US3880201A - Apparatus and method for severing textile fabric - Google Patents
Apparatus and method for severing textile fabric Download PDFInfo
- Publication number
- US3880201A US3880201A US389034A US38903473A US3880201A US 3880201 A US3880201 A US 3880201A US 389034 A US389034 A US 389034A US 38903473 A US38903473 A US 38903473A US 3880201 A US3880201 A US 3880201A
- Authority
- US
- United States
- Prior art keywords
- fabric
- path
- textile
- severing
- gas stream
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 111
- 239000004753 textile Substances 0.000 title claims abstract description 37
- 238000000034 method Methods 0.000 title claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 7
- 230000000452 restraining effect Effects 0.000 claims description 6
- 229920001169 thermoplastic Polymers 0.000 abstract description 11
- 239000004416 thermosoftening plastic Substances 0.000 abstract description 11
- 239000012530 fluid Substances 0.000 abstract description 10
- 239000007789 gas Substances 0.000 description 14
- 239000000835 fiber Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 229920000728 polyester Polymers 0.000 description 4
- 210000000481 breast Anatomy 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 238000009940 knitting Methods 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- -1 Polypropylene Polymers 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
- D06H7/22—Severing by heat or by chemical agents
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D49/00—Details or constructional features not specially adapted for looms of a particular type
- D03D49/70—Devices for cutting weft threads
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03J—AUXILIARY WEAVING APPARATUS; WEAVERS' TOOLS; SHUTTLES
- D03J1/00—Auxiliary apparatus combined with or associated with looms
- D03J1/06—Auxiliary apparatus combined with or associated with looms for treating fabric
- D03J1/08—Auxiliary apparatus combined with or associated with looms for treating fabric for slitting fabric
Definitions
- the present invention overcomes the difficulties and deficiencies encountered by such prior arrangements, and additionally provides other advantages and benefits, by severing textile fabric with high velocity impingement of a heated fluid.
- Such severance of textile fabrics proceeds irrespective of whether the fabric is composed of yarns which are fully thermoplastic in nature, blended thermoplastic and natural fiber, or wholly natural fiber.
- the high velocity heated fluid stream is not subject to becoming dulled and does not accumulate deposits of textile material so as to loose efficiency.
- the compressed air, on contacting of the textile fabric, is to be at a temperature at least sufficient to soften any thermoplastic content of yarns forming the fabric and be moving at a velocity at least sufficient to separate the softened yarns.
- a further object of this invention is the formation of a smooth edge along a fabric by the severance of yarns forming the fabric through high velocity impingement of the heated fluid stream thereagainst.
- a sealed edge having ravel resistance characteristics is obtained by the softening and adhesion of the yarns in accordance with the method of the invention.
- FIG. 1 is a perspective view of one textile fabric forming apparatus incorporating a fabric severing means in accordance with this invention
- FIG. 2 is an enlarged plan view of a portion of the apparatus of FIG. 1, illustrating the apparatus of this invention
- FIG. 3 is an elevation view, partially in section, taken generally along the line 33 in FIG. 2;
- FIG. 4 is an elevation view, partially in section, taken generally along the line 4-4 in FIG. 2;
- FIG. 5 is an enlarged fragmentary view, partially in section, taken generally along the line 55 in FIG. 4.
- FIG. 1 The accompanying drawings illustrate the anticipation that this invention is useful with a textile loom (generally indicated at 10 in FIG. 1) of the shuttleless type in which textile fabric is formed by the delivery of warp yarns by warp handling instrumentalities and the insertion of weft yarns into the warp yarns by weft yarn carrier instrumentalities.
- One conventional type of shuttleless textile weaving machine to which this invention has been applied is the Draper DSL machine commercially available in the United States from the Draper Division of Rockwell International. It is believed that machines of this type are generally known to persons working in the textile industry and, for that reason, detailed description of the DSL apparatus and its operating instrumentalities will not be given here.
- Fabric F produced on the loom 10 moves from the fell at which warp and weft yarns are interwoven toward a breast beam 11 of the loom, with a side edge portion of the fabric engaging the temples 12 (FIG. 2). Adjacent the breast beam 11, the fabric is passed about a take-off or sand roll 14, which maintains the fabric in tension and aligned with a predetermined path of travel (FIG. 3). As will be pointed out more fully hereinafter it is an important feature of this invention that the fabric be tensioned and guided along a predetermined path of travel.
- the loom has mounted thereon means for severing the fabric F adjacent a longitudinal side edge thereof.
- the severing means generally indicated at 15, directs a heated fluid stream to impinge against the fabric at high velocity, so as to sever the fabric as described more fully hereinafter.
- the pressurized fluid employed is a compressed gas and particularly, compressed air. Air was chosen for use in an operating embodiment from which the present drawings were taken due to the usual availability of compressed air in textile mills.
