US3873400A - Apparatus for bonding battery cover to battery container - Google Patents

Apparatus for bonding battery cover to battery container Download PDF

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Publication number
US3873400A
US3873400A US45234174A US3873400A US 3873400 A US3873400 A US 3873400A US 45234174 A US45234174 A US 45234174A US 3873400 A US3873400 A US 3873400A
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United States
Prior art keywords
press
container
battery cover
battery
bonding
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English (en)
Inventor
Takashi Tsuchida
Minoru Tateno
Nobuaki Fukuda
Takashi Shimada
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FDK Corp
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FDK Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/818General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B29C65/20Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
    • B29C65/2053Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by special ways of bringing the welding mirrors into position
    • B29C65/2061Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by special ways of bringing the welding mirrors into position by sliding
    • B29C65/2069Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by special ways of bringing the welding mirrors into position by sliding with an angle with respect to the plane comprising the parts to be joined
    • B29C65/2076Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by special ways of bringing the welding mirrors into position by sliding with an angle with respect to the plane comprising the parts to be joined perpendicularly to the plane comprising the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7841Holding or clamping means for handling purposes
    • B29C65/7847Holding or clamping means for handling purposes using vacuum to hold at least one of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/80Rotatable transfer means for loading or unloading purposes, i.e. turret transfer means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/114Single butt joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/53Joining single elements to tubular articles, hollow articles or bars
    • B29C66/534Joining single elements to open ends of tubular or hollow articles or to the ends of bars
    • B29C66/5346Joining single elements to open ends of tubular or hollow articles or to the ends of bars said single elements being substantially flat
    • B29C66/53461Joining single elements to open ends of tubular or hollow articles or to the ends of bars said single elements being substantially flat joining substantially flat covers and/or substantially flat bottoms to open ends of container bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/82Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
    • B29C66/824Actuating mechanisms
    • B29C66/8242Pneumatic or hydraulic drives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832Reciprocating joining or pressing tools
    • B29C66/8322Joining or pressing tools reciprocating along one axis
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/147Lids or covers
    • H01M50/166Lids or covers characterised by the methods of assembling casings with lids
    • H01M50/171Lids or covers characterised by the methods of assembling casings with lids using adhesives or sealing agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/4895Solvent bonding, i.e. the surfaces of the parts to be joined being treated with solvents, swelling or softening agents, without adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/52Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/52Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive
    • B29C65/524Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive by applying the adhesive from an outlet device in contact with, or almost in contact with, the surface of the part to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9141Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
    • B29C66/91421Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature of the joining tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9141Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
    • B29C66/91431Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature the temperature being kept constant over time
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9161Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux
    • B29C66/91641Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux the heat or the thermal flux being non-constant over time
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/712Containers; Packaging elements or accessories, Packages
    • B29L2031/7146Battery-cases
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/17Surface bonding means and/or assemblymeans with work feeding or handling means
    • Y10T156/1702For plural parts or plural areas of single part
    • Y10T156/1744Means bringing discrete articles into assembled relationship
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/17Surface bonding means and/or assemblymeans with work feeding or handling means
    • Y10T156/1798Surface bonding means and/or assemblymeans with work feeding or handling means with liquid adhesive or adhesive activator applying means

