US3841952A - Fusible interlining - Google Patents
Fusible interlining Download PDFInfo
- Publication number
- US3841952A US3841952A US00342916A US34291673A US3841952A US 3841952 A US3841952 A US 3841952A US 00342916 A US00342916 A US 00342916A US 34291673 A US34291673 A US 34291673A US 3841952 A US3841952 A US 3841952A
- Authority
- US
- United States
- Prior art keywords
- weight
- terpolymer
- interlining
- styrene
- acrylonitrile
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229920001897 terpolymer Polymers 0.000 claims abstract description 93
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims abstract description 64
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 claims abstract description 57
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims abstract description 31
- 239000000853 adhesive Substances 0.000 claims abstract description 31
- 230000001070 adhesive effect Effects 0.000 claims abstract description 31
- 238000002844 melting Methods 0.000 claims abstract description 16
- 230000008018 melting Effects 0.000 claims abstract description 16
- 230000006872 improvement Effects 0.000 claims abstract description 14
- 229920001169 thermoplastic Polymers 0.000 claims abstract description 12
- 239000004416 thermosoftening plastic Substances 0.000 claims abstract description 12
- 239000004744 fabric Substances 0.000 description 60
- 238000000034 method Methods 0.000 description 32
- 239000000843 powder Substances 0.000 description 28
- 238000006243 chemical reaction Methods 0.000 description 22
- 238000003825 pressing Methods 0.000 description 20
- 125000005250 alkyl acrylate group Chemical group 0.000 description 18
- 239000004745 nonwoven fabric Substances 0.000 description 18
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 16
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 16
- 239000000047 product Substances 0.000 description 16
- 238000006116 polymerization reaction Methods 0.000 description 15
- 239000003795 chemical substances by application Substances 0.000 description 13
- 238000005406 washing Methods 0.000 description 13
- 238000005108 dry cleaning Methods 0.000 description 12
- 229920001778 nylon Polymers 0.000 description 12
- 229920000728 polyester Polymers 0.000 description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- 238000010438 heat treatment Methods 0.000 description 11
- 238000010025 steaming Methods 0.000 description 11
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 10
- 238000012360 testing method Methods 0.000 description 10
- 210000002268 wool Anatomy 0.000 description 10
- 239000010408 film Substances 0.000 description 9
- 229920005989 resin Polymers 0.000 description 9
- 239000011347 resin Substances 0.000 description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- 239000000123 paper Substances 0.000 description 8
- 229920000642 polymer Polymers 0.000 description 8
- 238000001556 precipitation Methods 0.000 description 8
- 239000002759 woven fabric Substances 0.000 description 8
- WNAHIZMDSQCWRP-UHFFFAOYSA-N dodecane-1-thiol Chemical compound CCCCCCCCCCCCS WNAHIZMDSQCWRP-UHFFFAOYSA-N 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- -1 polyethylenes Polymers 0.000 description 7
- 239000002904 solvent Substances 0.000 description 7
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- RCEAADKTGXTDOA-UHFFFAOYSA-N OS(O)(=O)=O.CCCCCCCCCCCC[Na] Chemical compound OS(O)(=O)=O.CCCCCCCCCCCC[Na] RCEAADKTGXTDOA-UHFFFAOYSA-N 0.000 description 6
- 239000007795 chemical reaction product Substances 0.000 description 6
- 229910001873 dinitrogen Inorganic materials 0.000 description 6
- 239000012153 distilled water Substances 0.000 description 6
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 6
- 239000005871 repellent Substances 0.000 description 6
- 230000002940 repellent Effects 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- DWAQJAXMDSEUJJ-UHFFFAOYSA-M Sodium bisulfite Chemical compound [Na+].OS([O-])=O DWAQJAXMDSEUJJ-UHFFFAOYSA-M 0.000 description 5
- 230000008901 benefit Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000004014 plasticizer Substances 0.000 description 5
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 description 5
- NIGHAOVRBFJCNG-UHFFFAOYSA-N C(C)OC(C=C)=O.C(=CC1=CC=CC=C1)C=CC#N Chemical compound C(C)OC(C=C)=O.C(=CC1=CC=CC=C1)C=CC#N NIGHAOVRBFJCNG-UHFFFAOYSA-N 0.000 description 4
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 241000239290 Araneae Species 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 3
- 239000003513 alkali Substances 0.000 description 3
