US3871829A - Calciner with baffle means - Google Patents
Calciner with baffle means Download PDFInfo
- Publication number
- US3871829A US3871829A US299356A US29935672A US3871829A US 3871829 A US3871829 A US 3871829A US 299356 A US299356 A US 299356A US 29935672 A US29935672 A US 29935672A US 3871829 A US3871829 A US 3871829A
- Authority
- US
- United States
- Prior art keywords
- calciner
- composition
- chamber
- zone
- baffle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000203 mixture Substances 0.000 claims abstract description 119
- 238000010438 heat treatment Methods 0.000 claims abstract description 53
- 238000001816 cooling Methods 0.000 claims abstract description 45
- 230000033001 locomotion Effects 0.000 claims abstract description 6
- 230000010006 flight Effects 0.000 claims description 19
- 238000004320 controlled atmosphere Methods 0.000 claims description 17
- 239000002002 slurry Substances 0.000 claims description 7
- 230000005484 gravity Effects 0.000 claims description 3
- 239000012535 impurity Substances 0.000 abstract description 30
- 238000000034 method Methods 0.000 abstract description 17
- 238000009792 diffusion process Methods 0.000 abstract description 10
- 150000001875 compounds Chemical class 0.000 abstract description 4
- OOAWCECZEHPMBX-UHFFFAOYSA-N oxygen(2-);uranium(4+) Chemical compound [O-2].[O-2].[U+4] OOAWCECZEHPMBX-UHFFFAOYSA-N 0.000 description 24
- FCTBKIHDJGHPPO-UHFFFAOYSA-N uranium dioxide Inorganic materials O=[U]=O FCTBKIHDJGHPPO-UHFFFAOYSA-N 0.000 description 24
- 239000007789 gas Substances 0.000 description 19
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 16
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 12
- 239000001257 hydrogen Substances 0.000 description 11
- 229910052739 hydrogen Inorganic materials 0.000 description 11
- 229910052770 Uranium Inorganic materials 0.000 description 8
- 239000001569 carbon dioxide Substances 0.000 description 8
- 229910002092 carbon dioxide Inorganic materials 0.000 description 8
- JFALSRSLKYAFGM-UHFFFAOYSA-N uranium(0) Chemical compound [U] JFALSRSLKYAFGM-UHFFFAOYSA-N 0.000 description 7
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 6
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 6
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 6
- 150000003671 uranium compounds Chemical class 0.000 description 6
- SANRKQGLYCLAFE-UHFFFAOYSA-H uranium hexafluoride Chemical compound F[U](F)(F)(F)(F)F SANRKQGLYCLAFE-UHFFFAOYSA-H 0.000 description 6
- ZAASRHQPRFFWCS-UHFFFAOYSA-P diazanium;oxygen(2-);uranium Chemical compound [NH4+].[NH4+].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[U].[U] ZAASRHQPRFFWCS-UHFFFAOYSA-P 0.000 description 5
- 150000002431 hydrogen Chemical class 0.000 description 5
- 239000000843 powder Substances 0.000 description 5
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- WZECUPJJEIXUKY-UHFFFAOYSA-N [O-2].[O-2].[O-2].[U+6] Chemical class [O-2].[O-2].[O-2].[U+6] WZECUPJJEIXUKY-UHFFFAOYSA-N 0.000 description 4
- 229910002091 carbon monoxide Inorganic materials 0.000 description 4
- 238000006115 defluorination reaction Methods 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 229910021529 ammonia Inorganic materials 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 3
- 229910001938 gadolinium oxide Inorganic materials 0.000 description 3
- 229940075613 gadolinium oxide Drugs 0.000 description 3
- CMIHHWBVHJVIGI-UHFFFAOYSA-N gadolinium(iii) oxide Chemical compound [O-2].[O-2].[O-2].[Gd+3].[Gd+3] CMIHHWBVHJVIGI-UHFFFAOYSA-N 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000006798 recombination Effects 0.000 description 3
- 238000005215 recombination Methods 0.000 description 3
- 239000004408 titanium dioxide Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- -1 fluoride ions Chemical class 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 229910001026 inconel Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000011236 particulate material Substances 0.000 description 2
- UTDLAEPMVCFGRJ-UHFFFAOYSA-N plutonium dihydrate Chemical compound O.O.[Pu] UTDLAEPMVCFGRJ-UHFFFAOYSA-N 0.000 description 2
- FLDALJIYKQCYHH-UHFFFAOYSA-N plutonium(IV) oxide Inorganic materials [O-2].[O-2].[Pu+4] FLDALJIYKQCYHH-UHFFFAOYSA-N 0.000 description 2
- 238000006722 reduction reaction Methods 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- PUZPDOWCWNUUKD-UHFFFAOYSA-M sodium fluoride Chemical compound [F-].[Na+] PUZPDOWCWNUUKD-UHFFFAOYSA-M 0.000 description 2
- JCMLRUNDSXARRW-UHFFFAOYSA-N trioxouranium Chemical compound O=[U](=O)=O JCMLRUNDSXARRW-UHFFFAOYSA-N 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 229910000792 Monel Inorganic materials 0.000 description 1
- UUQFGGZKYHEYHH-UHFFFAOYSA-N O.O.[O-2].[O-2].[O-2].[U+6] Chemical compound O.O.[O-2].[O-2].[O-2].[U+6] UUQFGGZKYHEYHH-UHFFFAOYSA-N 0.000 description 1
- MCMNRKCIXSYSNV-UHFFFAOYSA-N ZrO2 Inorganic materials O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- SHZGCJCMOBCMKK-KGJVWPDLSA-N beta-L-fucose Chemical compound C[C@@H]1O[C@H](O)[C@@H](O)[C@H](O)[C@@H]1O SHZGCJCMOBCMKK-KGJVWPDLSA-N 0.000 description 1
- WUKWITHWXAAZEY-UHFFFAOYSA-L calcium difluoride Chemical compound [F-].[F-].[Ca+2] WUKWITHWXAAZEY-UHFFFAOYSA-L 0.000 description 1
- 229910001634 calcium fluoride Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 150000002222 fluorine compounds Chemical class 0.000 description 1
- FLZVXSCVMGKKAK-UHFFFAOYSA-N fluoro hypofluorite uranium Chemical class [U].FOF FLZVXSCVMGKKAK-UHFFFAOYSA-N 0.000 description 1
