
As is understood from the column of Nb2 O5 for example, there is a correlation between the result of the stepped stress test and the result of the printing running test. Consequently, although the running test could not be conducted for all the samples because the running distance attains nearly 100 km in the running test, it is believed that a thermal head having a higher permissible input power in the stepped stress test has a longer running distance.
                                  TABLE I                                 
__________________________________________________________________________
         Protective Film                                                  
Heater layer                                                              
         Nb.sub.2 O.sub.5  ThO.sub.2                                      
                B.sub.2 O.sub.3                                           
                   CoO                                                    
                      Cr.sub.2 O.sub.3  Fe.sub.3 O.sub.4                  
                             GeO.sub.2                                    
                                 HfO.sub.2                                
                                    MoO.sub.3  MnO.sub.2                  
                                           NiO                            
                                              TiO.sub.2                   
                                                 .sub.2 O.sub.5           
                                                     WO.sub.2             
                                                        Y.sub.2 O.sub.3   
                                                           ZrO.sub.2      
__________________________________________________________________________
Ta--SiO.sub.2                                                             
         170  ←                                                      
                ←                                                    
                   ←                                                 
                      ←←                                        
                             ←                                       
                                 ←                                   
                                    ←←                          
                                           ←                         
                                              ←                      
                                                 ←                   
                                                     ←               
                                                        ←            
                                                           ←         
         130  145                                                         
                 90                                                       
                   130                                                    
                      110120 125 135                                      
                                    100125 130                            
                                              120                         
                                                  90 120                  
                                                        145               
                                                           120            
         200  270                                                         
                -- 190                                                    
                      ----   --  220                                      
                                    ----   195                            
                                              -- --  -- 230               
                                                           --             
Mn--SiO.sub.2                                                             
         320  ←                                                      
                ←                                                    
                   ←                                                 
                      ←←                                        
                             ←                                       
                                 ←                                   
                                    ←←                          
                                           ←                         
                                              ←                      
                                                 ←                   
                                                     ←               
                                                        ←            
                                                           ←         
         145   150                                                        
                100                                                       
                   135                                                    
                      120115 135 145                                      
                                    120130 140                            
                                              135                         
                                                 110 130                  
                                                        155               
                                                           130            
         265  275                                                         
                -- 220                                                    
                      ----   200 250                                      
                                    --210  240                            
                                              215                         
                                                 --  190                  
                                                        270               
                                                           190            
Mo--SiO.sub.2                                                             
         160  ←                                                      
                ←                                                    
                   ←                                                 
                      ←←                                        
                             ←                                       
                                 ←                                   
                                    ←←                          
                                           ←                         
                                              ←                      
                                                 ←                   
                                                     ←               
                                                        ←            
                                                           ←         
         125  125                                                         
                -- 115                                                    
                      105125 125 130                                      
                                     90's,41 115                          
                                           125                            
                                              120                         
                                                 --  -- 135               
                                                           115            
         170  160                                                         
                -- -- ----   --  180                                      
                                    ----   -- -- --  -- 190               
                                                           --             
Ti--SiO.sub.2                                                             
         270  ←                                                      
                ←                                                    
                   ←                                                 
                      ←←                                        
                             ←                                       
                                 ←                                   
                                    ←←                          
                                           ←                         
                                              ←                      
                                                 ←                   
                                                     ←               
                                                        ←            
                                                           ←         
         140  145                                                         
                -- 135 125135                                             
                      130    130 --125                                    
                                    135    135                            
                                              -- --  140                  
                                                        125               
         225  230                                                         
                -- 200                                                    
                      --190  200 205                                      
                                    -- --  210                            
                                              200                         
                                                 --  -- 230               
                                                           --             
Zr--SiO.sub.2                                                             
         255  ←                                                      
                ←                                                    
                   ←                                                 
                      ←←                                        
                             ←                                       
                                 ←                                   
                                    ←←                          
                                           ←                         
                                              ←                      
                                                 ←                   
                                                     ←               
                                                        ←            
                                                           ←         
         135  150                                                         
                -- 125                                                    
                      115130 135 125                                      