Definitions

  • the present invention relates to an apparatus for automatically bonding a battery cover to a battery container.
  • a battery cover and a battery container should be-reliably bonded to each other so that electrolyte in the storage battery may not leak out of the battery container.
  • apparatus have been proposed for accomplishing secure bonding of the battery cover to the container to prevent leakage of the electrolyte even when the battery is shaken or joggled during transportation and use.
  • the battery cover is bonded to the container while they advance straightly, so that an elongated space is required for installation of the apparatus and that the bonding efficiency is not so good.
  • the principal object of the present invention is to provide an apparatus for automatically bonding a battery cover to a battery container in a relatively small circular space.
  • Another object of the present invention is to provide an apparatus of the type defined above, wherein the bonding operations can be performed at high efficiency.
  • an apparatus for bonding a cover member of a storage battery to a battery container comprising:
  • each of said press heads of said lower press means having means for setting the battery container to a predetermined position;
  • the both of said upper and lower press means are operated by air sequence control system, in which compressed air is fed through the axis of the upper and lower tables.
  • FIG. 1 is a perspective view, partially cut away, of an apparatus showing a preferred embodiment of the present invention
  • FIG. 5 is a flow chart showing the sequence of operation of the apparatus shown in FIG. 1;
  • FIGS. 6a 6d are views showing the sequence of operation in the first battery cover bonding step
  • FIGS. 7a 7c are views showing the sequence of operation in the secondary battery cover bonding step
  • FIG. 8 is a view showing the operation in the third battery cover bonding step.
  • FIGS. 9a 9c are views showing the sequence of operation in the. fourth battery cover bonding step.
  • an upper disk I and a lower, disk 2 are connected to each other by a plurality of poles 3 extending between the disks 1 and 2 at circumferences thereof.
  • a stationary shaft 4 erected on a base 5.
  • the stationary shaft 4 also passes through a hollow shaft 6 and a rotary cylinder 8 secured to the upper disk 1.
  • the hollow shaft 6 is rotatable about the stationary shaft 4 by bearings 7, 7a and is secured at its upper end with the lower disk 2 and at its lower end with a spur gear 9 which in turn is engaged with a toothed gear 10 connected to a known rotary actuator 11.
  • the gear ratio of the spur gear 9 and the toothed gear 10 is 3zl, so that, by energizing the rotary actuator 11 to rotate the toothed gear 10 as much as 270, the both disks 1 and 2 are rotated simultaneously as much as
  • the rotary cylinder 8 hermetically encloses the stational shaft 4 and is rotatable thereabout by a bearing 8a.
  • each upper press 12 has an upper press head 14 projecting below the upper disk 1 and-each lower press 13 has a lower press head 15 projecting above the lower disk 2, the upper and lower press heads 14 and 15 being arranged to face with each other.
  • each of the lower press 15 Provided on each of the lower press 15 are a back stopper plate 16, a side stopper plate 17, and a side press plate 18 opposite to the side stopper plate 17.
  • the back stopper plate 16 and the side stopper plate 17 define a back line and a side line of a predetermined setting position of a battery container, referred hereinafter.
  • the side press plate 18 is connected to a piston rod of a cramping air cylinder 19, so that the side press plate 18 is movable toward and away from the side stopper plate 17.
  • each upper press head 14 is provided on its underside with a recess 20, which acts against the upper sides of a battery cover (referred I hereinafter), when the upper press head 14 is moved
  • FIG. 2 is a partially sectioned side view of the apparatus shown in FIG. 1; v
  • FIG. 3 is a plan view, partially cut away, of the apparatus shown in FIG. 1;
  • FIG. 4 is a partially sectioned side view showing a suction means in an upper press head
  • the upper press head 14 is also provided on its underside within the recess 20 with a plurality of vacuum suction members 21 made of rubber or the like, through each of which a vacuum passage 22 extends into the press head 14 and opens to the side surface of the press head 14.
  • the open end of the vacuum passage 22 is communicated through a flexible tube and a control valve (not shown) to a vacuum chamber 23 in the rotary cylinder 8 secured to the center of the upper disk 1 and rotatable to the stationary shaft 4-.
  • the vacuum chamber 23 is communicated to a vacuum source (not shown) through a pipe 24 extending through the stationary shaft 4.
  • the upper press head 14 is so constructed that, when the upper press head 14 is moved down and contacts to the battery cover, it can regulate the position of the cover and suck it up by vacuum.
  • the upper press head 14 may be provided with a grip which can catch liquid injection openings in the battery cover.
  • thermoplate 25 is heated by conductive wires and controlled to a predetermined temperature by a thermostatt, both of them being provided in an insulated tube 26 extending through the stationary shaft 4 and connected to the thermoplate 25.
  • thermoplate 25 in place of the thermoplate 25, a spongy adhesive or solvent retainer plate may be employed.
  • a pipe for supplying adhesive or solvent may be provided in place of the tube 26 for the conductive wires and thermostatt.
  • a pipe 27 for supplying compressed air into each of the air cylinders of the upper and lower presses 12a 12d and 13a 13d.
  • the pipe 27 opens to a compressed air chamber 28 in the rotary cylinder 8, from which the compressed air is supplied to the air cylinder through flexible tubes and control valves (not shown).
  • the delivery conveyer means 30 and the stopper means 31 are angularly spaced from the feed conveyer means 29 as much as 90 about the stationary shaft 4.
  • the feed conveyer means 29 comprises conveyer rollers 33 disposed in the tangential direction of the lower disk 2, a stopper plate 34 provided at the end of the conveyer rollers 33, and an air cylinder 35 having a pushing rod 36 extendable onto the lower press head 15a beyond the conveyer rollers 33.
  • the delivery conveyer means 30 comprises delivery rollers 37 disposed in the radial direction of the lower disk 2, an arm 38 having a pair of pivoted hooks 39 at one end thereof, and an air cylinder 40 of which piston rod 41 is connected to the other end of the arm 38, which is projected through an elongated opening 32d in the frame 32c.
  • the stopper means 31 comprises a stopper block 42 connected to a piston rod 43 of an air cylinder 44 and guided by a pair of guide plates 45.
