US3887101A - Speaker box cabinet and method of manufacturing the same - Google Patents
Speaker box cabinet and method of manufacturing the same Download PDFInfo
- Publication number
- US3887101A US3887101A US368930A US36893073A US3887101A US 3887101 A US3887101 A US 3887101A US 368930 A US368930 A US 368930A US 36893073 A US36893073 A US 36893073A US 3887101 A US3887101 A US 3887101A
- Authority
- US
- United States
- Prior art keywords
- layer
- grooves
- laminated sheet
- deep
- backing layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004519 manufacturing process Methods 0.000 title description 5
- 239000010409 thin film Substances 0.000 claims description 15
- 238000005452 bending Methods 0.000 claims description 12
- 239000010408 film Substances 0.000 claims description 11
- 239000000463 material Substances 0.000 abstract description 16
- 238000000034 method Methods 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
- H04R1/00—Details of transducers, loudspeakers or microphones
- H04R1/02—Casings; Cabinets ; Supports therefor; Mountings therein
- H04R1/021—Casings; Cabinets ; Supports therefor; Mountings therein incorporating only one transducer
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
- Y10T156/1002—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
- Y10T156/1026—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina with slitting or removal of material at reshaping area prior to reshaping
Definitions
- a speaker box cabinet is formed of laminated sheet [52] 3 217/65 material wherein a thin outer flexible film is supported [51 ⁇ l t Cl ,6 312/330 SM by a thick backing layer and the laminated sheet is [58] d A47! bent at plural locations about thin lines defined by g g fg rxg'z g deep V-grooves which extend through the backing l 1 g 330 layer to the flexible film, and the cabinet is character- I 248 ized by employing additional shallow grooves within the backing layer not reaching the film layer to cor- [56] Reerences Cited rect for camber of the laminated sheet.
- the depth of the V-shaped grooves is shallower than that required, it is impossible to bend the laminated sheet at the V-grooves or the bent edges are not rectangular but are circular. If the depth of the V-grooves exceeds the correct dimension, the flexible film or outer layer is also cut with the result that the side walls or plates of the cabinet become separated.
- This invention contemplates the elimination of the aforementioned disadvantages of a conventional speaker box cabinet formed of laminated sheet material and to provide an improved speaker box cabinet insuring that the thin film outer layer remains uncut during the grooving of the inner, relatively thick backing layer to facilitate folding of the sheet into rectangular cabinet form.
- a speaker box cabinet or the like in which plural longitudinally spaced V-grooves are formed at proper intervals within the thick sheet material backing layer of a laminated sheet having a thin flexible film outer layer and wherein the cabinet is formed by bending the laminated sheet at the V- grooves towards the side carrying the V-grooves and the improvement resides in providing at least one shallow groove within the inner backing layer prior to forming the parallel V-groove along a line which intersects the line of cut of the deep V-groove to correct for camber of the sheet.
- FIG. 1 is a perspective view of a laminated sheet carrying deep and shallow V-grooves for the construction of a speaker box cabinet or the like by means of the present invention.
- FIG. 2 is a top, oblique perspective view of the cabinet formed by bending the sheet of FIG. 1 at the deep grooves.
- a laminated sheet indicated generally at 10 comprises a flexible, thin film layer 1 on the outside of a relatively thick sheet material backing layer 2, the sheet being generally of elongated rectangular form, and when folded inwardly upon itself at longitudinally spaced parallel deep grooves 5 forms a generally rectangular open cabinet 12, FIG. 2.
- one or more longitudinal grooves 4 of a depth of from one-half to one-third the thickness of the backing layer 2 are formed within the backing layer and preferably along a line parallel to the longitudinal edge 3 of the laminated sheet 10.
- the V-grooves 5 are formed within the same backing layer 2 at right angles to the thin groove 4.
- the existence of the shallow groove 4 tends to correct the camber and permit the laminated sheet 10 to lie flat during the subsequent grooving of the laminated sheet 10 at right angles to the longitudinal axis and the shallow groove as at 5 which grooves of course extend completely through the relatively thick sheet material backing layer 2 and accordingly, the accidental cutting of the thin film layer I is almost eliminated by the arrangement of the present invention.
- the rectangular cabinet is formed by bending the laminated sheet 10 with the V-grooves internal and at the fold lines defined by the deep V-grooves 5.
- a baffle mounted with a speaker, and a rear cover, are in turn mounted to the front and rear faces thereof respectively to form an enclosed speaker box.
- a laminated sheet comprising a thin film outer layer bonded to a thick inner backing layer along spaced parallel deep bend grooves extending through the inner backing layer to the outer film layer, the improvement wherein: at least one shallow groove extends longitudinally of said laminated sheet within said inner layer to correct for camber of said sheet prior to forming said deep bend grooves and bending the sheet at said deep grooves, with said deep bend grooves extending uniformly throughout their length, completely through said thick inner layer but not into said thin film outer layer.
- the longitudinal grooving of the backing layer to remove the camber of the laminated sheet insures that the transverse grooves extend uniformly throughout their length completely through said thick inner layer but not into said thin film outer layer.
