US453605A - Machine for bending or straightening ivtetal beams - Google Patents
Machine for bending or straightening ivtetal beams Download PDFInfo
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- US453605A US453605A US453605DA US453605A US 453605 A US453605 A US 453605A US 453605D A US453605D A US 453605DA US 453605 A US453605 A US 453605A
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- machine
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- straightening
- bending
- plunger
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- 238000005452 bending Methods 0.000 title description 28
- 239000002184 metal Substances 0.000 description 10
- 229910052751 metal Inorganic materials 0.000 description 10
- 238000010276 construction Methods 0.000 description 8
- 229910000746 Structural steel Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 210000001699 lower leg Anatomy 0.000 description 2
- 230000001105 regulatory Effects 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D3/00—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
- B21D3/10—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts between rams and anvils or abutments
Definitions
- Figure 1 is a plan view of my improved maohine.
- Fig. 2 is a vertical longitudinal section on the line 00 a: of Fig. 1.
- Fig. 3 is a vertical cross-section on the line y y of Fig. 1.
- Fig. 4 is a vertical eross-section on the line z z of Fig. 1.
- My improved machine is designed for use in straightening or bending metal beams, such as I-beams, angle-iron, or beams or bars of any other shape. Its mode of construction and the advantages resulting from its use are indicated in the following specification.
- 2 represents the frame of the machine, which maybe made of anysuitable form and should be sufficiently strong to withstand the strain to which it is put in use.
- gear-wheels 8 and 9 are preferably so related to each other that the cam-shaft 10 shall rotate at a slower rate of speed than the main shaft 3.
- the operative parts of the machine are duplicated, so as to afford at both ends means for straightening beams.
- 15 is a moving plunger situate at the end of the machine and connected by horizontal rods or bolts 16 with a cross-head 17, which is adapted to be reciprocated horizontally by means of the cam-yoke 13, Fig. 2, and for that purpose is mounted between suitable slideways 29.
- On the inner side of the plunger 15 is the head 18, which engages the beam for the purpose of straightening it.
- the rods 16 pass through this head, and the head is adj ustably connected with the plunger, so as to move therewith, by screws 19, the threaded portions of which pass through threaded sockets or nuts 28 in the head and the shanks of which have their bearings in the plunger 15 and are provided with collars 20, fitting against the inner side of the plunger.
- the screws 19 are provided with cog-wheels 21, which are in gear with a pinion 21, the shaft of which is journaled in the plunger 15 and is provided with a handwheel or crank 22, the rotation of which will drive the cog-wheels and the screws, and will thereby separate or bring together the head and plunger, accordingly as the screws are turned in one direction or the other, thus widening or contracting the space in which the beam is placed to be bent or straightened, so as to accommodate the width of this space to the size of the beam to be operated on or to the degree of curvature to be imparted thereto, as is hereinafter explained.
- the plunger 15 and its connected head 18 are set on suitable slideways 25, on which they are moved by the reciprocations of the rods 16, actuated by the cam 11 and cross-head 17.
- the beam to be bent or straightened is placed between the head 18 and the end plate 30 of the main portion of the machine-frame 2, which latter is provided with projecting anvils 26, against which the beam has a lateral bearing.
- These anvils are removably set in sockets 27, and by setting them in sockets situate a proper distance apart the distance between the lateral supports of the beam may be adjusted to suit the degree of the curve or bend to be given thereto.
- the beam is supported vertically between the anvils and the head 18 by horizontal rollers 28, which enable the beam to be easily fed to and through the machine.
- the operation of the machine is as follows: The end of the beam to be straightened or curved is placed on the rollers 28, between the head 18 and the anvils 2G, and by means of the hand-wheel 22 and screws 19 the head 18 is moved away from the plunger 15 up to the beam, and then by starting the cam-shaft 10 into action the head and plunger are caused to reciprocate, so as to press the head against the beam and to straighten the part pressed upon, or to curve it (as the case may be) in the usual manner.
- the beam is fed through the machine lengthwise on the rollers and is subjected to a proper number of compressions until all its parts are straightened or curved.
