US3878885A - Method for causing condensation in drops on heat exchanger tubes - Google Patents
Method for causing condensation in drops on heat exchanger tubes Download PDFInfo
- Publication number
- US3878885A US3878885A US436197A US43619774A US3878885A US 3878885 A US3878885 A US 3878885A US 436197 A US436197 A US 436197A US 43619774 A US43619774 A US 43619774A US 3878885 A US3878885 A US 3878885A
- Authority
- US
- United States
- Prior art keywords
- vapor
- vapor feed
- fluorine
- containing compound
- drops
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims description 33
- 238000009833 condensation Methods 0.000 title claims description 30
- 230000005494 condensation Effects 0.000 title claims description 30
- 150000001875 compounds Chemical class 0.000 claims abstract description 42
- 229910052731 fluorine Inorganic materials 0.000 claims description 17
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims description 14
- 239000011737 fluorine Substances 0.000 claims description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 239000000203 mixture Substances 0.000 claims description 11
- 230000001737 promoting effect Effects 0.000 claims description 8
- 239000007788 liquid Substances 0.000 claims description 5
- 238000004821 distillation Methods 0.000 claims description 3
- 239000000839 emulsion Substances 0.000 claims description 3
- 239000003595 mist Substances 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 125000000524 functional group Chemical group 0.000 claims description 2
- 230000008016 vaporization Effects 0.000 claims description 2
- 239000000126 substance Substances 0.000 abstract description 4
- 239000003795 chemical substances by application Substances 0.000 description 6
- 229910000881 Cu alloy Inorganic materials 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 239000012809 cooling fluid Substances 0.000 description 4
- 230000002209 hydrophobic effect Effects 0.000 description 4
- 125000000896 monocarboxylic acid group Chemical group 0.000 description 4
- 239000013535 sea water Substances 0.000 description 4
- 239000010935 stainless steel Substances 0.000 description 4
- 229910001220 stainless steel Inorganic materials 0.000 description 4
- 239000012808 vapor phase Substances 0.000 description 4
- 239000002253 acid Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000010612 desalination reaction Methods 0.000 description 2
- 239000010408 film Substances 0.000 description 2
- 238000010348 incorporation Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- RZVAJINKPMORJF-UHFFFAOYSA-N Acetaminophen Chemical compound CC(=O)NC1=CC=C(O)C=C1 RZVAJINKPMORJF-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- LSDPWZHWYPCBBB-UHFFFAOYSA-N Methanethiol Chemical compound SC LSDPWZHWYPCBBB-UHFFFAOYSA-N 0.000 description 1
- 229910000792 Monel Inorganic materials 0.000 description 1
- 229910000990 Ni alloy Inorganic materials 0.000 description 1
- REYJJPSVUYRZGE-UHFFFAOYSA-N Octadecylamine Chemical compound CCCCCCCCCCCCCCCCCCN REYJJPSVUYRZGE-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000003889 chemical engineering Methods 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- SVOAENZIOKPANY-CVBJKYQLSA-L copper;(z)-octadec-9-enoate Chemical compound [Cu+2].CCCCCCCC\C=C/CCCCCCCC([O-])=O.CCCCCCCC\C=C/CCCCCCCC([O-])=O SVOAENZIOKPANY-CVBJKYQLSA-L 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011491 glass wool Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000005297 pyrex Substances 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F13/00—Arrangements for modifying heat-transfer, e.g. increasing, decreasing
- F28F13/18—Arrangements for modifying heat-transfer, e.g. increasing, decreasing by applying coatings, e.g. radiation-absorbing, radiation-reflecting; by surface treatment, e.g. polishing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D5/00—Condensation of vapours; Recovering volatile solvents by condensation
- B01D5/0003—Condensation of vapours; Recovering volatile solvents by condensation by using heat-exchange surfaces for indirect contact between gases or vapours and the cooling medium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D5/00—Condensation of vapours; Recovering volatile solvents by condensation
- B01D5/0078—Condensation of vapours; Recovering volatile solvents by condensation characterised by auxiliary systems or arrangements
- B01D5/0087—Recirculating of the cooling medium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D5/00—Condensation of vapours; Recovering volatile solvents by condensation
- B01D5/0078—Condensation of vapours; Recovering volatile solvents by condensation characterised by auxiliary systems or arrangements
- B01D5/009—Collecting, removing and/or treatment of the condensate
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2245/00—Coatings; Surface treatments
- F28F2245/04—Coatings; Surface treatments hydrophobic
Definitions
- At least one chemical compound is incorporated in the vapor before this latter passes along a heatexchanger tube.