Landscapes
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Acoustics & Sound (AREA)
- Signal Processing (AREA)
- Details Of Audible-Bandwidth Transducers (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
- Laminated Bodies (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1972068465U JPS5241373Y2 (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html) | 1972-06-10 | 1972-06-10 |
Publications (1)
Publication Number | Publication Date |
---|---|
US3887101A true US3887101A (en) | 1975-06-03 |
Family
ID=13374452
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US368930A Expired - Lifetime US3887101A (en) | 1972-06-10 | 1973-06-11 | Speaker box cabinet and method of manufacturing the same |
Country Status (2)
Country | Link |
---|---|
US (1) | US3887101A (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html) |
JP (1) | JPS5241373Y2 (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html) |
Cited By (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4057308A (en) * | 1976-05-27 | 1977-11-08 | Dunning, Ltd. | Collapsible wall structure for cabinets or chests |
US4077823A (en) * | 1975-11-10 | 1978-03-07 | Champion International Corporation | Method of producing a guarding cover for racks and the like |
EP0043995A1 (de) * | 1980-07-11 | 1982-01-20 | Braun Aktiengesellschaft | Lautsprechergehäuse und Verfahren zu seiner Herstellung |
US4350257A (en) * | 1981-01-13 | 1982-09-21 | Delta, Inc. | Kit for assembling toolbox adapted for installation in back of pickup truck and method of assembling the toolbox |
US4890740A (en) * | 1988-10-25 | 1990-01-02 | Buckhorn, Inc. | Snap together picking container |
US5972259A (en) * | 1995-09-27 | 1999-10-26 | Hettinga; Siebolt | Method for forming an angled plastic article of varying density |
US6399172B1 (en) | 1999-11-17 | 2002-06-04 | Rock-Tenn Company | Hinged panel for furniture |
US20020168562A1 (en) * | 1998-08-03 | 2002-11-14 | Jun Funatsu | Multiple uneven plate, multiple uneven plate bending mold, multiple uneven plate manufacturing method and separator using multiple uneven plate |
US6685285B1 (en) | 2001-05-10 | 2004-02-03 | The Mills Company Inc. | Latch mechanism for locker |
US6793299B2 (en) | 2001-03-13 | 2004-09-21 | The Mills Company, Inc. | Storage unit |
US20040195943A1 (en) * | 2003-04-02 | 2004-10-07 | Olon Industries Inc. | Method of manufacturing a drawer box with a file hanging system |
US20060165248A1 (en) * | 2005-01-24 | 2006-07-27 | Scosche Industries, Inc. | Prefabricated speaker enclosure assembly |
US20080024045A1 (en) * | 2001-05-10 | 2008-01-31 | The Mills Company Inc. | Storage unit |
US20100243648A1 (en) * | 2009-03-31 | 2010-09-30 | Illinois Tool Works Inc. | Four-sided container |
US20110000739A1 (en) * | 2009-07-03 | 2011-01-06 | Keith Carter | Shippable speaker box |
US20110000740A1 (en) * | 2009-07-03 | 2011-01-06 | Qest Group Limited, | Shippable speaker box |
GB2588167A (en) * | 2019-10-10 | 2021-04-21 | Alexander Shaw Alan | Improved loudspeaker cabinet |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2157794A (en) * | 1937-12-18 | 1939-05-09 | Evans Case Co | Making receptacles |
US2240256A (en) * | 1938-12-05 | 1941-04-29 | Elmendorf Armin | Box and corner construction therefor |
US2246660A (en) * | 1938-08-11 | 1941-06-24 | Reginald B Bawtenheimer | Cornerpiece and the method of forming the same |
US2274765A (en) * | 1935-05-14 | 1942-03-03 | Zalkind Philip | Laminated sheet |
US3437392A (en) * | 1967-04-07 | 1969-04-08 | Wesley Ind Inc | Three-dimensional structure having adjacent walls joined together |
US3539425A (en) * | 1966-11-09 | 1970-11-10 | Arthur Marburg | Method of assembling the walls of a box-like structure |
-
1972
- 1972-06-10 JP JP1972068465U patent/JPS5241373Y2/ja not_active Expired
-
1973
- 1973-06-11 US US368930A patent/US3887101A/en not_active Expired - Lifetime
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2274765A (en) * | 1935-05-14 | 1942-03-03 | Zalkind Philip | Laminated sheet |
US2157794A (en) * | 1937-12-18 | 1939-05-09 | Evans Case Co | Making receptacles |
US2246660A (en) * | 1938-08-11 | 1941-06-24 | Reginald B Bawtenheimer | Cornerpiece and the method of forming the same |
US2240256A (en) * | 1938-12-05 | 1941-04-29 | Elmendorf Armin | Box and corner construction therefor |