- 239000002585 base Substances 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 239000003995 emulsifying agent Substances 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 230000004927 fusion Effects 0.000 description 3
- 238000000227 grinding Methods 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 229920002689 polyvinyl acetate Polymers 0.000 description 3
- 239000011118 polyvinyl acetate Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- PNXMTCDJUBJHQJ-UHFFFAOYSA-N propyl prop-2-enoate Chemical compound CCCOC(=O)C=C PNXMTCDJUBJHQJ-UHFFFAOYSA-N 0.000 description 3
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 2
- 241000694440 Colpidium aqueous Species 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- CYTYCFOTNPOANT-UHFFFAOYSA-N Perchloroethylene Chemical group ClC(Cl)=C(Cl)Cl CYTYCFOTNPOANT-UHFFFAOYSA-N 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 238000003287 bathing Methods 0.000 description 2
- 230000033228 biological regulation Effects 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 150000002978 peroxides Chemical class 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 230000000379 polymerizing effect Effects 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000000271 synthetic detergent Substances 0.000 description 2
- 229950011008 tetrachloroethylene Drugs 0.000 description 2
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- 235000010893 Bischofia javanica Nutrition 0.000 description 1
- 240000005220 Bischofia javanica Species 0.000 description 1
- TXJQOZLAVAJUGU-UHFFFAOYSA-N CCCCCCCCCCCC[Na].S Chemical compound CCCCCCCCCCCC[Na].S TXJQOZLAVAJUGU-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 1
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical group ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 150000003926 acrylamides Chemical class 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 150000003973 alkyl amines Chemical class 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 150000008280 chlorinated hydrocarbons Chemical class 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000009841 combustion method Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000000593 degrading effect Effects 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- HPNMFZURTQLUMO-UHFFFAOYSA-N diethylamine Chemical compound CCNCC HPNMFZURTQLUMO-UHFFFAOYSA-N 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- BXKDSDJJOVIHMX-UHFFFAOYSA-N edrophonium chloride Chemical compound [Cl-].CC[N+](C)(C)C1=CC=CC(O)=C1 BXKDSDJJOVIHMX-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 230000001617 migratory effect Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- JRKICGRDRMAZLK-UHFFFAOYSA-L persulfate group Chemical group S(=O)(=O)([O-])OOS(=O)(=O)[O-] JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920006254 polymer film Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000005185 salting out Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- UBOXGVDOUJQMTN-UHFFFAOYSA-N trichloroethylene Natural products ClCC(Cl)Cl UBOXGVDOUJQMTN-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M17/00—Producing multi-layer textile fabrics
- D06M17/04—Producing multi-layer textile fabrics by applying synthetic resins as adhesives
- D06M17/06—Polymers of vinyl compounds
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/20—Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
- Y10T442/2861—Coated or impregnated synthetic organic fiber fabric
- Y10T442/2893—Coated or impregnated polyamide fiber fabric
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/30—Woven fabric [i.e., woven strand or strip material]
- Y10T442/3854—Woven fabric with a preformed polymeric film or sheet
- Y10T442/387—Vinyl polymer or copolymer sheet or film [e.g., polyvinyl chloride, polyvinylidene chloride, polyvinyl acetate, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/674—Nonwoven fabric with a preformed polymeric film or sheet
- Y10T442/676—Vinyl polymer or copolymer sheet or film [e.g., polyvinyl chloride, polyvinylidene chloride, polyvinyl acetate, etc.]
Definitions
- This invention relates to new type fusible interlining, which can be bonded easily to fabrics during manufacturing process of garments which interlining never peels oflf during washing or drycleaning.
- polyethylene adhesives have disadvantages in bonding strength and resistance for drycleaning.
- Polyamide adhesives are fairly satisfactory in bonding strength and resistance for drycleaning, but they are not sufiicient in resistance for washing and required steaming for any appreciably long period of time to obtain fusion.
