US4384081A - Process for production of hydrogenated conjugated diene polymers - Google Patents
Process for production of hydrogenated conjugated diene polymers Download PDFInfo
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- US4384081A US4384081A US06/342,591 US34259182A US4384081A US 4384081 A US4384081 A US 4384081A US 34259182 A US34259182 A US 34259182A US 4384081 A US4384081 A US 4384081A
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- US
- United States
- Prior art keywords
- catalyst
- polymer
- carbon
- hydrogenated
- conjugated diene
- Prior art date
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- Expired - Lifetime
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- 229920000642 polymer Polymers 0.000 title claims abstract description 85
- 238000000034 method Methods 0.000 title claims abstract description 30
- 150000001993 dienes Chemical class 0.000 title claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 title description 2
- 239000003054 catalyst Substances 0.000 claims abstract description 78
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 41
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 27
- 238000005984 hydrogenation reaction Methods 0.000 claims abstract description 23
- 239000002245 particle Substances 0.000 claims abstract description 21
- 239000002904 solvent Substances 0.000 claims abstract description 11
- 239000011203 carbon fibre reinforced carbon Substances 0.000 claims abstract description 5
- 239000006229 carbon black Substances 0.000 claims description 18
- 239000000178 monomer Substances 0.000 claims description 7
- 229910052763 palladium Inorganic materials 0.000 claims description 6
- 229910052737 gold Inorganic materials 0.000 claims description 4
- 229910052703 rhodium Inorganic materials 0.000 claims description 4
- 229910052709 silver Inorganic materials 0.000 claims description 4
- 229910052787 antimony Inorganic materials 0.000 claims description 2
- 229910052741 iridium Inorganic materials 0.000 claims description 2
- 230000000379 polymerizing effect Effects 0.000 claims description 2
- 229910052707 ruthenium Inorganic materials 0.000 claims description 2
- 229910052714 tellurium Inorganic materials 0.000 claims description 2
- 230000000737 periodic effect Effects 0.000 claims 1
- 239000000047 product Substances 0.000 description 25
- 239000000243 solution Substances 0.000 description 19
- 235000019241 carbon black Nutrition 0.000 description 17
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 10
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 10
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 10
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 9
- 238000000926 separation method Methods 0.000 description 9
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 8
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 8
- 238000013329 compounding Methods 0.000 description 8
- 229910052739 hydrogen Inorganic materials 0.000 description 8
- 239000001257 hydrogen Substances 0.000 description 8
- 238000007664 blowing Methods 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 7
- 229920001577 copolymer Polymers 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000006242 Semi-Reinforcing Furnace Substances 0.000 description 6
- NTXGQCSETZTARF-UHFFFAOYSA-N buta-1,3-diene;prop-2-enenitrile Chemical compound C=CC=C.C=CC#N NTXGQCSETZTARF-UHFFFAOYSA-N 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
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- 230000032683 aging Effects 0.000 description 5
- 230000003197 catalytic effect Effects 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 229910052757 nitrogen Inorganic materials 0.000 description 5
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 4
- 229920001971 elastomer Polymers 0.000 description 4
- 238000001914 filtration Methods 0.000 description 4
- 239000005060 rubber Substances 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- 239000005062 Polybutadiene Substances 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 229910052755 nonmetal Inorganic materials 0.000 description 3
- 229920002857 polybutadiene Polymers 0.000 description 3
- 229920001195 polyisoprene Polymers 0.000 description 3
- SDJHPPZKZZWAKF-UHFFFAOYSA-N 2,3-dimethylbuta-1,3-diene Chemical compound CC(=C)C(C)=C SDJHPPZKZZWAKF-UHFFFAOYSA-N 0.000 description 2
- VRKQEIXDEZVPSY-UHFFFAOYSA-N 4-n-phenyl-4-n-propan-2-ylbenzene-1,4-diamine Chemical compound C=1C=C(N)C=CC=1N(C(C)C)C1=CC=CC=C1 VRKQEIXDEZVPSY-UHFFFAOYSA-N 0.000 description 2
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- 235000021355 Stearic acid Nutrition 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 229920001400 block copolymer Polymers 0.000 description 2
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
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- 229910052740 iodine Inorganic materials 0.000 description 2
