US3876415A - Concentration of nickel values in oxidized ores - Google Patents
Concentration of nickel values in oxidized ores Download PDFInfo
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- US3876415A US3876415A US32309173A US3876415A US 3876415 A US3876415 A US 3876415A US 32309173 A US32309173 A US 32309173A US 3876415 A US3876415 A US 3876415A
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- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 title claims abstract description 186
- 229910052759 nickel Inorganic materials 0.000 title claims abstract description 90
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims abstract description 60
- 239000000203 mixture Substances 0.000 claims abstract description 41
- 229910017052 cobalt Inorganic materials 0.000 claims abstract description 19
- 239000010941 cobalt Substances 0.000 claims abstract description 19
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims abstract description 19
- 229910001514 alkali metal chloride Inorganic materials 0.000 claims abstract description 10
- 229910001617 alkaline earth metal chloride Inorganic materials 0.000 claims abstract description 10
- 238000002156 mixing Methods 0.000 claims abstract description 8
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000001257 hydrogen Substances 0.000 claims abstract description 6
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 6
- 238000000034 method Methods 0.000 claims description 73
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 51
- 239000007789 gas Substances 0.000 claims description 47
- 239000003638 chemical reducing agent Substances 0.000 claims description 32
- 239000000446 fuel Substances 0.000 claims description 23
- 229910052742 iron Inorganic materials 0.000 claims description 23
- 239000002245 particle Substances 0.000 claims description 19
- 239000001301 oxygen Substances 0.000 claims description 16
- 229910052760 oxygen Inorganic materials 0.000 claims description 16
- 239000007787 solid Substances 0.000 claims description 15
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 14
- 150000001805 chlorine compounds Chemical class 0.000 claims description 10
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 9
- FBAFATDZDUQKNH-UHFFFAOYSA-M iron chloride Chemical compound [Cl-].[Fe] FBAFATDZDUQKNH-UHFFFAOYSA-M 0.000 claims description 8
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 7
- 239000001569 carbon dioxide Substances 0.000 claims description 7
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 7
- 229910002091 carbon monoxide Inorganic materials 0.000 claims description 7
- 239000003575 carbonaceous material Substances 0.000 claims description 7
- 239000000567 combustion gas Substances 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 7
- 238000007885 magnetic separation Methods 0.000 claims description 7
- 239000000654 additive Substances 0.000 claims description 6
- 230000000996 additive effect Effects 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 6
- 238000010924 continuous production Methods 0.000 claims description 4
- 239000012141 concentrate Substances 0.000 abstract description 25
- NMCUIPGRVMDVDB-UHFFFAOYSA-L iron dichloride Chemical class Cl[Fe]Cl NMCUIPGRVMDVDB-UHFFFAOYSA-L 0.000 abstract description 6
- 238000011084 recovery Methods 0.000 description 20
- 238000005204 segregation Methods 0.000 description 19
- 230000005291 magnetic effect Effects 0.000 description 11
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 10
- 238000006243 chemical reaction Methods 0.000 description 10
- 238000002485 combustion reaction Methods 0.000 description 10
- 238000006722 reduction reaction Methods 0.000 description 10
- 239000000571 coke Substances 0.000 description 9
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 6
- 229910017709 Ni Co Inorganic materials 0.000 description 5
- 238000003556 assay Methods 0.000 description 5
- 238000005188 flotation Methods 0.000 description 5
- 239000000395 magnesium oxide Substances 0.000 description 5
- 229910021586 Nickel(II) chloride Inorganic materials 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 239000003153 chemical reaction reagent Substances 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- QMMRZOWCJAIUJA-UHFFFAOYSA-L nickel dichloride Chemical compound Cl[Ni]Cl QMMRZOWCJAIUJA-UHFFFAOYSA-L 0.000 description 4
- 239000011236 particulate material Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 3
- 239000000460 chlorine Substances 0.000 description 3
- 230000003247 decreasing effect Effects 0.000 description 3
- 229960002089 ferrous chloride Drugs 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229910000863 Ferronickel Inorganic materials 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 2
- 230000002411 adverse Effects 0.000 description 2
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 239000003245 coal Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 238000007865 diluting Methods 0.000 description 2
- 238000002386 leaching Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- -1 or even more Chemical compound 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- CNJLMVZFWLNOEP-UHFFFAOYSA-N 4,7,7-trimethylbicyclo[4.1.0]heptan-5-one Chemical compound O=C1C(C)CCC2C(C)(C)C12 CNJLMVZFWLNOEP-UHFFFAOYSA-N 0.000 description 1