                                    --130  135                            
                                              130                         
                                                 --  -- 130               
                                                           110            
         230  220                                                         
                -- -- --195  200 -- --190  210                            
                                              195                         
                                                 --  -- 225               
                                                           --             
Hf--SiO.sub.2                                                             
         240  ←                                                      
                ←                                                    
                   ←                                                 
                      ←←                                        
                             ←                                       
                                 ←                                   
                                    ←←                          
                                           ←                         
                                              ←                      
                                                 ←                   
                                                     ←               
                                                        ←            
                                                           ←         
         135  130                                                         
                -- 120                                                    
                      100125 125 135                                      
                                    --130  135                            
                                              130                         
                                                 --  -- 135               
                                                           130            
         170  200                                                         
                -- -- ----   --  190                                      
                                    --185  195                            
                                              170                         
                                                 --  -- 195               
                                                           165            
V--SiO.sub.2                                                              
         225  ←                                                      
                ←                                                    
                   ←                                                 
                      ←←                                        
                             ←                                       
                                 ←                                   
                                    ←←                          
                                           ←                         
                                              ←                      
                                                 ←                   
                                                     ←               
                                                        ←            
                                                           ←         
         130  140                                                         
                -- 135                                                    
                      115120 125 125                                      
                                    --125  130                            
                                              125                         
                                                 --  -- 135               
                                                           105            
         150  195                                                         
                -- 165                                                    
                      ----   --  -- ----   160                            
                                              -- --  -- 175               
                                                           --             
Nb--SiO.sub.2                                                             
         200  ←                                                      
                ←                                                    
                   ←                                                 
                      ←←                                        
                             ←                                       
                                 ←                                   
                                    ←←                          
                                           ←                         
                                              ←                      
                                                 ←                   
                                                     ←               
                                                        ←            
                                                           ←         
         140  160                                                         
                -- 130                                                    
                      115125 135 140                                      
                                    --135  140                            
                                              135                         
                                                 --  -- 145               
                                                           130            
         230  225                                                         
                -- 190                                                    
                      --170  210 215                                      
                                    --195  220                            
                                              185                         
                                                 --  -- 230               
                                                           170            
Cr--SiO.sub.2                                                             
         205  ←                                                      
                ←                                                    
                   ←                                                 
                      ←←                                        
                             ←                                       
                                 ←                                   
                                    ←←                          
                                           ←                         
                                              ←                      
                                                 ←                   
                                                     ←               
                                                        ←            
                                                           ←         
         135  135                                                         
                -- 120                                                    
                      100115 125 125                                      
                                    --130  -- -- --  --                   
                                                           --5            
         150  145                                                         
                -- -- ----   --  -- --150  -- -- --  -- 160               
                                                           --             
W--SiO.sub.2                                                              
         180  ←                                                      
                ←                                                    
                   ←                                                 
                      ←←                                        
                             ←                                       
                                 ←                                   
                                    ←←                          
                                           ←                         
                                              ←                      
                                                 ←                   
                                                     ←               
                                                        ←            
                                                           ←         
         120  140                                                         
                -- 125                                                    
                      100115 120 125                                      
                                    --120  -- -- --  -- 125               
                                                           --             
         170  185                                                         
                -- -- ----   --  -- ----   -- -- --  -- -- --             
Fe--SiO.sub.2                                                             
         175  ←                                                      
                ←                                                    
                   ←                                                 
                      ←←                                        
                             ←                                       
                                 ←                                   
                                    ←←                          
                                           ←                         
                                              ←                      
                                                 ←                   
                                                     ←               
                                                        ←            
                                                           ←         
         110  125                                                         
                -- 115                                                    
                       90115 115 105                                      
                                    --110  -- -- --  -- 125               
                                                           --             
         130  --                                                          
                -- -- ----   --  -- ----   -- -- --  -- -- --             
Ni--SiO.sub.2                                                             