- 239000011630 iodine Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 2
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 229920005604 random copolymer Polymers 0.000 description 2
- 239000011541 reaction mixture Substances 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000008117 stearic acid Substances 0.000 description 2
- 229920003048 styrene butadiene rubber Polymers 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- 239000011787 zinc oxide Substances 0.000 description 2
- PMJHHCWVYXUKFD-SNAWJCMRSA-N (E)-1,3-pentadiene Chemical compound C\C=C\C=C PMJHHCWVYXUKFD-SNAWJCMRSA-N 0.000 description 1
- NVZWEEGUWXZOKI-UHFFFAOYSA-N 1-ethenyl-2-methylbenzene Chemical compound CC1=CC=CC=C1C=C NVZWEEGUWXZOKI-UHFFFAOYSA-N 0.000 description 1
- JZHGRUMIRATHIU-UHFFFAOYSA-N 1-ethenyl-3-methylbenzene Chemical compound CC1=CC=CC(C=C)=C1 JZHGRUMIRATHIU-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- KGIGUEBEKRSTEW-UHFFFAOYSA-N 2-vinylpyridine Chemical compound C=CC1=CC=CC=N1 KGIGUEBEKRSTEW-UHFFFAOYSA-N 0.000 description 1
- MHKLKWCYGIBEQF-UHFFFAOYSA-N 4-(1,3-benzothiazol-2-ylsulfanyl)morpholine Chemical compound C1COCCN1SC1=NC2=CC=CC=C2S1 MHKLKWCYGIBEQF-UHFFFAOYSA-N 0.000 description 1
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 1
- 238000004438 BET method Methods 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- 238000004566 IR spectroscopy Methods 0.000 description 1
- 239000006237 Intermediate SAF Substances 0.000 description 1
- 238000007696 Kjeldahl method Methods 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 229910002666 PdCl2 Inorganic materials 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 229910021604 Rhodium(III) chloride Inorganic materials 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 150000008360 acrylonitriles Chemical class 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 239000010692 aromatic oil Substances 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- MPMBRWOOISTHJV-UHFFFAOYSA-N but-1-enylbenzene Chemical compound CCC=CC1=CC=CC=C1 MPMBRWOOISTHJV-UHFFFAOYSA-N 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 238000010000 carbonizing Methods 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 239000011231 conductive filler Substances 0.000 description 1
- 229920000547 conjugated polymer Polymers 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- DMBHHRLKUKUOEG-UHFFFAOYSA-N diphenylamine Chemical class C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000002036 drum drying Methods 0.000 description 1
- 238000000635 electron micrograph Methods 0.000 description 1
- 238000007720 emulsion polymerization reaction Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- IIEWJVIFRVWJOD-UHFFFAOYSA-N ethyl cyclohexane Natural products CCC1CCCCC1 IIEWJVIFRVWJOD-UHFFFAOYSA-N 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000007602 hot air drying Methods 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 229940032017 n-oxydiethylene-2-benzothiazole sulfenamide Drugs 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 125000002560 nitrile group Chemical group 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- PIBWKRNGBLPSSY-UHFFFAOYSA-L palladium(II) chloride Chemical compound Cl[Pd]Cl PIBWKRNGBLPSSY-UHFFFAOYSA-L 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- PMJHHCWVYXUKFD-UHFFFAOYSA-N piperylene Natural products CC=CC=C PMJHHCWVYXUKFD-UHFFFAOYSA-N 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- SONJTKJMTWTJCT-UHFFFAOYSA-K rhodium(iii) chloride Chemical compound [Cl-].[Cl-].[Cl-].[Rh+3] SONJTKJMTWTJCT-UHFFFAOYSA-K 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
- 150000003384 small molecules Chemical class 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- QAZLUNIWYYOJPC-UHFFFAOYSA-M sulfenamide Chemical compound [Cl-].COC1=C(C)C=[N+]2C3=NC4=CC=C(OC)C=C4N3SCC2=C1C QAZLUNIWYYOJPC-UHFFFAOYSA-M 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- -1 that is Substances 0.000 description 1
- KUAZQDVKQLNFPE-UHFFFAOYSA-N thiram Chemical compound CN(C)C(=S)SSC(=S)N(C)C KUAZQDVKQLNFPE-UHFFFAOYSA-N 0.000 description 1
- 229960002447 thiram Drugs 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08C—TREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
- C08C19/00—Chemical modification of rubber
- C08C19/02—Hydrogenation
Definitions
- This invention relates to an improvement in a process for producing a hydrogenated conjugated diene polymer. More specifically, it relates to a process for producing a hydrogenated conjugated diene polymer, which comprises hydrogenating the carbon-carbon double bonds of a conjugated diene polymer in solution using a hydrogenating catalyst supported on a carrier, and after the hydrogenation reaction, separating and recovering the hydrogenated conjugated diene polymer from the hydrogenated conjugated diene polymer solution without separating the supported catalyst therefrom.