- the air is delivered to the severing means through a conduit 16 which is suitably connected with an appropriate source (as schematically illustrated in FIG. 1).
- the severing means 15 includes a thermally insulating casing 18 within which is positioned an electrical resistance fluid heater l9 having resistance wires 20 about which compressed air is directed to flow (FIGS. 4 and 5). Electrical current is supplied to the resistance wires 20 through suitable conductors 21, 22 from a suitable source (schematically illustrated in FIG. 1). As was the case with the selection of compressed air delivered from an appropriate source, selection of an electrical resistance heater means was influenced by the usual availability of electrical current in textile mills.'Other gases or heaters may, of course, be adapted to the present invention.
- Heated compresed air passing from the electrical heater 19 is directed, by an outlet conduit 24, toward the predetermined path in which the fabric F is guided and against a portion of the fabric which is under tension.
- the location of impingement is spaced inwardly from a side edge of the fabric (FIG. 2).
- the heated air flow is directed to impinge upon the fabric F at 90 to the path of movement thereof (FIGS. 3 and 4).
- the fabric F passes above an underlying support plate 25, which has an opening therethrough for passage of the air stream.
- the impingement of the heated air stream severs the yarns of the fabric F.
- the yarns of the fabric are predominantly or wholly thermoplastic materials, softening of these yarns assures production of a ravel resistant edge along the resulting longitudinal side edge of the fabric F.
- the support plate 25 and the casing 18 of the severing means 15 are maintained in operative position by a mounting bracket 26 secured to the breast beam 11 of the loom 10 by appropriate fastener means.
- Polypropylene will soften in a range of from about 275 to about 330 Fahrenheit and will melt in a range of from about 320 to 350 Fahrenheit. These temperature ranges may be considered as representing ranges in which operation in accordance with the present invention will occur and have been contemplated as operative with blends of thermoplastic and natural fiber and with natural fiber alone. Early experimentation with arrangements as contemplated by the present invention obtained satisfactory operation with such a range of fabrics at temperatures of at least about l,000 Fahrenheit. Typically, where an electrical resistance heater such as the heater 19 is employed, the application of voltages on the order of 40 to volts to a heater rated at 500 watts when operated at 110 volts will achieve the necessary temperatures.
- the unheated velocity was approximately l0,000 feet per minute. With the application of approximately 55 volts the air was heated to a temperature of approximately 520 Fahrenheit and the velocity was increased to about 12,500 feet per minute.
- One example of a material which has been satisfactorily severed in accordance with this invention, while being formed, is a relatively light weight shirting constructed with a plain weave having 44 warp ends per inch and 40 picks per inch.
- both warp and filling yarns were a 250 denier zero twist bright polyester. Satisfactory cutting was achieved, with this relatively light weight fabric, at an air pressure of about 0.5 psi and a voltage of about 50 volts.
- Another example of a fabric satisfactorily severed in accordance with this invention was a 10 ounce ulcery having filling yarns of percent cotton and warp yarns of 65 percent polyester and 35 percent cotton. A limited number of 100 percent polyester warp yarns were introduced at one side edge and medially of the width of the fabric, in order to provide for assured sealing of side edges to be produced in accordance with this invention. Satisfactory severing was achieved at air pressures of approximately 4 pounds per square inch and applied voltages on the order of 50 volts.
- a method of severing a length of textile fabric comprising the steps of moving fabric along a predetermined path of travel while imposing on the fabric forces tensioning the fabric in the plane of the path and while contacting one face of the fabric to restrain the fabric against movement in one direction transversely away from the plane of the path, delivering a flowing stream of gas while heating the gas stream to an elevated temperature and while directing the heated gas stream in the one direction for impingement against the moving and tensioned fabric at a location generally opposite the restraining contact therewith, and severing the fabric with the heated gas stream.