  • the stopper block 42 is pressed against one of block receiving members 46 projecting under the lower disk 2 at circumferential portions adjacent to each air cylinder of the lower press 13.
  • the battery container 48 on which the battery cover 47 is detachably placed is transferred by rollers 33 of the feed conveyer means 29, while the pushing rod 36 of the air cylinder 35 is at the retracted position, and collides 'with the stopper plate 34.
  • the stopper plate 34 is provided with a limit air valve LV-l which is actuated to operate a brake (not shown) of the rollers 33 when the battery container 48 collided therewith. Accordingly, the successive battery containers are stopped on the rollers 33 until the brake is released. Then, the compressed air is fed into the air cylinder 35, so that the battery container 48 is pushed against the back stopper plate 16a on the lower press head 15a by the pushing rod 36.
  • a limit air valve LV-2 provided thereon is actuated to feed the compressed air into the cramping air cylinder 19a, so that the battery container 48 is pressed against the side stopper plate 17a (FIG. 6b).
  • the side stopper plate 17a has a limit air valve LV-3 thereon, so that when the battery container 48 is pressed against the plate 17a, the valve LV-3 is actuated to feed the compressed air into the air cylinder of the upper press 12a, thereby lowering the press head 14a thereof (FIG.
  • the press head 14a has a limit air valve LV-4 in the recess 20 at the underside thereof and is arranged to be actuated when the battery cover 47 contacts thereto. When the valve LV-4 is actuated,
  • a compressed air is fed into the air cylinder of the upper press 12b when the limit air valve LV-4 referred in the first step is actuated, so that the battery cover 47 descends along with the downward movement of the upper press head'14b (FIG. 7a) and comes to contact with the thermoplate 25.
  • the press head 14b has at its underside a limit air valve LV-6 projecting downwardly from the outside of the recess 20. The valve LV-6 is actuated when the underside of the battery cover 47 contacts to the thermoplate 25 and, thereby, energizes an air timerT-3.
  • the compressed air is fed into the cylinder of the lower press 13b to move up the lower press head 15b so as to contact the battery container 48 with the thermoplate 25 (FIG. 7b) and an air timer T4 is energized, during which the battery cover 47 and container 48, both made of thermoplastic resin, are partially molten by the thermoplate 25.
  • both of the upper and lower press heads 14b and 15b are moved up and down, respectively, and separated from the thermoplate 25 (FIG.
  • limit air valves LV-S and LV-7 make limit switches LS-3 and LS-4 ON.
  • the compressed air is fed into the air cylinder of the upper press 12c after the timer T-4 referred in the second step has been actuated, so that the upper press head 140 is moved down.
  • the battery cover 47 is pressed against the battery container 48 for a predetermined time period by a Timer T-5 with the result that the molten parts of the battery cover and container are integrally bonded together (FIG. 8).
  • the vacuum suction having been applied to the battery cover 47 is released.
  • the upper press head 14d In the fourth section of the disks, the upper press head 14d, is moved up (FIG. 9a) and the side press 19d releases clamping after a predetermined time has passed by a timer T-6 (FIG. 9b).
  • the limit air valve LV-S As well as a limit switch LS-S is actuated.
  • the limit switch LS-S energizes a solenoid air valve SV-2, so that the compressed air is fed into the air cylinder 40 of the de livery conveyer means 30.
  • the arm 38 moves inwardly toward the stationary shaft 4 and the pivoted hooks 39 catches the back surface of the battery container.
  • a limit air valve LV-8 provided at the inner end of the opening 32d, so that the compressed air is fed into the cylinder 40 to move the arm 38 outwardly, thereby unloading the battery container with the battery cover onto the delivery rollers 37.
  • a limit switch LS-6 is made ON.
  • known proximity switches are provided on the stationary shaft 4 and the lower disk 2 such that, when the disks are intermittently rotated as much as 90, the presses 12a, and 13a, for example, take over the movements of the presses 12b, 13b in the succeeding step in accordance with the flow chart in FIG. 5. Thus, the battery cover bonding operations are automatically repeated.
  • the foregoing embodiment of the present invention employs an intermittent rotating system using four pairs of upper and lower presses, and hence four units of batteries are treated simultaneously at the respective steps.
  • the present invention is not restricted to such embodiment. It is possible to employ six pairs of upper and lower presses at angular intervals of and to turn the disks intermittently as much as 60, In such a case, the bonding of the battery cover to the battery container can be performed through the third to fifth movements, i.e. during the half rotation of the disks, to prolong the pressure contact time, or, alternatively, it is possible to allocate time for cooling or drying treatment.
  • apparatus for bonding a cover member of a storage battery to a battery container comprising:
  • each of said press heads of said lower means having means for setting the battery container to a predetermined position;
  • stationary plate means for contacting at least one of the bonding faces of said battery cover and container by which said face is rendered capable of bonding, said plate means being disposed between one of the paired upper and lower press heads.
  • said press operating means is an air sequential control system comprising a compressed air feeding pipe extending through a stationary shaft along the center axis of said tables, a rotary cylinder hermetically enclosing said stationary shaft and rotatable thereabout together with said tables, said compressed air feeding pipe being open in said rotary cylinder, and a number of flexible pipes and air valves through which the compressed air is fed into each of said presses from said rotary cylinder under sequential control.
  • said bonding medium furnishing means is a spongy plate on which an adhesive or solvent is supplied through a stationary shaft at the axial center of the tables and with which bonding faces of said battery cover and container contact.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Thermal Sciences (AREA)
  • Fluid Mechanics (AREA)
  • Sealing Battery Cases Or Jackets (AREA)
  • Press Drives And Press Lines (AREA)
US45234174 1973-03-16 1974-03-18 Apparatus for bonding battery cover to battery container Expired - Lifetime US3873400A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3069873A JPS49117936A (ja) 1973-03-16 1973-03-16

