US4101359A - Composite material for use in covering walls, and a method of manufacturing same - Google Patents
Composite material for use in covering walls, and a method of manufacturing same Download PDFInfo
- Publication number
- US4101359A US4101359A US05/723,181 US72318176A US4101359A US 4101359 A US4101359 A US 4101359A US 72318176 A US72318176 A US 72318176A US 4101359 A US4101359 A US 4101359A
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- US
- United States
- Prior art keywords
- layers
- composite layer
- cellulosic
- chlorhydrin
- cellulosic wadding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000002131 composite material Substances 0.000 title claims abstract description 42
- 238000004519 manufacturing process Methods 0.000 title claims description 7
- 239000000463 material Substances 0.000 claims abstract description 20
- 239000003086 colorant Substances 0.000 claims abstract description 14
- 239000011347 resin Substances 0.000 claims description 17
- 229920005989 resin Polymers 0.000 claims description 17
- SSZWWUDQMAHNAQ-UHFFFAOYSA-N 3-chloropropane-1,2-diol Chemical compound OCC(O)CCl SSZWWUDQMAHNAQ-UHFFFAOYSA-N 0.000 claims description 16
- 239000006185 dispersion Substances 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 10
- 239000004952 Polyamide Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- 229920002647 polyamide Polymers 0.000 claims description 6
- 239000004925 Acrylic resin Substances 0.000 claims description 4
- 229920000178 Acrylic resin Polymers 0.000 claims description 4
- 229920001577 copolymer Polymers 0.000 claims description 4
- 229920000768 polyamine Polymers 0.000 claims description 4
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 3
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims description 3
- 229920006243 acrylic copolymer Polymers 0.000 claims description 3
- 238000004049 embossing Methods 0.000 claims description 3
- 239000011976 maleic acid Substances 0.000 claims description 3
- -1 maleic acid ester Chemical class 0.000 claims description 3
- 229920002689 polyvinyl acetate Polymers 0.000 claims description 3
- 239000011118 polyvinyl acetate Substances 0.000 claims description 3
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 claims description 3
- 229940117958 vinyl acetate Drugs 0.000 claims 2
- 239000012764 mineral filler Substances 0.000 claims 1
- 230000002745 absorbent Effects 0.000 abstract 1
- 239000002250 absorbent Substances 0.000 abstract 1
- 238000010276 construction Methods 0.000 abstract 1
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 6
- 238000001035 drying Methods 0.000 description 6
- 239000002657 fibrous material Substances 0.000 description 6
- 238000005406 washing Methods 0.000 description 6
- 239000000853 adhesive Substances 0.000 description 5
- 230000001070 adhesive effect Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000005470 impregnation Methods 0.000 description 4
- 229920003002 synthetic resin Polymers 0.000 description 4
- 239000000057 synthetic resin Substances 0.000 description 4
- 229910000019 calcium carbonate Inorganic materials 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 239000012260 resinous material Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- GXSSZJREKCITAD-ARJAWSKDSA-N (z)-4-ethenoxy-4-oxobut-2-enoic acid Chemical compound OC(=O)\C=C/C(=O)OC=C GXSSZJREKCITAD-ARJAWSKDSA-N 0.000 description 1
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 238000010981 drying operation Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000976 ink Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 235000019832 sodium triphosphate Nutrition 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- UEUXEKPTXMALOB-UHFFFAOYSA-J tetrasodium;2-[2-[bis(carboxylatomethyl)amino]ethyl-(carboxylatomethyl)amino]acetate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]C(=O)CN(CC([O-])=O)CCN(CC([O-])=O)CC([O-])=O UEUXEKPTXMALOB-UHFFFAOYSA-J 0.000 description 1
- UNXRWKVEANCORM-UHFFFAOYSA-I triphosphate(5-) Chemical compound [O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O UNXRWKVEANCORM-UHFFFAOYSA-I 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B23/00—Layered products comprising a layer of cellulosic plastic substances, i.e. substances obtained by chemical modification of cellulose, e.g. cellulose ethers, cellulose esters, viscose
- B32B23/04—Layered products comprising a layer of cellulosic plastic substances, i.e. substances obtained by chemical modification of cellulose, e.g. cellulose ethers, cellulose esters, viscose comprising such cellulosic plastic substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B23/06—Layered products comprising a layer of cellulosic plastic substances, i.e. substances obtained by chemical modification of cellulose, e.g. cellulose ethers, cellulose esters, viscose comprising such cellulosic plastic substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/06—Embossing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/06—Interconnection of layers permitting easy separation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M3/00—Printing processes to produce particular kinds of printed work, e.g. patterns
- B41M3/18—Particular kinds of wallpapers