- 229910000449 hafnium oxide Inorganic materials 0.000 description 1
- WIHZLLGSGQNAGK-UHFFFAOYSA-N hafnium(4+);oxygen(2-) Chemical compound [O-2].[O-2].[Hf+4] WIHZLLGSGQNAGK-UHFFFAOYSA-N 0.000 description 1
- 229910000856 hastalloy Inorganic materials 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- ORUIBWPALBXDOA-UHFFFAOYSA-L magnesium fluoride Chemical compound [F-].[F-].[Mg+2] ORUIBWPALBXDOA-UHFFFAOYSA-L 0.000 description 1
- 229910001635 magnesium fluoride Inorganic materials 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000003758 nuclear fuel Substances 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000011946 reduction process Methods 0.000 description 1
- 235000013024 sodium fluoride Nutrition 0.000 description 1
- 239000011775 sodium fluoride Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G43/00—Compounds of uranium
- C01G43/01—Oxides; Hydroxides
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G43/00—Compounds of uranium
- C01G43/01—Oxides; Hydroxides
- C01G43/025—Uranium dioxide
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/80—Compositional purity
Definitions
- ABSTRACT A method of dehalogenating a particulate composition in a calciner having a heating zone and a cooling zone is presented in which a dehalogenating atmosphere flows through the calciner, including a constricted zone in the calciner, countercurrent to the movement of the composition through the calciner.
- the constricted zone is formed by positioning a baffle means in the calciner and the baffle means in one embodiment is preferably positioned in the cooling zone of the calciner with a face of the baffle means being located near, and preferably approximately at, the junction of the heating zone with the cooling zone.
- the flow of the dehalogenating atmosphere through the constricted zone substantially minimizes diffusion into the cooling zone of the gaseous impurities removed from the particulate compounds in the heating zone.
- this invention relates to an improvement in the form of a baffle means forming a constricted gas flow zone in a rotary calciner having a heating zone and cooling zone.
- the constricted zone has a high flow velocity ofa defluorinating atmosphere therethrough serving to prevent back diffusion to the cooling zone of the calciner of gaseous impurities removed from the treated compositions in the heating zone of the calciner. This prevents recombination of gaseous impurties with the treated compositions in the cooling zone.
- Uranium oxides have varous utilities in the nuclear industry.
- Uranium dioxide is typically produced form a hydrolysis-precipitation-reduction reaction which starts with uranium hexafluoride, and the uranium dioxide can be employed alone or in mixture with other ceramic additives such as gadolinium oxide, plutonium oxide, silicon dioxide and titanium dioxide as a fuel for neclear reactors.
- one representative method of preparing uranium dioxide from uranium hexafluoride has uranium hexafluoride reacted with water to hydrolyze the fluoride and form a water solution of uranium oxy' fluoride and an acid. This water solution is reacted with ammonia to yield a precipitate of ammonium diuranate in a slurry.
- the ammonium diuranate slurry is con verted to a dry particulate form of uranium dioxide by heating in wet hydrogen which achieves partial defluorination and reduction of the ammonium diuranate to uranium dioxide.
- uranium dioxide having varying amounts of fluoride impurities, typically impurity contents of about 3 percent to about 5 percent fluoride. Since the uranium dioxide is in a particulate form it is conveniently charged to a rotary calciner which has in sequence a feeding (or preheating) zone, an elevatd temperature or heating zone and a cooling zone from the uranium dioxide inlet end to the uranium dioxide outlet end of the calciner. The calciner uses gravity for working the particulate uranium dioxide from the inlet end to the outlet end.
- a gaseous atmosphere is passed in the opposite direction to the movement of the uranium dioxide in the calciner.
- the gaseous atmosphere typically achieves defluorination of the uranium dioxide while controlling the final oxygen-to-metal ratio of uranium dioxide.
- the gaseous atmosphere can have various compositions, such as wet hydrogen. dry hydrogen, a mixture comprising carbon dioxide and carbon monoxide, etc.
- One improved atmosphere used for this treatment of uranium dioxide is a mixture comprising hydrogen and carbon dioxide as disclosed in US. patent application Ser. No. 62.308. now abandoned, entitled Ceramic Defluorination and Reduction Process. The foregoing application was filed Aug. 10, 1970 in the name of Y. Nivas and assigned to the same assignee as the presennt application.
- a rotary calciner In the operation of a rotary calciner, ittis preferred to pass the gaseous atmosphere countercurrent to the direction of flow of the particulate composition being treated in the calciner. In this manner the incoming atmosphere is initially in contact with the particulate composition having the lowest fluoride content and as the gas composition passes toward the gas outlet of the rotary calciner, it gains in impurity content removed from the particulate composition. In this manner the incoming atmosphere isin contact with-the lowest impurity composition near the treated composition outlet of the calciner and there results a minimum impurity content in the particulate composition as it is removed from the treated composition outlet of the calciner.