- a woven textile fabric which includes at least some thermally degradable yarns, the fabric having at at least one edge successive separated weft yarn ends protruding therefrom and said loom having means for moving the fabric along a predetermined path of travel from the fabric forming location and means for imposing on the fabric forces tensioning the fabric in the plane of the path of travel; means for severing the fabric along a warpwise longitudinal line spaced inwardly of but adjacent to said one edge, said severing means comprising thermally insulating housing means mounted on said loom, means for supplying a flowing stream of noncombustible gas, means mounted within said housing means for receiving the gas stream and for heating the same to an elevated temperature of at least about 500F., and means for directing the heated gas stream transversely of said plane of the path and for impinging the heated gas stream against a face of the tensioned fabric at a velocity of at least about 6,000 feet per minute to
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Looms (AREA)
Priority Applications (8)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US389034A US3880201A (en) | 1972-08-23 | 1973-08-21 | Apparatus and method for severing textile fabric |
IT52132/73A IT994160B (it) | 1972-08-23 | 1973-08-22 | Procedimento ed apparecchio per il taglio marginale di tessuti senza cimosa |
CA179,432A CA988840A (en) | 1972-08-23 | 1973-08-22 | Apparatus and method for severing textile fabric |
FR7330499A FR2197081B1 (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html) | 1972-08-23 | 1973-08-22 | |
GB4008273A GB1393658A (en) | 1972-08-23 | 1973-08-23 | Apparatus and method for severing textile fabric |
CH25675A CH584301A5 (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html) | 1972-08-23 | 1973-08-23 | |
RO76104A RO86244B (ro) | 1973-08-21 | 1973-09-18 | Instalatie si metoda pentru sectionarea produselor textile |
US404865A US3875975A (en) | 1973-08-21 | 1973-10-10 | Textile fabric roll and method |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US28316572A | 1972-08-23 | 1972-08-23 | |
US389034A US3880201A (en) | 1972-08-23 | 1973-08-21 | Apparatus and method for severing textile fabric |
Publications (1)
Publication Number | Publication Date |
---|---|
US3880201A true US3880201A (en) | 1975-04-29 |
Family
ID=26961904
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US389034A Expired - Lifetime US3880201A (en) | 1972-08-23 | 1973-08-21 | Apparatus and method for severing textile fabric |
Country Status (6)
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4033151A (en) * | 1974-05-21 | 1977-07-05 | Koninklijke Textielfabrieken | Liquid separation of sock string |
US4158762A (en) * | 1978-01-04 | 1979-06-19 | Coherent, Inc. | Apparatus and method for cutting and heat sealing woven thermoplastic material |
US4453572A (en) * | 1982-07-26 | 1984-06-12 | Burlington Industries, Inc. | Method and apparatus for waste selvage removal |
US5069735A (en) * | 1990-06-04 | 1991-12-03 | Milliken Research Corporation | Apparatus for producing sealed edge knit wiping cloths |
US5202077A (en) * | 1990-07-10 | 1993-04-13 | Milliken Research Corporation | Method for removal of substrate material by means of heated pressurized fluid stream |
US5404626A (en) * | 1993-10-25 | 1995-04-11 | Milliken Research Corporation | Method and apparatus to create an improved moire fabric by utilizing pressurized heated gas |
US5865933A (en) * | 1996-11-12 | 1999-02-02 | Milliken Research Corporation | Method for selectively carving color contrasting patterns in textile fabric |
WO2000056968A1 (de) * | 1999-03-18 | 2000-09-28 | Acordis Industrial Fibers Gmbh | Webverfahren |
US20070234861A1 (en) * | 2006-04-05 | 2007-10-11 | Mikkelsen Steen B | Method and apparatus for fray-free textile cutting |
US20070234862A1 (en) * | 2006-04-05 | 2007-10-11 | Mikkelsen Graphic Engineering, Inc. | Method and Apparatus for Fray-Free Cutting with Laser Anti-Fray Inducement |
CN103966741A (zh) * | 2014-05-22 | 2014-08-06 | 苏州东茂纺织实业有限公司 | 一种热熔断布装置 |
CN105856330A (zh) * | 2016-06-01 | 2016-08-17 | 江苏金铁人自动化科技有限公司 | 一种切边装置 |
CN117779439A (zh) * | 2024-01-17 | 2024-03-29 | 河南晶鑫科技股份有限公司 | 一种聚酯网超声波切封边设备 |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102704152B (zh) * | 2012-05-29 | 2013-09-18 | 青岛东佳纺机(集团)有限公司 | 平织塑料编织机 |
CN102839489B (zh) * | 2012-09-06 | 2013-09-18 | 青岛东佳纺机(集团)有限公司 | 一种平织塑料编织机 |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3036358A (en) * | 1960-05-23 | 1962-05-29 | Scaglia Societa Per Azioni M | Method and apparatus for removing yarn residue from spools |
US3135298A (en) * | 1962-01-02 | 1964-06-02 | George M Marks | Electric thread cutter |