         165  ←                                                      
                ←                                                    
                   ←                                                 
                      ←←                                        
                             ←                                       
                                 ←                                   
                                    ←←                          
                                           ←                         
                                              ←                      
                                                 ←                   
                                                     ←               
                                                        ←            
                                                           ←         
         120  130                                                         
                -- 120                                                    
                      100120 125 120                                      
                                    --125  -- -- --  -- 130               
                                                           --             
         170  160                                                         
                -- -- ----   --  -- ----   -- -- --  -- 165               
                                                           --             
Co--SiO.sub.2                                                             
         165  ←                                                      
                ←                                                    
                   ←                                                 
                      ←←                                        
                             ←                                       
                                 ←                                   
                                    ←←                          
                                           ←                         
                                              ←                      
                                                 ←                   
                                                     ←               
                                                        ←            
                                                           ←         
         130  130                                                         
                -- 125                                                    
                      120125 125 115                                      
                                    --120  -- -- --  -- 135               
                                                           --             
         180  185                                                         
                -- -- ----   --  -- ----   -- -- --  -- 175               
                                                           --             
Ta--Mo--SiO.sub.2                                                         
         230  ←                                                      
                ←                                                    
                   ←                                                 
                      ←←                                        
                             ←                                       
                                 ←                                   
                                    ←←                          
                                           ←                         
                                              ←                      
                                                 ←                   
                                                     ←               
                                                        ←            
                                                           ←         
         135  150                                                         
                -- 140                                                    
                      125125 130 130                                      
                                    --135  -- -- --  -- 135               
                                                           --             
         195  200                                                         
                -- 195                                                    
                      ----   190 180                                      
                                    --185  -- -- --  -- 200               
                                                           --             
Nb--Mo--SiO.sub.2                                                         
         250  ←                                                      
                ←                                                    
                   ←                                                 
                      ←←                                        
                             ←                                       
                                 ←                                   
                                    ←←                          
                                           ←                         
                                              ←                      
                                                 ←                   
                                                     ←               
                                                        ←            
                                                           ←         
         140  150                                                         
                -- 135                                                    
                      120130 135 130                                      
                                    --185  -- -- --  -- 140               
                                                           --             
         215  210                                                         
                -- 190                                                    
                      --190  200 195                                      
                                    --190  -- -- --  -- 220               
                                                           --             
W--Mo--SiO.sub.2                                                          
         215  ←                                                      
                ←                                                    
                   ←                                                 
                      ←←                                        
                             ←                                       
                                 ←                                   
                                    ←←                          
                                           ←                         
                                              ←                      
                                                 ←                   
                                                     ←               
                                                        ←            
                                                           ←         
         140  135                                                         
                -- 130                                                    
                      120135 125 130                                      
                                    --125  -- -- --  -- 145               
                                                           --             
         230  200                                                         
                -- 170                                                    
                      --160  --  170                                      
                                    ----   -- -- --  -- 210               
                                                           --             
Ni--Ti--SiO.sub.2                                                         
         300  ←                                                      
                ←                                                    
                   ←                                                 
                      ←←                                        
                             ←                                       
                                 ←                                   
                                    ←←                          
                                           ←                         
                                              ←                      
                                                 ←                   
                                                     ←               
                                                        ←            
                                                           ←         
         145  135                                                         
                -- 135                                                    
                      115125 125 135                                      
                                    --125  -- -- --  -- 140               
                                                           --             
         175  170                                                         
                -- 170                                                    
                      ----   --  180                                      
                                    ----   -- -- --  -- 175               
                                                           --             
Ta--Cr--SiO.sub.2                                                         
         240  ←                                                      
                ←                                                    
                   ←                                                 
                      ←←                                        
                             ←                                       
                                 ←                                   
                                    ←←                          
                                           ←                         
                                              ←                      
                                                 ←                   
                                                     ←               
                                                        ←            
                                                           ←         
         140  135                                                         
                -- 135                                                    
                      125120 130 140                                      