- the compound being constituted by a fluorinated derivative corresponding to the general formula: C,,F (CH X where n represents a whole number between 2 and 20, X represents a chemical function which is capable of causing the fluorinated product to adhere to the tube wall, and a is a whole number between 2 and 20.
- ()ne of the means for achieving this objective is to prevent the formation of a condensation film on the external walls of the heat-exchanger tubes and in inducing the condensate to collect in drops.
- the overall heat-transfer coefficient U between the vapor to be condensed and the cooling fluid may be calcu lated as follows:
- r is the thermal resistance of the wall.
- r is the thermal resistance of scale and dirt.
- the improvement in the condensation coefficient is achieved by bringing about condensation in drops on the external or internal wall of the heat-exchanger tube.
- the wall In order to produce said condensation in drops, the wall must be rendered hydrophobic, that is to say not wettable by water.
- the vapor thus condenses in the form of drops which form and grow at preferential points of the wall. When the drops have reached a sufficient size, they run along the wall and are detached from this latter. The greater part of the tube wall is therefore free of liquid and thus directly in contact with the vapor. thereby increasing the heat-transfer coefficient.
- the walls aforesaid can be provided with a hydrophobic coating which must either consist of a substance having fairly good conductivity or be deposited in extremely thin layers.
- This coating must also be of very high strength and have a practically infinite lifetime.
- gold or chromium coatings produce good results but are extremely costly.
- the precise aim of the invention is to provide a method for initiating the formation of drops on the tubes of a heat exchanger by utilizing the action of a particularly advantageous agent for promoting condensation in drops.
- the method according to the invention is characterized in that at least one chemical compound is incorporated in the feed vapor before this latter passes along the tube, said compound being, constituted by a fluorinated derivative corresponding to the general formula:
- n represents a whole number comprised between 2 and 20.
- X represents a chemical function which is capable of causing the fluorinated product to adhere to the tube wall.
- u is a whole number comprised between 2 and 20.
- compositions having a base of fluorinated copolymers and polymers such as those described, for example, in French patent application No EN 72 08366 filed on Mar. 10, 1972 in the name of Societe Produits Chimiques Ugine Kuhlmann.
- C,,F represents a straight or branched perfluorinated chain
- n is a whole number comprised between 2 and 20
- a is a whole number comprised between 2 and 20.
- the fluorinated product or products are employed in association with a standard agent for promoting condensation in drops.
- the introduction of these different compounds can be carried out either simultaneously or separately.
- the incorporation of the fluorinated derivative in the feed vapor can be performed either continuously or non-continuously.
- the operation is preferably noncontinuous since the fluorinated products employed have a very long lifetime, thereby permitting addition at a very low rate and achieving an appreciable economy.
- EXAMPLE I The apparatus employed is illustrated in the accompanying FIGURE and comprises a vapor generator 1, a condensation chamber 2 and a cooling system 3.
- the vapor generator 1 which is constructed of stainless steel is a cylindrical enclosure 0.5 m in diameter and 1 m in length and containing approximately 100 liters of permuted water.
- the generator is heated by immersion-heating elements 4 which are supplied with three-phase current and deliver a maximum power of 36 KW.
- the condensation chamber 2 is constituted by a pyrex cylinder 1 m in length and 400 mm in diameter, the thermal insulation of which is ensured by means of a layer of glass wool fitted with two viewing windows.
- the chamber 2 is connected to the generator 1 by means of a heat-insulated stainless steel duct 5, whose internal diameter mm) is calculated so that the velocity of the vapor which penetrates into the chamber does not exceed 1 m per second.
- the condensation chamber 2 is traversed by a measuring tube 6 on which the condensation is brought about.
- Said tube 6 has a length of 900 mm, an external diameter of 25 mm and a thickness of 1 mm.
- Heat insulation between said tube and the walls of the chamber 2 is provided by means of teflon rings 7.
- a condensate collector 8 having a length which is appreciably greater than that of the tube 6 is placed beneath this latter.
- the water of the cooling loop 3 circulates through the tube 6 and said loop is connected directly to the municipal water-supply system.
- the water is circulated by a pump 9 which is capable of delivering I5 m per hour under the operating conditions employed. Adjustment of the temperature of the cooling fluid is obtained by continuous introduction of water derived from the municipal water-supply system; this adjustment is performed manually by producing action on the needlevalve 10 which controls the removal of the hot water at the outlet of the condensation chamber 2.
