US3856653A - Platinum clad tantalum anode assembly - Google Patents
Platinum clad tantalum anode assembly Download PDFInfo
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- US3856653A US3856653A US00308478A US30847872A US3856653A US 3856653 A US3856653 A US 3856653A US 00308478 A US00308478 A US 00308478A US 30847872 A US30847872 A US 30847872A US 3856653 A US3856653 A US 3856653A
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- elongated
- frame members
- tantalum
- members
- mesh
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- 229910052715 tantalum Inorganic materials 0.000 title claims abstract description 68
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 title claims abstract description 68
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 title claims description 22
- 229910052697 platinum Inorganic materials 0.000 title claims description 11
- 238000009826 distribution Methods 0.000 claims abstract description 33
- 230000009471 action Effects 0.000 claims abstract description 10
- 238000005253 cladding Methods 0.000 claims abstract description 9
- 150000001875 compounds Chemical class 0.000 claims description 8
- 239000004033 plastic Substances 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 5
- 238000009713 electroplating Methods 0.000 abstract description 29
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 abstract description 11
- 229910000975 Carbon steel Inorganic materials 0.000 abstract description 9
- 239000010962 carbon steel Substances 0.000 abstract description 9
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 abstract description 8
- 229910052804 chromium Inorganic materials 0.000 abstract description 8
- 239000011651 chromium Substances 0.000 abstract description 8
- 229910052751 metal Inorganic materials 0.000 abstract description 7
- 239000002184 metal Substances 0.000 abstract description 7
- 150000002739 metals Chemical class 0.000 abstract description 3
- 239000000758 substrate Substances 0.000 abstract description 3
- 238000007747 plating Methods 0.000 description 14
- 230000000712 assembly Effects 0.000 description 11
- 238000000429 assembly Methods 0.000 description 11
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 7
- 229910052802 copper Inorganic materials 0.000 description 7
- 239000010949 copper Substances 0.000 description 7
- 239000004020 conductor Substances 0.000 description 6
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 5
- 239000003792 electrolyte Substances 0.000 description 5
- 239000012212 insulator Substances 0.000 description 5
- 239000010936 titanium Substances 0.000 description 5
- 229910052719 titanium Inorganic materials 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 239000002659 electrodeposit Substances 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 230000003014 reinforcing effect Effects 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- -1 polypropylene Polymers 0.000 description 3
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 150000004780 naphthols Chemical class 0.000 description 2
- SOVCSNYNNUKHOL-UHFFFAOYSA-N phenyl 2,3-dihydroxybenzenesulfonate Chemical compound OC1=CC=CC(S(=O)(=O)OC=2C=CC=CC=2)=C1O SOVCSNYNNUKHOL-UHFFFAOYSA-N 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000011253 protective coating Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 235000015164 Iris germanica var. florentina Nutrition 0.000 description 1
- 235000015265 Iris pallida Nutrition 0.000 description 1
- 244000050403 Iris x germanica Species 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- SRSXLGNVWSONIS-UHFFFAOYSA-N benzenesulfonic acid Chemical compound OS(=O)(=O)C1=CC=CC=C1 SRSXLGNVWSONIS-UHFFFAOYSA-N 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical class [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000009849 deactivation Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000001066 destructive effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 229910000765 intermetallic Inorganic materials 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
- BPUBBGLMJRNUCC-UHFFFAOYSA-N oxygen(2-);tantalum(5+) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Ta+5].[Ta+5] BPUBBGLMJRNUCC-UHFFFAOYSA-N 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 229910001936 tantalum oxide Inorganic materials 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D7/00—Electroplating characterised by the article coated
- C25D7/06—Wires; Strips; Foils
- C25D7/0614—Strips or foils
- C25D7/0642—Anodes
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B11/00—Electrodes; Manufacture thereof not otherwise provided for
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B11/00—Electrodes; Manufacture thereof not otherwise provided for
- C25B11/02—Electrodes; Manufacture thereof not otherwise provided for characterised by shape or form
- C25B11/03—Electrodes; Manufacture thereof not otherwise provided for characterised by shape or form perforated or foraminous
Definitions
- a platinum-clad tantalum anode assembly includes a tantalum mesh having platinum-cladding on the surface thereof to be disposed adjacent the workpiece, a
- the framework includes a plurality of elongated tantalum frame members conductively bonded to the mesh and transverse tantalum frame members extending perpendicularly thereto.
