US3908051A - Method for processing cellulose containing materials to impart thereto flame resistance - Google Patents

Method for processing cellulose containing materials to impart thereto flame resistance Download PDF

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Publication number
US3908051A
US3908051A US44680274A US3908051A US 3908051 A US3908051 A US 3908051A US 44680274 A US44680274 A US 44680274A US 3908051 A US3908051 A US 3908051A
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US
United States
Prior art keywords
flame resistance
groups
compound
impart
cellulose containing
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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English (en)
Inventor
Kosuke Yamamoto
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsui Toatsu Chemicals Inc
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Mitsui Toatsu Chemicals Inc
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Publication of US3908051A publication Critical patent/US3908051A/en
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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/244Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
    • D06M13/282Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing phosphorus
    • D06M13/288Phosphonic or phosphonous acids or derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F9/00Compounds containing elements of Groups 5 or 15 of the Periodic Table
    • C07F9/02Phosphorus compounds
    • C07F9/28Phosphorus compounds with one or more P—C bonds
    • C07F9/38Phosphonic acids [RP(=O)(OH)2]; Thiophosphonic acids ; [RP(=X1)(X2H)2(X1, X2 are each independently O, S or Se)]
    • C07F9/40Esters thereof
    • C07F9/4003Esters thereof the acid moiety containing a substituent or a structure which is considered as characteristic
    • C07F9/4006Esters of acyclic acids which can have further substituents on alkyl
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S260/00Chemistry of carbon compounds
    • Y10S260/24Flameproof
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S428/00Stock material or miscellaneous articles
    • Y10S428/92Fire or heat protection feature
    • Y10S428/921Fire or flameproofing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/20Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
    • Y10T442/2631Coating or impregnation provides heat or fire protection
    • Y10T442/2672Phosphorus containing
    • Y10T442/268Phosphorus and nitrogen containing compound

Definitions

  • nalkyl groups are preferred, of the alkyl groups methyl lA :ielatlvJely new nliaethogI for6glla gggr l irlg 8 (118- group is preferred and of the halogenalkyl groups the c ose in apanese at. o.
  • thyleneurea 5-hydroxypropyleneurea and dlalkoxye-
  • ethyleneurea propyleneurea and N, odor and tend to generate formaldehyde easily in the N -d1methylurea are preferred.
  • the prepara tion of the phosphorus compounds (I) used in accor- An oblect of the preem mventlon ls to provlde a dance with the method of the present invention may nmiel for reducmg the frma1dehde conveniently be made by one of the following methods: sociated with the flameproofing of cellulosic containing materials.
  • the residue of the nitrogen containing compound, produced by the splitting of methylene ether bonds, provides a cross-linking reaction with the cellulosic fiber, so that the treated cloth exhibits not only flame resistance coupled with excellent fastness upon washing, but also greatly enhanced crease resistance. Since the phosphorus compounds (I) do not emit a formaldehyde odor and do not generate of formaldehyde in the course of processing, the working environment is significantly improved.
  • reaction catalysts used to react the cellulose con taining materials with the phosphorus compounds of formula (I) used in are those catalysts conventional in the curing of amino resins, for example ammonium chloride, orthophosphoric acid, magnesium chloride, zinc nitrate or zinc borofluoride.
  • the concentration in the processing solution of the phosphorus compound (I) used, for wetting the cellulosic fibrous materials may be varied in accordance with the desired degree of flame resistance to be imparted, although it will generally be within the range of from 5 to 80 percent by weight, and preferably in the range of from to 50 percent by weight.
  • processing solutions may be applied to the cellulose containing material, by any of a variety of known methods, such as pressing between rolls, spraying or centrifugation.
  • manner of drying the wetted or impregnated material is conventional and practically any temperature between room temperature and 200C suffices. With regard to curing conditions, satisfactory results are obtainable by curing at temperatures of the order on from 120 to 200C for periods of time of from seconds to 10 minutes.
  • amino resins may simultaneously be applied to the material by inclusion in the treatment bath.
  • Suitable resins include the reaction products of a variety of low molecular amino compounds with formaldehyde and the alkoxylated derivatives thereof.
  • the amino compounds usually used as starting materials for the manufacture of amino resins include, for example, urea, melamine, thiourea, ethyleneurea, guanidine and urone.
  • This viscous liquid was found to contain 0.3 percent free formaldehyde, 1.8 percent methylol-type formaldehyde and 19.14 percent methylene ether-type formaldehyde (determined as formaldehyde after decomposition with a dilute aqueous acid solution).
  • the analytic results show that the product is of 89.4 percent purity.
  • a cotton No. 40 broadcloth was treated in an aqueous solution containing a 30 percent by weight of the product produced above to which solution 0.4 percent ammonium chloride had been added, washed 5 times with a 0.2 percent aqueous detergent aqueous solution and dried.
  • the combustion test with the processed cloth showed incombustibility and the crease resistance of the processed cloth was 287 (original cloth 17.8).
  • EXAMPLE 2 Flame resistance tests were conducted with a cotton twill processed with the various urea derivatives as shown in Table 1 below.
  • the composition of each of the respective processing baths as well as the test results before and after washing are also shown in Table
  • the processing procedure was as follows: The cloth was, after impregnation, picked up percent by weight pick up), dried at 90C for 4 minutes and cured at C for 4 minutes.
  • the cured cloth was subjected to 10 minutes of soaping at 40C in a 0.2 percent by weight detergent (manufactured by Kao Sekken Co., Ltd.; Trade Name ZABU) aqueous solution and then rinsed for 5 minutes with water, this procedure repeated 5 times. The finally dried cloth was used as the test cloth for after washmg.
  • a 0.2 percent by weight detergent manufactured by Kao Sekken Co., Ltd.; Trade Name ZABU
  • the flame resistance test was carried out in accordance with Japanese Industrial Standards (J IS )-L-l091 Al.
  • This test method is also referred to as the 45 microbumer method.
  • the test cloth is spread over a 25 X 15 cm frame and set in a combustion test chamber at an angle of 45.
  • the microbumer is ignited, the cloth heated for 1 minute and the flame duration or lasting time (the length of time from the end of heating to a point where flaming of the test cloth ends) is determined.
  • the microburner is adjusted beforehand to a flame length of 4.5 cm with the tip of the flame in contact with the test cloth. Subsequently, the
  • R R R and R ized length and area are determined. are alkyl or halogenalkyl groups of 4 or less carbon Table 1 Processing Bath by weigt) Before Washing After Washing R X Ac- NH4CI l-LJO.
  • a method for flameproofing cellulosic materials comprising applying to the cellulosic material an aqueous solution of a phosphorus compound represented by the following general formula:
  • R to R are the same or different alkyl, alkenyl or alkoxyalkyl groups which may be substituted by one

