US4133662A - Production of high pressure oxygen - Google Patents
Production of high pressure oxygen Download PDFInfo
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- US4133662A US4133662A US05/751,453 US75145376A US4133662A US 4133662 A US4133662 A US 4133662A US 75145376 A US75145376 A US 75145376A US 4133662 A US4133662 A US 4133662A
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- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 title claims abstract description 34
- 239000001301 oxygen Substances 0.000 title claims abstract description 34
- 229910052760 oxygen Inorganic materials 0.000 title claims abstract description 34
- 238000004519 manufacturing process Methods 0.000 title abstract description 4
- 238000000926 separation method Methods 0.000 claims abstract description 12
- 230000008016 vaporization Effects 0.000 claims abstract description 7
- 238000001816 cooling Methods 0.000 claims abstract description 5
- 238000000034 method Methods 0.000 claims description 22
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 14
- 239000002808 molecular sieve Substances 0.000 claims description 7
- 229910052757 nitrogen Inorganic materials 0.000 claims description 7
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims description 7
- 230000002706 hydrostatic effect Effects 0.000 claims description 2
- 238000010792 warming Methods 0.000 claims 4
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 claims 3
- 238000000746 purification Methods 0.000 abstract description 3
- 239000000047 product Substances 0.000 description 17
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000001704 evaporation Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000009834 vaporization Methods 0.000 description 3
- WJBLNOPPDWQMCH-MBPVOVBZSA-N Nalmefene Chemical compound N1([C@@H]2CC3=CC=C(C=4O[C@@H]5[C@](C3=4)([C@]2(CCC5=C)O)CC1)O)CC1CC1 WJBLNOPPDWQMCH-MBPVOVBZSA-N 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000010327 methods by industry Methods 0.000 description 2
- 229940116238 revex Drugs 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000012263 liquid product Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04151—Purification and (pre-)cooling of the feed air; recuperative heat-exchange with product streams
- F25J3/04187—Cooling of the purified feed air by recuperative heat-exchange; Heat-exchange with product streams
- F25J3/04218—Parallel arrangement of the main heat exchange line in cores having different functions, e.g. in low pressure and high pressure cores
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04006—Providing pressurised feed air or process streams within or from the air fractionation unit
- F25J3/04012—Providing pressurised feed air or process streams within or from the air fractionation unit by compression of warm gaseous streams; details of intake or interstage cooling
- F25J3/04024—Providing pressurised feed air or process streams within or from the air fractionation unit by compression of warm gaseous streams; details of intake or interstage cooling of purified feed air, so-called boosted air
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04006—Providing pressurised feed air or process streams within or from the air fractionation unit
- F25J3/04078—Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression
- F25J3/0409—Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression of oxygen
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04006—Providing pressurised feed air or process streams within or from the air fractionation unit
- F25J3/04078—Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression
- F25J3/04103—Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression using solely hydrostatic liquid head
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04151—Purification and (pre-)cooling of the feed air; recuperative heat-exchange with product streams
- F25J3/04187—Cooling of the purified feed air by recuperative heat-exchange; Heat-exchange with product streams
- F25J3/04193—Division of the main heat exchange line in consecutive sections having different functions
- F25J3/04206—Division of the main heat exchange line in consecutive sections having different functions including a so-called "auxiliary vaporiser" for vaporising and producing a gaseous product
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04248—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion
- F25J3/04284—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using internal refrigeration by open-loop gas work expansion, e.g. of intermediate or oxygen enriched (waste-)streams
- F25J3/0429—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using internal refrigeration by open-loop gas work expansion, e.g. of intermediate or oxygen enriched (waste-)streams of feed air, e.g. used as waste or product air or expanded into an auxiliary column
- F25J3/04303—Lachmann expansion, i.e. expanded into oxygen producing or low pressure column
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04248—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion
- F25J3/04284—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using internal refrigeration by open-loop gas work expansion, e.g. of intermediate or oxygen enriched (waste-)streams
- F25J3/04309—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using internal refrigeration by open-loop gas work expansion, e.g. of intermediate or oxygen enriched (waste-)streams of nitrogen
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04248—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion
- F25J3/04375—Details relating to the work expansion, e.g. process parameter etc.