- the high flow rate of the water which circulates within each tube is chosen so as to ensure that the temperature rise resulting from condensation on the tube 6 is small compared with the temperature difference between the vapor and the cooling water.
- the tube 6 is of copper.
- a polyfluorinated disulphide compound having the formula (C F, C H S) is introduced through the duct 11 into the vapor which is supplied by the generator 1. Approximately 38 mg of said compound must be injected in order to obtain 1 m of condensate. A single injection of C F, C H S) makes it possible to obtain condensation in drops for a period exceeding 2500 hours, thus showing that the compound (C F C I-l S) has a considerable lifetime.
- EXAMPLE 2 The same apparatus as that described in Example 1 is again employed but in this case the tube 6 is fabricated from an alloy of copper and nickel.
- the promoting agent to be tested was introduced into the vapor phase.
- Example 5 The tests of Example 3 are repeated with an aluminum condenser. After a number of injections of (C F,-,C H,S) condensation in drops is obtained.
- Example 6 The tests of Example 3 are repeated with a condenser of copper alloy.
- a and n are whole integers in the range of 2-20, inclusive, and wherein X is a functional group providing for adherence of said compounds to the surfaces of the heat exchanger tubes;
- a and n are whole integers in the range of 2-20, inclusive.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Preventing Corrosion Or Incrustation Of Metals (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR7303660A FR2215990B1 (en:Method) | 1973-02-02 | 1973-02-02 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3878885A true US3878885A (en) | 1975-04-22 |
Family
ID=9114217
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US436197A Expired - Lifetime US3878885A (en) | 1973-02-02 | 1974-01-24 | Method for causing condensation in drops on heat exchanger tubes |
Country Status (11)
| Country | Link |
|---|---|
| US (1) | US3878885A (en:Method) |
| JP (1) | JPS5649601B2 (en:Method) |
| BE (1) | BE810552A (en:Method) |
| CA (1) | CA1021553A (en:Method) |
| CH (1) | CH580438A5 (en:Method) |
| DE (1) | DE2404366C2 (en:Method) |
| FR (1) | FR2215990B1 (en:Method) |
| GB (1) | GB1449762A (en:Method) |
| IL (1) | IL44075A (en:Method) |
| IT (1) | IT1004851B (en:Method) |
| NL (1) | NL178907C (en:Method) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2008000680A1 (en) * | 2006-06-27 | 2008-01-03 | Clariant International Ltd | Fluorous telomeric compounds and polymers containing same |
| US20120111549A1 (en) * | 2010-11-09 | 2012-05-10 | Denso Corporation | Heat transport fluid passage device with hydrophobic membrane |
| US8980387B2 (en) | 2011-10-27 | 2015-03-17 | General Electric Company | Method of coating a surface and article incorporating coated surface |
| US9498934B2 (en) | 2013-02-15 | 2016-11-22 | Massachusetts Institute Of Technology | Grafted polymer surfaces for dropwise condensation, and associated methods of use and manufacture |
| EP3767216A4 (en) * | 2018-03-14 | 2021-12-08 | Kurita Water Industries Ltd. | STEAM CONDENSATION PROCESS |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113289366A (zh) * | 2021-07-27 | 2021-08-24 | 东营天润石化科技有限公司 | 一种节能减压化工精馏装置 |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2923640A (en) * | 1956-03-29 | 1960-02-02 | Griscom Russell Co | Method of applying a plastic coating |
| US3167927A (en) * | 1961-06-23 | 1965-02-02 | Carrier Corp | Promotion of dropwise condensation |
| US3186476A (en) * | 1961-04-14 | 1965-06-01 | Asahi Chemical Ind | Method for heating liquid by means of steam |
| US3211657A (en) * | 1963-11-20 | 1965-10-12 | Du Pont | Method of transferring heat |
| US3305007A (en) * | 1965-03-31 | 1967-02-21 | Thelen Edmund | Dropwise condensation |