- 3,841,952 Patented Oct. 15., 1974 more if they contain plasticizer, they suffer from disadvantages causing problems such as deterioration owing to the transition of plasticizer at storage, .generation of stickiness resulting from softening of said adhesives, and so on.
- Polyvinyl acetate adhesives sometimes cause peel off at relatively high temperature in comparison with other adhesives.
- styrene-acrylonitrile-alkylacrylate terpolymer has been proposed as an aid in improving dyeing of acrylonitrite synthetic fibers, it has not been proposed as a thermoplastic adhesive for fusible interlinings.
- This invention relates to a fusible interlining containing as an adhesive terpolymeric resin characterized in that of the said terpolymer consists of 3-30% by weight of styrene, 20-50% by weight of acrylonitrile and 20- 77% by weight of alkylacrylate having C -C alkyl radical, said terpolymer having an intrinsic viscosity in the range of 0.3-0.7 (determined in dimethylformamide at 30 C.) and a melting point range of 60-150 C.
- Said terpolymeric resin is suitably employed on said interlining in powder, fibrous or film state, or is used as interlining by itself without any base sheet.
- the interlining can be in the form of a fabric or repellent paper.
- Terpolymer' of styrene-acrylonitrile-alkylacrylate is obtained by polymerizing styrene, acrylonitrile and alkylacrylate (i.e. methylacrylate, ethyl acrylate, propylacrylate or butyacrylate) according to the common polymerization processes such as emulsion, polymerization, suspension polymerization, solution polymerization, or the like.
- alkylacrylate i.e. methylacrylate, ethyl acrylate, propylacrylate or butyacrylate
- aqueous or ororganic suspensions of styrene, acrylonitrile, alkylacrylate, catalyst and, if necessary, polymerization regulator and emulsifier are charged in a reaction kettle equipped with stirrer, reflux condenser and thermometer, and are polymerized in nitrogen .gas at required temperature and for desired periods of time.
- the resulting terpolymer of styrene-acrylonitrile-alkylacrylate is separated by a salting out method or solvent precipitation method, washed by water, alcohol or petroleum benzine, and dried. Then, white or light-yellowish, solid terpolymer of styreneacrylonitrile-alkylacrylate is obtained.
- Alkylacrylate an ingredient of said terpolymer, suitably has a C C alkyl radical, and is a compound such as methylacrylate, ethylacrylate, propylacrylate, or butylacrylate.
- ethylacrylate is the most suitable from the viewpoints of ease in processing, bonding strength, resistances, etc. for the derived terpolymer.
- persulfates peroxides such as hydrogen peroxide, organic peroxides such as benzoyl peroxide or cumenhydroperoxide, redox catalysts by combining the above peroxides and reducing agent, are applicable.
- polymerization regulator well-known polymerization regulators-alkyl mercaptans such as lauryl mercaptan, alkyl amines such as diethyl amine, alkanol amines such as monoethanol amine, chlorinated hydrocarbons such as carbon tetrachloride, trichloroethylene, etc. can be used singly or jointly.
- alkyl amines such as diethyl amine
- alkanol amines such as monoethanol amine
- chlorinated hydrocarbons such as carbon tetrachloride, trichloroethylene, etc.
- emulsifying agent well-known surfactants can be used, but especially it is desirable that an anionic agent such as lauryl sodium sulfide, or non-ionic agent such as polyethylene glycol alkylphenol ether, be applied singly or jointly. Furthermore, these agents, when used in quantities, exert effective actions not only on emulsification but also on polymerization regulation so they are most suitable for making terpolymers employed pursuant to this invention.
- acrylamides and their derivatives vinyl acetate, methacrylonitrile, vinyl toluene, divinyl benzene, acrylic acid, glycyzyl methacrylate, alkyl methacrylate, other alkyl acrylates, etc. are employed as co-monomers that can be polymerized with styrene, acrylonitrile and alkylacrylate.
- One or more of the above-mentioned co-polymers can be polymerized subsidiarily in some cases.