- F25J3/04381—Details relating to the work expansion, e.g. process parameter etc. using work extraction by mechanical coupling of compression and expansion so-called companders
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04406—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air using a dual pressure main column system
- F25J3/04412—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air using a dual pressure main column system in a classical double column flowsheet, i.e. with thermal coupling by a main reboiler-condenser in the bottom of low pressure respectively top of high pressure column
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2205/00—Processes or apparatus using other separation and/or other processing means
- F25J2205/24—Processes or apparatus using other separation and/or other processing means using regenerators, cold accumulators or reversible heat exchangers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2250/00—Details related to the use of reboiler-condensers
- F25J2250/30—External or auxiliary boiler-condenser in general, e.g. without a specified fluid or one fluid is not a primary air component or an intermediate fluid
- F25J2250/40—One fluid being air
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2250/00—Details related to the use of reboiler-condensers
- F25J2250/30—External or auxiliary boiler-condenser in general, e.g. without a specified fluid or one fluid is not a primary air component or an intermediate fluid
- F25J2250/50—One fluid being oxygen
Definitions
- This invention relates to a system for the separation of air by two-stage low-temperature rectification wherein the air is subjected to a preliminary purification step, compressed, and cooled by heat exchange with separation products.
- the oxygen product of the low pressure stage is generally evaporated in indirect heat exchange contact with condensing nitrogen of the high pressure stage.
- the relationship of the pressures of the two rectification stages is based on the requirement that the condensation temperature of the nitrogen must be somewhat above the vaporization temperature of the oxygen. Due to this thermodynamic correlation between the pressure conditions in both stages, the pressure of the high pressure stage is clearly dependent on the desired pressure of the products withdrawn from the low pressure stage. Consequently, if it is desired to obtain the separation products at higher pressures, the pressure of the high pressure stage must also be raised, and, therefore, the entire air feed must be compressed to a higher pressure. This results in high operating costs, particularly in the case of large-scale plants.
- a principal object of this invention is to develop a generally improved air separation process, and especially for the production of relatively high pressure oxygen.
- relatively high pressure is meant about at least 1.6 bars, preferably at least 1.8 bars, and particularly in the range of about 1.7 to 3.6 bars.
- a process is provided wherein a portion, e.g. 18 to 34, preferably 24 to 28% of the feed air is further compressed in a recompressor prior to the cooling thereof and is at least partially liquefied in a condenser-evaporator in heat exchange with evaporating product oxygen before being introduced into the rectifying column.
- the feed air from the main compressor is at a pressure of about 5.8 to 7.8 bars, preferably about 6.2 to 6.8 bars; absolute accordingly, in the recompressor the air is compressed from such pressures to the pressure necessary to obtain the desired pressure of oxygen product.
- the air in the recompressor is usually compressed from the pressure of the main compressor to about a pressure of about 6.5 to 10 bars preferably 7.2 to 8.0 absolute bars. In any case, the recompressor will compress the air incrementally at least 0.7, preferably 1.0 to 2.2 bars.
- the air is usually liquefied to the extent of at least 70%, preferably at least 80%, and particularly in the range of 75 to 100%.
- the product oxygen can now be obtained under a pressure higher than that of the low pressure stage. This is possible, because according to the invention a portion of the higher-compressed, condensing feed air now yields the heat of vaporization for the oxygen.
- the pressure in the oxygen vapor space of the condenser-evaporator can be increased by arranging the condenser-evaporator at a lower level than the sump of the low pressure column, thereby imposing a "column of oxygen” additional pressure on the vapor space. It is likewise possible to provide an increased pressure in the oxygen vapor space of the condenser-evaporator by a liquid pump, with the aid of which the liquid product oxygen is pumped from the sump of the low pressure column into the condenser-evaporator. In general, the pressure in the oxygen vapor space of the condenser-evaporator is maintained at about 0.4 to 2.0, preferably 0.6 to 1.0 bars higher than the pressure in the sump of the low pressure column.
- the process of this invention can also be utilized with special advantage in air separation plants containing a compensating stream which is engine-expanded in a turbine.
- the compensating stream can be nitrogen as well as air. It was found that, in this method, the energy produced at the expansion turbine frequently cannot be exploited economically, since the conversion into electrical energy is economically, since the conversion into electrical energyd is economically ineffecient and unattractive. Therefore, it is particularly advantageous to utilize the mecahnical energy obtained at the expansion turbine directly for the further compression of the portion of the feed air according to this invention.