- the electrical distribution subassembly includes at least one elongated bus member extending generally parallel to the elongated frame members and at least one transverse bus member extending generally perpendicular thereto. At least one of the transverse bus members is disposed intermediate the ends of the elongated frame members and conductively bonded on one surface thereof to the elongated bus member and on the other surface thereof to the elongated frame members.
- the bus members are free from electrical contact with the framework and mesh except for the conductive path provided by the bonds between the transverse bus member and the elongated frame members, and the bonds are resistant to corrosive action by a bath in which the assembly may be disposed.
- the assembly is useful in the high speed continuous electroplating of carbon steel and other substrates with various metals such as tin and chromium.
- the platinized titanium anode exhibits a short useful life as discontinuities and pinholes in the platinum coating permit destruction of the anode through corrosive attack on the titanium base.
- the magnitude of the prob lem becomes readily apparent when one learns that the platinized titanium anode life in full production operation in high speed baths may be less than 25 days and the replacement cost thereof may be many thousands of dollars.
- anode Among the most important criteria to be considered in selection of an appropriate anode is the ability of the anode to operate so as to provide relatively high current densities for high electroplating speed and to provide fairly uniform current distribution over its active surface to ensure uniformity of electrodeposits on the workpiece. To obtain high current densities a series of electroplating tanks each containing short anodes often has been used rather than a single elongated anode providing the desired plating distance.
- the anode to cathode dis tance has been varied over the length of the plating path to compensate for the gradient in current distribution over the surface of the anode; this is an expediency which compensates for, but does not solve, the problem of maintaining a uniform current distribution over the working anode surface.
- Another object is to provide a platinum-clad anode assembly which may be fabricated from components readily and which exhibits relative rigidity during operations.
- Still another object is to provide such an anode assembly having a life in full production operation of at least three months, which can operate at current densities as high as 30 kiloamperes per square meter and which will not be destroyed by the attach of electroplating solution.
- a further object is to provide in such an anodic as sembly a large and elongated anode working surface having a variation in current distribution from point to point over its surface of less than 20 per cent.
- a platinum-clad tantalum anode assembly which has a tantalum mesh having platinum cladding on one surface thereof, and a conductive framework disposed adjacent the other surface.
- the framework includes a plurality of elongated frame members and transverse frame members extending perpendicularly thereto, the frame members being fabricated of tantalum and the mesh being bonded to the elongated frame members to provide electrical connection therebetween resistant to corrosive action by a bath in which the assembly may be disposed.
- the assembly further provides a current distribution subassembly having at least one elongated bus member extending generally parallel to the elongated frame members and at least one transverse bus member extending generally perpendicular thereto and disposed intermediate the ends of the elongated frame members.
- the transverse bus member is bonded on one surface thereof to the elongated bus member and on the other surface thereof to the elongated frame members to provide electrical connection therebetween resistant to corrosive action by a bath in which the assembly may be disposed.
- the bus members are free from electrical contact with the framework except through the conductive paths provided by the bondls between the transverse bus members and the elongated frame members.
- a plurality of elongated and transverse bus members are provided, all fabricated of tantalum, with at least a plurality of the transverse bus members being disposed intermediate the ends of the elongated frame members so that current may be selectively applied at a plurality of points intermediate the length of the framework.
- the transverse frame members are preferably disposed adjacent the ends of the elongated frame members and bonded thereto to provide rigidity.
- the mesh is comprised of a plurality of strips with at least two of the mesh strips being bonded to one elongated frame member.
- FIG. 1 is a front elevational view of platinum-clad tantalum anode assembly embodying the present invention, with a reinforcing frame shown in phantom line;
- FIG. 2 is a side elevational view of the anode assembly shown in FIG. 1;
- FIG. 3 is a front elevational view to a reduced scale of the electrical current distribution subassembly with the insulator strips shown in phantom line;
- FIG. 4 is a side elevational view of the subassembly of FIG. 3;
- FIG. 5 is a front elevational view of the insulator strips used in the subassembly of FIG. 3;
- FIG. 6 is a fragmentary front elevational view to a reduced scale of the mesh and mesh-supporting framework of FIG. 1;
- FIG. 7 is a side elevational view of the mesh and framework of FIG. 6.
