Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
  • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
  • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
  • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
• • C—CHEMISTRY; METALLURGY
  • C03—GLASS; MINERAL OR SLAG WOOL
  • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
  • C03C25/00—Surface treatment of fibres or filaments made from glass, minerals or slags
  • C03C25/10—Coating
  • C03C25/24—Coatings containing organic materials
  • C03C25/26—Macromolecular compounds or prepolymers
  • C03C25/32—Macromolecular compounds or prepolymers obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds
  • C03C25/323—Polyesters, e.g. alkyd resins
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
  • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
  • C08J3/00—Processes of treating or compounding macromolecular substances
  • C08J3/02—Making solutions, dispersions, lattices or gels by other methods than by solution, emulsion or suspension polymerisation techniques
  • C08J3/03—Making solutions, dispersions, lattices or gels by other methods than by solution, emulsion or suspension polymerisation techniques in aqueous media
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B38/00—Ancillary operations in connection with laminating processes
  • B32B2038/0052—Other operations not otherwise provided for
  • B32B2038/0076—Curing, vulcanising, cross-linking
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B2315/00—Other materials containing non-metallic inorganic compounds not provided for in groups B32B2311/00 - B32B2313/04
  • B32B2315/08—Glass
  • B32B2315/085—Glass fiber cloth or fabric
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
  • C08J2367/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
  • C08J2367/06—Unsaturated polyesters

Definitions

• This invention relates to a sizing agent for materials composed of glass, such as glass fibers. More particularly, the sizing agent provided by the present invention is characterized in that a bisphenol type self-emulsifiable polyester modified with an amino glycol is used as a film-forming substance. When the sizing agent of the present invention is employed, undesired green or greenish brown discoloration in the appearance of a glass fiber-reinforced article can be effectively prevented.
• a hydroperoxide, an acyl peroxide, a ketone peroxide or the like as a catalyst and a cobalt salt as a curing accelerator for curing of unsaturated polyester resin, there are generally employed a hydroperoxide, an acyl peroxide, a ketone peroxide or the like as a catalyst and a cobalt salt as a curing accelerator, and this curing technique is applied to production of glass fiber-reinforced articles (FRP).
• FRP glass fiber-reinforced articles
• a sizing agent for glass fibers comprising a film-forming substance, a lubricant for glass fibers, a coupling agent and an antistatic agent, said sizing agent being characterized in that an oil-in-water type emulsion of an unsaturated polyester is used as the film-forming substance, said oil-in-water type emulsion being prepared by reacting under heating (a) 1 mole of a dibasic acid component containing at least 50 mole % of fumaric acid or maleic anhydride, (b) 1 to 1.5 moles of a diol component containing at least 30 mole % of an adduct of 2 to 10 moles of an alkylene oxide to bisphenol A, (c) 5 to 30 parts by weight, per 100 parts by weight of said polyester-forming raw materials (a) and (b), of an emulsifier selected from the group consisting of an adduct of 5 to 200 moles of an alkylene oxide to castor oil
• R 1 , R 2 and R 3 each stand for a hydrogen
• reactants are heated according to a customary method of polycondensation while removing water formed by the reaction, and an unsaturated polyester is thus formed.
• This polycondensation reaction is carried out at a temperature of 150° to 210° C., preferably 170° to 200° C.
• the reaction is terminated when the acid value is lowered to 30 or lower.
• An amino glycol component represented by the above general formula may be added at the start of the reaction, but since the resulting unsaturated polyester per se is often colored in such case, it is preferred that the amino glycol be added at the initial stage of the reaction (at the stage where the acid value is 35 to 60).
• the resulting polyester is cooled to 100° to 150° C. and it is gradually added under sufficient agitation to water maintained at 60° to 95° C., whereby an oil-in-water type emulsion in which the unsaturated polyester is completely emulsified.