                                    --135  -- -- --  -- 145               
                                                           --             
         180  170                                                         
                -- 165                                                    
                      ----   170 190                                      
                                    --175  -- -- --  -- 200               
                                                           --             
W--Cr--SiO.sub.2                                                          
         225  ←                                                      
                ←                                                    
                   ←                                                 
                      ←←                                        
                             ←                                       
                                 ←                                   
                                    ←←                          
                                           ←                         
                                              ←                      
                                                 ←                   
                                                     ←               
                                                        ←            
                                                           ←         
         130  120                                                         
                -- 115                                                    
                       95125 120 125                                      
                                    --125  -- -- --  -- 135               
                                                           --             
         170  --                                                          
                -- -- ----   --  -- ----   -- -- --  -- 175               
                                                           --             
Nb--Cr--SiO.sub.2                                                         
         250  ←                                                      
                ←                                                    
                   ←                                                 
                      ←←                                        
                             ←                                       
                                 ←                                   
                                    ←←                          
                                           ←                         
                                              ←                      
                                                 ←                   
                                                     ←               
                                                        ←            
                                                           ←         
         135  145                                                         
                -- 140                                                    
                      125130 130 125                                      
                                    --135  -- -- --  -- 125               
                                                           --             
         185  200                                                         
                -- 185                                                    
                      --180  190 -- --195  -- -- --  -- -- --             
Ta--W--SiO.sub.2                                                          
         240  ←                                                      
                ←                                                    
                   ←                                                 
                      ←←                                        
                             ←                                       
                                 ←                                   
                                    ←←                          
                                           ←                         
                                              ←                      
                                                 ←                   
                                                     ←               
                                                        ←            
                                                           ←         
         115  120                                                         
                -- 125                                                    
                      100125 120 115                                      
                                    --115  -- -- --  -- 125               
                                                           --             
         140  --                                                          
                -- -- ----   --  -- ----   -- -- --  -- -- --             
Nb--W--SiO.sub.2                                                          
         265  ←                                                      
                ←                                                    
                   ←                                                 
                      ←←                                        
                             ←                                       
                                 ←                                   
                                    ←←                          
                                           ←                         
                                              ←                      
                                                 ←                   
                                                     ←               
                                                        ←            
                                                           ←         
         135  145                                                         
                -- 130                                                    
                      105130 125 120                                      
                                    --125  -- -- --  -- 140               
                                                           --             
         165  180                                                         
                -- 160                                                    
                      --170  --  -- ----   -- -- --  -- 170               
                                                           --             
Ta--Cr.sub.2 Ta--SiO.sub.2                                                
         260  ←                                                      
                ←                                                    
                   ←                                                 
                      ←←                                        
                             ←                                       
                                 ←                                   
                                    ←←                          
                                           ←                         
                                              ←                      
                                                 ←                   
                                                     ←               
                                                        ←            
                                                           ←         
         145  165                                                         
                -- 140                                                    
                      130135 140 125                                      
                                    --140  -- -- --  -- 140               
                                                           --             
         195  215                                                         
                -- 190                                                    
                      150195 170 -- --195  -- -- --  -- 200               
                                                           --             
W--La--SiO.sub.2                                                          
         220  ←                                                      
                ←                                                    
                   ←                                                 
                      ←←                                        
                             ←                                       
                                 ←                                   
                                    ←←                          
                                           ←                         
                                              ←                      
                                                 ←                   
                                                     ←               
                                                        ←            
                                                           ←         
         110  130                                                         
                -- 115                                                    
                      100120 130 105                                      
                                    --120  -- -- --  -- 125               
                                                           --             
185  185 --     -- ----                                                   
                      190    --  ----                                     
                                    --     -- -- --  -- --                
__________________________________________________________________________
Combinations of a heater and a protective film exhibiting particularly excellent characteristics are as follows: Ta-SiO2 and Nb2 O5 ; Ta-SiO2 and ThO2 ; Ta-SiO2 and HfO2 ; Ta-SiO2 and Y2 O5 ; Mn-SiO2 and Nb2 O5 ; Mn-SiO2 and CoO; Mn-SiO2 and GeO2 ; Mn-SiO2 and HfO2 ; Mn-SiO2 and MnO2 ; Mn-SiO2 and NiO; Mn-SiO2 and TiO2 ; Mn-SiO2 and Y2 O5 ; Ti-SiO2 and Nb2 O5 ; Ti-SiO2 and ThO2 ; Ti-SiO2 and CoO; Ti-SiO2 and GeO2 ; Ti-SiO2 and HfO2 ; Ti-SiO2 and NiO; Ti-SiO2 and TiO2 ; Ti-SiO2 and Y2 O5 ; Zr-SiO2 and Nb2 O5 ; Zr-SiO2 and ThO2 ; Nb-SiO2 and Nb2 O5 ; Nb-SiO2 and ThO2 ; Nb-SiO2 and GeO2 ; Nb-SiO.sub. 2 and HfO2 ; Nb-SiO2 and NiO; Nb-SiO2 and Y2 O5 ; Ta-Mo-SiO2 and ThO2 ; Ta-Mo-SiO2 and Y2 O5 ; Nb-Mo-SiO2 and Nb2 O5 ; Nb-Mo-SiO2 and ThO2 ; Nb-Mo-SiO2 and GeO2 ; Nb-Mo-SiO2 and Y2 O5 ; W-Mo-SiO2 and Nb2 O5 ; W-Mo-SiO2 and ThO2 ; W-Mo-SiO2 and Y2 O5 ; Ta-Cr-SiO2 and Y2 O5 ; Nb-Cr-SiO2 and ThO2 ; Ta-Cr2 Ta-SiO2 and ThO2 ; Ta-Cr2 Ta-SiO2 and Y2 O5 etc. With those combinations, data obtained show the running distances more than twice that of the conventional head.