- FIG. 8 is a schematic view illustrating the use of the anode assemblies of the present invention in an electroplating installation.
- the platinum-clad tantalum anode assembly of the present invention is comprised of a platinum-clad tantalum mesh, a conductive framework and an electrical current distribution subassembly.
- the entire anode assembly is shown in FIGS. 1 and 2, with the subassembly of mesh and framework being shown in greater detail in FIGS. 6 and 7 and the current distribution subassembly being shown in detail in FIGS. 3 and 4.
- the mesh and framework subassembly shown in FIGS. 6 and 7 will first be described.
- elongated mesh strips 10 are fabricated from a tantalum mesh bearing on one surface a thin platinum cladding.
- Five of these elongated platinum-clad tantalum mesh strips 10 are supported by the conductive structural framework generally designated by the numeral 12 and which includes six elongated tantalum frame members 14a-14f and two transverse tantalum frame members 16, 18.
- the platinum-clad tantalum mesh strips 10 extend between and slightly overlap pairs of elongated frame members 14 (for example, one strip 10 between elongated frame members 14a and 14b), and the overlapping areas are welded together.
- the'platinumclad surface of the strips 10 is exposed so that the weld is of tantalum to tantalum to avoid formation of undesirable intermetallic compounds.
- Strip edge welding is preferably used to preserve full electrical conductivity between the strips 10 and the elongated frame members 14.
- Top and bottom transverse frame members 16, 18 are subsequently welded in place over the end portions of mesh strips 10 and frame members 14 to provide an electrically conductive, structurally sound framework for the mesh 10.
- a thin tantalum strip 20 is also welded to the rear bottom surface of frame members 14, parallel to the transverse frame member 18, to provide additional rigidity to the frame 12.
- thin narrow tantalum strips may be welded over the exposed front surfaces of the elongated frame members 14b through 14c and partially overlapping the welded edges of the mesh strips 10 to protect the edges of the exposed mesh strips, to stiffen the frame even further and to provide a more finished appearance.
- the electrical current distribution subassembly generally designated by the numeral 30 has three elongated bus members 32, 34 and 36 extending generally parallel to the elongated frame members 14 (as illustrated in FIG. 1), and three transverse bus members 38, 40 and 42 extending generally perpendicular to the elongated bus members.
- the transverse bus members 38, 40, 42 are conductively bonded or welded onto the surface of the elongated bus members 32, 34, 36 adjacent the framework 12. Welds have been made at each point of intersection although, in other embodiments where a different current distribution may be desired, one or more points of intersection between the elongated and transverse bus members may be insulated to avoid conductive action.
- the welded busbars provide a rigid electrical network adapted to carry current substantially uniformly to points spaced therealong.
- Each of the elongated busbars 32, 34, 36 is provided with a pair of apertures 44 adjacent the upper end thereof for a purpose to be described hereinafter.
- the transverse bus member 38 is disposed above the framework 12 and will in operation be above the level of the electroplating solution; its purpose is to ensure uniformity of current distribution through the several elongated bus members 32, 34, 36 and to avoid arcing therebetween.
- the transverse bus members 40, 42 are bonded to the framework 12 as will be discussed more in detail hereinafter.
- the faces of the elongated bus members 32, 34, 36 adjacent the framework 12 have mounted thereon synthetic plastic insulator strips 50, 50' which extend between framework 12 and electrical current distribution subassembly except in the areas of the transverse bus members 40, 42.
- the elongated bus members 32, 34, 36 are provided with a multiplicity of apertures 37 which cooperate with similar apertures 51 in the insulating strips 50, 50' so that engagement therebetween may be effected by fasteners 58 seated therein as seen in FIG. 2.
- insulator strips 50, 50' preclude arcing between the bus members 32, 34, 36 and the framework 12 and mesh 10 and current flow therebetween through the solution during the initial period of operation of the anode assembly in the electroplating solution. After the anode assembly has been operative in the bath, the exposed surfaces of the tantalum will develop a non-conductive compound thereon which will effectively preclude such spurious current conduction.
- the framework 12 is welded to the surface of the electrical current distribution subassembly by locating the transverse bus members 40, 42 intermediate the ends of the elongated frame members 14 and welding them to the back of the elongated frame members 14b through l4e which they contact.
