US3847763A - Method of reducing wear of a cemented carbide roll - Google Patents
Method of reducing wear of a cemented carbide roll Download PDFInfo
- Publication number
- US3847763A US3847763A US00325999A US32599973A US3847763A US 3847763 A US3847763 A US 3847763A US 00325999 A US00325999 A US 00325999A US 32599973 A US32599973 A US 32599973A US 3847763 A US3847763 A US 3847763A
- Authority
- US
- United States
- Prior art keywords
- roll
- anode
- wear
- cemented carbide
- rolls
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims description 18
- 238000004210 cathodic protection Methods 0.000 claims abstract description 9
- 239000003792 electrolyte Substances 0.000 claims abstract description 7
- 239000000498 cooling water Substances 0.000 claims abstract description 6
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 239000007769 metal material Substances 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 abstract description 13
- 239000002184 metal Substances 0.000 abstract description 13
- 238000005096 rolling process Methods 0.000 abstract description 7
- 238000005098 hot rolling Methods 0.000 abstract description 6
- 230000001066 destructive effect Effects 0.000 abstract description 2
- 150000002739 metals Chemical class 0.000 abstract description 2
- 239000010405 anode material Substances 0.000 description 9
- 239000000463 material Substances 0.000 description 5
- 238000005260 corrosion Methods 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 4
- 230000000875 corresponding effect Effects 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 230000000295 complement effect Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 210000003739 neck Anatomy 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 240000002834 Paulownia tomentosa Species 0.000 description 1
- 235000010678 Paulownia tomentosa Nutrition 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000005097 cold rolling Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000006056 electrooxidation reaction Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 210000003462 vein Anatomy 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
- B21B27/06—Lubricating, cooling or heating rolls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B28/00—Maintaining rolls or rolling equipment in effective condition
- B21B28/02—Maintaining rolls in effective condition, e.g. reconditioning
- B21B28/04—Maintaining rolls in effective condition, e.g. reconditioning while in use, e.g. polishing or grinding while the rolls are in their stands
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F13/00—Inhibiting corrosion of metals by anodic or cathodic protection
- C23F13/02—Inhibiting corrosion of metals by anodic or cathodic protection cathodic; Selection of conditions, parameters or procedures for cathodic protection, e.g. of electrical conditions
Definitions
- Rolls of hard metal have been used for cold rolling metal strips and the like for a long time. Furthermore, hard metal rolls lately have been used in hot rolling to a greatly increasing extent and preferably in rolling of wire at very high rolling speeds. For natural reasons, such rolls are exposed to great mechanical strain and to other destructive influences including wear, corrosion and thermal fatigue.
- Cathodic-protection of metals against corrosion has, in general, long been used. There may be mentioned ship bodies, oil tanks of tankers and hot water tanks. It is also known to protect parts of rolling mills as for instance roll necks and slide bearings by means of cathodic protection and in'the same way also rolls, drying cylinders and other parts of paper making machines. In the mentioned cases the protected body has usually been made of steel. It is also known, however, to cathodically protect articles formed of sintered carbide of general composition. Here may be mentioned for example cutting of timber, in which process the saw blade has been provided with teeth of cemented carbide.
- the protective current may, according to principles known per se, be produced by galvanic anodes or by an applied potential.
- cathodic protection is obtained by connecting the hard metal roll to a piece of a baser metal.
- the galvanic anode or sacrificial anode shall in the present method be made of a material having at least 250 mv lower electrochemical potential in relation to the sintered carbide measured-in actual electrolyte and at actual temperature.
- a material is in the first instance aluminum or an aluminum alloy, but also Mg and Zn and their alloys have proved to be suitable. in the method according to the invention it has been found favorable to apply the sacrificial anode firmly to the very sintered carbide roll.
- FIG. 1 is a diagrammatic representation, partly in cross-section, of a portion of a rolling mill roll embodying principles of the present invention
- an extra groove 4 betweenthe roll grooves 5 be filled with anode material (see FIG. 2).
- anode rings By using anode rings the benefit of a compact, prefabricated roll is obtained, which roll can be directly put into the rolling mill for replacing a conventional roll. The strength of the roll is not risked when using peripherally placed rings which obtain the same diameter as the rest of the roll in the normal regrinding of the roll.
- exchangeable anodes may be used, i.e., material which suitably is renewed when the roll has to be reground because of wear.
- anodes may be mentioned strip, wire and equivalent, which are applied to the roll by means of winding, cementing, welding, mechanical clamping or other ways. Coated layers'of anode material applied by spraying, plating, pasting, etc., upon the surfaces of the roll may also belong to the group.
- Such anode materials in the form of powder, etc. may be mixed with adhering material such as resin or tape as binder for such powder.