- a method of dehalogenating a particulate composition in a calciner having a feeding zone, a heating zone and a cooling zone has the steps of passing the composition through the calciner, countercurrently passing a controlled gas atmosphere through the calciner and constricting the passage of the controlled atmosphere to form a zone of greater gas velocity than elsewhere in the calciner.
- the zone of greater gas velocty is in the cooling zone at a location near or adjacent to the heating zone ofthe calciner so that the back diffusion of gaseous impurities from the heating zone to the cooling zone of the calciner is substantially eliminated.
- This invention also presents an improvement of providing a zone of greater gas velocity in a calciner comprising locating a baffle means in the calciner chamber, and preferably locating the baffle means in the cooling zone with one face of the baffle means being located at approximately the junction of the heating and cooling zones.
- Another object of this invention is to provide a baffle means positioned in the calciner in a manner not impeding the flow of particulate compositions through the calciner but substantially preventing the back diffusion of gaseous impurities and preventing recombination of the impurities with the treated composition.
- Still another object of this invention is to provide scoops on the baffle means enabling rapid passage of particulate compositions through the baffle means.
- FIG. 1 presents a cross sectional view of a rotary calciner incorporating a baffle means as disclosed in this invention
- FIG. 2 presents a sectional end view of the rotary calciner of FIG. 1 looking along the line 22 of FIG. 1.
- FIGS. 3-5 show isometric views of different embodiments of the baffle means with portions being cut away to more clearly illustrate each baffle means.
- FIG. 6 shows a cross sectional schematic view of a rotary calciner with a temperature profile of the calciner for an experiment run as described in Example 1.
- This invention involves an improved method of dehalogenating a particulate composition in a calciner having a feeding zone, a heating zone, and a cooling zone involving the steps of feeding the composition to the calciner, passing the composition through the heating and cooling zones of the calciner, countercurrently passing an atmosphere of controlled composition through the calciner and constricting the passage of the controlled atmosphere to form a zone of greater gas velocity than elsewhere in the calciner.
- This is done preferably in the cooling zone at a location adjacent the heating zone of the calciner so that back diffusion of gaseous impurities from the heating zone to the cooling zone of the calciner is substantially eliminated.
- the composition can be dry, particulate composition such as uranium dioxide or a wet slurry such as thick slurry ammonium diuranate.
- this invention presents a method of defluorinating a particulate composition comprising uranium compounds in a calciner having a feeding zone. a heating zone and a cooling zone involv ing the steps offeeding the composition to the calciner, passing the composition through the heating zone and the cooling zone of the calciner, countercurrently passing an atmosphere of controlled composition through the calciner and constricting the passage of the controlled atmosphere to form a zone of greater gas velocity than elsewhere in the calciner. This again is done preferably in the cooling zone at a location adjacent the heating zone of the calciner so that back diffusion of gaseous impurities from the heating zone to the cooling zone of the calciner is substantially eliminated.
- a preferred application of this invention involves a method of defluorinating a particulate composition comprising uranium compounds having a fluoride impurity of the order of about I to about weight percent or more in a calciner having a controlled defluorinating atmosphere maintained in the calciner.
- compositions comprising uranium compounds capable of being treated in the process of this invention include uranium fluorides, uranium oxyfluorides, alkaline diuranates such as ammonium diuranate, uranium oxides such as uranium dioxide, uranium trioxide, uranium tritaoctoxide (U 0 uranium sesquioxide, uranium pentoxide, uranium tetroxide, and mixtures of the foregoing.
- compositions containing compounds of uranium such as uranium oxides with one or moreceramic additives such as plutonium dioxide, silicon dioxide, titanium dioxide, aluminum oxide (AI O gadolinium oxide and mixtures thereof.
- the compositions can include metallic fluoride impurities such as calcium fluoride, magnesium fluoride, sodium fluoride, etc.
- the defluorinating atmosphere is maintained in the calciner for chemically combining with the fluoride ions in the uranium compounds and can be comprised of hydrogen, wet hydrogen, dissociated ammonia, wet dissociated ammonia, a mixture of carbon dioxide and carbon monoxide, a mixture of carbon dioxide and hydrogen and mixtures of the foregoing.
- a different atmosphere can be maintained in the heating zone than in the cooling zone, and the foregoing compositions of the defluorinating atmosphere would be maintained in the heating zone while the cooling zone could have an atmosphere generally non-reactive with the composition or an atmosphere preserving the oxygen-to-metal ratio at a selected value.
- Representative atmospheres for use in the cooling zone include inert gases (argon). dry hydrogen, wet hydrogen, dry carbon dioxide, wet carbon dioxide, dry carbon monoxide, wet carbon monoxide and mixtures of hydrogen and carbon dioxide.
- the particulate composition is fed to the calciner chamber such as by a rotating auger and the composition is moved through the calciner at the rate of about 5 to about 20 feet per hour.
- a representative method uses means for rotating the calciner which is in an inclined position with the inlet end at a higher elevation than the outlet end or having a rotating reel move the composition through an inclined calciner.
- the heating zone of the calciner is heated, such as by use of a gas fed burner, or a series of such burners, to a temperature in the range of about 400 to about 800C, the selected temperature generally depending on the composition of the defluorinating atmosphere.