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 1
- 235000019738 Limestone Nutrition 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- 230000003213 activating effect Effects 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000001099 ammonium carbonate Substances 0.000 description 1
- 235000012501 ammonium carbonate Nutrition 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- ZTFMLZCQQJOKPS-UHFFFAOYSA-J calcium iron(2+) tetrachloride Chemical compound [Fe+2].[Cl-].[Ca+2].[Cl-].[Cl-].[Cl-] ZTFMLZCQQJOKPS-UHFFFAOYSA-J 0.000 description 1
- 239000003610 charcoal Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 230000002939 deleterious effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 239000008246 gaseous mixture Substances 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 1
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000003077 lignite Substances 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 229910000480 nickel oxide Inorganic materials 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- GNRSAWUEBMWBQH-UHFFFAOYSA-N oxonickel Chemical compound [Ni]=O GNRSAWUEBMWBQH-UHFFFAOYSA-N 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229910052604 silicate mineral Inorganic materials 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B23/00—Obtaining nickel or cobalt
- C22B23/02—Obtaining nickel or cobalt by dry processes
- C22B23/021—Obtaining nickel or cobalt by dry processes by reduction in solid state, e.g. by segregation processes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Definitions
- ABSTRACT Concentrates of nickel and/or cobalt are continuously recovered from oxide ores containing same by preheating the ore to at least about 850C. then mixing the ore with at least one chloride selected from the group consisting of alkali metal chlorides.
- alkaline earth metal chlorides and iron chlorides and holding the mixture at a temperature between about 900C. and 1100C. in a hydrogen-containing atmosphere having a reducing potential equivalent to a COzCO ratio between about 1:2 and 4:1 to convert and concentrate a preponderant part of the nickel and/or cobalt to the metallic state and recovering the metallic concentrate.
- the present invention pertains to the treatment of nickeliferous oxide ores, and more particularly to the beneficiation of nickel-containing oxide ores.
- Nickel-containing oxide ores form the largest known reserve of nickel values.
- these ores are not amenable to conventional beneficiation techniques. as are sulfide ores; and, in most instances, the entire mass of the ore must be hydrometallurgically, pyrometallurgically or vapometallurgically treated to recover the nickel values. Treatment of the entire ore mass is expensive in terms of both capital and operating costs.
- Nickeliferous oxide ores are not amenable to conventional beneficiation techniques since nickel is present in the ore merely as a dilute substitutional constituent and not as a separate and distinct mineral. Most frequently, oxide ores are a mixture of a highly weathered (or laterized) portion and a less weathered portion. The more weathered portion of oxide ores'can contain up to about 50 percent iron, or even more, and nickel is associated with phases rich in iron or magnesium. In less weathered ore, nickel is contained in silicate minerals. The very nature of these ores is such that they do not respond to physical separation techniques such as flotation or magnetic separation and must be chemically and/or pyrometallurgically treated to concentrate the nickel values.
- Nickel has been recovered from nickeliferous lateritic ores by smelting the entire mass of the ore in the presence of controlled amounts of reductant to pro prise a ferronickel product. ln a very similar process. nickeliferous lateritic ores are smelted in the presence of a controlled amount of reductant and in the presence of calcium sulfate to produce a ferronickel matte from which nickel can be subsequently recovered. Nickel-containing limonite has been hydrometallurgically treated by leaching with sulfuric acid at elevated temperatures and pressures to selectively dissolve the nickel values, and the resulting pregnant leach solution is treated for nickel and cobalt recovery.
- Nickel has also been recovered from nickel-bearing lateritic ores by selective reduction followed by leaching with an ammoniacal ammonium carbonate solution from which nickel and cobalt values were recovered. All these processes have in common the same shortcoming, i.e., the entire mass of the ore must be treated to recover the nickel values.
- nickeliferous oxide ores can be treated in a special manner to place the ore in a condition where nickel values contained therein can be concentrated by physical means to provide a high-grade concentrate which contains at least about percent of the nickel values.
- Another object of the present invention is to provide a process for continuously concentrating nickel values contained in nickel-bearing lateritic ores.