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/18—Paper- or board-based structures for surface covering
- D21H27/20—Flexible structures being applied by the user, e.g. wallpaper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/02—Composition of the impregnated, bonded or embedded layer
- B32B2260/021—Fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/04—Impregnation, embedding, or binder material
- B32B2260/046—Synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2331/00—Polyvinylesters
- B32B2331/04—Polymers of vinyl acetate, e.g. PVA
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2607/00—Walls, panels
- B32B2607/02—Wall papers, wall coverings
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/33—Synthetic macromolecular compounds
- D21H17/34—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/33—Synthetic macromolecular compounds
- D21H17/46—Synthetic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D21H17/54—Synthetic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen
- D21H17/55—Polyamides; Polyaminoamides; Polyester-amides
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/33—Synthetic macromolecular compounds
- D21H17/46—Synthetic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D21H17/54—Synthetic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen
- D21H17/56—Polyamines; Polyimines; Polyester-imides
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/63—Inorganic compounds
- D21H17/67—Water-insoluble compounds, e.g. fillers, pigments
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/71—Mixtures of material ; Pulp or paper comprising several different materials not incorporated by special processes
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
- D21H21/14—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
- D21H21/18—Reinforcing agents
- D21H21/20—Wet strength agents
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
- Y10T156/1002—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
- Y10T156/1039—Surface deformation only of sandwich or lamina [e.g., embossed panels]
- Y10T156/1041—Subsequent to lamination
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24058—Structurally defined web or sheet [e.g., overall dimension, etc.] including grain, strips, or filamentary elements in respective layers or components in angular relation
- Y10T428/24074—Strand or strand-portions
- Y10T428/24091—Strand or strand-portions with additional layer[s]
- Y10T428/24099—On each side of strands or strand-portions
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31971—Of carbohydrate
- Y10T428/31975—Of cellulosic next to another carbohydrate
- Y10T428/31978—Cellulosic next to another cellulosic
- Y10T428/31982—Wood or paper
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/693—Including a paper layer
Definitions
- the present invention relates to a composite sheet material for use as a wallcovering, and a method of manufacturing same.
- the invention is particularly but not exclusively concerned with a peelable wallcovering.
- One object of the invention is the manufacture of a wallcovering using a composite layer constituted by a net whereof each face is covered by a layer of cellulose fleece (wadding), each said layer being bonded to the net along the threads constituting the net.
- Articles are already known which are made up of a textile net, with loose mesh, bonded between two layers of cellulosic fleece. These articles are used particularly in industrial or domestic cleaning.
- the adhesive bonding together with the layers of cellulosic fleece is distributed only along the threads of the net, so that the main portion of the surfaces of the layers has no adhesive covering, hence the composite sheets extreme flexibility and high absorptive capacity. Given their low cost price, these articles are generally used only once.
- coverings based on layers of cellulosic fleece bonded to a net material have the advantage of low price. It has also been noted that coverings thus obtained are at least as agreeable in appearance as wallpapers, and give the impression of a woven material, this impression being particularly due to the surface appearance of the cellulosic fleece, and being reinforced by the fact that the net produces a slight relief, the motif of the net itself being selectable as a function of the effect sought after.
- the chief object of the present invention is to overcome the said difficulty.
- a method of manufacturing composite sheet material for use as wall coverings using a composite layer having a layer of net material disposed between and bonded to a pair of opposed layers of non-woven fibrous material, comprising bonding a carrier sheet of non-woven fibrous material to the composite layer and bonding together the layers of fibrous material at the mesh openings in the net material.
- the layers of fibrous material are cellulosic fleeces (waddings) and the carrier sheet is of paper.
- a colorant is applied to the composite layer.
- connection between the two layers of cellulosic fleece over their entire surface through the net can only be effected after the colours have been applied, as otherwise the bonding medium which would then impregnate the layers of cellulosic fleece would prevent penetration of the inks.