US3539425A (en) * | 1966-11-09 | 1970-11-10 | Arthur Marburg | Method of assembling the walls of a box-like structure |
US3437392A (en) * | 1967-04-07 | 1969-04-08 | Wesley Ind Inc | Three-dimensional structure having adjacent walls joined together |
Cited By (33)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4077823A (en) * | 1975-11-10 | 1978-03-07 | Champion International Corporation | Method of producing a guarding cover for racks and the like |
US4057308A (en) * | 1976-05-27 | 1977-11-08 | Dunning, Ltd. | Collapsible wall structure for cabinets or chests |
EP0043995A1 (de) * | 1980-07-11 | 1982-01-20 | Braun Aktiengesellschaft | Lautsprechergehäuse und Verfahren zu seiner Herstellung |
US4350257A (en) * | 1981-01-13 | 1982-09-21 | Delta, Inc. | Kit for assembling toolbox adapted for installation in back of pickup truck and method of assembling the toolbox |
US4890740A (en) * | 1988-10-25 | 1990-01-02 | Buckhorn, Inc. | Snap together picking container |
US5972259A (en) * | 1995-09-27 | 1999-10-26 | Hettinga; Siebolt | Method for forming an angled plastic article of varying density |
US20020168562A1 (en) * | 1998-08-03 | 2002-11-14 | Jun Funatsu | Multiple uneven plate, multiple uneven plate bending mold, multiple uneven plate manufacturing method and separator using multiple uneven plate |
US6490778B1 (en) * | 1998-08-03 | 2002-12-10 | Toyota Jidosha Kabushiki Kaisha | Multiple uneven plate, multiple uneven plate bending mold, multiple uneven plate manufacturing method and separator using multiple uneven plate |
US6833214B2 (en) | 1998-08-03 | 2004-12-21 | Toyota Jidosha Kabushiki Kaisha | Multiple uneven plate and separator using multiple uneven plate |
US6399172B1 (en) | 1999-11-17 | 2002-06-04 | Rock-Tenn Company | Hinged panel for furniture |
US7223317B2 (en) | 2001-03-13 | 2007-05-29 | The Mills Company Inc. | Method of assembling a storage unit |
US6793299B2 (en) | 2001-03-13 | 2004-09-21 | The Mills Company, Inc. | Storage unit |
US20040194874A1 (en) * | 2001-03-13 | 2004-10-07 | The Mills Company Inc. | Storage unit |
US7789471B2 (en) | 2001-05-10 | 2010-09-07 | The Mills Company Inc. | Storage unit |
US7699412B2 (en) | 2001-05-10 | 2010-04-20 | The Mills Company Inc. | Storage unit |
US7029078B1 (en) | 2001-05-10 | 2006-04-18 | The Mills Company Inc. | Latch mechanism for locker |
US8113602B2 (en) | 2001-05-10 | 2012-02-14 | The Mills Company Inc. | Storage unit |
US6792661B1 (en) | 2001-05-10 | 2004-09-21 | The Mills Company, Inc. | Door and frame for a storage enclosure and method of making same |
US20080024045A1 (en) * | 2001-05-10 | 2008-01-31 | The Mills Company Inc. | Storage unit |
US20080084145A1 (en) * | 2001-05-10 | 2008-04-10 | The Mills Company Inc. | Storage unit |
US7510249B2 (en) | 2001-05-10 | 2009-03-31 | The Mills Company Inc. | Storage unit |
US20090243444A1 (en) * | 2001-05-10 | 2009-10-01 | The Mills Company Inc. | Storage unit |
US6685285B1 (en) | 2001-05-10 | 2004-02-03 | The Mills Company Inc. | Latch mechanism for locker |
US20040195943A1 (en) * | 2003-04-02 | 2004-10-07 | Olon Industries Inc. | Method of manufacturing a drawer box with a file hanging system |
US20100122867A1 (en) * | 2005-01-24 | 2010-05-20 | Scosche Industries,Inc. | Prefabricated Speaker Enclosure Assembly |
US20060165248A1 (en) * | 2005-01-24 | 2006-07-27 | Scosche Industries, Inc. | Prefabricated speaker enclosure assembly |
US20100243648A1 (en) * | 2009-03-31 | 2010-09-30 | Illinois Tool Works Inc. | Four-sided container |
US8511494B2 (en) * | 2009-03-31 | 2013-08-20 | Illinois Tool Works Inc. | Four-sided container |
US20110000739A1 (en) * | 2009-07-03 | 2011-01-06 | Keith Carter | Shippable speaker box |
US20110000740A1 (en) * | 2009-07-03 | 2011-01-06 | Qest Group Limited, | Shippable speaker box |
US7967104B2 (en) * | 2009-07-03 | 2011-06-28 | Keith Carter | Shippable speaker box |
GB2588167A (en) * | 2019-10-10 | 2021-04-21 | Alexander Shaw Alan | Improved loudspeaker cabinet |
GB2588167B (en) * | 2019-10-10 | 2022-03-09 | Alexander Shaw Alan | Improved loudspeaker cabinet |
Also Published As
Publication number | Publication date |
---|---|
JPS5241373Y2 (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html) | 1977-09-19 |
JPS4928020U (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html) | 1974-03-11 |
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