- the invention also contemplates providing a process for treating nickel-containing oxide ores on a continuous basis to provide a high-grade nickel concentrate.
- the present invention contemplates a continuous process for beneficiating nickeliferous oxide ores to produce high-grade nickel concentrates.
- the nickeliferous oxide ore is preheated to a temperature above about 850C.
- the preheated ore is mixed with at least one chloride selected from the group consisting of alkali metal chlorides, alkaline earth metal chlorides and iron chlorides, and the mixture is held at a temperature between about 900C. and l,l0OC. in a hydrogen-containing atmosphere having a reducing potential equivalent to a carbon monoxide to carbon dioxide ratio (CO:CO between about 1:2 and 4:1 to produce metallized particles with a preponderant part of the nickel and/or cobalt values being concentrated therein.
- the metallized particles are recovered by physical means, e.g., flotation or magnetic separation, to provide nickel and/or cobalt concentrates.
- nickeliferous oxide ores can be treated by the process in accordance with the present invention.
- the nickeliferous oxide material contains large amounts of iron, large amounts of chlorides as consumed and lower grade concentrates are realized. Best results, in terms of reagent cost, nickel recoveries and concentrate grades, are obtained by treating nickeliferous oxide ores that contain, by weight, at least about 1.5 percent nickel, less than about 30 percent iron, and the balance essentially magnesia, alumina, silica, and moisture.
- Cobalt in the ore is generally recovered to almost the same extent as nickel, and it is understood in the following that reference to nickel also includes cobalt.
- a salient feature of the process in accordance with the present invention is that the process is conducted on a continuous basis.
- the process can be conducted in other apparatus, such as in a multi-hearth furnace having rotating rabble arms for conveying ore from one hearth to another, it is advantageous in terms of capacity, process control and mechanical simplicity, to employ a rotary furnace.
- a single rotating furnace in which preheating and segregating zones are established can be employed but it is advantageous, for reasons described herein, to employ two rotating furnaces in tandem with one serving as a preheating and/or partial pre-reduction furnace while the other functions as a segregation furnace.
- One advantage of carrying out the process in two or more stages is to minimize the gas flow through the segregation vessel or the segregation portion of a vessel so that any chloride unavoidably lost from the process is concentrated in a small amount of off gas.
- This gas can be more economically treated to recover its chloride content thereby eliminating environmental pollution and to provide chloride for recycle thereby lowering the costs of the process.
- the process in accordance with the present invention minimizes the amount of diluting combustion gases entering the reaction vessel or zone of the reaction vessel in which the segregation process is being carried out.
- This objective can be achieved in part by minimizing the heat require ments during the segregation part of the process, by using a two-stage process in which dehydration, calcining and heating of the ore to the process temperature is carried out in one reactor or portion of a reactor.
- the chloride and a reductant, such as particulate carbon are then added to a second vessel or distinct portion of the first vessel, to initiate the segregation part of the process.
- a still further method of decreasing the gas flow during the segregation reaction period is to preheat the combustion air to this reaction vessel or zone thereof, or to utilize oxygenfor the combustion of the fuel.
- Another further method of decreasing the heat requirements and concomitant flow of combustion products during the segregation stage is to preheat and dehydrate the chloridizing agent and preheat the reductant before their introduction to the segregation stage.
- FIG. 1 there is depicted rotating furnaces A and B with the discharging end of furnace A and charging end of furnace B communicating with housing C.
- Heating furnace A is operated to preheat the nickeliferous oxide ore to predetermined tempera tures while rotary furnace B functions as a segregating furnace. Since the construction of rotary furnaces A and B are similar in most respects, like parts will be given like reference numerals except where there is a substantial difference in construction or function.
- Rotary furnaces A and B comprise cylindrical steel shells l1 lined with a suitable refractory 12. Rotary furnaces A and B are elevated at a slight angle from the horizontal to facilitate the flow of particulate material from one end to the other. Rotary furnace A which functions as a preheating furnace, can be equipped with internal lifters to further facilitate the flow of particulate material through the furnace and to improve gas-solid contact between the particulate material and the furnace atmosphere. Motors 13 operate via pinion gears 14 which mesh with ring gears 15 to rotate furnaces A and B about their longitudinal axis. Steel tires 16, that are mounted on shells 11 and that ride on thrust bearings 17, stabilize rotary furnaces A and B.
- the charging end of furnace A communicates with flue system 18 for discharging flue gases.