- the carrier sheet has an internal cohesion inferior to that of the composite layer so that the composite layer is peelable from the carrier sheet.
- the carrier paper when it is desired to change the wallcovering, it is sufficient to separate the composite layer of cellulosic fleece from the carrier paper which remains adhering to the wall and constitutes a surface ready to receive another wall covering.
- the covering according to the present invention be peelable, it is sufficient for the carrier paper to have an internal cohesion inferior to that of the composite layer, so that when they are separated fibres at the surface of the carrier paper in contact with the composite layer are torn off.
- the wallcovering is given very good properties of resistance to washing. This may be obtained particularly effectively by impregnating the composite cellulosic-fleece layer with a chlorhydrin resin selected from the group consisting of the polyamine/chlorhydrin and polyamide/chlorhydrin resins, and mixtures thereof, and with an aqueous dispersion of a resin, the impregnation also ensuring bonding between the two layers of cellulosic fleece through the mesh openings of the net.
- a chlorhydrin resin selected from the group consisting of the polyamine/chlorhydrin and polyamide/chlorhydrin resins, and mixtures thereof
- a non-ionic aqueous dispersion is preferably used in order to avoid any interaction with the polyamine/chlorhydrin or polyamide/chlorhydrin resin which is strongly cationic.
- suitable aqueous dispersions given by way of example, one may mention dispersions of polyvinyl acetate, copolymeric vinyl acetate and maleic acid ester, acrylic resin and acrylic copolymer.
- the aqueous dispersion of synthetic resinous material may comprise a filler, preferably calcium carbonate, in order to avoid any shiny appearance of the wallcovering.
- the invention also comprises composite sheet material for use as a wallcovering, whenever obtained by the method according to the invention.
- composite sheet material for use as a wallcovering comprising a composite layer having a layer of net material disposed between a pair of opposed layers of non-woven fibrous material bonded to the net material and to each other at the mesh openings in the net material, and a carrier sheet of non-woven fibrous material bonded to the composite layer.
- the pair of opposed layers are cellulosic fleeces and the carrier sheet is of paper.
- the composite layer contains colorant.
- FIG. 1 is a top plan view of a wallcovering with portions removed.
- FIGS. 2 and 3 are sections along line II-II of FIG. 1, at different stages of manufacture, the relative dimensions being altered for reasons of clarity.
- FIG. 4 shows diagrammatically the sequence of operations according to a first embodiment of the invention.
- FIG. 5 shows diagrammatically the sequence of operations according to a second embodiment of the invention.
- a wallcovering 1 is manufactured from a composite layer 2 constituted by net material forming a grid 3 whereof the faces are covered by a pair of opposed layers of cellulosic fleece (wadding) 4 and 5 bonded to the grid 3 along the threads 6 constituting the network.
- the composite layer 2 is bonded to a sheet of carrier paper 7, colours are applied by printing to the composite layer 2 to penetrate the entire thickness thereof and by means of a bonding medium the two layers 4 and 5 of cellulosic fleece or wadding are bonded together over their entire surfaces 4' 5' facing one another through the mesh openings in the grid 3, if necessary by exerting pressure on the whole composite layer.
- the composite layer 2 In order to obtain a peelable wallcovering, it is advantageous in the finished article for the composite layer 2 to have an internal cohesion superior to that of the carrier paper 7.
- the selection of the carrier paper 7 presents no difficulties, and it will be noted only that the internal cohesion of the composite layer depends particularly on the type of network utilised the dimensions of the mesh and of the threads of the network and also on the treatment which follows coloring.
- the composite layer 2 is bonded to the carrier paper 7 in a conventional manner.
- the carrier paper 7 is covered with adhesive by means of coating rollers, the composite layer 2 is applied, and the whole is dried on drying cylinders.
- adhesive there may be used, for example, a quantity of synthetic resin of about 10g to about 15g in dry weight per square meter of carrier paper 7.
- the colours are then applied by printing throughout the entire thickness of the composite layer before renewed drying.
- the wallcovering appears as shown in FIG. 2.
- the surfaces 4', 5' of the layers of cellulosic fleeces are not connected to one another over their entire facing surfaces.
- FIG. 2 shows the surfaces 4'5' totally separated from one another, by way of illustration only, as these surfaces may naturally be in contact at least at certain points.