In addition, the characteristics of a sample 3c having a thinner Nb2 O5 protective layer 20 were examined. The sample 3c was similar to the sample 3a except that the Nb2 O5 protective layer of the sample 3c had a thickness of 3 μm. The sample 3c exhibited the normalized input power of 135% in the stepped stress test and the normalized running distance of 170% in the running test. Thus, it is understood that the sample 3c having a thinner protective layer 20 still possesses characteristics superior to those of the conventional head. Furthermore, since the sample 3c had the thinner protective layer, the input power required for printing with it was decreased by approximately 10% as a result of decrease in the thermal capacity of the protective layer.
Table II shows characteristics of thermal heads in the same manner as Table I, except that various nitrides are indicated as the protective film in the top row.
                                  TABLE II                                
__________________________________________________________________________
         Protective Film                                                  
Heater Layer                                                              
         BN   NbN                                                         
                 TiN  ThN  HfN  VN ZrN  AlN                               
__________________________________________________________________________
Ta--SiO.sub.2                                                             
         170  ←                                                      
                 ←                                                   
                      ←                                              
                           ←                                         
                                ←                                    
                                   ←                                 
                                        ←                            
         145  110                                                         
                 150  145  155  105                                       
                                   150  120                               
         360  -- 380  370  390  -- 340  --                                
Mn--SiO.sub.2                                                             
         220  ←                                                      
                 ←                                                   
                      ←                                              
                           ←                                         
                                ←                                    
                                   ←                                 
                                        ←                            
         175  115                                                         
                 160  165  180  115                                       
                                   175  135                               
          400<                                                            
              -- 360   400<                                               
                            400 <                                         
                                --  400<                                  
                                        330                               
Mo--SiO.sub.2                                                             
         160  ←                                                      
                 ←                                                   
                      ←                                              
                           ←                                         
                                ←                                    
                                   ←                                 
                                        ←                            
         135  110                                                         
                 135  130  135  100                                       
                                   145  110                               
         305  -- 310  310  300  -- 350  --                                
Ti--SiO.sub.2                                                             
         270  ←                                                      
                 ←                                                   
                      ←                                              
                           ←                                         
                                ←                                    
                                   ←                                 
                                        ←                            
         160  120                                                         
                 150  140  160  115                                       
                                   155  125                               
         310  -- 300  270  350  -- 340  200                               
Zr-- SiO.sub.2                                                            
         255  ←                                                      
                 ←                                                   
                      ←                                              
                           ←                                         
                                ←                                    
                                   ←                                 
                                        ←                            
         150  115                                                         
                 140  130  145  115                                       
                                   150  110                               
         295  -- 270  240  300  -- 310  --                                
Hf--SiO.sub.2                                                             
         240  ←                                                      
                 ←                                                   
                      ←                                              
                           ←                                         
                                ←                                    
                                   ←                                 
                                        ←                            
         140  105                                                         
                 135  135  145  110                                       
                                   140  115                               
         320  -- 290  310  310  -- 295  --                                
V--SiO.sub.2                                                              
         225  ←                                                      
                 ←                                                   
                      ←                                              
                           ←                                         
                                ←                                    
                                   ←                                 
                                        ←                            
         140  110                                                         
                 165  160  170  105                                       
                                   175  140                               
         295  -- 330  310  330  -- 340  295                               
Nb--SiO.sub.2                                                             
         200  ←                                                      
                 ←                                                   
                      ←                                              
                           ←                                         
                                ←                                    
                                   ←                                 
                                        ←                            