- a supported catalyst composed of a hydrogenating catalyst comprising a metallic element or non-metallic element supported on a carrier such as activated carbon in the suspended state in a solution, remove the used catalyst from the hydrogenated polymer solution by a suitable treating means after the hydrogenating reaction has been completed, and thereafter separate and recover the hydrogenated polymer.
- the removal of the catalyst from the solution is for the purpose not only recovering the catalyst for reuse, but also preventing a certain kind of catalyst element remaining in the hydrogenated polymer from exerting adverse effects, such as degradation, on the polymer.
- the carrier used is generally of a large particle diameter in order to facilitate separation of the catalyst. Since, however, a carrier of a large particle diameter, if it remains in the hydrogenated polymer, would markedly reduce the strength characteristics of a vulcanized product of the polymer, the carrier should be separated together with the catalyst.
- Separation of the supported catalyst from the reaction mixture is effected frequently by a filtration method using various filters or a centrifugal separating method.
- the reaction system In contrast to the hydrogenation of a low-molecular-weight compound, in the case of hydrogenation of a polymer, the reaction system has a high viscosity. Accordingly, it is very difficult to separate the supported catalyst from such a reaction system. Separation will become easy if the viscosity of the reaction system is decreased by adding a large amount of a solvent, or using a filtration aid. This, however, gives rise to new problems. For example, a great deal of heat energy is consumed for recovery and regeneration of the solvent. Or the separation of the filtration aid from the catalyst is not easy.
- this object is achieved by a process for producing a hydrogenated conjugated diene polymer, which comprises hydrogenating the carbon-carbon double bonds of a conjugated diene polymer in solution using a supported catalyst composed of a hydrogenating catalyst supported on a specified carbon carrier, and after the hydrogenation reaction has been completed, separating and recovering the conjugated diene polymer without separating the catalyst from the hydrogenated polymer solution.
- the solvent can be easily recovered and regenerated.
- the supported catalyst does not have to be separated, it is not necessary to use a filtration aid, etc.
- various devices for separation of the supported catalyst such as a decanter, a centrifugal separator and a filter are not at all required. This is economically advantageous in that the hydrogenating process can be very much simplified.
- the particle diameter of carbon used as a carrier is not restricted, and it is only necessary to consider its allowable maximum particle diameter.
- the hydrogenation reaction can be performed by using a highly active catalyst supported on carbon having the smallest possible particle diameter.
- the carbon carrier used in this invention has an average particle diameter of 5 m ⁇ to 10 ⁇ , preferably 20 m ⁇ to 10 ⁇ and a specific surface area of 5 to 2000 m 2 /g, preferably 20 to 1500 m 2 /g, in view of the activity of the supported catalyst and of the fact that the catalyst is allowed to remain in the resulting hydrogenated polymer.
- carbon black used for coloration, or as a reinforcing agent for rubber or as an electrically conductive filler, that is, carbon black produced from petroleum-type or coal-type heavy oils, natural gases, etc. as raw materials by the furnace process or channel process.