- the wallpaper has no resistance to humidity or washing, and moreover the internal cohesion of the composite layer 2 is too small to allow separation of this layer from the carrier paper 7; separation would instead be effected between the two cellulosic fleece layers 4 and 5.
- the two layers of cellulosic fleece 4 and 5 are connected over their entire facing surfaces through the mesh openings of the network.
- the composite layer 2 is impregnated with a mixture of
- Impregnation may be effected between two cylinders, one of which dips into the mixture, and drying follows. At this stage of manufacture, the two layers of cellulosic fleece 4 and 5 are bonded together over their entire surfaces 4'5' through the net openings (FIG. 3).
- the chlorhydrin resin used was "Kymene 557” (polyamide/chlorhydrin resin supplied in aqueous solution by the company known as Hercules France)
- synthetic resinous material was used as a Rhodopas AM (aqueous dispersion of acetate copolymer of maleic vinyl ester, commercially manufactured by the company known as Rhone Poulenc Industries)
- Rhodopas AM aqueous dispersion of acetate copolymer of maleic vinyl ester, commercially manufactured by the company known as Rhone Poulenc Industries
- Rhone Poulenc Industries aqueous dispersion of acetate copolymer of maleic vinyl ester, commercially manufactured by the company known as Rhone Poulenc Industries
- calcium carbonate filling was used "Omyalite 90" (supplied by the company OMYA).
- the proportions of the various ingedients, expressed as percentages by weight, are as follows:
- the stability of the mixture may be improved by adding small quantities of CELON-E (sodium salt of ethylenediaminetetra-acetic acid, provided by Rhone Poulenc) and of tripolyphosphate of soda.
- CELON-E sodium salt of ethylenediaminetetra-acetic acid, provided by Rhone Poulenc
- Resistance to washing is controlled by means of a brush to which is imparted a rotary or to-and-fro movement on the surface of the impregnated material which is watered with a conventional domestic detergent solution.
- the resistance to washing may be determined by the number of movements carried out by the brush before the surface quality begins to change.
- embossing may be carried out, which further increases the woven appearance of the covering.
- a previous treatment may be carried out with (A) chlorhydrin resin then, after drying, the colors are printed, renewed drying is carried out, and treatment is effected first with (B) the synthetic resin in dispersion including a charge of filler if necessary, and then with a final drying, and if required embossing.
- the chlorhydrin resin ensures contact of the fibres among themselves and does not interfere with the printing of the colours; on the other hand it does not effect bonding between the two layers of cellulosic fleece.
Landscapes
- Laminated Bodies (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Paper (AREA)
- Closures For Containers (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR7529222 | 1975-09-24 | ||
FR7529222A FR2325518A1 (fr) | 1975-09-24 | 1975-09-24 | Procede d'amelioration de la resistance au lavage des non-tisses et de l'ouate de cellulose |
FR7620714 | 1976-07-07 | ||
FR7620714A FR2357705A1 (fr) | 1976-07-07 | 1976-07-07 | Revetement mural pelable |
Publications (1)
Publication Number | Publication Date |
---|---|
US4101359A true US4101359A (en) | 1978-07-18 |
Family
ID=26219078
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US05/723,181 Expired - Lifetime US4101359A (en) | 1975-09-24 | 1976-09-14 | Composite material for use in covering walls, and a method of manufacturing same |