         155  115                                                         
                 150  140  160  115                                       
                                   155  120                               
         380  -- 380  340  345  -- 370  --                                
Cr--SiO.sub.2                                                             
         205  ←                                                      
                 ←                                                   
                      ←                                              
                           ←                                         
                                ←                                    
                                   ←                                 
                                        ←                            
         140  105                                                         
                 145  150  155  100                                       
                                   140  125                               
         275  -- 300  310  300  -- 290  240                               
W--SiO.sub.2                                                              
         180  ←                                                      
                 ←                                                   
                      ←                                              
                           ←                                         
                                ←                                    
                                   ←                                 
                                        ←                            
         125  100                                                         
                 135  150  150   95                                       
                                   135  105                               
         250  -- 260  300  290  -- 250  --                                
Fe--SiO.sub.2                                                             
         175  ←                                                      
                 ←                                                   
                      ←                                              
                           ←                                         
                                ←                                    
                                   ←                                 
                                        ←                            
         120   95                                                         
                 125  135  140   90                                       
                                   130  110                               
         220  -- 230  240  250  -- 250  --                                
Ni--SiO.sub.2                                                             
         165  ←                                                      
                 ←                                                   
                      ←                                              
                           ←                                         
                                ←                                    
                                   ←                                 
                                        ←                            
         115   95                                                         
                 110  130  140   95                                       
                                   135  105                               
         220  -- --   230  225  -- 220  --                                
Co--SiO.sub.2                                                             
         165  ←                                                      
                 ←                                                   
                      ←                                              
                           ←                                         
                                ←                                    
                                   ←                                 
                                        ←                            
         120  100                                                         
                 125  130  135   95                                       
                                   125  100                               
         240  -- 230  250  260  -- 240  --                                
Ta--Mo--SiO.sub.2                                                         
         230  ←                                                      
                 ←                                                   
                      ←                                              
                           ←                                         
                                ←                                    
                                   ←                                 
                                        ←                            
         150  120                                                         
                 170  165  120  160                                       
                                   135                                    
         360  -- 350  360  370  -- 370  320                               
Nb--Mo--SiO.sub.2                                                         
         250  ←                                                      
                 ←                                                   
                      ←                                              
                           ←                                         
                                ←                                    
                                   ←                                 
                                        ←                            
         160  115                                                         
                 175  180  175  125                                       
                                   155  130                               
         385  --  400<                                                    
                       400<                                               
                            400<                                          
                                320                                       
                                   370  340                               
W--Mo--SiO.sub.2                                                          
         215  ←                                                      
                 ←                                                   
                      ←                                              
                           ←                                         
                                ←                                    
                                   ←                                 
                                        ←                            
         150  115                                                         
                 155  160  170  120                                       
                                   145  140                               
         350  -- 350  365  360  -- 330  330                               
Ni--Ti--SiO.sub.2                                                         
         300  ←                                                      
                 ←                                                   
                      ←                                              
                           ←                                         
                                ←                                    
                                   ←                                 
                                        ←                            
         165  125                                                         
                 160  165  175  125                                       
                                   160  135                               
         340  290                                                         