- For additional details of processes employing a compensating stream attention is invited to, for example, R. E. Latimer "Distillation of Air" Chem. Engineering Progress Feb. 1967 p. 35/59
- regenerators as opposed to reversible heat exchangers, are employed on account of their long lifetime and reliable operation.
- they have the disadvantage that the product oxygen must be warmed in very expensive tubular coils within the regenerators.
- it has been proposed to warm the product oxygen agains a portion of the feed air in a separate heat exchanger, but in this case, the air must be cleaned in a molecular sieve system prior to entering the heat exchanger.
- the recompressed portion of the feed air is now cleansed in a molecular sieve system before being cooled in heat exchange with product oxygen.
- FIG. 1 is a schematic diagram of a preferred embodiment of an air separation plant according to the invention with a reversing exchanger as the primary heat exchanger, wherein nitrogen is utilized as the compensating stream; and
- FIG. 2 is a schematic flowsheet of a system as illustrated in FIG. 1 with the preferred aspect of the invention wherein regenerators serve as the primary heat exchangers and with molecular sieves for cleaning a portion of the air. Air is utilized as the compensating stream.
- a system according to this invention consists of a revex 1 or a pair of regenerators 1", a twin rectifying column consisting of a high pressure column 2 and a low pressure column 3, a condenser-evaporator 4, a recompressor 5, and an expansion turbine 6.
- the conventional devices for switching the flow paths in the reversing exchanger are not illustrated, since this would obfuscate the drawing.
- the regenerator pair is shown only as a single heat exchanger, in correspondence with its function.
- Preliminary purified and compressed air at a pressure of 6.5 bars is subdivided into two partial streams at point 7 (FIG. 1).
- the larger (74%) of the two partial streams is cooled in reversing exchanger 1 to 102° K. and introduced into the high pressure column 2 at point 20.
- Crude fractions of oxygen and nitrogen are withdrawn via conduits 8 and 9, respectively, from the high pressure column 2, cooled in heat exchanger 10, expanded in valves 11 and 12, respectively, and introduced into the low pressure column for purposes of further rectification.
- Residual gas is withdrawn from the head of the low pressure column 3 via conduit 13; after the residual gas has been warmed in heat exchangers 10 and 1, it leaves the plant.
- Gaseous nitrogen is withdrawn from the head of the high pressure stage 2 at point 14 and, in order to maintain the desired, small temperature difference, introduced into the reversing exchangers 1 and 1' at the cold ends thereof. Before the heat exchange process is terminated, this stream is again withdrawn from reversing exchangers 1 and 1' and, after engine expansion in turbine 6, admixed to the residual gas withdrawn via conduit 13, which leaves the plant by way of reversing exchangers 1 and 1'.
- product oxygen is withdrawn in the liquid phase from the low pressure column 3 via conduit 15 at a pressure, e.g., of 1.5 bars and vaporized in condenser-evaporator 4 at a pressure of, e.g., 2.4 bars before being withdrawn from the plant via conduit 16 by way of revex's 1 and 1'. Due to the fact that the condenser-evaporator is located at a higher level, the pressure in the oxygen vapor space is increased by the hydrostatic pressure of the feed conduit 15. If product oxygen is desired which is under an even higher pressure, than a liquid pump can be connected into the feed conduit 15 in the evaporation space of the condenser-evaporator 4 to provide an additional pressure increase.
- a liquid pump can be connected into the feed conduit 15 in the evaporation space of the condenser-evaporator 4 to provide an additional pressure increase.
- the amount of heat required for vaporization is supplied by the minor partial air stream branched off at point 7, this stream being further compressed, in accordance with the invention, in recompressor 5, to e.g., 7.4 bars and is cooled in reversing exchanger 1'.
- This partial air stream is condensed in the condenser-evaporator 4 against evaporating product oxygen and then introduced into the high pressure column 2. Due to the fact that the product oxygen is vaporized in indirect heat exchange contact with air, which is under a higher pressure as compared to the high pressure column, this product oxygen itself can also be obtained under a higher pressure.
- a pair of regenerators 1" serves as the primary heat exchanger.