- the flow of such gases can be controlled by damper 19.
- Fresh ore is fed to furnace A from hopper 20 via conveyer 21.
- the discharge end of furnace A communicates with housing C, and an arrangement of baffles or slides 22 and 23 function to transfer preheated particulate material from furnace A to furnace B.
- the discharge end of furnace A is equipped with burner 24 which combusts fuel and air to generate heat for preheating particulate ore in furnace A. It will be noted that the products of combustion from burner 24 flow countercurrent to the flow of ore through furnace A to thereby provide more efficient heat exchange.
- Burner 24 can be operated either with theoretical air or an excess of a free-oxygencontaining gas or with a deficiency of oxygen, producin g a gas of controlled reduction potential. If the burner is operated under reducing conditions, air is admitted by side pipes at points downstream of the burner to combust the remaining combustibles in the gas and thereby obtain maximum fuel efficiency.
- furnace B communicates with housing C, and preheated material from furnace A is charged to furnace B via slides 22 and 23.
- Controlled amounts of chlorides, which can be preheated and dehydrated, from hopper 25 are admixed with preheated ore via screw conveyer 26 and slide 23.
- particulate carbonaceous reductant is admixed with the ore and the chloride from 27 via screw conveyer 28 and slide 23.
- the mixture of preheated ore, chloride and particulate carbonaceous reductant are maintained at reducing temperatures in furnace B by combusting fuel and free-oxygen-containing gas in burner 29. Burner 29 is operated so that the atmosphere within furnace B is reducing to nickel chloride and essentially non-reducing to ferrous chloride.
- the products of combustion from burner 29 flow concurrently with the mixture of preheated ore, chloride and particulate reductant. Concurrent flow of the products of combustion from burner 29 is an advantageous feature of the present invention since any chlorine or hydrogen chloride generated by the decomposition of the alkali metal chloride, alkaline earth metal chloride, or iron chloride is not immediately swept from the furnace but is allowed to reside in furnace B sufficiently long to promote segregation reactions.
- the discharge end of furnace B communicates with housing 30 that functions as a flue system with damper 31 and as a discharge hopper via valve 32.
- fresh nickel-containing lateritic ore from hopper 20 is fed to furnace A via screw conveyer 21 and is preheated to a temperature of at least about 850C. as it is conveyed through furnace A countercurrent to the products of combustion generated by burner 24.
- Preheated ore is discharged on slide 22 to slide 23 while controlled amounts of chloride and particulate carbonaceous reductant advantageously preheated to a temperature up to l,lO0C. are added to slide 23 or directly to the rotating furnace.
- the mixture of preheated ore, chloride and particulate carbonaceous reductant is introduced into furnace B where a slightly to strongly reducing atmosphere and a temperature between about 900C. and 1,050C., e.g., between 920C.
- Burner 29 is operated from neutral to strongly reducing depending on the amount of solid carbonaceous reductant that is most advantageously employed for the particular ore being treated.
- Fuel, free-oxygen-containing gases and chlorides can be injected at a plurality of points along the segregation furnace to provide smooth temperature, reducing potential and chloridizing potential profiles within the segregating furnace.
- the products of combustion of burner 29 pass concurrently with the ore, chloride and particulate carbonaceous reductant through furnace B and are led to housing 30 to be discharged through flue 31.
- the mixture of ore, chloride and solid carbonaceous material travels through furnace B to housing 30 where it is fed via feeder 32 to means for cooling the mixture of ore, chloride and solid carbonaceous reductant under non-oxidizing conditions.
- An important feature of the present invention is the preheating of nickeliferous oxide ores to a temperature of at least about 850C. in an atmosphere non-reducing to partially reducing to nickel oxide before adding chlorides and reductants to the ore.
- the ore is preheated to a temperature between about 920C. and l,O0OC.
- the process in accordance with the present invention can be conducted by preheating to lower or higher temperatures before additions of chlorides and solid carbonaceous reductants are made, but either lower nickel recoveries, and/or lower grade concentrates (i.e., less than about 6 percent nickel), and/or greater reagent losses and greater fuel consumption are encountered.
- At least one chloride of a group lAor group 2A element or iron chloride and aparticulate solid carbonaceous reductant are thoroughly mixed with the preheated ore, and the mixture is maintained at a temperature between about 920C. and l,O50.C. in an atmosphere that is substantially reducing to nickel chloride and substantially non-reducing to ferrous chloride.