Country Status (14)
Country | Link |
---|---|
US (1) | US4101359A (xx) |
AU (1) | AU1782276A (xx) |
BE (1) | BE846503A (xx) |
CA (1) | CA1071517A (xx) |
DD (1) | DD126908A5 (xx) |
DE (1) | DE2640424A1 (xx) |
DK (1) | DK429076A (xx) |
FI (1) | FI57819C (xx) |
GB (1) | GB1522427A (xx) |
IT (1) | IT1070835B (xx) |
LU (1) | LU75686A1 (xx) |
NL (1) | NL7610591A (xx) |
NO (1) | NO763265L (xx) |
SE (1) | SE7610346L (xx) |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4244149A (en) * | 1979-06-25 | 1981-01-13 | Manufacture Provencale De Matieres Plastiques Sa | Water distributing soil support for plant containers |
US4271630A (en) * | 1979-06-25 | 1981-06-09 | Manufacture Provencale De Matieres Plastiques Sa | Soil supports for plant containers |
US4297402A (en) * | 1979-04-21 | 1981-10-27 | Meito Co. Ltd. | Packaging bag |
US4326003A (en) * | 1978-10-05 | 1982-04-20 | Bouhaniche Marc V | Composite piece made from flexible material and process of preparation |
US4503114A (en) * | 1982-08-02 | 1985-03-05 | Venture Tape Corp. | Laminated adhesive backing for mirrors |
US4653640A (en) * | 1984-09-07 | 1987-03-31 | Fuji Photo Film Co., Ltd. | Packaging materials for photosensitive materials and process for producing same |
US20110250391A1 (en) * | 2010-04-12 | 2011-10-13 | Wendy Dorchester | Needlepoint system |
EP2942336B1 (de) * | 2014-05-07 | 2017-05-03 | STO SE & Co. KGaA | Wasserglas-Kleber |
CN107253355A (zh) * | 2017-06-26 | 2017-10-17 | 杭州奇丰科技有限公司 | 加固型网格复合纸生产工艺 |
CN107263935A (zh) * | 2017-06-26 | 2017-10-20 | 杭州奇丰科技有限公司 | 加固型网格复合纸生产设备 |
WO2019157878A1 (zh) * | 2018-02-16 | 2019-08-22 | 苏州红泥新材料科技有限公司 | 一种浸渗涂覆夹芯墙布及其制作方法 |
Citations (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2064327A (en) * | 1931-03-27 | 1936-12-15 | Upson Co | Composite construction material |
US3085309A (en) * | 1960-03-09 | 1963-04-16 | Kendall & Co | Throwaway diaper |
US3130113A (en) * | 1954-08-09 | 1964-04-21 | United Merchants & Mfg | Self-adhesive decorative surface covering material |
US3597299A (en) * | 1968-07-03 | 1971-08-03 | Kimberly Clark Co | Disposable washcloth |
US3600262A (en) * | 1969-03-12 | 1971-08-17 | Disposables Inc | Disposable laminar fabric comprising paper bonded to a polyolefin reinforcing netting |
US3629047A (en) * | 1970-02-02 | 1971-12-21 | Hercules Inc | Nonwoven fabric |
US3715264A (en) * | 1971-02-22 | 1973-02-06 | Ici Ltd | Decorative wall covering |
US3726750A (en) * | 1971-05-20 | 1973-04-10 | Kimberly Clark Co | Composite cellulosic laminate and method of forming same |
US3850673A (en) * | 1967-03-04 | 1974-11-26 | Makin J & J Ltd | Flexible sheet material |
US3862877A (en) * | 1972-05-22 | 1975-01-28 | Buckeye Cellulose Corp | Clothlike tissue laminates |
US3881041A (en) * | 1972-08-02 | 1975-04-29 | Gutermann & Co | Medium for heat bonding |
US3944692A (en) * | 1971-12-27 | 1976-03-16 | Unisource Corporation | Pressure sensitive materials and methods of making same |
-
1976
- 1976-08-31 FI FI762493A patent/FI57819C/fi not_active IP Right Cessation
- 1976-08-31 LU LU75686A patent/LU75686A1/fr unknown
- 1976-09-08 GB GB3710376A patent/GB1522427A/en not_active Expired
- 1976-09-08 DE DE19762640424 patent/DE2640424A1/de not_active Withdrawn
- 1976-09-14 US US05/723,181 patent/US4101359A/en not_active Expired - Lifetime
- 1976-09-16 AU AU17822/76A patent/AU1782276A/en not_active Expired
- 1976-09-17 SE SE7610346A patent/SE7610346L/xx unknown
- 1976-09-21 CA CA261,695A patent/CA1071517A/en not_active Expired