                 330  350  350  300                                       
                                   340  310                               
Ta--Cr--SiO.sub.2                                                         
         240  ←                                                      
                 ←                                                   
                      ←                                              
                           ←                                         
                                ←                                    
                                   ←                                 
                                        ←                            
         160  120                                                         
                 175  175  170  110                                       
                                   150  125                               
         375  -- 395  400  390  -- 350  310                               
W--Cr--SiO.sub.2                                                          
         225  ←                                                      
                 ←                                                   
                      ←                                              
                           ←                                         
                                ←                                    
                                   ←                                 
                                        ←                            
         140  110                                                         
                 145  150  160  115                                       
                                   140  115                               
         305  -- 330  340  345  -- 320  --                                
Nb--Cr--SiO.sub.2                                                         
         250  ←                                                      
                 ←                                                   
                      ←                                              
                           ←                                         
                                ←                                    
                                   ←                                 
                                        ←                            
         150  115                                                         
                 175  160  160  120                                       
                                   150  130                               
         315  -- 370  365  375  -- 310  290                               
Ta--W--SiO.sub.2                                                          
         240  ←                                                      
                 ←                                                   
                      ←                                              
                           ←                                         
                                ←                                    
                                   ←                                 
                                        ←                            
         120  100                                                         
                 160  155  150  105                                       
                                   145  120                               
         270  -- 375  360  360  -- 350  --                                
Nb--W--SiO.sub.2                                                          
         265  ←                                                      
                 ←                                                   
                      ←                                              
                           ←                                         
                                ←                                    
                                   ←                                 
                                        ←                            
         145  120                                                         
                 165  180  175  115                                       
                                   155  130                               
         300  -- 350  395  380  -- 300  290                               
Ta--Cr.sub.2 Ta--SiO.sub.2                                                
         260  ←                                                      
                 ←                                                   
                      ←                                              
                           ←                                         
                                ←                                    
                                   ←                                 
                                        ←                            
         150  115                                                         
                 180  180  175  105                                       
                                   145  125                               
         340  -- 390   400<                                               
                           390  -- 340  310                               
W--La--SiO.sub.2                                                          
         220  ←                                                      
                 ←                                                   
                      ←                                              
                           ←                                         
                                ←                                    
                                   ←                                 
                                        ←                            
         130  105                                                         
                 145  150  140  100                                       
                                   140  105                               
         250  -- 270  290  280  -- 265  --                                
__________________________________________________________________________
Combinations of a heater and a protective film exhibiting particularly excellent characteristics are as follows: Ta-SiO2 and BN; Ta-SiO2 and TiN; Ta-SiO2 and ThN; Ta-SiO2 and HfN; Ta-SiO2 and ZrN; Mn-SiO2 and BN; Mn-SiO2 and TiN; Mn-SiO2 and ThN; Mn-SiO2 and HfN; Mn-SiO2 and ZrN; Mn-SiO2 and AlN; Mo-SiO2 and BN; Mo-SiO2 and TiN; Mo-SiO2 and ThN; Mo-SiO2 and HfN; Mo-SiO2 and ZrN; Ti-SiO2 and BN; Ti-SiO2 and TiN; Ti-SiO2 and HfN; Ti-SiO2 and ZrN; Zr-SiO2 and HfN; Zr-SiO2 and ZrN; Hf-SiO2 and BN; Hf-SiO2 and ThN; Hf-SiO2 and HfN; V-SiO2 and TiN; V-SiO2 and ThN; V-SiO2 and HfN; V-SiO2 and ZrN; Nb-SiO2 and BN; Nb-SiO2 and TiN; Nb-SiO2 and ThN; Nb-SiO2 and HfN; Nb-SiO2 and ZrN; Cr-SiO2 and TiN; Cr-SiO2 and ThN; Cr-SiO2 and HfN; W-SiO2 and ThN; Ta-Mo-SiO2 and BN; Ta-Mo-SiO2 and TiN; Ta-Mo-SiO2 and ThN; Ta-Mo-SiO2 and HfN; Ta-Mo-SiO2 and ZrN; Ta-Mo-SiO2 and AlN; Nb-Mo-SiO2 and BN; Nb-Mo-SiO2 and TiN; Nb-Mo-SiO2 and ThN; Nb-Mo-SiO2 and HfN; Nb-Mo-SiO2 and VN; Nb-Mo-SiO2 and ZrN; Nb-Mo-SiO2 and AlN; W-Mo-SiO2 and BN; W-Mo-SiO2 and TiN; W-Mo-SiO2 and ThN; W-Mo-SiO2 and HfN; W-Mo-SiO2 and VN; W-Mo-SiO2 and ZrN; W-Mo-SiO2 and AlN; Ta-Cr-SiO2 and BN; Ta-Cr-SiO2 and TiN; Ta-Cr-SiO2 and ThN; Ta-Cr-SiO2 and HfN; Ta-Cr-SiO2 and ZrN; Ta-Cr-SiO2 and AlN; W-Cr-SiO2 and BN; W-Cr-SiO2 and TiN; W-Cr-SiO2 and ThN; W-Cr-SiO2 and HfN; W-Cr-SiO2 and ZrN; Nb-Cr-SiO2 and BN; Nb-Cr-SiO2 and TiN; Nb-Cr-SiO2 and ThN; Nb-Cr-SiO2 and HfN; Nb-Cr-SiO2 and ZrN; Ta-W-SiO2 and TiN; Ta-W-SiO2 and ThN; Ta-W-SiO2 and HfN; Ta-W-SiO2 and ZrN; Nb-W-SiO2 and BN; Nb-W-SiO2 and TiN; Nb-W-SiO2 and ThN; Nb-W-SiO2 and HfN; Nb-W-SiO2 and ZrN; Ta-Cr-2 Ta-SiO2 and BN; Ta-Cr2 Ta-SiO2 and TiN; Ta-Cr2 Ta-SiO2 and ThN; Ta-Cr2 Ta-SiO2 and HfN; Ta-Cr2 Ta-SiO2 and ZrN; Ta-Cr2 Ta-SiO2 and AlN etc. Those combinations exhibited data of the running distance more than three times that of the conventional head 1a. It is further shown that other combinations in Table II also show the running distance more than twice that of the conventional head 1a.