- the chloride reagent is added to the ore in amounts, on a weight basis, between about 3 and 12 percent, advantageously in amounts between about 4 and 8 percent. Smaller amounts of the chloride can be added but nickel recoveries suffer.
- the chloride can be added in amounts exceeding about 12 percent, but any advantages gained by way of increased nickel recoveries are offset by the production of lower grade concentrates and by increased reagent costs.
- the best results in terms of nickel recovery and grade of concentrates are obtained when chlorides in amounts between about 4 and 8 percent are added to the preheated nickeliferous oxide ore.
- solid carbonaceous reductant such as coke, coal, charcoal, fuel oil, wood, and lignite, are added to and admixed with the preheated nickeliferous oxide ore.
- the carbonaceous reductant is advantageously added to the preheated ore in amounts between about 0.5 and 12 percent by weight of the dried, preheated ore.
- the mixture of preheated ore, chloride and solid carbonaceous reductant is held at a temperature between about 950C. and 1,050C. in an atmosphere that is reducing to nickel chloride and essentially non-reducing to ferrous chloride.
- the mixture is held at a temperature between about 970C. and 1,020C. in order to insure high nickel recoveries and high grade concentrates while minimizing mechanical problems associated with sticking and minimizing fuel consumption.
- at least about percent, and in most instances about percent or more, of the nickel in the ore is reduced from the gaseous state to the metallic state and canbe easily separated from the ore by magnetic separation techniques or, after suitably activating the precipitated metal values, by flotation techniques.
- residence times between about 0.5 hour and 2 hours are usually sufficient to insure nickel recoveries of at least about 75 percent.
- the gaseous effluent from the second stage reactor can be cleaned in conventional wet scrubber to remove HC], FeCl and any traces of nickel chloride from the gas.
- the solution may be neutralized with a base such as limestone, and the calcium chloride-iron chloride solution dried and recycled for use. Alternatively, the solution could be neutralized with reduced ore.
- test C the hot partially reduced ore was fed to a segregating zone where 3% coke and calcium chloride, both based on the weight of the reduced ore, were added to the ore and the mixture was maintained at The kiln was continuously purged concurrently with 5 1,000C. for 1 hour.
- Test D was conducted under i ia gaseous mixture of 2 2 and 2- 'fl runs lar conditions except 5% coke along with 5% calcium were Carried out at different gas flowrates- The Product chloride was added to the hot calcined ore. The cooled was allowed to Cool to room temperature and ore from both tests was ground to pass through 325 ground through 200 mesh and magnetically Separated mesh and magnetic concentrates were recovered by at 4800 gauss in a Davis tube. The adverse effects of wet magnetic Separation in a Davis tube at 4800 gauss. high gas flowrates are confirmed by the results reported Th results f t st C and D are summarized in Table in Table l. I]
- EXAMPLE 11 This example confirms that a portion of the nickel values contained in oxide ores can be prereduced without materially altering nickel recoveries.
- test C the ore was prereduced at 1,000C. in an atmosphere having a reducing potential equivalent to a CO:CO ratio of 1:4 to reduce about 17% of the nickel values while maintaining 99% of the iron in the oxide state and to expel all structurally bound water.
- the ore for test D was calcined at 1,000C. to expel all structurally bound water.
- EXAMPLE 111 This example confirms that higher grade nickel concentrates are recovered from ores having lower iron contents, even though nickel recoveries remain substantially constant.
- EXAMPLE IV TABLE IV 850 to about 1,1000C; mixing the hot preheated ore which is at a temperature of above about 850C. with at least one chloride selected from the group consisting of alkali metal chlorides, alkaline earth metal chlorides, and iron chloride; maintaining the mixture of ore and chloride at a temperature between about 900C. and 1,100C.
- a continuous process for beneficiating nickeliferous oxide ores having an iron content of up to about 50% which comprises establishing within at least one rotary furnace a preheating zone and a segregating zone; continuously feeding nickeliferous oxide ores to the preheating zone; preheating the nickeliferous oxide ore to a temperature above 850C. to about 1,100C.