- the defluorinating atmosphere is passed countercurrent to the direction of movement of the composition in the calciner and at a flow rate of about 0.5 to about 10 feet per second through the calciner with the volume of atmosphere introduced to the calciner depending on the volume defined by the housing of the calciner.
- the gas flow is constricted to form a region of greater gas velocity than occurs in the remainder of the calciner and this substantilly eliminates any back diffusion of gaseous impurities from the heating zone to the cooling zone of the calciner.
- the composition passes through the calciner, it is first preheated in the feeding zone, then heated to an elevated temperature in the heating zone and finally cooled sufficiently in the cooling zone for discharge to the atmosphere without danger of reaction of the composition with the atmpsphere.
- This invention includes an improvement in a calciner comprising positioning a baffle means in a calciner chamber with one embodiment being the arrangement shown in FIG. 1 which will now be described in detail.
- the number 10 generally designates a calciner with feeding zone, a heating zone and a cooling zone as shown in FIG. 1 with a cross sectional view being shown in FIG. 2.
- the calciner has a feeding means for introducing a particulate composition 17 such as a particulate uranium containing composition.
- One example of the feeding means is a feed pipe 11 which feeds the particulate composition to rotating auger 12 in auger housing 13 sealed in chamber lid 14. Where a thickened slurry is to be introduced into calciner housing 16, an arrangement as set forth in US. Pat. No.
- Chamber housing 16 defines chamber which receives the particulate composition 17 as it falls from the auger 12.
- Chamber housing 16 has an outlet 9 for the exit of the controlled atmosphere in the calciner and a heating jacket 18 housing heating means such as gas fired heating elements 44 supplied by gas line 45.
- the heating jacket 18 surrounds chamber housing 16, has exhaust 43 and generally defines the heating zone as shown in FIG. 1.
- a series of flights 19 are held together by flight ring 20 and particulate dam 21 which dam is connected to chamber housing 16, and the flights 19 are provided for stirring the composition 17 enabling excellent gas-solids contact in chamber 15 and expediting treatment of composition 17.
- Dam 21 is in the form of a ring abutting chamber housing 16 and dam 21 serves to temporarily restrain composition 17 in chamber 15 so that it is subjected to a longer treatment in the heating zone. While FIG. 1 shows a calciner incorporating a dam, the dam is not required and can be omitted in wl i c h event flights 19 are connected to housing 16 directly. As shown in FIG. 1, flights l9. flight ring 20 and dam 21 form an integral connected to housing 16 by dam 21 and this unit rotates as housing 16 is rotated by drive means 24 and 24 at each end of the housing 16. This serves to circulate composition 17 to enable gas-solids contact and further accelerate the treatment of composition 17.
- Baffle means 22 is connected to dam 21 by a series of rods 46 so that the baffle means 22 rotates with the housing 16 in a direction of the arrow 48, and the preferred configurations a baffle means 22 will be described in greater detail when discussing FIGS. 3-5 below.
- Baffle means 22 serves to restrict the passage of the gaseous atmosphere in the portion of chamber 15 in which the baffle means is located to zone 23.
- the controlled atmosphere is introduced through inlet 47 and the particulate composition 17 is removed through outlet 25.
- Chamber outlet 25 and chamber lid 28 are stationary and are connected to chamber housing 16 by an airtight seal 48.
- FIG. 3 there is shown an isometric view of one preferred form of the baffle means 22 with a portion of the baffle means 22 cut away to more clearly illustrate this embodiment and the connection of the baffle means 22 to dam 21 by rods 46.
- the baffle means 22 has a cylindrical shell 26 connected to an end plate or face 27 such as by welding which end plate is suitable for connection to the dam 21 in calciner 10 by rods 46.
- the baffle means is similar to a cylindrical can with one end open, but a closed cylindrical can (or can with an end plate 27 at each end) can also be used.
- the orientation of the open end is not critical but as shown in FIG. 1 the open end is toward the outlet 25.
- end plate 27 is a solid surface forces the controlled atmosphere being introduced into chamber 15 to flow around baffle means 22 in order to move toward outlet 9 as illustrated by the arrows in chamber 15.
- FIG. 4 Another embodiment of the baffle means is presented in FIG. 4 in an isometric view and the baffle is generally designated by number 29.
- the baffle means 29 has a cylindrical shell 30 forming one open end and connected to an end plate (or face) 31 to form one closed end which has opening 32 and scoops 33. Opening 32 is generally circular and the controlled atmosphere of the calciner will flow through this opening 32, and opening 34 in scoops 33 and between baffle means 29 and the housing 16 of the calciner.
- the scoops 33 have one side protruding away from plate 31 at the opening 34.
- the scoops 33 on the baffle means 29 pick up or scoop up the particulate composition so that some of the composition passes inside the baffle means 29 in addition to flowing in the opening between the baffle means 29 and the housing 16 of the calciner so that some of the composition passes on its way through the baffle means to reach the outlet 25.
- Cylindrical shell 30 has slots 36 for receiving flights 19 which will support baffle means 29 in the calciner.
- the scoops 33 pick up some of the powder so that it passes through the baffle.
- the particulate composition is removed from the bed by the scoops.
- the powder slides through the baffle to the open end 30 of the baffle.
- the openings 34 formed by the scoops, along with opening 32 in the end plate 31, permit the passage of the controlled atmosphere therethrough.
- Slots 36 are spaced about baffle means 29 and are of a size to receive the flights 19 of the calciner so the flights carry the baffle means as the flights revolve.