• Fumaric acid or maleic acid should indispensably be used as the acid component for preparation of the unsaturated polyester. It is necessary that fumaric acid or maleic anhydride should occupy at least 50 mole % of the total acid component. Other ⁇ , ⁇ -unsaturated basic acids such as maleic acid and itaconic acid may be used in amounts of up to 50 mole % of the total acid component. From the industrial viewpoint, it is preferred to use fumaric acid or maleic anhydride alone as the acid component.
• a small amount of a saturated basic acid such as tetrahydrophthalic anhydride, phthalic anhydride, isophthalic acid, adipic acid, succinic acid or the like can be used in combination with fumaric acid or maleic anhydride according to need.
• an alkylene oxide adduct of bisphenol A should indispensably be used as the diol component.
• the adduct there is employed one formed by adding 2 to 10 moles of an alkylene oxide to 1 mole of 2,2-bis(4-hydroxyphenylpropane) which is generally called bisphenol A.
• the alkylene oxide there can be mentioned, for example, ethylene oxide and propylene oxide. It is preferred that the alkylene oxide to bisphenol A be used in an amount of at least 30 mole % of the total diol component.
• a part of the alkylene oxide adduct of bisphenol A may be substituted by hydrogenated bisphenol A. Further, it is possible to use, in combination with the alkylene oxide adduct of bisphenol A, a diol represented by the following general formula: ##STR2##
• n is an integer of from 1 to 4 and R stands for H or CH 3 .
• a diol represented by the above general formula may be used in combination with the alkylene oxide adduct of bisphenol A as well as hydrogenated bisphenol A.
• diol there can be mentioned ethylene glycol, propylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, dipropylene glycol, tripropylene glycol and tetrapropylene glycol.
• alkylene oxide adduct of castor oil or hardened castor oil to be used for preparation of the self-emulsifiable polyester there can be mentioned adducts formed by adding 5 to 200 moles, preferably 50 to 150 moles, of an alkylene oxide to castor oil or hardened castor oil.
• Ethylene oxide is generally used as the alkylene oxide.
• a polyethylene glycol having an average molecular weight of 1,000 to 6,000 can be used instead of the alkylene oxide of castor oil or hardened castor oil.
• the unsaturated polyester is prepared by reacting 1 to 1.5 moles of the diol component with 1 mole of the acid component.
• the emulsifier for preparation of the unsaturated polyester namely, the component (c)
• the alkylene oxide adduct of castor oil or hardened castor oil or the polyethylene glycol be used in an amount of 5 to 30 parts by weight per 100 parts by weight of the sum of the acid component [the component (a)] and the diol component containing at least 30 mole % of the adduct of 2 to 10 moles of an alkylene oxide to bisphenol A [the component (b)]. Minute amounts of a polymerization inhibitor, a defoaming agent and other additive used in this field may be added to the reaction mixture according to need.
• R 1 , R 2 and R 3 each stand for a hydrogen atom or an alkyl group having 1 to 4 carbon atoms
• 2-amino-2-methyl-1,3-propane diol 2-amino-2-ethyl-1,3-propane diol
• 2-dimethylamino-2-methyl-1,3-propane diol 2-diethylamino-2-methyl-1,3-propane diol
• 2-dimethylamino-2-ethyl-1,3-propane diol 2-methylethylamino-2-ethyl-1,3-propane diol
• 2-dipropylamino-2-methyl-1,3-propane diol 2-dipropylamino-2-methyl-1,3-propane diol
• 2-dipropylamino-2-ethyl-1,3-propane diol 2-dibutylamino-2-methyl-1,3-propane diol, 2-butylamino-2-ethyl-1,3-propane diol, 2-amino-2-propyl-1,
• the so prepared polyester is mixed with water to form an oil-in-water type emulsion. Molded articles of glass fibers treated with this polyester emulsions have a good water resistance.