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Molecular Biology (AREA)
  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Fireproofing Substances (AREA)
US44680274 1973-02-28 1974-02-28 Method for processing cellulose containing materials to impart thereto flame resistance Expired - Lifetime US3908051A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2326673A JPS49109700A (sv) 1973-02-28 1973-02-28

Publications (1)

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US3908051A true US3908051A (en) 1975-09-23

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Country Status (3)

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US (1) US3908051A (sv)
JP (1) JPS49109700A (sv)
GB (1) GB1462076A (sv)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4007318A (en) * 1975-05-21 1977-02-08 General Electric Company Phosphorylated polystyrene and method for forming same
US4013813A (en) * 1975-02-27 1977-03-22 Leblanc Research Corporation Aminoalkylphosphonic acid ester-based textile fire retardants
US4198328A (en) * 1977-10-10 1980-04-15 Montedison S.P.A. Flame-resisting intumescent paints
CN105220452A (zh) * 2014-06-26 2016-01-06 香港理工大学 抗皱整理剂、织物抗皱整理方法和抗皱织物

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102004015356A1 (de) * 2004-03-30 2005-10-20 Clariant Gmbh Phosphorhaltige Flammschutzmittelzusammensetzung für cellulosehaltige Materialien

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3658952A (en) * 1968-07-11 1972-04-25 Ciba Ltd Bis((dialkyl)phosphonoalkylamido) alkyls
US3699192A (en) * 1970-10-20 1972-10-17 U S Oil Co Inc Phosphonium compounds
US3754981A (en) * 1970-06-11 1973-08-28 Ciba Geigy Ag Process for flameproofing cellulose-containing fibre material
US3763283A (en) * 1969-10-17 1973-10-02 Patrick & Co Inc C N hydroxymethylated dialkyl phosphonoalkyl carbamates

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3658952A (en) * 1968-07-11 1972-04-25 Ciba Ltd Bis((dialkyl)phosphonoalkylamido) alkyls
US3763283A (en) * 1969-10-17 1973-10-02 Patrick & Co Inc C N hydroxymethylated dialkyl phosphonoalkyl carbamates
US3754981A (en) * 1970-06-11 1973-08-28 Ciba Geigy Ag Process for flameproofing cellulose-containing fibre material
US3699192A (en) * 1970-10-20 1972-10-17 U S Oil Co Inc Phosphonium compounds

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4013813A (en) * 1975-02-27 1977-03-22 Leblanc Research Corporation Aminoalkylphosphonic acid ester-based textile fire retardants
US4007318A (en) * 1975-05-21 1977-02-08 General Electric Company Phosphorylated polystyrene and method for forming same
US4198328A (en) * 1977-10-10 1980-04-15 Montedison S.P.A. Flame-resisting intumescent paints
CN105220452A (zh) * 2014-06-26 2016-01-06 香港理工大学 抗皱整理剂、织物抗皱整理方法和抗皱织物

Also Published As

Publication number Publication date
JPS49109700A (sv) 1974-10-18
DE2408502A1 (de) 1974-08-29
DE2408502B2 (de) 1976-09-02
GB1462076A (en) 1977-01-19

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