- the degree of curvature is'governed by proper spacing of the anvils 26 and'by'proper adjustment of the head 18, andas the beam is curved by passing through the machine it bends inthe direction of the moving head and plunger away from the body of the machine, as illustrated by dotted lines in Fig. 1.
- the fact that the head-in the act of bending thus moves toward the machine properand not away from it, as in prior machines, enables me to effect this result, andis therefore afeature of marked importance, because otherwise the bending of the metal in toward the machine would cause it to seriously interfere with and impede the operations thereof, and the machine itself would afiord an obstacle to the bending of the beam to the extent which is often desired.
- the parts at the other end of the machine are similar in construction and mode of action to those described, and for convenience in explanation I have numbered them with like reference-figures, distinguished by the prime mark.
- the plunger 15' and its head 18 are driven by rods or bolts 16' from the crosshead 17 which derives its reciprocating motion from the cam 12 and cam-yoke let.
- the cams 11 and 12 actuate or may actuate their driven parts in one direction only, the motion in the reverse direction being effected by springs 31, interposed between the outer ends of the cross-heads and the inner sides of the end plates 30.
- the straightening mechanism at the respective ends of the machine may be used separatelyfor straightening or bending beams, d in this way the capacity of the machine is double that of machines in which but one beam can be staightened at one time.
- Many features of my invention are, however, not limited to their employment in connection with double-headed machines, and may be used as well in machines having bending appliances at one end only.
- the extensible head or plunger provided with screws (or other mechanical appliances) for extending or retracting it, the advantages of which are the facility of adjustment afforded by the machine and the lessened labor and the less number of workmen required to operate the machine as compared with the machines heretofore used for the same purpose;
- the latter construction is very faulty, because it is difficult to construct the anvilsupports sufficiently strong to resist the great strain to which at times they must be subjected.
- a moving plunger having an extensible head, which acts on the beam, screws connecting the plunger and head and moving therewith, and gearing which connects the said screws to cause their simultaneous action, substantially as and for the purposes described.
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Description
(No Model.) 3 sheetssheet 1.
H. AIKEN. MACHINE FOE BENDING 0R STRAIGHTENING METAL BEAMS.
No. 453,605. Patented June 9,1891.
WITNESSES. I T i I INVENTOR.
2 t 8 e h S 8 Lb e e h S 3 N E K I H d m d 0 M o N MACHINE FOR SENDING OR STRAIGHTENING METAL BEAMS.
No. 453,605. Patented June9, 1891.
INVENTOR.
MACHINE FOR BENDING OR STRAIGHTENING METAL BEAMS.
Patented June 9,1891.
, NITED STATES PATENT OFrIcE.
HENRY AIKEN, OF HOMESTEAD, PENNSYLVANIA.
MACHINE FOR BENDING OR STRAIGHTENING METAL BEAMS.
SPECIFICATION forming part of Letters Patent No. 453,605, dated June 9, 1891.
Application filed December 24, 1888- Serial No. 294,498. (No model.)
1'0 all whom it may concern:
Be it known that I, HENRY AIKEN, of Homestead, in the county of Allegheny and State of Pennsylvania, have invented a new and useful Improvement in Machines for Straightening or Bending Metal Beams, of which the following is a full, clear, and exact description, reference being had to the accompanying drawings, forming part of this specification, in which Figure 1 is a plan view of my improved maohine. Fig. 2 is a vertical longitudinal section on the line 00 a: of Fig. 1. Fig. 3 is a vertical cross-section on the line y y of Fig. 1. Fig. 4 is a vertical eross-section on the line z z of Fig. 1.
Like symbols of reference indicate like parts in each of the figures.
My improved machine is designed for use in straightening or bending metal beams, such as I-beams, angle-iron, or beams or bars of any other shape. Its mode of construction and the advantages resulting from its use are indicated in the following specification.
In the drawings, 2 represents the frame of the machine, which maybe made of anysuitable form and should be sufficiently strong to withstand the strain to which it is put in use.