• the amino glycol is not made to participate in the polyester-forming reaction but it is added to a polyester formed by reaction among the components (a), (b) and (c)
• molded articles of glass fibers treated with the so formed sizing agent have a pink or brown color but their water resistance is poor. For example, when they are immersed in boiling water and the boiling treatment is conducted for a short time, patterns of glass fibers are manifested on the surfaces of the molded articles. This phenomenon is not preferred from the practical viewpoint.
• the amino glycol-modified, bisphenol type self-emulsifiable polyester of the present invention is very valuable as a film-forming substance of a sizing agent for glass fibers, and it is practically applied after it has been combined with a lubricant, a coupling agent and an antistatic agent.
• oils, fats and waxes of animals and marine products such as carnauba oil and candelilla wax
• silicone oils such as dihydrocarbonpolysiloxane, glycerin, polyethylene glycol, polyhydric alcohol esters such as esters of diethylene glycol and tetraethylene glycol, fatty alcohols such as lauryl alcohol and stearyl alcohol, pelargone amide, and fatty acid amines such as polybasic unsaturated fatty acid amide solubilized by an anhydrous acid.
• Coupling agents known in the art are effectively used.
• silanes such as vinyl triethoxysilane, vinyl triacetoxysilane, allyl trichlorosilane, aminosilane, epoxysilane and ⁇ -methacryloxypropyl trimethoxysilane, and siloxanes such as vinyl trisiloxane and allyl polysiloxane.
• the valuable antistatic agents include sulfonates and sulfates of triethanol amine represented by the formula ASO 3 H.N(CH 2 CH 2 OH) 3 or AOSO 3 H.N(CH 2 CH 2 OH) 3 in which A stands for an alkyl group having 8 to 20 carbon atoms, an alkylbenzene residue ##STR4## an alkylnaphthalene residue ##STR5## a polyoxyethylene alkyl ether [R.O(CH 2 CH 2 O) n in which n is a number of 1 to 200], a polyoxyethylene alkylphenyl ether residue ##STR6## a naphthalene-formaline condensate residue ##STR7## a dialkylsuccinic acid residue ##STR8## and an alkyl diphenyl oxide ##STR9## .
• triethanol amine salts of oxyacids of metals selected from titanium, antimony, molybdenum, vanadium, aluminum, zinc, tin, germanium, zirconium, tungsten, boron and tellurium are effectively used as the antistatic agent.
• the amount of the lubricant incorporated in the sizing agent for glass fibers according to the present invention is 10 to 30 parts by weight per 100 parts by weight of the film-forming substance
• the amount of the coupling agent is 5 to 50 parts by weight per 100 parts by weight of the film-forming substance
• the amount of the antistatic agent is 1 to 10 parts by weight per 100 parts by weight of the film-forming substance.
• the amount of the sizing agent composition to be applied onto glass fibers is preferably 0.5 to 2.0% by weight as calculated as solids.
• a reaction vessel equipped with a stirrer, a thermometer, a nitrogen introducing pipe and a dehydrating pipe was charged with 1050 g (3.0 moles) of 2.0 Prodendro-Bisphenol (adduct of 2.0 moles of propylene oxide to bisphenol A), 323 g (2.8 moles) of fumaric acid, 343 g of Polyethylene Glycol No. 1540 (having an average molecular weight of 1500), 1.0 g of hydroquinone and 0.3 g of a silicone as a defoaming agent (sold under the tradename of Toshiba Silicone TSA-730), and the mixture was heated and reacted at 160° to 210° C. in a nitrogen gas current.
• the acid value of the formed unsaturated polyester was 40, 17.2 g of 2-2mino-2-methyl-1,3-propane diol was added to the reaction mixture and the reaction was further conducted.
• the reaction was terminated, and the reaction product was cooled to 120° C. and was gradually added under sufficient agitation to water maintained at 60° to 70° C. to form a homogeneous emulsion.
• the concentration of the unsaturated polyester in the resulting oil-in-water emulsion was adjusted to 30% by weight.