- FIG. 5 Still another embodiment of the baffle means is presented in FIG. 5 in which 37 designates the baffle means of generally cylindrical shape for cylindrical wall 38 with a non-cylindrical flattened portion 39. This can be easily constructed by cutting away a portion of a cylinder and welding a flat plate 39 to the remaining portion of the cylindrical wall 38.
- An opening 41 in end plate (or face) 40 is provided for rod 42 (the full length of which is not shown in FIG. 5) which is adapted to fit into the corresponding opening in chamber lid 28 of calciner 10 in FIG. 1.
- rod 42 is fastened or welded to chamber lid 28, and the baffle means 37 is stationary in calciner 10 since chamber lid 28 is stationary.
- the orientation of the flat portion 39 is not critical but is preferably mounted so that it is directly above the moving bed of the particulate composition 17 enabling easy passage of the composition 17 between the baffle means 37 and the calciner housing 16.
- the controlled atmosphere in the calciner passes through chamber 15 flowing through the opening between the baffle means 37 and the chamber housing 16. This creates a region of high flow velocity around the baffle means 37 which substantially minimizes any tendency of the gaseous impurities in the controlled atmosphere in the region of the flights 19 from back diffusing toward the outlet 25. This substantially eliminates any subsequent recombination of the removed impurities with the treated composition in the cooling zone.
- the dimensions of the baffle means are designed to provide a high flow velocity region of sufficient extent to substantially minimize the back diffusion of gaseous impurities extracted from the particulate composition in the heating zone of the calciner.
- the length of the baffle is determined by the length of the high flow ve locity region selected for minimizing back diffusion of the impurities and has a size in the range of about onefourth the diameter of the baffle means up to the diameter of the baffle means (or greater) when the chamber of the calciner is cylindrical in shape (e.g., when the diameter of the baffle means is 6 inches its length could vary from about l-l/2 to 6 inches or greater).
- the diameter of the baffle is determined by the velocity desired for the controlled atmosphere as it passes between the baffle and the calciner housing and preferaly the diameter is about 0.75 to about 0.95, preferably about 0.8 to about 0.9, of the diameter of the calciner. In practice it is desirable to achieve a volume between the baffle and the housing of the caldiner in which a flow rate of the controlled atmosphere of at least about 2 feet per second can be easily achieved.
- scoops are used on the baffle, preferably 3 scoops are employed. The dimensions of the open end of the scoop will be described in terms of the axial dimension (length) and radial dimension (width) for a rectangular opening.
- the axial dimension of the scoop is determined by the average linear velocity of the particulate composition as it moves through the calciner chamber and the rate of rotation of the slight assembly and is preferably about 1 inch to about l-l/2 inches.
- the radial dimension of the scoop is determined by the depth of the bed of the particulate composition in the vicinity of the baffle and is preferably about 1-1/2 inches to about 2 inches.
- any material not reactive with the impurities contained in the particulate composition or the particulate composition can be used for constructing the baffle and representative materials include Monel, Inconel, Hastalloy, and nickel.
- Example 1 is offered to be illustrative of the prior art practice
- Example 2 is offered to be illustrative of this invention and does not serve to limit the invention in any manner.
- EXAMPLE 1 The calciner shown in schematic simplified form in FIG. 6 (with numbers corresponding to FIG. 1) is used without a baffle for defluorinating a particulate composition rich in uranium dioxide having an average particle size of 800 microns, a fluoride ion content of 30,000 to 50,000 parts per million and an oxygen-tometal ratio of 2.7.
- the calciner is fed with a screw auger 12 which is one inch in diameter, and the calciner has a chamber 15 which has an inside diameter of 6-V2 inches and a length of 78 inches from the outlet of the auger to outlet (not shown in FIG. 6).
- the calciner shown in schematic simplified form in FIG. 6 (with numbers corresponding to FIG. 1) is used without a baffle for defluorinating a particulate composition rich in uranium dioxide having an average particle size of 800 microns, a fluoride ion content of 30,000 to 50,000 parts per million and an oxygen-tometal ratio of 2.7.
- chamber wall (housing) 16 is made of Inconel, and heating is accomplished by natural gas combustion which serves to define the heating zone which extends 24 inches, beginning 18 inches from the outlet of the auger.
- Two gas inlets (not shown) of A inch in diameter are provided for introducing a controlled atmosphere into the calciner, and one outlet 9 which is 1 inch in diameter is provided for removal of the controlled atmosphere.
- a series of flights 19 which are 36 inches long are held together in the heating zone by flight ring 20 and are attached to dam 21.
- the dam 21 is in the form of a ring having an inner diameter of 3 inches and an outer diameter of 6-5: inches and is attached to the chamber wall 38 inches from the outlet 25 (not shown) for removal of the treated uranium dioxide.
- the end of the calciner receiving the composition is at a higher relative elevation than the outlet end of the calciner so that the calciner is inclined ls inch per foot of calciner length.
- the flights are rotated as the calciner housing 16 is rotated at the rate of l-Vz revolutions per minute to circulate the powder in the calciner.
- Three hundred pounds of the uranium dioxide described above are fed substantially uniformly to the calciner over a period of 150 hours.
- a gas comprising a mixture of 50 percent by volume carbon dioxide and 50 percent by volume hydrogen is fed to the furnace at the rate of standard cubic feet per hour.
- the calciner is operated at 1- /2 revolutions per minute.
- the average residence of a particle of uranium dioxide in the calciner is about 5 hours.
- the temperature of the heating zone is in the range of 575 to 625C, and the temperature of the cooling zone varies from 500C near the heating zone to 100C near the outlet.