- Method of reducing the wear in a roll of cemented carbide during hot rolling of metal at very high speed and severe strain which consists in providing the roll with electrochemical cathodic protection by using the available cooling water as electrolyte and, as anode, at least one ring formed of a metallic material having a significantly lower electrochemical potential than that of the cemented carbide, said ring being applied on the periphery of the roll and so formed that its outer diameter is the same as the diameter of the roll.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Prevention Of Electric Corrosion (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SE01045/72A SE355604B (cs) | 1972-01-31 | 1972-01-31 |
Publications (1)
Publication Number | Publication Date |
---|---|
US3847763A true US3847763A (en) | 1974-11-12 |
Family
ID=20257512
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US00325999A Expired - Lifetime US3847763A (en) | 1972-01-31 | 1973-01-23 | Method of reducing wear of a cemented carbide roll |
Country Status (3)
Country | Link |
---|---|
US (1) | US3847763A (cs) |
FR (1) | FR2169975B3 (cs) |
SE (1) | SE355604B (cs) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3974555A (en) * | 1974-05-20 | 1976-08-17 | Schwarzkopf Development Corporation | Rolls for rolling mills and method for making same |
US4018648A (en) * | 1976-03-25 | 1977-04-19 | Westvaco Corporation | Galvanic protection of a couch roll |
FR2376224A1 (fr) * | 1976-12-31 | 1978-07-28 | Exxon Research Engineering Co | Procede de protection cathodique contre la corrosion par un polymere halogene |
US4866968A (en) * | 1987-06-17 | 1989-09-19 | Westinghouse Electric Corp. | High strength cemented carbide dies and mandrels for a pilgering machine |
US4876875A (en) * | 1987-12-04 | 1989-10-31 | Coors Porcelain Company | Supported ceramic guide roller |
US5058329A (en) * | 1990-01-08 | 1991-10-22 | Milliken Research Corporation | Machine and method to enhance fabric |
DE4332922A1 (de) * | 1993-09-28 | 1995-03-30 | Kloeckner Humboldt Deutz Ag | Zweiwalzenmaschine und Verfahren zur Druckzerkleinerung körnigen feuchten Gutes |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1494331A (en) * | 1922-07-21 | 1924-05-20 | Baehr George | Expansible composite roll |
US2151048A (en) * | 1937-05-01 | 1939-03-21 | Aluminum Co Of America | Drying roll |
US2758081A (en) * | 1954-02-15 | 1956-08-07 | Us Rubber Co | Valve stem |
US3108055A (en) * | 1959-09-30 | 1963-10-22 | Cameron B Grant | Pelletizing mill |
US3577619A (en) * | 1969-05-12 | 1971-05-04 | Sandvikens Jernverks Ab | Method of manufacturing composite hardmetal rolls |
US3609849A (en) * | 1969-04-09 | 1971-10-05 | Jan M Krol | Forming rolls |
-
1972
- 1972-01-31 SE SE01045/72A patent/SE355604B/xx unknown
-
1973
- 1973-01-23 US US00325999A patent/US3847763A/en not_active Expired - Lifetime
- 1973-01-29 FR FR7303001A patent/FR2169975B3/fr not_active Expired
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1494331A (en) * | 1922-07-21 | 1924-05-20 | Baehr George | Expansible composite roll |
US2151048A (en) * | 1937-05-01 | 1939-03-21 | Aluminum Co Of America | Drying roll |
US2758081A (en) * | 1954-02-15 | 1956-08-07 | Us Rubber Co | Valve stem |
US3108055A (en) * | 1959-09-30 | 1963-10-22 | Cameron B Grant | Pelletizing mill |
US3609849A (en) * | 1969-04-09 | 1971-10-05 | Jan M Krol | Forming rolls |
US3577619A (en) * | 1969-05-12 | 1971-05-04 | Sandvikens Jernverks Ab | Method of manufacturing composite hardmetal rolls |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3974555A (en) * | 1974-05-20 | 1976-08-17 | Schwarzkopf Development Corporation | Rolls for rolling mills and method for making same |
US4018648A (en) * | 1976-03-25 | 1977-04-19 | Westvaco Corporation | Galvanic protection of a couch roll |
FR2376224A1 (fr) * | 1976-12-31 | 1978-07-28 | Exxon Research Engineering Co | Procede de protection cathodique contre la corrosion par un polymere halogene |
US4866968A (en) * | 1987-06-17 | 1989-09-19 | Westinghouse Electric Corp. | High strength cemented carbide dies and mandrels for a pilgering machine |
US4876875A (en) * | 1987-12-04 | 1989-10-31 | Coors Porcelain Company | Supported ceramic guide roller |
US5058329A (en) * | 1990-01-08 | 1991-10-22 | Milliken Research Corporation | Machine and method to enhance fabric |
DE4332922A1 (de) * | 1993-09-28 | 1995-03-30 | Kloeckner Humboldt Deutz Ag | Zweiwalzenmaschine und Verfahren zur Druckzerkleinerung körnigen feuchten Gutes |
Also Published As
Publication number | Publication date |
---|---|
FR2169975B3 (cs) | 1976-01-30 |
FR2169975A1 (cs) | 1973-09-14 |
SE355604B (cs) | 1973-04-30 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: SANTRADE LTD., ALPENQUAI 12, CH-6002, LUCERNE, SWI Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:SANDVIK AKTIEBOLAG, A CORP. OF SWEDEN;REEL/FRAME:004085/0132 Effective date: 19820908 |