- All that need be conducted for obtaining styrene-acrylonitrile-alkylacrylate terpolymer as in the invention is to select well-known conditions for polymerization reaction such as respective concentrations of said three monomers, methods of addition, kinds and amounts of catalyst, solvent, polymerizing regulator, emulsifying agent, etc. stirring speed at reaction, temperature, and so on.
- terpolymers of styrene-acrylonitrile-alkylacrylate which consist of 3-30% by weight styrene, 2050% by weight acrylonitrile and 2077% by weight alkylacrylate having C -C alkyl radical, and have intrinsic viscosity in the range between 0.3 and 0.7 (determined in dimethylformamide at 30 C.) and melt in the range of 60-150 C. can be obtained.
- These terpolymers fulfill all the following conditions requisite to thermoplastic adhesive for fusible interlining.
- thermosetting resins They do not have a limited shelf life as in thermosetting resins.
- composition percentages of styrene, acrylonitrile, and alkylacrylate in said terpolymers of this invention fall within the limits of 330% by weight of styrene, -50% by weight of acrylonitrile and 20- 77% by weight of alkylacrylate. These ranges are set forth because if the styrene content is below 3% by weight, the resulting terpolymer is inferior in resistance to water and alkali, and an interlining with said terpolymeric adhesive suffers from a disadvantage in resistance for washing. If the styrene content is over by weight, the terpolymers are not resistant to solvents and this means that interlinings with such terpolymeric resin suffer from a disadvantage in resistance during drycleaning.
- the intrinsic viscosity of styrene-acrylonitrile-alkylacrylate terpolymers in this invention is 0.3-0.7 (dl./ g.) in dimethylformamide at 30 C.
- terpolymers whose intrinsic viscosity is below 0.3 are applied as thermoplastic adhesives, the interlinings are poor in bonding strength and sometimes may cause fabrics to spoil or impair the touch of the fabric itself since these terpolymers are apt to strike into the fabrics during bonding, due to their own low intrinsic viscosity.
- the resultant interlining is insufiicient in bonding strength as well, since the terpolymer does not strike into fabric at all, due to its high intrinsic viscosity. If one attempts to bond the interlining to a fabric, the fabric to be bonded may be damaged or deteriorated.
- the melting temperature of styrene-acrylonitrile-alkylacrylate terpolymers employed pursuant to the invention are in the range of 60150 C. and the melting temperature of said terpolymers, necessitated for bonding the interlinings carrying said terpolymers as fusible agent, is C. at the highest. In case the melting temperature is over 150 C., the terpolymers are not suitable for interlining, since they must be given such severe conditions for bonding as may damage or deteriorate fabrics.
- melt temperature described here, rneans the temperature, at which polymers become soft by heating and their viscosity begins to drop rapidly. Generally, it is determined by the temperature, at which polymers become soft by heating under constant pressure and then begin to How. More, melting temperature can be also determined by the temperature, at which polymers begin to melt, using a constant pressure extruding flow tester, e.g. KOKA Flow Tester (a tester, developed by Kobunshi Kagaku Kenkyusho and made by Shimazu Seisakusho), that is, by the temperature at which the plunger starts to drop by the flow of melted polymers into the nozzle.
- KOKA Flow Tester a tester, developed by Kobunshi Kagaku Kenkyusho and made by Shimazu Seisakusho
- Said terpolymers are used as thermoplastic adhesives in states of powder, fiber or film.
- Fusible interlinnigs of this invention provide excellent bonded products having eminent bonding strength without impairiing the touch of fabric to be bonded.
- Bonded products of interlinings in this invention and fabrics have excellent resistances for washing and drycleaning, needless to say durability as garments.
- Interlinings of this invention facilitate the temperature control of pressing machines, since they can be bonded in wide range of pressing temperature (e.g. 100- 180 C.) and more the bonded products have excellent bonding strength.
- Styrene-acrylonitrile-alkylacrylate terpolymers applied as heat-sensitive adhesives of this invention, can provide interlinings fusible at fairly low temperature, since their bonding strength and resistances are excellent even if the terpolymers melting at relatively low temperatures such as 60100 C. are employed as fusible agent for interlinings.