- Specific examples of the carbon black are FF, HMF, SRF, etc. produced by the gas furnace process, SAF, HAF, ISAF, FEF, CF, etc. produced by the oil furnace process; and coloring HCC, MCC, etc. and EPC, MPC, etc. for rubber which are produced by the channel process.
- a suitable carbon may be selected by considering the catalytic activity and effects on the properties of a vulcanized product of the hydrogenated polymer. SRF, FEF or CF type carbon blacks are preferred, and CF-type carbon black having a specific surface area of more than 700 m 2 /g is most preferred.
- the hydrogenating catalyst used in this invention may be any hydrogenating catalyst which is a metal element catalyst or non-metal element catalyst having hydrogenating activity and does not adversely affect the resulting polymer even if it remains there after the polymerization.
- it may comprise at least one element selected from the group consisting of Ru, Rh, Pd, Ir, Os, Pt, Ag and Au.
- a catalyst composed of both Pd and at least one element selected from the group consisting of elements of Groups Ia, IIa, IIIa, IIIb, IVa, IVb, Va, VIa and VIIa, Ag, Au, Sb and Te is especially preferred because it has high activity and a high hydrogenating efficiency, and it does not adversely affect the hydrogenated polymer even when it remains there.
- the metal element or non-metal element may be supported on the carbon carrier by any conventional method for preparing supported catalysts.
- the aforesaid metal element or non-metal element is directly supported on the carbon carrier.
- an aqueous solution of a salt of such an element is impregnated in the carbon carrier, followed by reduction to provide a carbon-supported catalyst.
- the amount of the catalyst element supported on the carbon carrier is 0.001 to 30% by weight, preferably 0.01 to 10% by weight, based on the carrier.
- the amount of the carrier-supported catalyst used may be properly determined according to the type of the polymer to be hydrogenated, and the desired degree of hydrogenation. If it is too large, adverse effects are exerted on the properties of vulcanized products of the resulting polymer. Hence, it is usually not more than 2000 ppm, preferably not more than 1000 ppm, as the amount of the element supported.
- the conjugated diene polymer used in this invention is prepared by polymerizing 10 to 100% by weight of a conjugated diene monomer and 90 to 0% by weight of an ethylenically unsaturated monomer by solution polymerization, emulsion polymerization, etc.
- Examples of the conjugated diene monomer are 1,3-butadiene, 2,3-dimethylbutadiene, isoprene, and 1,3-pentadiene.
- ethylenically unsaturated monomer examples include unsaturated nitriles such as acrylonitrile and methacrylonitrile; monovinylidene aromatic hydrocarbons such as styrene and alkylstyrenes (e.g., o-, m- and p-methylstyrene and ethylstyrene); unsaturated carboxylic acids and the esters thereof such as acrylic acid, methacrylic acid, crotonic acid, itaconic acid, maleic acid, methyl acrylate, ethyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, and methyl methacrylate; vinyl pyridine; and vinyl esters such as vinyl acetate.
- unsaturated nitriles such as acrylonitrile and methacrylonitrile
- monovinylidene aromatic hydrocarbons such as styrene and alkylstyrenes (e.g
- Typical examples of the conjugated diene polymer are polybutadiene, polyisoprene, a butadiene/styrene random or block copolymer, and an acrylonitrile/butadiene random or block copolymer.
- the resulting polymer solution is directly hydrogenated.
- the polymer is a solid, it is dissolved in a solvent and hydrogenated in solution.
- the concentration of the polymer solution is 1 to 70% by weight, preferably 1 to 40% by weight.
- Any solvent may be used which does not adversely affect the catalyst and can dissolve the polymer to be hydrogenated. Examples include benzene, toluene, xylene, hexane, cyclohexane, tetrahydrofuran, acetone, methyl ethyl ketone, ethyl acetate, and cyclohexane.
- the reaction temperature is 0° to 300° C., preferably 20° to 150° C. At a reaction temperature of more than 150° C., side-reactions tend to take place, and this is undesirable for selective hydrogenation.
- the solvent may undergo hydrogenation, or the ethylenically unsaturated monomer unit other than the conjugated diene unit of the polymer, for example, the nitrile group of acrylonitrile or the benzene ring of styrene, may undergo hydrogenation.