- the air, further compressed in recompressor 5 according to this invention, is purified in a molecular sieve system 17 before being cooled in heat exchange with product oxygen in heat exchanger 18.
- the nature of the molcular sieve is that it removes undesired impurities from the air, i.e. H 2 O, CO 2 , C 2 H 2 , C 2 H 6 , C 3 H 6 , C 4 H 8 , to an extent of 99.95%.
- the preliminary purification removes H 2 O, CO 2 , C 4 H 8 to an extent of 99.7%.
- These undesired impurities are deposited in liquid or solid form within the passages of the reversing heat exchanger as the air is passed over the cold surface. They are removed when the passages are switched on to low pressure waste service.
- the driving force to remove the solid contaminants from the heat exchanger surface comes from the difference in vapor pressure between the high pressure and low pressure streams.
- a pump 21 is provided for transferring and increasing the pressure of the oxygen product from the low pressure column to the condenser-evaporator.
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- General Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Emergency Medicine (AREA)
- Separation By Low-Temperature Treatments (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE2557453A DE2557453C2 (de) | 1975-12-19 | 1975-12-19 | Verfahren zur Gewinnung von gasförmigem Sauerstoff |
| DE2557453 | 1975-12-19 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US4133662A true US4133662A (en) | 1979-01-09 |
Family
ID=5964949
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US05/751,453 Expired - Lifetime US4133662A (en) | 1975-12-19 | 1976-12-16 | Production of high pressure oxygen |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US4133662A (enExample) |
| JP (1) | JPS5289565A (enExample) |
| AU (1) | AU500646B2 (enExample) |
| BR (1) | BR7608165A (enExample) |
| DE (1) | DE2557453C2 (enExample) |
| FR (1) | FR2335809A1 (enExample) |
| GB (1) | GB1511977A (enExample) |
| ZA (1) | ZA761237B (enExample) |
Cited By (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4560398A (en) * | 1984-07-06 | 1985-12-24 | Union Carbide Corporation | Air separation process to produce elevated pressure oxygen |
| WO1986006462A1 (en) * | 1985-04-29 | 1986-11-06 | Erickson Donald C | Increased argon recovery from air distillation |
| US4895583A (en) * | 1989-01-12 | 1990-01-23 | The Boc Group, Inc. | Apparatus and method for separating air |
| US5036672A (en) * | 1989-02-23 | 1991-08-06 | Linde Aktiengesellschaft | Process and apparatus for air fractionation by rectification |
| US5082482A (en) * | 1989-10-09 | 1992-01-21 | L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude | Process and apparatus for the production of gaseous oxygen with a variable flow by air distillation |
| US5265429A (en) * | 1992-02-21 | 1993-11-30 | Praxair Technology, Inc. | Cryogenic air separation system for producing gaseous oxygen |
| US5363657A (en) * | 1993-05-13 | 1994-11-15 | The Boc Group, Inc. | Single column process and apparatus for producing oxygen at above-atmospheric pressure |
| US5410885A (en) * | 1993-08-09 | 1995-05-02 | Smolarek; James | Cryogenic rectification system for lower pressure operation |
| US5526647A (en) * | 1994-07-29 | 1996-06-18 | L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude | Process and installation for the production of gaseous oxygen under pressure at a variable flow rate |
| US5560223A (en) * | 1994-10-25 | 1996-10-01 | L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude | Process and installation for the expansion and compression of at least one gaseous stream |
| EP0756143A1 (en) * | 1995-07-28 | 1997-01-29 | The Boc Group, Inc. | Adsorption process with high and low pressure feed streams |