- preheating zone continuously conveying the preheated nickeliferous oxide ore while hot to the segregating zone; introducing and intimately mixing controlled amounts of a particulate solid carbonaceous reductant and of at least one chloride selected from the group consisting of alkali metal chlorides, alkaline earth metal chlorides, and iron chloride to the preheated ore which is at a temperature above about 850C; maintaining the mixture of preheated ore, chloride and carbonaceous reductant at a temperature between about 900C. and 1,100C.
- chloride selected from the group consisting of alkali metal chlorides, alkaline earth metal chlorides, and iron chloride
- nickeliferous ore contains at least about 1.5% nickel and less than about 30% iron.
- a two-stage process for beneficiaating nickeliferous oxide ores having an iron content of up to about 35 percent which comprises a preheating stage and a segregating stage, said ore being subjected in the segregating stage to an elevated temperature in the presence of a reducing agent and a chloride, the steps comprising preheating the ore containing oxide nickel values to a temperature above about 850C to about 1,100C in a reducing atmosphere to dehydrate, calcine, heat and partially reduce the ore, the reduction potential of said reducing atmosphere being such that not greater than about 50 percent of the nickel values in said ore are reduced, the heat to said preheating-partial reduction stage being provided by a direct heating means; continuously conveying the hot partially reduced nickeliferous oxide ore to the segregating stage, introducing and intimately mixing controlled amounts of a particulate solid carbonaceous reductant and at least one chloride selected from the group consisting of alkali metal chlorides, alkaline earth metal chlorides, and iron chloride to the hot partially reduced
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- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
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- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacture And Refinement Of Metals (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA134,358A CA965961A (en) | 1972-02-09 | 1972-02-09 | Concentration of nickel values in oxidized ores |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3876415A true US3876415A (en) | 1975-04-08 |
Family
ID=4092287
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US32309173 Expired - Lifetime US3876415A (en) | 1972-02-09 | 1973-01-12 | Concentration of nickel values in oxidized ores |
Country Status (9)
| Country | Link |
|---|---|
| US (1) | US3876415A (OSRAM) |
| JP (1) | JPS4889121A (OSRAM) |
| AU (1) | AU447098B2 (OSRAM) |
| BR (1) | BR7300943D0 (OSRAM) |
| CA (1) | CA965961A (OSRAM) |
| DE (1) | DE2306475C3 (OSRAM) |
| FR (1) | FR2171380B1 (OSRAM) |
| GB (1) | GB1401718A (OSRAM) |
| ZA (1) | ZA73533B (OSRAM) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4002463A (en) * | 1975-04-04 | 1977-01-11 | Financial Mining - Industrial And Shipping Corporation | Upgrading the nickel content from low grade nickel lateritic iron ores |
| US4047934A (en) * | 1975-05-07 | 1977-09-13 | Ici Australia Limited | Beneficiation of the non-ferrous metal values of oxide-containing materials |
| FR2396800A1 (fr) * | 1977-07-08 | 1979-02-02 | Ici Australia Ltd | Procede de traitement de particules de matiere metallifere |
| US4144056A (en) * | 1978-05-04 | 1979-03-13 | Cato Research Corp. | Process for recovering nickel, cobalt and manganese from their oxide and silicate ores |
| US4295878A (en) * | 1977-07-08 | 1981-10-20 | Ici Australia Limited | Processes of iron segregation |
| WO1982001381A1 (en) * | 1980-10-22 | 1982-04-29 | Baeck Erik G | A method for the chlorinating refinement of iron raw materials |