- the pressure of hydrogen is a from atmospheric pressure to 300 kg/cm 2 , preferably 5 to 200 kg/cm 2 . Pressures higher than 300 kg/cm 2 may be used, but are not feasible in commercial practice because the cost of equipment increases and the handling of the apparatuses is troublesome.
- the hydrogenated polymer is separated from the polymer solution containing the carrier-supported catalyst by any method which is usually employed in recovering a polymer from a polymer solution.
- the separation can be effected by a steam coagulation method which involves directly contacting the polymer solution with steam, a drum drying method which comprises dropping the polymer solution onto a heated rotating drum and allowing the solvent to evaporate off, and a method which comprises adding a non-solvent to the polymer solution of precipitate the polymer.
- the hydrogenated polymer containing the supported catalyst can be separated from the solution by using such a separating method.
- the separated polymer is subjected to a water-removing step and a drying step by, for example, hot air drying, vacuum drying or extrusion drying to recover the hydrogenated polymer as a solid.
- the hydrogenated conjugated polymer obtained by the process of this invention and containing the carrier-supported catalyst is the same in properties from a hydrogenated conjugated diene polymer not containing the catalyst, and can be used in a wide range of applications because of its excellent weatherability, ozone resistance, thermal stability and cold climate resistance.
- the average particle diameter of carbon black was determined from a particle diameter distribution curve which was obtained by measuring the particle diameter by an electron microphotograph.
- the specific surface area of the carbon black is calculated by the BET method from the amount of nitrogen absorbed which was measured by the low temperature nitrogen adsorption method.
- the degree of hydrogenation of the carbon-carbon double bonds was measured by the iodine value method.
- carrier-supported catalysts were each prepared by dipping carbon black or activated carbon in an aqueous solution of PdCl 2 or RhCl 3 and reducing the Pd or Rh salt with formaldehyde/sodium hydroxide in accordance with an ordinary method for preparing an activated carbon-supported catalyst.
- the inside of the autoclave was purged with nitrogen, and the copolymer was hydrogenated at 60° C. for 4 hours while passing hydrogen under a pressure of 20 kg/cm 2 .
- the degree of hydrogenation of the double bonds was 83.0%.
- reaction product polymer solution
- steam was blown into it to obtain crumbs which were then vacuum-dried (sample No. 1).
- the remainder of the reaction mixture was diluted with a large amount of acetone, and the catalyst was separated from it by a centrifugal separator. Steam was then blown into the residue to obtain crumbs which were then vacuum-dried (sample No. 2).
- Each of the two hydrogenated polymer samples was compounded on a roll in accordance with the compounding recipe shown in Table 4, and the compound was heated under pressure at 155° C. for 20 minutes to form a vulcanized product.
- the properties of the vulcanized product were measured in accordance with JIS K-6301.
- sample No. 3 A part of the product was coagulated, without separating the catalyst from it, by blowing steam into it, and dried (sample No. 3). The remainder of the product was coagulated and dried after separating the catalyst (sample No. 4) as in the preparation of sample No. 2.
- Example No. 5 A part of the reaction product, without separating the catalyst from it, was coagulated by blowing steam into it and dried (sample No. 5). The remainder of the product was coagulated by blowing steam into it after separating the catalyst from it, and dried (sample No. 6) in the same way as in the preparation of sample No. 2.
- the two hydrogenated polymer samples were compounded in accordance with the same compounding recipe as in Table 4 and vulcanized under the same conditions as shown in Example 1.
- the degree of hydrogenation of the double bonds was 78.7%.
- Example No. 8 The remainder of the product was coagulated by blowing steam into it after separating the catalyst from it, and dried (sample No. 8) in the same way as in Example 1.
- the two hydrogenated polymer samples were each compounded in accordance with the same compounding recipe as shown in Table 4 and vulcanized under the same conditions as in Example 1.
- the hydrogenated styrene-butadiene copolymer prepared in Referential Example 2 was recovered in the same way as in Example 1 as a polymer containing the carrier supported catalyst (sample No. 11) and a polymer free from the catalyst (sample No. 12).