- the mesh strips 10 may also be welded to the transverse bus members 40, 42 along their opposed surfaces. It will be noted that due to the presence of the insulator strips 50, 50 at initial use of the assembly and to the deactivation of the tantalum surfaces after use of the assembly, the only effective electrical connection between the electrical distribution subassembly 30 and the conductive structural framework 12 is through the transverse bus members and 42 which are located intermedite the ends of the framework 12.
- the anode formed by the mesh 10, conductive framework 12 and the electrical current distribution subassembly 30 is mounted upon the main copper bus conductor 46 shown in FIG. 1 by copper bolts 48 passing successively through a protective copper plate 52, the apertures 44 in the upper ends of the elongated bus members 32, 34, 36 and the main copper bus conductor 46.
- a single copper conductor bar 54 is disposed in conductive contact with the main bus conductor 46 to supply current to the entire anode assembly.
- a reinforcing frame generally designated by the numeral 56 is preferably constructed about the framework 12 of the anode assembly to facilitate handling and mounting of the assembly to protect the elements of the assembly, and to impart greater rigidity to the assembly.
- the reinforcing frame 56 is preferably composed of four fiberglass-reinforced synthetic plastic strips 56a, 56b,
- the reinforcing frame 56 is thus securely and removably attached directly to the assembly framework without appreciably impeding solution flow therethrough.
- the exposed tantalum surfaces will form a desirable, inert nonconductive compound (possibly tantalum oxide) at the interface with the electroplating bath and this non-conductive compound prevents spurious conduction and consequent loss of control over anode operation.
- the tantalum has a sufficiently high electrical breakdown potential to accept a process voltage of 25 volts and even higher while maintaining its resistance to chemical attack, and the thermal conductivity of tantalum is high enought to ensure adequate cooling of the assembly by convection and conduction of heat to the electroplating solution. Additional advantages of the use of annealled metallurgical grade tantalum are its relative flexibility and its ability to be strip-edge welded to preserve full electrical conductivity.
- the platinum surface will provide the desired continued high electrical conductivity and resistance to corrosive attack for extended periods of operation. Even if the cladding develops a pinhole, the thus exposed tantalum will rapidly develop a protective coating.
- the overall weight of the assembly (including the anode and the main bus conductor) is extremely light in relation to the overall working anode surface provided.
- an assembly with an anode surface of 0.8 by LS meters weighs only about 11 kilograms.
- an electroplating tank generally designated by the numeral 82 is equipped with an inlet 84 and an outlet 86 for rapid circulation of an electroplating solution 87 therethrough.
- a discharge weir 85 controls the level of the solution in the tank 82.
- a carbon steel workpiece 88 is guided by means of rolls 90 down into the solution within electroplating tank 82, around roll 92 and back out of the solution through rolls 94.
- Anode assemblies 80 are disposed in parallel pairs on opposite sides of the travel path ofthe workpiece 88, with equal lengths of the assemblies being located below the bath level.
- the upper portion of each assembly 80 (starting with transverse bus member 38 and including all the copper components) is maintained above the level of solution 87 within tank 82, and an electrical potential of about 5 to 25 volts is applied across the workpiece 88 by means of electrical connection to the rolls 90, 94 and to the anode assemblies 80.
- a single transverse bus member may be located about midway along the length of the elongated frame members 32, 34, 36, or a plurality of transverse bus members may be somewhat regularly spaced out along such length.
- the low weight of the anode assembly facilitates handling of the assembly for inspection, repair and replacement, while the high mechanical strength of the assembly prevents waving" of the anode mesh in the bath without undesirably high resistance to solution flow therethrough.
- the anode assembly consists essentially of platinum (a highly conductive but chemically resistant anode surface material), tantalum (a strong and highly conductive material which is highly chemically resistant to destructive corrosion, polypropylene (a high-density, heatresistant plastic useful both as a structural frame member and as electrical insulation), threaded plastic fasteners (such as polypropylene tetrofluoroethylene), fiberglassreinforced plastic (an inert structural backing), and, only above the level of the electroplating solution, copper bus members.
- platinum a highly conductive but chemically resistant anode surface material
- tantalum a strong and highly conductive material which is highly chemically resistant to destructive corrosion
- polypropylene a high-density, heatresistant plastic useful both as a structural frame member and as electrical insulation
- threaded plastic fasteners such as polypropylene tetrofluoroethylene
- fiberglassreinforced plastic an inert structural backing
- one or more of the areas of intersection between the elongated bus members 32, 34, 36 and the transverse bus members 40, 42 may be non-welded and insulated to prevent current flow therebetween.