• a glass fiber cloth was immersed in a sizing composition comprising 3% by weight of the polyester emulsion, 0.18% by weight of ⁇ -methacryloxypropyl trimethoxysilane (coupling agent), 0.08% by weight of Fatty Acid Amide-Silasol 185A (lubricant), 0.10% by weight of triethanol amine lauryl sulfate (antistatic agent) and 0.04% by weight of acetic acid with the balance being water, and the cloth was air-dried and heated at 120° C. for 2 hours to age the sizing agent. Prior to this sizing treatment, paste on the cloth was burnt away, and the cloth was washed cleanly and cut into a size of 20 ⁇ 20 cm.
• a sizing composition comprising 3% by weight of the polyester emulsion, 0.18% by weight of ⁇ -methacryloxypropyl trimethoxysilane (coupling agent), 0.08% by weight of Fatty Acid Amide-Silasol 185A
• the amount of the sizing composition applied onto glass fibers of the cloth was 0.8% as calculated as solids.
• a five-layer laminate of a glass fiber cloth-reinforced polyester resin (having a glass content of 25 to 30%) was prepared.
• the resin used was ATLAC 382-05 manufactured by Kao-Atlas Co. (bisphenol type polyester resin). Dimethyl aniline, cobalt naphthenate and methylethylketone peroxide were used as a curing agent and a curing accelerator. The curing was conducted at room temperature for 20 to 30 minutes.
• each number denotes the amount (part by weight per 100 parts by weight) of ATLAC 382-05.
• each laminate had a good pink color and was excellent in the transparency.
• Example 2 The same reaction vessel as used in Example 1 was charged with 1037 g (3.2 moles) of an adduct of 2 moles of ethylene oxide to bisphenol A, 294 g (3.0 moles) of maleic anhydride, 330 g of an adduct of 100 moles of ethylene oxide to castor oil, 1.0 g of hydroquinone and 0.3 g of a silicone as a defoaming agent (sold under the tradename of "Toshiba Silicone" TSA-730), and the mixture was heated and reacted at 160° to 210° C. in a nitrogen gas current.
• a silicone as a defoaming agent sold under the tradename of "Toshiba Silicone" TSA-730
• a glass cloth was treated with a sizing composition comprising 3.0% by weight of the so formed emulsion, 0.2% by weight of ⁇ -methyacryloxypropyl trimethoxysilane (coupling agent), 0.08% by weight of Fatty Acid Amide-Silasol 220 (lubricant), 0.12% by weight of triethanol amine lauryl naphthalenesulfonate (antistatic agent) and 0.04% by weight of formic acid with the balance being water, and dried and used for formation of laminates of ATLAC 382-05 resin.
• a sizing composition comprising 3.0% by weight of the so formed emulsion, 0.2% by weight of ⁇ -methyacryloxypropyl trimethoxysilane (coupling agent), 0.08% by weight of Fatty Acid Amide-Silasol 220 (lubricant), 0.12% by weight of triethanol amine lauryl naphthalenesulfonate (antistatic agent) and 0.04% by weight of formic acid with
• Example 2 The same reaction vessel as used in Example 1 was charged with 566.9 g (1.6 moles) of an adduct of 2 moles of propylene oxide to bisphenol A, 580 g (0.8 mole) of hydrogenated bisphenol A, 448 g (4.2 moles) of fumaric acid, 340 g of polyethylene glycol having an average molecular weight of 4,000 and 0.5 g of a silicone (sold under the tradename of Toshiba Silicone TSA-750), and the mixture was heated and reacted at 160° to 210° C. in a nitrogen gas current.
• a silicone sold under the tradename of Toshiba Silicone TSA-750
• a glass cloth was treated with a sizing composition comprising 3.0% by weight of the polyester emulsion, 0.2% by weight of ⁇ -methacryloxypropyl trimethoxysilane, 0.08% by weight of Fatty Acid Amide-Silasol GY, 0.12% by weight of triethanol amine titanate and 0.05% by weight of formic acid with the balance being formic acid, and dried and used for formation of laminated structures of ATLAC 382-05.