| US20040109810A1 (en) * | 2002-12-04 | 2004-06-10 | Khozan Kamram M | Process for producing nickel carbonyl, nickel powder and use thereof |
| EA007371B1 (ru) * | 2005-12-16 | 2006-10-27 | Товарищество С Ограниченной Ответственностью "Горное Бюро" | Установка для переработки окисленных никелевых руд |
| EA012619B1 (ru) * | 2008-08-29 | 2009-10-30 | Товарищество С Ограниченной Ответственностью "Горное Бюро" | Способ переработки окисленных никелевых руд |
| CN107663593A (zh) * | 2016-07-29 | 2018-02-06 | 江学艺 | 含钴、镍矿的富集方法 |
| CN117721325A (zh) * | 2024-02-07 | 2024-03-19 | 矿冶科技集团有限公司 | 一种从红土镍矿中提取镍钴铁的方法 |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FI93974C (fi) * | 1992-06-18 | 1995-06-26 | Outokumpu Harjavalta Metals Oy | Menetelmä sulfidisten, vaikeasti sulatettavien nikkelirikasteiden tai vastaavien seosten hyödyntämiseksi |
| CA2461624C (en) * | 2003-03-27 | 2005-10-18 | Chemical Vapour Metal Refining Inc. | Process for producing nickel carbonyl, nickel powder and use thereof |
| EA200700744A1 (ru) * | 2007-04-27 | 2007-12-28 | Товарищество С Ограниченной Ответственностью "Горное Бюро" | Установка для переработки окисленных никелевых руд |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1480212A (en) * | 1921-07-12 | 1924-01-08 | Lamothe Jacques De Fonds | Process of manufacture of ingots of pure nickel from impure oxides of nickel |
| US1487145A (en) * | 1923-05-25 | 1924-03-18 | Clevenger & Caron | Process of recovering values from nickel and cobalt-nickel ores |
| US2473795A (en) * | 1944-05-10 | 1949-06-21 | Nicaro Nickel Company | Reduction of ores containing nickel |
| US2733983A (en) * | 1956-02-07 | fecij | ||
| US2850376A (en) * | 1954-12-28 | 1958-09-02 | Int Nickel Co | Treatment of nickel-containing laterite ores |
| US2998311A (en) * | 1958-08-25 | 1961-08-29 | Int Nickel Co | Processing nickel-containing lateritic ores |
| US3272616A (en) * | 1963-12-30 | 1966-09-13 | Int Nickel Co | Method for recovering nickel from oxide ores |
| US3311466A (en) * | 1963-11-29 | 1967-03-28 | Int Nickel Co | Reduction of metal oxides |
| US3453101A (en) * | 1963-10-21 | 1969-07-01 | Fuji Iron & Steel Co Ltd | Process for treating nickeliferous ore |
| US3656934A (en) * | 1969-03-28 | 1972-04-18 | Int Nickel Co | Rotary kiln reduction of limonitic ores |
| US3658508A (en) * | 1970-02-11 | 1972-04-25 | Sherritt Gordon Mines Ltd | Process for controlled reduction roasting of nickeliferous iron oxide ores |
| US3667933A (en) * | 1965-06-23 | 1972-06-06 | Metallgesellschaft Ag | Rotary kiln reduction of iron oxides with pneumatic feeding of a portion of the charge |
| US3701647A (en) * | 1969-02-17 | 1972-10-31 | Nippon Mining Co | Process for obtaining nickel concentrates from nickel oxide ores |
| US3725039A (en) * | 1970-12-10 | 1973-04-03 | Basic Inc | Recovery of nickel concentrates from laterite ores |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR1160093A (fr) * | 1956-10-25 | 1958-07-07 | Renault | Traitement des minerais silicatés de nickel |
| FR1401906A (fr) * | 1964-07-22 | 1965-06-04 | Sumitomo Metal Mining Co | Traitement de minerais contenant du nickel oxydé |
-
1972
- 1972-02-09 CA CA134,358A patent/CA965961A/en not_active Expired
-
1973
- 1973-01-12 US US32309173 patent/US3876415A/en not_active Expired - Lifetime
- 1973-01-24 ZA ZA730533A patent/ZA73533B/xx unknown
- 1973-01-26 AU AU51517/73A patent/AU447098B2/en not_active Expired
- 1973-02-08 BR BR94373A patent/BR7300943D0/pt unknown
- 1973-02-09 GB GB640273A patent/GB1401718A/en not_active Expired
- 1973-02-09 DE DE2306475A patent/DE2306475C3/de not_active Expired
- 1973-02-09 JP JP1635873A patent/JPS4889121A/ja active Pending
- 1973-02-09 FR FR7304699A patent/FR2171380B1/fr not_active Expired
Patent Citations (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2733983A (en) * | 1956-02-07 | fecij | ||