Publications (1)

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US3873400A true US3873400A (en) 1975-03-25

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ID=12310867

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US45234174 Expired - Lifetime US3873400A (en) 1973-03-16 1974-03-18 Apparatus for bonding battery cover to battery container

Country Status (6)

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US (1) US3873400A (ja)
JP (1) JPS49117936A (ja)
BE (1) BE812355A (ja)
FR (1) FR2221820B1 (ja)
IT (1) IT1011602B (ja)
SE (1) SE405223B (ja)

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4001066A (en) * 1975-06-24 1977-01-04 General Battery Corporation Interchange and alignment apparatus and method for heated platen heat sealing machine
US4032387A (en) * 1974-09-12 1977-06-28 Mitsubishi Kasei Kogyo Kabushiki Kaisha Welding apparatus
US4046616A (en) * 1976-09-13 1977-09-06 V-Mark Automation Ltd. Automatic assembly apparatus of syringes
US4120718A (en) * 1975-09-22 1978-10-17 Minnesota Mining And Manufacturing Company Applicator for heat-activatable tape
US4132584A (en) * 1977-11-29 1979-01-02 Aidlin Samuel S Machine for manufacturing flat-bottomed bottles
US4225375A (en) * 1978-11-07 1980-09-30 Aidlin Samuel S Method for manufacturing flat-bottomed plastic bottles
US4384916A (en) * 1981-10-05 1983-05-24 Bristol-Myers Company Apparatus for assembling hollow balls
US4502909A (en) * 1979-10-18 1985-03-05 Automated Optics, Inc. Method and apparatus for adhering a workpiece to a support block
US4572762A (en) * 1984-02-27 1986-02-25 Outboard Marine Corporation Lost foam pattern assembly equipment
US4999908A (en) * 1989-11-13 1991-03-19 Daniell Battery Mfg. Co., Inc. Battery heat sealing machine and method
US5152806A (en) * 1989-11-13 1992-10-06 Daniell Battery Mfg. Co., Inc. Battery heat sealing machine and method
US5286339A (en) * 1991-01-12 1994-02-15 Deutsche Automobilgesellschaft Mbh Process and apparatus for the hermetic adhesive bonding of plastic casing parts of a battery or of a galvanic cell
US20070240987A1 (en) * 2006-04-14 2007-10-18 Nair Balakrishnan G Apparatus and Method for Measuring Nitric Oxide in Exhaled Breath
WO2011042586A1 (es) * 2009-10-08 2011-04-14 Iglesias Rodriguez Manuel Equipo para la fabricación de envases plásticos con boca de diámetro menor o igual que el diámetro o mayor dimensión lineal de la base y método para la fabricación de los mismos
CN114290692A (zh) * 2021-12-17 2022-04-08 苏州卡美特金属制品有限公司 一种轮毂车标定位粘合设备及粘合系统