| US5794458A (en) * | 1997-01-30 | 1998-08-18 | The Boc Group, Inc. | Method and apparatus for producing gaseous oxygen |
| US5802872A (en) * | 1997-07-30 | 1998-09-08 | Praxair Technology, Inc. | Cryogenic air separation with combined prepurifier and regenerators |
| US5839296A (en) * | 1997-09-09 | 1998-11-24 | Praxair Technology, Inc. | High pressure, improved efficiency cryogenic rectification system for low purity oxygen production |
| US5901579A (en) * | 1998-04-03 | 1999-05-11 | Praxair Technology, Inc. | Cryogenic air separation system with integrated machine compression |
| US5924307A (en) * | 1997-05-19 | 1999-07-20 | Praxair Technology, Inc. | Turbine/motor (generator) driven booster compressor |
| EP1319912A1 (de) * | 2001-12-14 | 2003-06-18 | Linde Aktiengesellschaft | Vorrichtung und Verfahren zur Erzeugung gasförmigen Sauerstoffs unter erhöhtem Druck |
| CN104445076A (zh) * | 2013-09-12 | 2015-03-25 | 气体产品与化学公司 | 用于生产臭氧和氧的集成的方法 |
| US20190368811A1 (en) * | 2018-05-31 | 2019-12-05 | Air Products And Chemicals, Inc. | Process and Apparatus for Separating Air Using a Split Heat Exchanger |
| US20220252345A1 (en) * | 2019-04-05 | 2022-08-11 | Linde Gmbh | Method for operating a heat exchanger, arrangement with a heat exchanger, and system with a corresponding arrangement |
| EP4163576A1 (en) * | 2021-10-06 | 2023-04-12 | L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude | Apparatus and process for the separation of air by cryogenic distillation |
| TWI909227B (zh) | 2022-10-18 | 2025-12-21 | 美商氣體產品及化學品股份公司 | 用於分離包含氧、氮及氬之一饋料氣體之製程及其分離系統及一種改造一空氣分離單元之方法 |
Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2605647A1 (de) * | 1976-02-12 | 1977-08-18 | Linde Ag | Verfahren und vorrichtung zur erzeugung von gasfoermigem sauerstoff durch zweistufige tieftemperaturrektifikation von luft |
| DE2854508C2 (de) * | 1978-12-16 | 1981-12-03 | Linde Ag, 6200 Wiesbaden | Verfahren und Vorrichtung zur Tieftemperaturzerlegung eines Gasgemisches |
| FR2461906A1 (fr) * | 1979-07-20 | 1981-02-06 | Air Liquide | Procede et installation cryogeniques de separation d'air avec production d'oxygene sous haute pression |
| DE3016317A1 (de) * | 1980-04-28 | 1981-10-29 | Messer Griesheim Gmbh, 6000 Frankfurt | Verfahren zur gewinnung von fluessigen stickstoff |
| EP0093448B1 (de) * | 1982-05-03 | 1986-10-15 | Linde Aktiengesellschaft | Verfahren und Vorrichtung zur Gewinnung von gasförmigem Sauerstoff unter erhöhtem Druck |
| GB2125949B (en) * | 1982-08-24 | 1985-09-11 | Air Prod & Chem | Plant for producing gaseous oxygen |
| DE3307181A1 (de) * | 1983-03-01 | 1984-09-06 | Linde Ag, 6200 Wiesbaden | Verfahren und vorrichtung zur zerlegung von luft |
| JPS61259077A (ja) * | 1986-05-08 | 1986-11-17 | 株式会社神戸製鋼所 | 空気分離方法 |
| FR2690982A1 (fr) * | 1992-05-11 | 1993-11-12 | Air Liquide | Procédé et installation de production d'oxygène gazeux impur par distillation d'air. |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2918802A (en) * | 1956-09-27 | 1959-12-29 | Air Liquide | Process of separation of air into its elements |
| US3079759A (en) * | 1961-03-22 | 1963-03-05 | Air Prod & Chem | Separation of gaseous mixtures |
| US3086371A (en) * | 1957-09-12 | 1963-04-23 | Air Prod & Chem | Fractionation of gaseous mixtures |
| US3110155A (en) * | 1960-04-11 | 1963-11-12 | British Oxygen Co Ltd | Improved process for the separation of air to produce a desired separation product in the gaseous phase under pressure |
| US3236059A (en) * | 1962-08-29 | 1966-02-22 | Air Prod & Chem | Separation of gaseous mixtures |
| US3251190A (en) * | 1961-10-26 | 1966-05-17 | Linde Eismasch Ag | Process and apparatus for obtaining low purity oxygen by fractionation of air at low temperatures |