- the powder withdrawn from the furnace is analyzed for fluoride ion content by pyrohydrolysis. This revealed a fluoride content ranging from 1,000 to 4,000 parts per million with an averge of 2,000 parts per million.
- a baffle means 22 in the form of a cylindrical can open at one end with a diameter of 5 inches and a length of 6 inches was installed in the calciner of Example l with the end plate attached to the dam 21 and located inch from the dam 21 on the cooling zone side of the dam as shown in FIG. 3.
- the baffle was radially centered in chamber 15.
- a rotary calciner comprising a. a housing defining a chamber having a feeding zone, a heating zone and a cooling zone,
- heating means for heating the heating zone
- feeding means for introducing a composition into the chamber
- gas inlet means for introducing an atmosphere into the chamber positioned so that the atmosphere moves countercurrently to the movement of the composition through the calciner
- baffle means having at least one face positioned in the housing of the calciner so that the baffle means restricts the passage of the controlled atmosphere to a zone of greater flow velocity around the periphery of the baffle means and the gaseous impurities removed from the composition in the heating zone are substantially prevented from diffusing to the cooling zone of the calciner.
- a calciner according to claim 1 in which the baffle means is in the cooling zone with one face being located at approximately the junction of the heating zone and the cooling zone.
- the calciner according to claim 1 in which the means for circulating and moving the composition to the chamber includes an assembly of a series of flights and the assembly is fastened to the housing.
- a calciner according to claim 1 which is mounted with the outlet means for removing the composition at a point lower than the inlet means for introducing the composition so that the force of gravity aids in circulating and moving the composition through the chamber.
- a calciner of claim 1 in which the face of the baffle means has at least one opening therein and at least one scoop attached to the face at the at least one opening, the scoop and opening allowing the composition to pass through the baffle means toward the outlet means of the calciner.
- a calciner according to claim 1 in which the baffle means is attached to the means for circulating and moving the composition through the chamber.
- a calciner according to claim 1 in which the means for circulating and moving the composition through the chamber comprises an assembly of a series of flights connected together and the series of flights are connected to a dam and the dam is connected to the housing of the calciner.
- a calciner according to claim 11 in which the baffle means has slots on the periphery and the baffle means is positioned so that the slots receive the flights.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Inorganic Chemistry (AREA)
- Inorganic Compounds Of Heavy Metals (AREA)
- Muffle Furnaces And Rotary Kilns (AREA)
- Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
Priority Applications (10)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US299356A US3871829A (en) | 1972-10-20 | 1972-10-20 | Calciner with baffle means |
| CA182,540A CA1011927A (en) | 1972-10-20 | 1973-10-03 | Method of dehalogenating metal halide impurities, and calciner with baffle means |
| NL7313753A NL7313753A (OSRAM) | 1972-10-20 | 1973-10-05 | |
| ES419473A ES419473A1 (es) | 1972-10-20 | 1973-10-09 | Dispositivo calcinador con medios deflectores para tratar composiciones de particulas de polvo. |
| DE19732350818 DE2350818A1 (de) | 1972-10-20 | 1973-10-10 | Verfahren zum dehalogenieren einer mischung und kalzinier- oder roestofen zur durchfuehrung des verfahrens |
| IT30244/73A IT995957B (it) | 1972-10-20 | 1973-10-18 | Metodo per trattare polveri di composti di uranio e forno con dispositivo strozzatore |
| FR7337315A FR2204291A5 (OSRAM) | 1972-10-20 | 1973-10-19 | |
| JP48117029A JPS4994570A (OSRAM) | 1972-10-20 | 1973-10-19 | |
| BE136860A BE806273A (fr) | 1972-10-20 | 1973-10-19 | Four de calcination comportant une chicane |
| US05/448,005 US3969477A (en) | 1972-10-20 | 1974-03-04 | Method of defluorinating uranium compositions in a calciner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US299356A US3871829A (en) | 1972-10-20 | 1972-10-20 | Calciner with baffle means |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US05/448,005 Division US3969477A (en) | 1972-10-20 | 1974-03-04 | Method of defluorinating uranium compositions in a calciner |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3871829A true US3871829A (en) | 1975-03-18 |
Family
ID=23154427
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US299356A Expired - Lifetime US3871829A (en) | 1972-10-20 | 1972-10-20 | Calciner with baffle means |
Country Status (9)
| Country | Link |
|---|---|
| US (1) | US3871829A (OSRAM) |
| JP (1) | JPS4994570A (OSRAM) |
| BE (1) | BE806273A (OSRAM) |
| CA (1) | CA1011927A (OSRAM) |
| DE (1) | DE2350818A1 (OSRAM) |
| ES (1) | ES419473A1 (OSRAM) |