• Each laminate had a preferred transparent brown color regardless of the lot difference and the curing conditions.
• EPOLAC N3502 was laminated by using the so treated glass cloth, the laminate structure had a preferred transparent pink color.
• Example 2 The same reaction vessel as used in Example 1 was charged with 1128 g (3.2 moles) of an adduct of 2 moles of propylene oxide to bisphenol A, 76.1 g (1.0 mole) of propylene glycol, 314 g (3.2 moles) of maleic anhydride, 120 g (0.8 mole) of phthalic anhydride, 430 g of an adduct of 100 moles of ethylene oxide to hardened castor oil, 1.6 g of hydroquinone and 0.7 g of a silicone, and the mixture was heated and reacted at 160° to 210° C. in a nitrogen gas current.
• a glass cloth was treated with a sizing composition comprising 3.0% by weight of the so formed emulsion, 0.2% by weight of ⁇ -methacryloxypropyl trimethoxysilane, 0.08% by weight of Fatty Acid Amide-Silasol FG, 0.12% by weight of a triethanol amine salt of a naphthalenesulfonic acid-formalin condensate and 0.05% by weight of hydrochloric acid with the balance being water, and dried and used for formation of laminated structures of ATLAC 382-05 resin.
• Each laminate had a preferred brown color regardless of the lot difference and the curing conditions.
• EPOLAC N-350L was laminated by using the so treated glass cloth, the laminate had a preferred pink color.
• polyester resins were prepared, except that the reaction was conducted until the same acid values were attained without addition of 2-amino-2-methyl-1,3-propane diol, 2-dimethylamino-2-ethyl-1,3-propane diol, 2-dipropylamino-2-ethyl-1,3-propane diol and 2-amino-2-propyl-1,3-propane diol.
• respective polyester resins were compounded with the coupling agent, the lubricant and the antistatic agent.
• the amino glycol-free emulsions prepared in Comparative Example 1 were mixed with 2-amino-2-methyl-1,3-propane diol, 2-dimethylamino-2-ethyl-1,3-propane diol, 2-dipropylamino-2-ethyl-1,3-propane diol and 2-amino-2-propyl-1,3-propane diol, respectively, after preparation of the emulsions.
• Each mixture was compounded with the coupling agent, the lubricant and the antistatic agent in the same manner as in the foregoing Examples.

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• Chemical & Material Sciences (AREA)
• Chemical Kinetics & Catalysis (AREA)
• Organic Chemistry (AREA)
• Life Sciences & Earth Sciences (AREA)
• Geochemistry & Mineralogy (AREA)
• General Chemical & Material Sciences (AREA)
• Engineering & Computer Science (AREA)
• Materials Engineering (AREA)
• General Life Sciences & Earth Sciences (AREA)
• Dispersion Chemistry (AREA)
• Health & Medical Sciences (AREA)
• Medicinal Chemistry (AREA)
• Polymers & Plastics (AREA)
• Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
• Surface Treatment Of Glass Fibres Or Filaments (AREA)

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Cited By (23)

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Citations (8)

• 1974
  • 1974-12-24 JP JP751558A patent/JPS5217154B2/ja not_active Expired
• 1975
  • 1975-12-18 DE DE19752557073 patent/DE2557073A1/de active Pending
  • 1975-12-18 GB GB51838/75A patent/GB1486710A/en not_active Expired
  • 1975-12-23 FR FR7539451A patent/FR2295923A1/fr not_active Withdrawn
  • 1975-12-23 IT IT7530706A patent/IT1051912B/it active
  • 1975-12-23 US US05/643,690 patent/US4009132A/en not_active Expired - Lifetime

Patent Citations (8)

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