| US3534555A (en) * | 1968-03-06 | 1970-10-20 | Webb James E | Laminar flow enhancement |
| US3547185A (en) * | 1969-06-20 | 1970-12-15 | Atomic Energy Commission | Method for promoting dropwise condensation on copper and copper alloy condensing surfaces |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE707155C (de) * | 1938-07-14 | 1941-06-14 | Emil Kirschbaum Dr Ing | Verfahren zur Leistungssteigerung von dampfbeaufschlagten Waermeaustauschern |
| FR1226880A (fr) * | 1958-06-24 | 1960-08-16 | Edgar Allen & Co Ltd | Procédé de condensation de vapeur d'eau |
-
1973
- 1973-02-02 FR FR7303660A patent/FR2215990B1/fr not_active Expired
-
1974
- 1974-01-24 US US436197A patent/US3878885A/en not_active Expired - Lifetime
- 1974-01-24 IL IL44075A patent/IL44075A/en unknown
- 1974-01-25 CH CH102974A patent/CH580438A5/xx not_active IP Right Cessation
- 1974-01-30 DE DE2404366A patent/DE2404366C2/de not_active Expired
- 1974-01-31 CA CA191,506A patent/CA1021553A/en not_active Expired
- 1974-02-01 NL NLAANVRAGE7401412,A patent/NL178907C/xx not_active IP Right Cessation
- 1974-02-01 GB GB472974A patent/GB1449762A/en not_active Expired
- 1974-02-01 IT IT67288/74A patent/IT1004851B/it active
- 1974-02-02 JP JP1405074A patent/JPS5649601B2/ja not_active Expired
- 1974-02-04 BE BE140504A patent/BE810552A/xx not_active IP Right Cessation
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2923640A (en) * | 1956-03-29 | 1960-02-02 | Griscom Russell Co | Method of applying a plastic coating |
| US3186476A (en) * | 1961-04-14 | 1965-06-01 | Asahi Chemical Ind | Method for heating liquid by means of steam |
| US3167927A (en) * | 1961-06-23 | 1965-02-02 | Carrier Corp | Promotion of dropwise condensation |
| US3211657A (en) * | 1963-11-20 | 1965-10-12 | Du Pont | Method of transferring heat |
| US3305007A (en) * | 1965-03-31 | 1967-02-21 | Thelen Edmund | Dropwise condensation |
| US3534555A (en) * | 1968-03-06 | 1970-10-20 | Webb James E | Laminar flow enhancement |
| US3547185A (en) * | 1969-06-20 | 1970-12-15 | Atomic Energy Commission | Method for promoting dropwise condensation on copper and copper alloy condensing surfaces |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2008000680A1 (en) * | 2006-06-27 | 2008-01-03 | Clariant International Ltd | Fluorous telomeric compounds and polymers containing same |
| US20120111549A1 (en) * | 2010-11-09 | 2012-05-10 | Denso Corporation | Heat transport fluid passage device with hydrophobic membrane |
| US9022099B2 (en) * | 2010-11-09 | 2015-05-05 | Denso Corporation | Heat transport fluid passage device with hydrophobic membrane |
| US8980387B2 (en) | 2011-10-27 | 2015-03-17 | General Electric Company | Method of coating a surface and article incorporating coated surface |
| US9498934B2 (en) | 2013-02-15 | 2016-11-22 | Massachusetts Institute Of Technology | Grafted polymer surfaces for dropwise condensation, and associated methods of use and manufacture |
| EP3767216A4 (en) * | 2018-03-14 | 2021-12-08 | Kurita Water Industries Ltd. | STEAM CONDENSATION PROCESS |
| US11204207B2 (en) * | 2018-03-14 | 2021-12-21 | Kurita Water Industries Ltd. | Vapor condensation method |
| TWI810253B (zh) * | 2018-03-14 | 2023-08-01 | 日商栗田工業股份有限公司 | 蒸氣之凝縮方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| DE2404366C2 (de) | 1983-03-31 |
| FR2215990B1 (en:Method) | 1976-09-10 |
| JPS49111252A (en:Method) | 1974-10-23 |
| BE810552A (fr) | 1974-05-29 |
| NL7401412A (en:Method) | 1974-08-06 |
| JPS5649601B2 (en:Method) | 1981-11-24 |
| FR2215990A1 (en:Method) | 1974-08-30 |
| IL44075A (en) | 1977-04-29 |
| DE2404366A1 (de) | 1974-08-08 |
| IT1004851B (it) | 1976-07-20 |
| NL178907B (nl) | 1986-01-02 |
| NL178907C (nl) | 1986-06-02 |
| CA1021553A (en) | 1977-11-29 |
| IL44075A0 (en) | 1974-05-16 |
| GB1449762A (en) | 1976-09-15 |
| CH580438A5 (en:Method) | 1976-10-15 |
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