- the two hydrogenated polymer samples were each mixed with compounding agents shown in Table 6 to obtain a rubber compound.
- the rubber compound was heated under pressure at 145° C. for 45 minutes to obtain a vulcanized product.
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- Chemical & Material Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP15935879A JPS5682803A (en) | 1979-12-08 | 1979-12-08 | Preparation of hydrogenated conjugated polymer |
JP54-159358 | 1979-12-08 |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US06213369 Continuation | 1980-12-05 |
Publications (1)
Publication Number | Publication Date |
---|---|
US4384081A true US4384081A (en) | 1983-05-17 |
Family
ID=15692093
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US06/342,591 Expired - Lifetime US4384081A (en) | 1979-12-08 | 1982-01-25 | Process for production of hydrogenated conjugated diene polymers |
Country Status (4)
Country | Link |
---|---|
US (1) | US4384081A (enrdf_load_stackoverflow) |
JP (1) | JPS5682803A (enrdf_load_stackoverflow) |
CA (1) | CA1172799A (enrdf_load_stackoverflow) |
DE (1) | DE3046251C2 (enrdf_load_stackoverflow) |
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US4452951A (en) * | 1981-07-24 | 1984-06-05 | Nippon Zeon Co. Ltd. | Process for hydrogenating conjugated diene polymers |
US4486480A (en) * | 1981-12-30 | 1984-12-04 | Toyoda Gosei Co., Ltd. | Rubber hose comprising a liquid nitrile-butadiene copolymer incorporated into a partially hydrogenated unsaturated acrylonitrile-butadiene copolymer |
US4559390A (en) * | 1982-05-18 | 1985-12-17 | Nippon Zeon Co., Ltd. | Method for preventing degradation and deterioration of vulcanized rubber material |
US4656219A (en) * | 1982-03-27 | 1987-04-07 | Nippon Zeon Co., Ltd. | Rubber member having oil resistance and resistance to deterioration |
US4843114A (en) * | 1988-01-29 | 1989-06-27 | The United States Of America As Represented By The Secretary Of The Army | Rubber compound for tracked vehicle track pads |
US4910267A (en) * | 1981-12-28 | 1990-03-20 | Nippon Zeon Co., Ltd. | Oil-resistant and anti-degrading rubber article |
US4914160A (en) * | 1988-06-23 | 1990-04-03 | Hormoz Azizian | Deuteration of unsaturated polymers and copolymers |
US4925900A (en) * | 1988-09-16 | 1990-05-15 | Polysar Limited | Halogenated-hydrogenated acrylonitrile-butadiene rubber |
US4965323A (en) * | 1983-05-17 | 1990-10-23 | Nippon Zeon Co., Ltd. | Method of vulcanizing rubber at pH 5 to 10 |
US5075388A (en) * | 1990-12-13 | 1991-12-24 | Rempel Garry L | Amine modified hydrogenation of nitrile rubber |
US5107051A (en) * | 1989-03-14 | 1992-04-21 | Exxon Chemical Patents Inc. | Halogen resistant hydrotreating process and catalyst |
US5208296A (en) * | 1992-09-02 | 1993-05-04 | Polysar Rubber Corporation | Nitrile rubber hydrogenation |
US5210151A (en) * | 1992-09-02 | 1993-05-11 | Polysar Rubber Corporation | Hydrogenation of nitrile rubber |
US5241013A (en) * | 1992-09-02 | 1993-08-31 | Polysar Rubber Corporation | Catalytic hydrogenation of nitrile rubber |
US5258467A (en) * | 1992-09-02 | 1993-11-02 | Polysar Rubber Corporation | Catalytic solution hydrogenation of nitrile rubber |
US5314741A (en) * | 1992-10-07 | 1994-05-24 | The Goodyear Tire & Rubber Company | Rubber article having protective coating |
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US7737225B1 (en) | 2005-02-18 | 2010-06-15 | The United States Of America As Represented By The Secretary Of The Army | High performance elastomeric compound |