In addition, the characteristics of a sample 3d having a thinner protective layer of nitride were examined. The sample 3d was similar to the sample 3b, except that the sample 3d had a BN protection layer of 3 μm in thickness. It was found that the sample 3d exhibited normalized input power of 160% in the stepped stress test and running distance of 230% in the running test, those characteristics being considerably superior to those of the conventional head. Also the necessary input power to the heater for printing was decreased by approximately 15%.
Although the present invention has been described and illustrated in detail, it is clearly understood that the same is by way of illustration and example only and is not to be taken by way of limitation, the spirit and scope of the present invention being limited only by the terms of the appended claims.

Claims (2)

What is claimed is:
1. A thermal head for a printer comprising:
a substrate;
a heater layer on said substrate, said heater layer comprising Mn-SiO2 ;
lead wires connected to said heater layer for supplying electric power thereto; and
a single protective layer for protecting said heater layer and said lead wires, said protective layer comprising Y2 O3.
2. A thermal head for a printer comprising:
a substrate;
a heater layer on said substrate, said heater layer comprising Mn-SiO2 ;
lead wires connected to said heater layer for supplying electric power thereto; and
a single protective layer for protecting said heater layer and said lead wires, said protective layer comprising HfN.
US07/212,060 1985-08-12 1988-06-23 Thermal head Expired - Lifetime US4827289A (en)

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JP60178241A JPS6237171A (en) 1985-08-12 1985-08-12 Thermal head
JP60-178241 1985-08-12
JP60-197990 1985-09-06
JP60197990A JPS6256160A (en) 1985-09-06 1985-09-06 Thermal head

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1992004185A1 (en) * 1990-08-30 1992-03-19 Viratec Thin Films, Inc. Dc reactively sputtered optical coatings including niobium oxide
US5155340A (en) * 1989-07-12 1992-10-13 Mitsubishi Denki Kabushiki Kaisha Thin high temperature heater
US5374946A (en) * 1992-02-20 1994-12-20 Alps Electric Co., Ltd. Sliding contact part for recording medium
US5901425A (en) 1996-08-27 1999-05-11 Topaz Technologies Inc. Inkjet print head apparatus
US20050221523A1 (en) * 2004-03-31 2005-10-06 Canon Kabushiki Kaisha Film formation method, substrate, and liquid discharge head

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DE3810667A1 (en) * 1988-03-29 1989-10-19 Siemens Ag ELECTRICAL RESISTANCE MATERIAL FOR ELECTROTHERMAL CONVERTERS IN THICK LAYER TECHNOLOGY
JPH0626914B2 (en) * 1988-10-31 1994-04-13 株式会社東芝 Thermal head
JP3188599B2 (en) * 1994-11-11 2001-07-16 東北リコー株式会社 Thermal stencil printing machine

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JPS5725976A (en) * 1980-07-24 1982-02-10 Seiko Epson Corp Thermal head
JPS58132572A (en) * 1982-02-01 1983-08-06 Seiko Epson Corp Thermal head
JPS598234A (en) * 1982-07-05 1984-01-17 富士電機株式会社 Auxiliary switch mounting structure for breaker
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5155340A (en) * 1989-07-12 1992-10-13 Mitsubishi Denki Kabushiki Kaisha Thin high temperature heater
WO1992004185A1 (en) * 1990-08-30 1992-03-19 Viratec Thin Films, Inc. Dc reactively sputtered optical coatings including niobium oxide
US5372874A (en) * 1990-08-30 1994-12-13 Viratec Thin Films, Inc. DC reactively sputtered optical coatings including niobium oxide
US5374946A (en) * 1992-02-20 1994-12-20 Alps Electric Co., Ltd. Sliding contact part for recording medium
US5901425A (en) 1996-08-27 1999-05-11 Topaz Technologies Inc. Inkjet print head apparatus
US20050221523A1 (en) * 2004-03-31 2005-10-06 Canon Kabushiki Kaisha Film formation method, substrate, and liquid discharge head
US7677696B2 (en) * 2004-03-31 2010-03-16 Canon Kabushiki Kaisha Liquid discharge head

Also Published As

Publication number Publication date
GB8618985D0 (en) 1986-09-17
DE3626420C2 (en) 1990-09-27
GB2179007A (en) 1987-02-25
GB8924485D0 (en) 1989-12-20
GB2222803B (en) 1990-09-12
GB2222803A (en) 1990-03-21
GB2179007B (en) 1990-09-12
DE3626420A1 (en) 1987-02-19

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