| US3258930A (en) * | 1961-02-23 | 1966-07-05 | Linde Eismasch Ag | Process and apparatus for separating gaseous mixtures by low-temperature rectification |
| US3327488A (en) * | 1964-04-17 | 1967-06-27 | Air Prod & Chem | Refrigeration system for gas liquefaction |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3034306A (en) * | 1959-06-05 | 1962-05-15 | British Oxygen Co Ltd | Separation of air |
| GB985068A (en) * | 1960-04-11 | 1965-03-03 | British Oxygen Co Ltd | Separation of air |
| DE1112997B (de) * | 1960-08-13 | 1961-08-24 | Linde Eismasch Ag | Verfahren und Einrichtung zur Gaszerlegung durch Rektifikation bei tiefer Temperatur |
| GB943669A (en) * | 1961-11-03 | 1963-12-04 | Petrocarbon Dev Ltd | Separation of oxygen from air |
| US3264831A (en) * | 1962-01-12 | 1966-08-09 | Linde Ag | Method and apparatus for the separation of gas mixtures |
-
1975
- 1975-12-19 DE DE2557453A patent/DE2557453C2/de not_active Expired
-
1976
- 1976-03-02 ZA ZA761237A patent/ZA761237B/xx unknown
- 1976-11-03 GB GB45637/76A patent/GB1511977A/en not_active Expired
- 1976-12-02 AU AU20216/76A patent/AU500646B2/en not_active Expired
- 1976-12-06 BR BR7608165A patent/BR7608165A/pt unknown
- 1976-12-16 US US05/751,453 patent/US4133662A/en not_active Expired - Lifetime
- 1976-12-16 FR FR7637895A patent/FR2335809A1/fr active Granted
- 1976-12-17 JP JP15104876A patent/JPS5289565A/ja active Granted
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2918802A (en) * | 1956-09-27 | 1959-12-29 | Air Liquide | Process of separation of air into its elements |
| US3086371A (en) * | 1957-09-12 | 1963-04-23 | Air Prod & Chem | Fractionation of gaseous mixtures |
| US3110155A (en) * | 1960-04-11 | 1963-11-12 | British Oxygen Co Ltd | Improved process for the separation of air to produce a desired separation product in the gaseous phase under pressure |
| US3258930A (en) * | 1961-02-23 | 1966-07-05 | Linde Eismasch Ag | Process and apparatus for separating gaseous mixtures by low-temperature rectification |
| US3079759A (en) * | 1961-03-22 | 1963-03-05 | Air Prod & Chem | Separation of gaseous mixtures |
| US3251190A (en) * | 1961-10-26 | 1966-05-17 | Linde Eismasch Ag | Process and apparatus for obtaining low purity oxygen by fractionation of air at low temperatures |
| US3236059A (en) * | 1962-08-29 | 1966-02-22 | Air Prod & Chem | Separation of gaseous mixtures |
| US3327488A (en) * | 1964-04-17 | 1967-06-27 | Air Prod & Chem | Refrigeration system for gas liquefaction |
Cited By (31)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4560398A (en) * | 1984-07-06 | 1985-12-24 | Union Carbide Corporation | Air separation process to produce elevated pressure oxygen |
| WO1986006462A1 (en) * | 1985-04-29 | 1986-11-06 | Erickson Donald C | Increased argon recovery from air distillation |
| US4670031A (en) * | 1985-04-29 | 1987-06-02 | Erickson Donald C | Increased argon recovery from air distillation |
| US4895583A (en) * | 1989-01-12 | 1990-01-23 | The Boc Group, Inc. | Apparatus and method for separating air |
| US5036672A (en) * | 1989-02-23 | 1991-08-06 | Linde Aktiengesellschaft | Process and apparatus for air fractionation by rectification |
| AU625950B2 (en) * | 1989-10-09 | 1992-07-16 | L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude | Process and apparatus for the production of gaseous oxygen with a variable flow by air distillation |
| US5082482A (en) * | 1989-10-09 | 1992-01-21 | L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude | Process and apparatus for the production of gaseous oxygen with a variable flow by air distillation |
| US5265429A (en) * | 1992-02-21 | 1993-11-30 | Praxair Technology, Inc. | Cryogenic air separation system for producing gaseous oxygen |
| US5363657A (en) * | 1993-05-13 | 1994-11-15 | The Boc Group, Inc. | Single column process and apparatus for producing oxygen at above-atmospheric pressure |