3 is the main driving-shaft, which is journaled in suitable bearings 4 and is driven by any suitable power connections, preferably, however, by a steanrengine cylinder 5, which is fixed to the frame 2 and is operatively connected by a piston and connecting-rod (not shown) with a crank 6 on the shaft 3. This shaft is provided with the usual fiy-wheel 7, and is connected by gear-wheels 8 and 9 with a shaft 10, on which are the cams which directly actuate the moving parts of the machine. The sizes of the gear-wheels 8 and 9 are preferably so related to each other that the cam-shaft 10 shall rotate at a slower rate of speed than the main shaft 3.
In order that the machine may be doubleacting, I provide the shaft 10 with two cams 11 and 12, having cam-yokes 13 and 14, directed, respectively, toward opposite ends of the machine.
The operative parts of the machine are duplicated, so as to afford at both ends means for straightening beams. I shall first describe the construction of the parts for operating the straightening mechanism (shown at the right hand of Figs. 1 and 2) and shall then indicate the relation of the remaining parts of the machine thereto. 15 is a moving plunger situate at the end of the machine and connected by horizontal rods or bolts 16 with a cross-head 17, which is adapted to be reciprocated horizontally by means of the cam-yoke 13, Fig. 2, and for that purpose is mounted between suitable slideways 29. On the inner side of the plunger 15 is the head 18, which engages the beam for the purpose of straightening it. The rods 16 pass through this head, and the head is adj ustably connected with the plunger, so as to move therewith, by screws 19, the threaded portions of which pass through threaded sockets or nuts 28 in the head and the shanks of which have their bearings in the plunger 15 and are provided with collars 20, fitting against the inner side of the plunger. On the outer side of the plunger 15 the screws 19 are provided with cog-wheels 21, which are in gear with a pinion 21, the shaft of which is journaled in the plunger 15 and is provided with a handwheel or crank 22, the rotation of which will drive the cog-wheels and the screws, and will thereby separate or bring together the head and plunger, accordingly as the screws are turned in one direction or the other, thus widening or contracting the space in which the beam is placed to be bent or straightened, so as to accommodate the width of this space to the size of the beam to be operated on or to the degree of curvature to be imparted thereto, as is hereinafter explained. The plunger 15 and its connected head 18 are set on suitable slideways 25, on which they are moved by the reciprocations of the rods 16, actuated by the cam 11 and cross-head 17. The beam to be bent or straightened is placed between the head 18 and the end plate 30 of the main portion of the machine-frame 2, which latter is provided with projecting anvils 26, against which the beam has a lateral bearing. These anvils are removably set in sockets 27, and by setting them in sockets situate a proper distance apart the distance between the lateral supports of the beam may be adjusted to suit the degree of the curve or bend to be given thereto. The beam is supported vertically between the anvils and the head 18 by horizontal rollers 28, which enable the beam to be easily fed to and through the machine.
The operation of the machine is as follows: The end of the beam to be straightened or curved is placed on the rollers 28, between the head 18 and the anvils 2G, and by means of the hand-wheel 22 and screws 19 the head 18 is moved away from the plunger 15 up to the beam, and then by starting the cam-shaft 10 into action the head and plunger are caused to reciprocate, so as to press the head against the beam and to straighten the part pressed upon, or to curve it (as the case may be) in the usual manner. The beam is fed through the machine lengthwise on the rollers and is subjected to a proper number of compressions until all its parts are straightened or curved. The throw of the cam 11 is small, and the reciprocations of the plunger and head are therefore short; but the extent of the pressure exerted by the latter on the beam is determined by the operator by means of the screws 19, since by turning the handwheel 22 the head 18 may be set at a greater or less-distance from the plunger 15, and the limit of its forward motion thereby regulated. This forms avery convenient mode of adj usting the machine. In the drawings I have shown by full lines the head 18 retracted nearly to the full extent by the screwslS), and in dotted lines I show it in an advanced position'in readiness for action on the beam. In curving beams such as those used for arched structures the degree of curvature is'governed by proper spacing of the anvils 26 and'by'proper adjustment of the head 18, andas the beam is curved by passing through the machine it bends inthe direction of the moving head and plunger away from the body of the machine, as illustrated by dotted lines in Fig. 1. The fact that the head-in the act of bending thus moves toward the machine properand not away from it, as in prior machines, enables me to effect this result, andis therefore afeature of marked importance, because otherwise the bending of the metal in toward the machine would cause it to seriously interfere with and impede the operations thereof, and the machine itself would afiord an obstacle to the bending of the beam to the extent which is often desired.