US9182056B2 (en) | 2012-04-13 | 2015-11-10 | Ticona Llc | Pipe section having polyarylene sulfide composition barrier layer |
US9493646B2 (en) | 2012-04-13 | 2016-11-15 | Ticona Llc | Blow molded thermoplastic composition |
US9494262B2 (en) | 2012-04-13 | 2016-11-15 | Ticona Llc | Automotive fuel lines including a polyarylene sulfide |
US9718225B2 (en) | 2013-08-27 | 2017-08-01 | Ticona Llc | Heat resistant toughened thermoplastic composition for injection molding |
US9758674B2 (en) | 2012-04-13 | 2017-09-12 | Ticona Llc | Polyarylene sulfide for oil and gas flowlines |
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US11286325B2 (en) | 2017-12-21 | 2022-03-29 | Arlanxeo Deutschland Gmbh | Nitrile-diene-carboxylic acid ester copolymers |
WO2022064031A1 (en) * | 2020-09-28 | 2022-03-31 | Arlanxeo Deutschland Gmbh | Partially hydrogenated diene polymers |
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US12104058B2 (en) | 2014-12-11 | 2024-10-01 | Ticona Llc | Stabilized flexible thermoplastic composition and products formed therefrom |
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US3598886A (en) * | 1965-09-15 | 1971-08-10 | Borg Warner | Hydrogenated block copolymers |
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GB2011911B (en) | 1977-10-20 | 1982-09-15 | Johnson Matthey Co Ltd | Production of stable polymers |
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US2842504A (en) * | 1954-08-23 | 1958-07-08 | Phillips Petroleum Co | Hydrogenation catalyst |
US3700637A (en) * | 1970-05-08 | 1972-10-24 | Shell Oil Co | Diene-nitrile rubbers |
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- 1979-12-08 JP JP15935879A patent/JPS5682803A/ja active Granted
-
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- 1980-12-05 CA CA000366218A patent/CA1172799A/en not_active Expired
- 1980-12-08 DE DE3046251A patent/DE3046251C2/de not_active Expired
-
1982
- 1982-01-25 US US06/342,591 patent/US4384081A/en not_active Expired - Lifetime
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US3598886A (en) * | 1965-09-15 | 1971-08-10 | Borg Warner | Hydrogenated block copolymers |
GB2011911B (en) | 1977-10-20 | 1982-09-15 | Johnson Matthey Co Ltd | Production of stable polymers |
US4337329A (en) * | 1979-12-06 | 1982-06-29 | Nippon Zeon Co., Ltd. | Process for hydrogenation of conjugated diene polymers |
Cited By (55)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4452951A (en) * | 1981-07-24 | 1984-06-05 | Nippon Zeon Co. Ltd. | Process for hydrogenating conjugated diene polymers |
US4910267A (en) * | 1981-12-28 | 1990-03-20 | Nippon Zeon Co., Ltd. | Oil-resistant and anti-degrading rubber article |
US4486480A (en) * | 1981-12-30 | 1984-12-04 | Toyoda Gosei Co., Ltd. | Rubber hose comprising a liquid nitrile-butadiene copolymer incorporated into a partially hydrogenated unsaturated acrylonitrile-butadiene copolymer |
US4656219A (en) * | 1982-03-27 | 1987-04-07 | Nippon Zeon Co., Ltd. | Rubber member having oil resistance and resistance to deterioration |
US4559390A (en) * | 1982-05-18 | 1985-12-17 | Nippon Zeon Co., Ltd. | Method for preventing degradation and deterioration of vulcanized rubber material |
US4965323A (en) * | 1983-05-17 | 1990-10-23 | Nippon Zeon Co., Ltd. | Method of vulcanizing rubber at pH 5 to 10 |
US4843114A (en) * | 1988-01-29 | 1989-06-27 | The United States Of America As Represented By The Secretary Of The Army | Rubber compound for tracked vehicle track pads |
WO1989007121A1 (en) * | 1988-01-29 | 1989-08-10 | United States Of America, Represented By The Secre | Improved rubber compound for tracked vehicle track pads |