- high potential may be applied across the anode surface either to provide a point-to-point current differential of less than 20 per cent over a large anode surface, or alternatively, in a desired predetermined pattern.
- plating efficiency plating speed or deposit uniformity or to produce a controlled non-uniformity.
- a non-uniform current distribution pattern may be desired to compensate for a variable anode/cathode separation.
- the anode assemblies of the present invention have utility in the plating of various metals with electrolytes which would attack the tantalum surface to provide the desired non-conductive inert coating and which processes employ potentials within a range of about 5 to 25 volts. Because of the special demands of high speed tin and chromium plating installations, the anode assemblies of the present invention are particularly advantageously employed therefor.
- the preferred electrolytes are phenylsulfonic acid and its derivatives, naphthylsulfonic acid and its derivatives, sulfate salts, chromate salts, and other conventional electrolytes which are adapted to provide the desired inert surface compound on the tantalum. ln tin and chromium plating, di-hydroxy-diphenyl sulfonic acid and ethoxylated naphthol sulfonic acid and their derivatives have been found particularly advantageous.
- a typical electroplating installation will also include a mixing tank for the electroplating solution for additions of the metal being plated and other makeup ingredients to be added.
- the electroplating solution is circulated through the mixing tank and filtration apparatus in a substantially continuous fashion.
- the volume of electroplating solution flowing through the tank is maintained substantially constant while variations in thickness of metal deposits are effected by changing the rate of travel of the workpiece through the bath while maintaining constant current density or by changing the applied current with the speed of the workpiece through the bath being held constant.
- an anode assembly having a working surface of 0.8 by 1.5 meters will exhibit a current flow of 4,000 amperes upon application of volt potential.
- a carbon steel strip 0.1 meter in width transported through an electroplating installation similar to that illustrated in FIG. 8 is found to have a plated deposit of 0.75 to 3.00 micrometers when the travel is varied from 90 to 380 meters per minute.
- Current efficiencies using such an anode in a tin plating bath are observed at 90 to 97 per cent and the current density is variable from 0.2 to 2.0 kiloamperes per square meter by variation of the applied potential.
- EXAMPLE ONE Tin is electroplated onto a 100 cm. wide carbon steel strip in a l.5 meter deep tank using platinum-clad tantalum anode assemblies shown in FIGS. 1 and 2.
- Each assembly has a tantalum mesh base of 1.61 millimeters thickness and a platinum cladding of 6.35 micrometers thickness; the working anode surface is about 0.85 by L40 meters.
- All metal parts of the conductive structural framework and the electrical current distribution subassembly are fabricated of tantalum.
- the assemblies are constructed to have a maximum variation in electrical emissivity from point-to-point across the anode working surface of 20 per cent.
- the anode/cathode distance in the tank is 0.05 meters.
- Tin is put into solution in a heated mixing tank and the solution is purified and circulated back to the electroplating tank.
- the plating solution uses ethoxylated naphthol sulfonic acid as the electrolyte.
- the circulation rate of the electroplating solution is maintained constant at about 1,135 liters per minute with the workpiece travel speed being varied from 90 to 1,000 meters per minute to vary the thickness of the electro deposits from 0.75 to 3.0 micrometers.
- the solution is maintained at a 4550 C temperature by chilling as necessary.
- EXAMPLE TWO Chromium is electroplated onto carbon steel in the manner indicated in Example One except that a dihydroxy-di-phenyl sulfonic acid is used as the electrolyte.
- the platinum-clad tantalum anode assembly operates uniformly and evidences no significant attack after extended usage except the formation of the inert compound upon the surface of the tantalum.
- the present invention provides a large metallic anode assembly which provides superior electrical properties and resists both unwanted corrosion and unwanted formation of inert coatings on its active surfaces.
- the platinum-clad anode of the present invention has a much longer life in full production operation than a comparable platinum-clad titanium anode (over three times as long), operates at high current densitites (about 20 to 50 amperes per square decimeter), and has a tantalum substrate which forms its own protective coating to resist the attack of elec troplating solution through discontinuities and pinholes in the platinum cladding.