- 1976-09-23 DD DD19496476A patent/DD126908A5/xx unknown
- 1976-09-23 BE BE170877A patent/BE846503A/fr unknown
- 1976-09-23 DK DK429076A patent/DK429076A/da unknown
- 1976-09-23 IT IT2755976A patent/IT1070835B/it active
- 1976-09-23 NL NL7610591A patent/NL7610591A/xx not_active Application Discontinuation
- 1976-09-23 NO NO763265A patent/NO763265L/no unknown
Patent Citations (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2064327A (en) * | 1931-03-27 | 1936-12-15 | Upson Co | Composite construction material |
US3130113A (en) * | 1954-08-09 | 1964-04-21 | United Merchants & Mfg | Self-adhesive decorative surface covering material |
US3085309A (en) * | 1960-03-09 | 1963-04-16 | Kendall & Co | Throwaway diaper |
US3850673A (en) * | 1967-03-04 | 1974-11-26 | Makin J & J Ltd | Flexible sheet material |
US3597299A (en) * | 1968-07-03 | 1971-08-03 | Kimberly Clark Co | Disposable washcloth |
US3600262A (en) * | 1969-03-12 | 1971-08-17 | Disposables Inc | Disposable laminar fabric comprising paper bonded to a polyolefin reinforcing netting |
US3629047A (en) * | 1970-02-02 | 1971-12-21 | Hercules Inc | Nonwoven fabric |
US3715264A (en) * | 1971-02-22 | 1973-02-06 | Ici Ltd | Decorative wall covering |
US3726750A (en) * | 1971-05-20 | 1973-04-10 | Kimberly Clark Co | Composite cellulosic laminate and method of forming same |
US3944692A (en) * | 1971-12-27 | 1976-03-16 | Unisource Corporation | Pressure sensitive materials and methods of making same |
US3862877A (en) * | 1972-05-22 | 1975-01-28 | Buckeye Cellulose Corp | Clothlike tissue laminates |
US3881041A (en) * | 1972-08-02 | 1975-04-29 | Gutermann & Co | Medium for heat bonding |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4326003A (en) * | 1978-10-05 | 1982-04-20 | Bouhaniche Marc V | Composite piece made from flexible material and process of preparation |
US4297402A (en) * | 1979-04-21 | 1981-10-27 | Meito Co. Ltd. | Packaging bag |
US4244149A (en) * | 1979-06-25 | 1981-01-13 | Manufacture Provencale De Matieres Plastiques Sa | Water distributing soil support for plant containers |
US4271630A (en) * | 1979-06-25 | 1981-06-09 | Manufacture Provencale De Matieres Plastiques Sa | Soil supports for plant containers |
US4503114A (en) * | 1982-08-02 | 1985-03-05 | Venture Tape Corp. | Laminated adhesive backing for mirrors |
US4653640A (en) * | 1984-09-07 | 1987-03-31 | Fuji Photo Film Co., Ltd. | Packaging materials for photosensitive materials and process for producing same |
US20110250391A1 (en) * | 2010-04-12 | 2011-10-13 | Wendy Dorchester | Needlepoint system |
EP2942336B1 (de) * | 2014-05-07 | 2017-05-03 | STO SE & Co. KGaA | Wasserglas-Kleber |
CN107253355A (zh) * | 2017-06-26 | 2017-10-17 | 杭州奇丰科技有限公司 | 加固型网格复合纸生产工艺 |
CN107263935A (zh) * | 2017-06-26 | 2017-10-20 | 杭州奇丰科技有限公司 | 加固型网格复合纸生产设备 |
CN107263935B (zh) * | 2017-06-26 | 2019-02-26 | 杭州奇丰科技有限公司 | 加固型网格复合纸生产设备 |
WO2019157878A1 (zh) * | 2018-02-16 | 2019-08-22 | 苏州红泥新材料科技有限公司 | 一种浸渗涂覆夹芯墙布及其制作方法 |
Also Published As
Publication number | Publication date |
---|---|
LU75686A1 (xx) | 1977-07-14 |
DD126908A5 (xx) | 1977-08-17 |
BE846503A (fr) | 1977-03-23 |
CA1071517A (en) | 1980-02-12 |
IT1070835B (it) | 1985-04-02 |
FI57819B (fi) | 1980-06-30 |
NO763265L (no) | 1977-03-25 |
DE2640424A1 (de) | 1977-04-07 |
DK429076A (da) | 1977-03-25 |
GB1522427A (en) | 1978-08-23 |
NL7610591A (nl) | 1977-03-28 |
FI57819C (fi) | 1980-10-10 |
FI762493A (xx) | 1977-03-25 |
SE7610346L (sv) | 1977-03-25 |
AU1782276A (en) | 1978-03-23 |
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