US3144882A (en) * | 1961-03-28 | 1964-08-18 | Sulzer Ag | Method for weaving selvageless cloth |
US3174515A (en) * | 1962-08-18 | 1965-03-23 | Sulzer Ag | Fabric control and severing means for a loom |
US3414955A (en) * | 1966-06-27 | 1968-12-10 | Celanese Corp | Process and apparatus for stripping bobbins |
US3461920A (en) * | 1966-08-29 | 1969-08-19 | Toemon Sakamoto | Apparatus for cutting weft yarn ends under tension on a shuttleless loom |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3136649A (en) * | 1961-02-23 | 1964-06-09 | Kimberly Clark Co | Manufacture of cellulosic products |
BE667727A (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html) * | 1964-07-30 | |||
BE715117A (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html) * | 1968-05-14 | 1968-09-30 | ||
US3532014A (en) * | 1968-10-01 | 1970-10-06 | Norman C Franz | Method for the high velocity liquid jet cutting of soft materials |
-
1973
- 1973-08-21 US US389034A patent/US3880201A/en not_active Expired - Lifetime
- 1973-08-22 CA CA179,432A patent/CA988840A/en not_active Expired
- 1973-08-22 IT IT52132/73A patent/IT994160B/it active
- 1973-08-22 FR FR7330499A patent/FR2197081B1/fr not_active Expired
- 1973-08-23 CH CH25675A patent/CH584301A5/xx not_active IP Right Cessation
- 1973-08-23 GB GB4008273A patent/GB1393658A/en not_active Expired
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3036358A (en) * | 1960-05-23 | 1962-05-29 | Scaglia Societa Per Azioni M | Method and apparatus for removing yarn residue from spools |
US3144882A (en) * | 1961-03-28 | 1964-08-18 | Sulzer Ag | Method for weaving selvageless cloth |
US3135298A (en) * | 1962-01-02 | 1964-06-02 | George M Marks | Electric thread cutter |
US3174515A (en) * | 1962-08-18 | 1965-03-23 | Sulzer Ag | Fabric control and severing means for a loom |
US3414955A (en) * | 1966-06-27 | 1968-12-10 | Celanese Corp | Process and apparatus for stripping bobbins |
US3461920A (en) * | 1966-08-29 | 1969-08-19 | Toemon Sakamoto | Apparatus for cutting weft yarn ends under tension on a shuttleless loom |
Cited By (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4033151A (en) * | 1974-05-21 | 1977-07-05 | Koninklijke Textielfabrieken | Liquid separation of sock string |
US4158762A (en) * | 1978-01-04 | 1979-06-19 | Coherent, Inc. | Apparatus and method for cutting and heat sealing woven thermoplastic material |
US4453572A (en) * | 1982-07-26 | 1984-06-12 | Burlington Industries, Inc. | Method and apparatus for waste selvage removal |
US5069735A (en) * | 1990-06-04 | 1991-12-03 | Milliken Research Corporation | Apparatus for producing sealed edge knit wiping cloths |
US5202077A (en) * | 1990-07-10 | 1993-04-13 | Milliken Research Corporation | Method for removal of substrate material by means of heated pressurized fluid stream |
US5674581A (en) * | 1990-07-10 | 1997-10-07 | Milliken Research Corporation | Textile fabric having a thermally modified narrow channel to facilitate separation |
US5404626A (en) * | 1993-10-25 | 1995-04-11 | Milliken Research Corporation | Method and apparatus to create an improved moire fabric by utilizing pressurized heated gas |
US5865933A (en) * | 1996-11-12 | 1999-02-02 | Milliken Research Corporation | Method for selectively carving color contrasting patterns in textile fabric |
WO2000056968A1 (de) * | 1999-03-18 | 2000-09-28 | Acordis Industrial Fibers Gmbh | Webverfahren |
US6450211B1 (en) | 1999-03-18 | 2002-09-17 | Acordis Industrial Fibers Gmbh | Weaving process for a high-density fabric on a water-jet loom |
US20070234861A1 (en) * | 2006-04-05 | 2007-10-11 | Mikkelsen Steen B | Method and apparatus for fray-free textile cutting |
US20070234862A1 (en) * | 2006-04-05 | 2007-10-11 | Mikkelsen Graphic Engineering, Inc. | Method and Apparatus for Fray-Free Cutting with Laser Anti-Fray Inducement |
US7615128B2 (en) | 2006-04-05 | 2009-11-10 | Mikkelsen Graphic Engineering, Inc. | Method and apparatus for fray-free textile cutting |
CN103966741A (zh) * | 2014-05-22 | 2014-08-06 | 苏州东茂纺织实业有限公司 | 一种热熔断布装置 |
CN103966741B (zh) * | 2014-05-22 | 2015-12-09 | 泉州中投文化发展有限公司 | 一种热熔断布装置 |
CN105856330A (zh) * | 2016-06-01 | 2016-08-17 | 江苏金铁人自动化科技有限公司 | 一种切边装置 |
CN117779439A (zh) * | 2024-01-17 | 2024-03-29 | 河南晶鑫科技股份有限公司 | 一种聚酯网超声波切封边设备 |
Also Published As
Publication number | Publication date |
---|---|
IT994160B (it) | 1975-10-20 |
GB1393658A (en) | 1975-05-07 |
CA988840A (en) | 1976-05-11 |
FR2197081B1 (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html) | 1976-05-07 |
CH584301A5 (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html) | 1977-01-31 |
FR2197081A1 (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html) | 1974-03-22 |
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