Citations (4)

* Cited by examiner, † Cited by third party
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US2324523A (en) * 1941-09-15 1943-07-20 Solar Corp Machine for assembling storage battery plates and separators
US3627617A (en) * 1969-02-19 1971-12-14 Gould National Batteries Inc Battery container assembly station
US3686056A (en) * 1967-03-23 1972-08-22 Globe Union Inc Battery container heat sealing apparatus
US3778314A (en) * 1972-06-14 1973-12-11 Storage Battery Co Ltd Method for joining cover and casing of a battery

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3471992A (en) * 1965-03-11 1969-10-14 Owens Illinois Inc Container sealing method
US3629010A (en) * 1968-12-17 1971-12-21 Connrex Corp The Battery top sealer
US3662519A (en) * 1970-09-02 1972-05-16 Gillette Co Apparatus for mounting caps

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2324523A (en) * 1941-09-15 1943-07-20 Solar Corp Machine for assembling storage battery plates and separators
US3686056A (en) * 1967-03-23 1972-08-22 Globe Union Inc Battery container heat sealing apparatus
US3627617A (en) * 1969-02-19 1971-12-14 Gould National Batteries Inc Battery container assembly station
US3778314A (en) * 1972-06-14 1973-12-11 Storage Battery Co Ltd Method for joining cover and casing of a battery

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4032387A (en) * 1974-09-12 1977-06-28 Mitsubishi Kasei Kogyo Kabushiki Kaisha Welding apparatus
US4001066A (en) * 1975-06-24 1977-01-04 General Battery Corporation Interchange and alignment apparatus and method for heated platen heat sealing machine
US4120718A (en) * 1975-09-22 1978-10-17 Minnesota Mining And Manufacturing Company Applicator for heat-activatable tape
US4046616A (en) * 1976-09-13 1977-09-06 V-Mark Automation Ltd. Automatic assembly apparatus of syringes
US4132584A (en) * 1977-11-29 1979-01-02 Aidlin Samuel S Machine for manufacturing flat-bottomed bottles
US4225375A (en) * 1978-11-07 1980-09-30 Aidlin Samuel S Method for manufacturing flat-bottomed plastic bottles
US4502909A (en) * 1979-10-18 1985-03-05 Automated Optics, Inc. Method and apparatus for adhering a workpiece to a support block
US4384916A (en) * 1981-10-05 1983-05-24 Bristol-Myers Company Apparatus for assembling hollow balls
US4572762A (en) * 1984-02-27 1986-02-25 Outboard Marine Corporation Lost foam pattern assembly equipment
US4999908A (en) * 1989-11-13 1991-03-19 Daniell Battery Mfg. Co., Inc. Battery heat sealing machine and method
US5152806A (en) * 1989-11-13 1992-10-06 Daniell Battery Mfg. Co., Inc. Battery heat sealing machine and method
US5286339A (en) * 1991-01-12 1994-02-15 Deutsche Automobilgesellschaft Mbh Process and apparatus for the hermetic adhesive bonding of plastic casing parts of a battery or of a galvanic cell
US20070240987A1 (en) * 2006-04-14 2007-10-18 Nair Balakrishnan G Apparatus and Method for Measuring Nitric Oxide in Exhaled Breath
WO2011042586A1 (es) * 2009-10-08 2011-04-14 Iglesias Rodriguez Manuel Equipo para la fabricación de envases plásticos con boca de diámetro menor o igual que el diámetro o mayor dimensión lineal de la base y método para la fabricación de los mismos
CN114290692A (zh) * 2021-12-17 2022-04-08 苏州卡美特金属制品有限公司 一种轮毂车标定位粘合设备及粘合系统

Also Published As

Publication number Publication date
FR2221820B1 (ja) 1976-12-17
BE812355A (fr) 1974-07-01
IT1011602B (it) 1977-02-10
FR2221820A1 (ja) 1974-10-11
SE405223B (sv) 1978-11-27
JPS49117936A (ja) 1974-11-11

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