- the novel elongated anode assembly high current is applied to selected points along the length and width of the anodic working surface to maintain a variation in current distribution of less than 20 per cent from pointto-point across the surface, thereby permitting the maintenance of high current density, the use of faster electroplating speeds and the obtaining of more uniform electrodeposits on the workpiece.
- the lightweight but structurally sound anode assembly of the present invention is particularly useful in the high speed continuous electroplating of carbon steel with tin and chromium.
- a platinum-clad tantalum anode assembly comprising:
- a relatively rigid framework disposed adjacent the tantalum surface of said tantalum mesh and extending about the margins of said mesh, said framework including a plurality ofelongated frame members and transverse frame members extending perpendicularly thereto at the ends thereof, said said frame members being fabricated of tantalum and said tantalum surface of said mesh being bonded to said elongated frame members to provide electrical connection therebetween resistant to corrosive action by a bath in which the assembly may be disposed. said frame members extending generally parallel to the plane of said mesh; and
- a relatively rigid current distribution subassembly comprising at least one elongated bus member extending in generally parallel relationship to said elongated frame members and to the plane of said mesh, said distribution subassembly further comprising at least one transverse bus member extending generally perpendicular to said elongated bus member and disposed intermediate the ends of said elongated frame members and extending therebetween, said transverse bus member being bonded on one surface thereof to said elongated bus member and on the other surface thereof to the surface of said elongated frame members spaced from said mesh to provide electrical connection therebetween resistant to corrosive action by a bath in which the assembly may be disposed, said bus members of said subassembly being free from electrical contact with said framework and said mesh except through the conductive paths provided by said bonds between the transverse bus member and the elongated frame members intermediate the length of said elongated frame members for distribution of electrical current to said framework and to said tantalum mesh from points spaced intermediate the length of said conductive framework.
- the assembly of claim 1 further including insulating means disposed between said elongated bus members and said framework.
- said distribution subassembly includes at least two spaced elongated bus members and an additional transverse bus member electrically connecting said elongated bus members at a point spaced along the length thereof and outwardly of said conductive framework.
- the assembly of claim 1 further including a support frame of synthetic plastic material supporting said conductive framework.
- bus members are fabricated from tantalum and wherein the surfaces of said bus members and frame members exposed to the bath have a chemical compound formed thereon inert to and non-conductive in the bath.
- said mesh is comprised of a plurality of strips and said framework has at least three elongated frame members and two transverse frame members disposed adjacent the ends thereof, with two of said mesh strips being bonded to one of said elongated frame members, and wherein a plurality of elongated and transverse bus members fabricated of tantalum are provided, at least some of said transverse bus members being disposed intermediate the ends of said elongated bus members.
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- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
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Priority Applications (7)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US00308478A US3856653A (en) | 1972-11-21 | 1972-11-21 | Platinum clad tantalum anode assembly |
| NL7315297.A NL155601B (nl) | 1972-11-21 | 1973-11-08 | Anode, opgebouwd uit een langgerekt raamwerk, alsmede het bekleden van een langgerekt werkstuk met behulp van een dergelijke anode en het zo verkregen beklede werkstuk. |
| CA185,921A CA999825A (en) | 1972-11-21 | 1973-11-15 | Platinum clad tantalum anode assembly and method of plating therewith |
| FR7340884A FR2206982B1 (cs) | 1972-11-21 | 1973-11-16 | |
| JP13065973A JPS5428141B2 (cs) | 1972-11-21 | 1973-11-20 | |