US4914160A (en) * | 1988-06-23 | 1990-04-03 | Hormoz Azizian | Deuteration of unsaturated polymers and copolymers |
US4925900A (en) * | 1988-09-16 | 1990-05-15 | Polysar Limited | Halogenated-hydrogenated acrylonitrile-butadiene rubber |
US5107051A (en) * | 1989-03-14 | 1992-04-21 | Exxon Chemical Patents Inc. | Halogen resistant hydrotreating process and catalyst |
US5075388A (en) * | 1990-12-13 | 1991-12-24 | Rempel Garry L | Amine modified hydrogenation of nitrile rubber |
US5241013A (en) * | 1992-09-02 | 1993-08-31 | Polysar Rubber Corporation | Catalytic hydrogenation of nitrile rubber |
US5210151A (en) * | 1992-09-02 | 1993-05-11 | Polysar Rubber Corporation | Hydrogenation of nitrile rubber |
US5208296A (en) * | 1992-09-02 | 1993-05-04 | Polysar Rubber Corporation | Nitrile rubber hydrogenation |
US5258467A (en) * | 1992-09-02 | 1993-11-02 | Polysar Rubber Corporation | Catalytic solution hydrogenation of nitrile rubber |
US5314741A (en) * | 1992-10-07 | 1994-05-24 | The Goodyear Tire & Rubber Company | Rubber article having protective coating |
US5565092A (en) * | 1994-03-16 | 1996-10-15 | Exxon Chemical Patents Inc. | Halogen resistant hydrogenation process and catalyst |
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US20040014892A1 (en) * | 2000-08-22 | 2004-01-22 | Hans Magg | Mixtures of olefin polymers and nitrile rubbers |
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US6403722B1 (en) | 2000-10-03 | 2002-06-11 | The University Of Akron | Dynamically vulcanized elastomeric blends including hydrogenated acrylonitrile-butadiene copolymers |
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US20030181604A1 (en) * | 2002-01-23 | 2003-09-25 | Roland Parg | Nitrile rubber mixtures with a low tendency towards mold contamination |
US6929769B2 (en) | 2002-01-23 | 2005-08-16 | Bayer Aktiengesellschaft | Nitrile rubber mixtures with a low tendency towards mold contamination |
US20040018312A1 (en) * | 2002-07-25 | 2004-01-29 | Lord Corporation | Ambient cured coatings and coated rubber products therefrom |
US6844412B2 (en) | 2002-07-25 | 2005-01-18 | Lord Corporation | Ambient cured coatings and coated rubber products therefrom |
US7737225B1 (en) | 2005-02-18 | 2010-06-15 | The United States Of America As Represented By The Secretary Of The Army | High performance elastomeric compound |
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US10494467B2 (en) | 2013-10-30 | 2019-12-03 | Arlanxeo Deutschland Gmbh | Copolymer rubber containing nitrile groups |
US10544234B2 (en) | 2013-10-30 | 2020-01-28 | Arlanxeo Deutschland Gmbh | Functionalized copolymer rubber containing nitrile groups |
US12104058B2 (en) | 2014-12-11 | 2024-10-01 | Ticona Llc | Stabilized flexible thermoplastic composition and products formed therefrom |
US11046799B2 (en) | 2016-01-25 | 2021-06-29 | Arlanxeo Deutschland Gmbh | Hydrogenated nitrile-butadiene-PEG-acrylate co-polymers |
US11286325B2 (en) | 2017-12-21 | 2022-03-29 | Arlanxeo Deutschland Gmbh | Nitrile-diene-carboxylic acid ester copolymers |
US11827726B2 (en) | 2018-12-17 | 2023-11-28 | Arlanxeo Deutschland Gmbh | Process for producing PEG acrylate-HNBR copolymer |
WO2022064031A1 (en) * | 2020-09-28 | 2022-03-31 | Arlanxeo Deutschland Gmbh | Partially hydrogenated diene polymers |
Also Published As
Publication number | Publication date |
---|---|
DE3046251C2 (de) | 1985-08-08 |
JPS5682803A (en) | 1981-07-06 |
JPS6261045B2 (enrdf_load_stackoverflow) | 1987-12-19 |
DE3046251A1 (de) | 1981-09-17 |
CA1172799A (en) | 1984-08-14 |
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