| US5410885A (en) * | 1993-08-09 | 1995-05-02 | Smolarek; James | Cryogenic rectification system for lower pressure operation |
| US5526647A (en) * | 1994-07-29 | 1996-06-18 | L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude | Process and installation for the production of gaseous oxygen under pressure at a variable flow rate |
| US5560223A (en) * | 1994-10-25 | 1996-10-01 | L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude | Process and installation for the expansion and compression of at least one gaseous stream |
| EP0756143A1 (en) * | 1995-07-28 | 1997-01-29 | The Boc Group, Inc. | Adsorption process with high and low pressure feed streams |
| US5794458A (en) * | 1997-01-30 | 1998-08-18 | The Boc Group, Inc. | Method and apparatus for producing gaseous oxygen |
| US5924307A (en) * | 1997-05-19 | 1999-07-20 | Praxair Technology, Inc. | Turbine/motor (generator) driven booster compressor |
| US5802872A (en) * | 1997-07-30 | 1998-09-08 | Praxair Technology, Inc. | Cryogenic air separation with combined prepurifier and regenerators |
| US5839296A (en) * | 1997-09-09 | 1998-11-24 | Praxair Technology, Inc. | High pressure, improved efficiency cryogenic rectification system for low purity oxygen production |
| US5901579A (en) * | 1998-04-03 | 1999-05-11 | Praxair Technology, Inc. | Cryogenic air separation system with integrated machine compression |
| EP1319912A1 (de) * | 2001-12-14 | 2003-06-18 | Linde Aktiengesellschaft | Vorrichtung und Verfahren zur Erzeugung gasförmigen Sauerstoffs unter erhöhtem Druck |
| EP1319913A1 (de) * | 2001-12-14 | 2003-06-18 | Linde AG | Vorrichtung und Verfahren zur Erzeugung gasförmigen Sauerstoffs unter erhöhtem Druck |
| CN104445076A (zh) * | 2013-09-12 | 2015-03-25 | 气体产品与化学公司 | 用于生产臭氧和氧的集成的方法 |
| US9371228B2 (en) | 2013-09-12 | 2016-06-21 | Air Products And Chemicals, Inc. | Integrated process for production of ozone and oxygen |
| US20190368811A1 (en) * | 2018-05-31 | 2019-12-05 | Air Products And Chemicals, Inc. | Process and Apparatus for Separating Air Using a Split Heat Exchanger |
| CN110553466A (zh) * | 2018-05-31 | 2019-12-10 | 气体产品与化学公司 | 使用分裂热交换器来分离空气的方法和设备 |
| EP3575717A3 (en) * | 2018-05-31 | 2020-03-11 | Air Products And Chemicals, Inc. | Process and apparatus for separating air using a split main heat exchanger |
| US11054182B2 (en) * | 2018-05-31 | 2021-07-06 | Air Products And Chemicals, Inc. | Process and apparatus for separating air using a split heat exchanger |
| CN110553466B (zh) * | 2018-05-31 | 2021-08-06 | 气体产品与化学公司 | 使用分裂热交换器来分离空气的方法和设备 |
| US20220252345A1 (en) * | 2019-04-05 | 2022-08-11 | Linde Gmbh | Method for operating a heat exchanger, arrangement with a heat exchanger, and system with a corresponding arrangement |
| US12044471B2 (en) * | 2019-04-05 | 2024-07-23 | Linde Gmbh | Method for operating a heat exchanger, arrangement with a heat exchanger, and system with a corresponding arrangement |
| EP4163576A1 (en) * | 2021-10-06 | 2023-04-12 | L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude | Apparatus and process for the separation of air by cryogenic distillation |
| TWI909227B (zh) | 2022-10-18 | 2025-12-21 | 美商氣體產品及化學品股份公司 | 用於分離包含氧、氮及氬之一饋料氣體之製程及其分離系統及一種改造一空氣分離單元之方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5289565A (en) | 1977-07-27 |
| FR2335809A1 (fr) | 1977-07-15 |
| DE2557453C2 (de) | 1982-08-12 |
| DE2557453A1 (de) | 1977-06-30 |
| JPS5634784B2 (enExample) | 1981-08-12 |
| BR7608165A (pt) | 1977-11-22 |
| AU2021676A (en) | 1978-06-08 |
| FR2335809B1 (enExample) | 1982-09-10 |
| GB1511977A (en) | 1978-05-24 |
| AU500646B2 (en) | 1979-05-31 |
| ZA761237B (en) | 1977-02-23 |
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