| US1480212A (en) * | 1921-07-12 | 1924-01-08 | Lamothe Jacques De Fonds | Process of manufacture of ingots of pure nickel from impure oxides of nickel |
| US1487145A (en) * | 1923-05-25 | 1924-03-18 | Clevenger & Caron | Process of recovering values from nickel and cobalt-nickel ores |
| US2473795A (en) * | 1944-05-10 | 1949-06-21 | Nicaro Nickel Company | Reduction of ores containing nickel |
| US2850376A (en) * | 1954-12-28 | 1958-09-02 | Int Nickel Co | Treatment of nickel-containing laterite ores |
| US2998311A (en) * | 1958-08-25 | 1961-08-29 | Int Nickel Co | Processing nickel-containing lateritic ores |
| US3453101A (en) * | 1963-10-21 | 1969-07-01 | Fuji Iron & Steel Co Ltd | Process for treating nickeliferous ore |
| US3311466A (en) * | 1963-11-29 | 1967-03-28 | Int Nickel Co | Reduction of metal oxides |
| US3272616A (en) * | 1963-12-30 | 1966-09-13 | Int Nickel Co | Method for recovering nickel from oxide ores |
| US3667933A (en) * | 1965-06-23 | 1972-06-06 | Metallgesellschaft Ag | Rotary kiln reduction of iron oxides with pneumatic feeding of a portion of the charge |
| US3701647A (en) * | 1969-02-17 | 1972-10-31 | Nippon Mining Co | Process for obtaining nickel concentrates from nickel oxide ores |
| US3656934A (en) * | 1969-03-28 | 1972-04-18 | Int Nickel Co | Rotary kiln reduction of limonitic ores |
| US3658508A (en) * | 1970-02-11 | 1972-04-25 | Sherritt Gordon Mines Ltd | Process for controlled reduction roasting of nickeliferous iron oxide ores |
| US3725039A (en) * | 1970-12-10 | 1973-04-03 | Basic Inc | Recovery of nickel concentrates from laterite ores |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4002463A (en) * | 1975-04-04 | 1977-01-11 | Financial Mining - Industrial And Shipping Corporation | Upgrading the nickel content from low grade nickel lateritic iron ores |
| US4047934A (en) * | 1975-05-07 | 1977-09-13 | Ici Australia Limited | Beneficiation of the non-ferrous metal values of oxide-containing materials |
| FR2396800A1 (fr) * | 1977-07-08 | 1979-02-02 | Ici Australia Ltd | Procede de traitement de particules de matiere metallifere |
| US4295878A (en) * | 1977-07-08 | 1981-10-20 | Ici Australia Limited | Processes of iron segregation |
| US4144056A (en) * | 1978-05-04 | 1979-03-13 | Cato Research Corp. | Process for recovering nickel, cobalt and manganese from their oxide and silicate ores |
| WO1982001381A1 (en) * | 1980-10-22 | 1982-04-29 | Baeck Erik G | A method for the chlorinating refinement of iron raw materials |
| US20040109810A1 (en) * | 2002-12-04 | 2004-06-10 | Khozan Kamram M | Process for producing nickel carbonyl, nickel powder and use thereof |
| US7198770B2 (en) * | 2002-12-04 | 2007-04-03 | Chemical Vapour Metal Refining, Inc. | Process for producing nickel carbonyl, nickel powder and use thereof |
| EA007371B1 (ru) * | 2005-12-16 | 2006-10-27 | Товарищество С Ограниченной Ответственностью "Горное Бюро" | Установка для переработки окисленных никелевых руд |
| EA012619B1 (ru) * | 2008-08-29 | 2009-10-30 | Товарищество С Ограниченной Ответственностью "Горное Бюро" | Способ переработки окисленных никелевых руд |
| CN107663593A (zh) * | 2016-07-29 | 2018-02-06 | 江学艺 | 含钴、镍矿的富集方法 |
| CN117721325A (zh) * | 2024-02-07 | 2024-03-19 | 矿冶科技集团有限公司 | 一种从红土镍矿中提取镍钴铁的方法 |
| CN117721325B (zh) * | 2024-02-07 | 2024-05-14 | 矿冶科技集团有限公司 | 一种从红土镍矿中提取镍钴铁的方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| ZA73533B (en) | 1973-10-31 |
| DE2306475C3 (de) | 1975-12-04 |
| AU447098B2 (en) | 1974-04-11 |
| DE2306475A1 (de) | 1973-08-16 |
| CA965961A (en) | 1975-04-15 |
| DE2306475B2 (de) | 1975-04-24 |
| GB1401718A (en) | 1975-07-30 |
| FR2171380A1 (OSRAM) | 1973-09-21 |
| AU5151773A (en) | 1974-04-11 |
| BR7300943D0 (pt) | 1973-09-25 |
| JPS4889121A (OSRAM) | 1973-11-21 |
| FR2171380B1 (OSRAM) | 1975-10-31 |
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