| BE138002A BE807611A (fr) | 1972-11-21 | 1973-11-21 | Anode en tantale revetu de platine et procede de galvanoplastie utilisant une telle anode |
| US523126A US3920524A (en) | 1972-11-21 | 1974-11-12 | Method for high speed continuous electroplating using platinum clad anode assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US00308478A US3856653A (en) | 1972-11-21 | 1972-11-21 | Platinum clad tantalum anode assembly |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3856653A true US3856653A (en) | 1974-12-24 |
Family
ID=23194146
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US00308478A Expired - Lifetime US3856653A (en) | 1972-11-21 | 1972-11-21 | Platinum clad tantalum anode assembly |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US3856653A (cs) |
| JP (1) | JPS5428141B2 (cs) |
| BE (1) | BE807611A (cs) |
| CA (1) | CA999825A (cs) |
| FR (1) | FR2206982B1 (cs) |
| NL (1) | NL155601B (cs) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| USD250185S (en) | 1976-08-26 | 1978-11-07 | Diamond Shamrock Corporation | Electrode assembly |
| USD250186S (en) | 1976-08-26 | 1978-11-07 | Diamond Shamrock Corporation | Electrode assembly |
| US4673468A (en) * | 1985-05-09 | 1987-06-16 | Burlington Industries, Inc. | Commercial nickel phosphorus electroplating |
| US4767509A (en) * | 1983-02-04 | 1988-08-30 | Burlington Industries, Inc. | Nickel-phosphorus electroplating and bath therefor |
| US4828653A (en) * | 1986-12-19 | 1989-05-09 | Permelec S.P.A. | Long lasting anode for high current density galvanization |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5222394B2 (cs) * | 1973-03-10 | 1977-06-17 |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3491014A (en) * | 1969-01-16 | 1970-01-20 | Oronzio De Nora Impianti | Composite anodes |
| US3672973A (en) * | 1969-11-28 | 1972-06-27 | Oronzio De Nora Impianti | Cell cover with weakened areas to relieve explosions |
| US3677917A (en) * | 1970-09-08 | 1972-07-18 | Ppg Industries Inc | Electrode coatings |
| US3677929A (en) * | 1970-08-19 | 1972-07-18 | American Chem & Refining Co | Adjustable frame for thin sheet electrodes |
| US3689384A (en) * | 1969-12-04 | 1972-09-05 | Electro Chem Ind Corp | Horizontal mercury cells |
-
1972
- 1972-11-21 US US00308478A patent/US3856653A/en not_active Expired - Lifetime
-
1973
- 1973-11-08 NL NL7315297.A patent/NL155601B/xx not_active IP Right Cessation
- 1973-11-15 CA CA185,921A patent/CA999825A/en not_active Expired
- 1973-11-16 FR FR7340884A patent/FR2206982B1/fr not_active Expired
- 1973-11-20 JP JP13065973A patent/JPS5428141B2/ja not_active Expired
- 1973-11-21 BE BE138002A patent/BE807611A/xx not_active IP Right Cessation
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3491014A (en) * | 1969-01-16 | 1970-01-20 | Oronzio De Nora Impianti | Composite anodes |
| US3672973A (en) * | 1969-11-28 | 1972-06-27 | Oronzio De Nora Impianti | Cell cover with weakened areas to relieve explosions |
| US3689384A (en) * | 1969-12-04 | 1972-09-05 | Electro Chem Ind Corp | Horizontal mercury cells |
| US3677929A (en) * | 1970-08-19 | 1972-07-18 | American Chem & Refining Co | Adjustable frame for thin sheet electrodes |
| US3677917A (en) * | 1970-09-08 | 1972-07-18 | Ppg Industries Inc | Electrode coatings |
Non-Patent Citations (1)
| Title |
|---|
| Electroplating Engineering Handbook, 2nd Ed., by Graham et al., pp. 554, 555, pub. by Reinhold, New York, 1962, copy AU114. * |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| USD250185S (en) | 1976-08-26 | 1978-11-07 | Diamond Shamrock Corporation | Electrode assembly |
| USD250186S (en) | 1976-08-26 | 1978-11-07 | Diamond Shamrock Corporation | Electrode assembly |
| US4767509A (en) * | 1983-02-04 | 1988-08-30 | Burlington Industries, Inc. | Nickel-phosphorus electroplating and bath therefor |
| US4673468A (en) * | 1985-05-09 | 1987-06-16 | Burlington Industries, Inc. | Commercial nickel phosphorus electroplating |
| US4828653A (en) * | 1986-12-19 | 1989-05-09 | Permelec S.P.A. | Long lasting anode for high current density galvanization |
| AU612126B2 (en) * | 1986-12-19 | 1991-07-04 | De Nora Permelec S.P.A. | Permanent anode for high current density galvanizing processes |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5428141B2 (cs) | 1979-09-14 |
| CA999825A (en) | 1976-11-16 |
| FR2206982B1 (cs) | 1977-06-10 |
| BE807611A (fr) | 1974-05-21 |
| JPS505237A (cs) | 1975-01-20 |
| NL7315297A (cs) | 1974-05-24 |
| NL155601B (nl) | 1978-01-16 |
| FR2206982A1 (cs) | 1974-06-14 |
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