| FR (1) | FR2204291A5 (OSRAM) |
| IT (1) | IT995957B (OSRAM) |
| NL (1) | NL7313753A (OSRAM) |
Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4071962A (en) * | 1976-03-29 | 1978-02-07 | Olin Corporation | Rotary dryers |
| US4079120A (en) * | 1973-12-18 | 1978-03-14 | Westinghouse Electric Corporation | Uranium dioxide calcining apparatus and method |
| US4112055A (en) * | 1975-05-09 | 1978-09-05 | Commissariat A L'energie Atomique | Method of fabrication of uranium oxide UO2 by the dry processing route and a device for the practical application of the method |
| US4207290A (en) * | 1975-10-09 | 1980-06-10 | Pfizer Inc. | Flue gas scrubber |
| DE3011436A1 (de) * | 1979-03-30 | 1980-10-09 | Daikin Ind Ltd | Verfahren zur kontinuierlichen fluorierung von kohle (kohlenstoff) und vorrichtung zur durchfuehrung einer feststoff-gas-reaktion |
| DE3422676A1 (de) * | 1983-06-24 | 1985-01-10 | General Electric Co., Schenectady, N.Y. | Drehbrennvorrichtung |
| US4993943A (en) * | 1990-03-02 | 1991-02-19 | Norris David P | Apparatus and method for the removal of higher and lower volatility organic contaminants from soil |
| US5067254A (en) * | 1990-05-25 | 1991-11-26 | Cedarapids, Inc. | Method and apparatus for modifying a veil of materials in a drum of a drying apparatus |
| US5178077A (en) * | 1990-01-07 | 1993-01-12 | Norris David P | Apparatus and method for the removal of higher and lower volatility organic contaminants from soil |
| US5437845A (en) * | 1993-06-22 | 1995-08-01 | O.E.T. Calusco S.R.L. | Apparatus for activating carbon-containing material |
| US5743728A (en) * | 1995-08-15 | 1998-04-28 | Usg Corporation | Method and system for multi-stage calcining of gypsum to produce an anhydrite product |
| US5927968A (en) * | 1995-02-02 | 1999-07-27 | United States Gypsum Company | Apparatus for continuous refractoryless calcining of gypsum |
| RU2184710C2 (ru) * | 1997-06-02 | 2002-07-10 | Жозеф Е. ДУМЕ | Способ и устройство для получения цементного клинкера |
| US20030064519A1 (en) * | 2000-02-11 | 2003-04-03 | Andre Fuegier | Method and apparatus for determining the progress of a chemical reaction in a furnace and for controlling the reaction |
| US6605261B2 (en) * | 2000-01-03 | 2003-08-12 | Compagnie Generale Des Matieres Nucleaires | Method and apparatus for continuously transforming plutonium oxalate into plutonium oxide |
| US20050083173A1 (en) * | 2003-10-20 | 2005-04-21 | Konupek Ingrid H. | Locking remote control |
| US20050188897A1 (en) * | 2004-02-27 | 2005-09-01 | Bolind Michael L. | High efficiency refractoryless kettle |
| US20060274604A1 (en) * | 2004-02-27 | 2006-12-07 | Bolind Michael L | Swinging agitator for a gypsum calcining apparatus and the like |
| US11486030B2 (en) * | 2018-05-23 | 2022-11-01 | Molecule Works Inc. | Process and apparatus for continuous production of porous structures |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US909464A (en) * | 1908-06-17 | 1909-01-12 | Manfred Gottfried Semper | Rotary kiln. |
| US3518062A (en) * | 1957-11-05 | 1970-06-30 | Commissariat Energie Atomique | Apparatus for the production of uranium fluoride |
-
1972
- 1972-10-20 US US299356A patent/US3871829A/en not_active Expired - Lifetime
-
1973
- 1973-10-03 CA CA182,540A patent/CA1011927A/en not_active Expired
- 1973-10-05 NL NL7313753A patent/NL7313753A/xx unknown
- 1973-10-09 ES ES419473A patent/ES419473A1/es not_active Expired
- 1973-10-10 DE DE19732350818 patent/DE2350818A1/de active Pending
- 1973-10-18 IT IT30244/73A patent/IT995957B/it active
- 1973-10-19 FR FR7337315A patent/FR2204291A5/fr not_active Expired
- 1973-10-19 JP JP48117029A patent/JPS4994570A/ja active Pending
- 1973-10-19 BE BE136860A patent/BE806273A/xx unknown
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US909464A (en) * | 1908-06-17 | 1909-01-12 | Manfred Gottfried Semper | Rotary kiln. |
| US3518062A (en) * | 1957-11-05 | 1970-06-30 | Commissariat Energie Atomique | Apparatus for the production of uranium fluoride |
Cited By (25)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4079120A (en) * | 1973-12-18 | 1978-03-14 | Westinghouse Electric Corporation | Uranium dioxide calcining apparatus and method |
| US4112055A (en) * | 1975-05-09 | 1978-09-05 | Commissariat A L'energie Atomique | Method of fabrication of uranium oxide UO2 by the dry processing route and a device for the practical application of the method |
| US4207290A (en) * | 1975-10-09 | 1980-06-10 | Pfizer Inc. | Flue gas scrubber |
| US4071962A (en) * | 1976-03-29 | 1978-02-07 | Olin Corporation | Rotary dryers |
| DE3011436A1 (de) * | 1979-03-30 | 1980-10-09 | Daikin Ind Ltd | Verfahren zur kontinuierlichen fluorierung von kohle (kohlenstoff) und vorrichtung zur durchfuehrung einer feststoff-gas-reaktion |
| US4348363A (en) * | 1979-03-30 | 1982-09-07 | Daikin Kogyo Co., Ltd. | Apparatus for solid gas reaction |
| DE3422676A1 (de) * | 1983-06-24 | 1985-01-10 | General Electric Co., Schenectady, N.Y. | Drehbrennvorrichtung |
| US4521379A (en) * | 1983-06-24 | 1985-06-04 | General Electric Company | Rotary calcining system with cleaning means |