The parts at the other end of the machine are similar in construction and mode of action to those described, and for convenience in explanation I have numbered them with like reference-figures, distinguished by the prime mark. The plunger 15' and its head 18 are driven by rods or bolts 16' from the crosshead 17 which derives its reciprocating motion from the cam 12 and cam-yoke let. The cams 11 and 12 actuate or may actuate their driven parts in one direction only, the motion in the reverse direction being effected by springs 31, interposed between the outer ends of the cross-heads and the inner sides of the end plates 30.
. The straightening mechanism at the respective ends of the machine may be used separatelyfor straightening or bending beams, d in this way the capacity of the machine is double that of machines in which but one beam can be staightened at one time. Many features of my invention are, however, not limited to their employment in connection with double-headed machines, and may be used as well in machines having bending appliances at one end only. Such, for example, are the following: first, the extensible head or plunger provided with screws (or other mechanical appliances) for extending or retracting it, the advantages of which are the facility of adjustment afforded by the machine and the lessened labor and the less number of workmen required to operate the machine as compared with the machines heretofore used for the same purpose; second, the moving of the head toward the main frame or driving mechanism of the machine in the act of bending the beam, as distinguished from moving it in a direction away therefrom toward a projecting wing of the machine-frame, on which are the anvils against which the beam is pressed. The latter construction is very faulty, because it is difficult to construct the anvilsupports sufficiently strong to resist the great strain to which at times they must be subjected. By placing theanvils on the frame opposite to the sides of the head next the driving parts of the machine the main frame can easily be constructed of sufficient strength to withstand the strain of use without'making it unduly bulky or providing it with ihconveniently= placed stay-rods or braces. Third, the location of the'separated anvils, whether the same be stationary as shown by me or movable, against which the beam is bent, on the side of the beam next to the driving mechanism of the machine, so that in curving a beam its curvature shall be outward and away from such driving parts.
The advantages of my improved machine will be appreciated by those skilled in the art. It is very strong and compact in its structure, and affords means for straightening beams rapidly and enables the machine to be operated with fewer men to attend to the work than have heretofore been required.
Theparts of the machine whichlregard to be novel and of my original invention are briefly stated in the following claims, each of which states an item of invention unlimited by the limitations and elements named in the others. 7
Having thus described my invention, what I claim, and desire to secure by Letters Pat cut, is-- 1. In a machine for straightening or-bending beams, the combination of the main machine-frame having at its end separated anvils, a moving head or plunger situated on the outer side'of said anvils and between the same, and a power-shaft journaled on said main frame and connected with said moving head or plunger, whereby the latter is drawn toward the said frame against a beam which bears on the anvils and is braced by the main frame, substantially as and for the purposes described.
2. In a machine for straightening or bending beams, a moving plunger having an extensible head, which acts on the beam, screws connecting the plunger and head and moving therewith, and gearing which connects the said screws to cause their simultaneous action, substantially as and for the purposes described.
8. In a machine for straightening or bending beams, the combination, with the actuating mechanism and the main machine-frame, of a moving head or plunger which is driven toward the machine-frame for action upon a beam interposed between the head or plunger, rolls carrying the beam while being acted upon, anvils or supports fixed directly to the frame, and rods which connect the said head or plunger with the moving mechanism of the machine and draw the head or plunger against the beam in the act of bending or straightening the same, whereby the strain in use of the machine is exerted directly on the machine-frame, substantially as and for the purposes described.
4. In a machine for bending or straightening beams, the combination of two heads or plungers situated at opposite ends of the machine, and driving mechanism connected therewith to operate them in opposite directions, substantially as and for the purposes described.
In testimony whereof I have hereunto set my hand this 15th day of December, A. D. 1888.
HENRY AIKEN.
\Vitnesses:
W. B. CORWIN, J NO. K. SMITH.
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US453605A true US453605A (en) | 1891-06-09 |
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