| US5178077A (en) * | 1990-01-07 | 1993-01-12 | Norris David P | Apparatus and method for the removal of higher and lower volatility organic contaminants from soil |
| US4993943A (en) * | 1990-03-02 | 1991-02-19 | Norris David P | Apparatus and method for the removal of higher and lower volatility organic contaminants from soil |
| US5067254A (en) * | 1990-05-25 | 1991-11-26 | Cedarapids, Inc. | Method and apparatus for modifying a veil of materials in a drum of a drying apparatus |
| US5437845A (en) * | 1993-06-22 | 1995-08-01 | O.E.T. Calusco S.R.L. | Apparatus for activating carbon-containing material |
| US5927968A (en) * | 1995-02-02 | 1999-07-27 | United States Gypsum Company | Apparatus for continuous refractoryless calcining of gypsum |
| US5743728A (en) * | 1995-08-15 | 1998-04-28 | Usg Corporation | Method and system for multi-stage calcining of gypsum to produce an anhydrite product |
| US5954497A (en) * | 1995-08-15 | 1999-09-21 | Usg Corporation | Method for multi-stage calcining of gypsum to produce an anhydrite product |
| RU2184710C2 (ru) * | 1997-06-02 | 2002-07-10 | Жозеф Е. ДУМЕ | Способ и устройство для получения цементного клинкера |
| US6605261B2 (en) * | 2000-01-03 | 2003-08-12 | Compagnie Generale Des Matieres Nucleaires | Method and apparatus for continuously transforming plutonium oxalate into plutonium oxide |
| US20030064519A1 (en) * | 2000-02-11 | 2003-04-03 | Andre Fuegier | Method and apparatus for determining the progress of a chemical reaction in a furnace and for controlling the reaction |
| US7374940B2 (en) * | 2000-02-11 | 2008-05-20 | Societe Franco-Belge De Fabrication De Combustible-Fbfc | Method and apparatus for determining the progress of a uranium oxyfluoride conversion reaction in a furnace and for controlling the reaction |
| US20050083173A1 (en) * | 2003-10-20 | 2005-04-21 | Konupek Ingrid H. | Locking remote control |
| US20050188897A1 (en) * | 2004-02-27 | 2005-09-01 | Bolind Michael L. | High efficiency refractoryless kettle |
| US20060274604A1 (en) * | 2004-02-27 | 2006-12-07 | Bolind Michael L | Swinging agitator for a gypsum calcining apparatus and the like |
| US7175426B2 (en) | 2004-02-27 | 2007-02-13 | United States Gypsum Company | High efficiency refractoryless kettle |
| US7434980B2 (en) | 2004-02-27 | 2008-10-14 | United States Gypsum Company | Swinging agitator for a gypsum calcining apparatus and the like |
| US11486030B2 (en) * | 2018-05-23 | 2022-11-01 | Molecule Works Inc. | Process and apparatus for continuous production of porous structures |
Also Published As
| Publication number | Publication date |
|---|---|
| BE806273A (fr) | 1974-02-15 |
| IT995957B (it) | 1975-11-20 |
| NL7313753A (OSRAM) | 1974-04-23 |
| FR2204291A5 (OSRAM) | 1974-05-17 |
| JPS4994570A (OSRAM) | 1974-09-07 |
| DE2350818A1 (de) | 1974-05-02 |
| ES419473A1 (es) | 1977-04-01 |
| CA1011927A (en) | 1977-06-14 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US3871829A (en) | Calciner with baffle means | |
| US7358212B2 (en) | Method for producing multinary metal oxide powders in a pulsed reactor | |
| US4397778A (en) | Coprocessed nuclear fuels containing (U, Pu) values as oxides, carbides or carbonitrides | |
| US4234449A (en) | Method of handling radioactive alkali metal waste | |
| US3872022A (en) | Sintering uranium oxide in the reaction products of hydrogen-carbon dioxide mixtures | |
| US3796672A (en) | Process for producing uranium dioxide rich compositions from uranium hexafluoride | |
| US3969477A (en) | Method of defluorinating uranium compositions in a calciner | |
| US4563335A (en) | Apparatus for continuously concentrating and denitrating nitrate solution by microwave | |
| ES2111301T3 (es) | Mejoras en o relacionadas con hornos rotativos. | |
| ES451124A1 (es) | Un procedimiento para producir polvo de uo2 de calidad uni- forme, a partir de un compuesto de uranio reducible. | |
| SU791271A3 (ru) | Способ сухой обработки облученного дерного топлива и устройство дл его осуществлени | |
| Aykan et al. | Characterization of mixed uranium antimony oxides USbO5 and USb3O10 | |
| JPS5920603B2 (ja) | 酸化ウラン組成物の製法 | |
| US4755138A (en) | Fluidized bed calciner apparatus | |
| US3728274A (en) | Process for preparing spheres of uranium oxide and uranium oxide-plutonium oxide,having a controlled porosity | |
| US3025156A (en) | Method and apparatus for continuously treating powder compositions such as powder metals | |
| US3463605A (en) | Process and apparatus for production of alkali metal monofluorophosphate | |
| JP7440432B2 (ja) | アクチニド塩単相粉末の製造方法及びその製造装置 | |
| Horton et al. | X-Ray and differential thermal analysis studies on the 8-quinolinol and substituted 8-quinolinol metal chelates of thorium (IV), uranium (VI) and scandium (III) | |
| BE898363A (fr) | Procédé de formation de cristaux contenant du PuO2. | |
| US3180702A (en) | Process for preparing uranium nitride | |
| JPH0699126B2 (ja) | ポリモノフッ化炭素の連続製造法とこの方法を実施するための装置 | |
| IMAI et al. | Preparation of Thorium Carbides | |
| JPS5613030A (en) | Method and apparatus for heat treatment of powdery material | |
| US3942938A (en) | Combustion system for preparing radioactive samples and the like |