- Heat-sensitive adhesives comprising the terpolymers possess suitable properties for processings, so that various kinds of interlinings can be provided in accordance with this invention.
- Styrene-acrylonitrile-alkylacrylate, terpolymers, applied as heat-sensitive adhesives of this invention are effective for interlinings even if plasticizer is not used jointly, so there is no fear of causing deterioration at storage or use, resulting from the transition of plasticizer.
- Styrene-acrylonitrile-alkylacrylate terpolymers applied as heat-sensitive adhesives of this invention, do not have limited shelf life (storage life), since they are thermoplastic resins. Accordingly, interlining carrying said terpolymers as fusible agent possess excellent stabilization at storage.
- Styrene-acrylonitrile-alkylacrylate terpolymers applied as heat-sensitive adhesives of this invention, are excellent in stability to heat, so interlinings comprising 'said terpolymers do not bring about coloring or decomposition during bonding to fabrics. Accordingly, there is no fear of spoiling or damaging fabrics.
- Fusible interlinings of this invention make it possible to improve manufacturing processes of garments by bonding the same with pre-cut outer fabrics or linings instead of stitching the same together. That is, they contribute greatly to labor-savings of hand-working processes, without lowering the quality of finished garments.
- Fusible interlinings of this invention show eminent bonding strength and more have excellent resistances even if they are bonded at low temperature in the event steaming is conducted during bonding with fabric. Therefore, they are especially useful for bonding with fabrics susceptible to heat-discoloring or heat-shrinkage.
- the amount of fusible interlining disposed on the surface of the woven or nonwoven fabric will depend upon the nature of such fabric, its weight and the particular use for which the interlining is to be employed. Various sections of a garment may require different amounts of adhesive on the interlining to provide the desired stiffening or supporting function. Generally speaking, there will be between 15 and 45 grams of terpolymer per square meter of interlining fabric.
- this invention provides more eminent and superior effects in comparison to conventional heat-sensitive adhesives.
- the above specifically described terpolymers are suited for industrial use.
- EXAMPLE 1 15 parts by weight of styrene, 38 parts by weight acrylonitrile, 47 parts by weight ethyl acrylate, 2 parts by weight potassium persulfate, 2 parts by weight sodium bisulfite, 9 parts by weight lauryl mercaptan, 8 parts by weight lauryl sodium sulfate and 500 parts by weight distilled water were charged in a reaction kettle equipped with stirrer, reflux condenser and thermometer, and heated at 65 C. in nitrogen gas in order to initiate a polymerization reaction. Then, the temperature was raised to 70-75 C. and the reaction was conducted for minutes.
- This terploymer was finely divided with a powdering machine.
- the powders were passed through a Tyler mesh sieve. Then, 25 g./m. of the powders were sprinkled on the surface of a nylon fiber non-woven fabric and fixed by fusion.
- a fusible interlining was produced.
- this interlining was bonded with an outer fabric (tropical, blended Wovens of wool 55% and polyester 45%) under the bonding conditions (temperature: 120 C., steaming: 5 seconds, pressing: 5 seconds), the bonded product showed eminent properties as in Table 1.
- the temperature of heat-pressing (by pressing machine) can be applied within wide temperature range, and excellent bonding strength was shown within the temperature range of 180 C.
- Respective contents of styrene, acrylonitrile and ethylacrylate in said terpolymer can be determined by combustion method using an elementary analyzer.
- the intrinsic viscosity in dimethylformamide at 30 C. was determined with Ubbelohde viscometer from five solutions having different concentration obtained by dissolving 0.13 g. of said terpolymer in 100 ml. of the solvent.
- Softening point and melting point were determined by a constant pressure extruding flow tester under the conditions of nozzle diameter: 0.5 mm., nozzle length: 1 mm., plunger section size: 1 cm. pressure: 10 kg./cm. temperature rising speed: 6 C./min. That is, in the relations between temperatuure and plunger drop amount, softening point was indicated by the temperature, at which plunger drop amount started standing at a constant value according to the rise of temperature, and melting point was indicated by the temperature, at which plunger drop amount started increasing due to the flow of melted resins to the nozzle.
- the interlining and the woven fabric were bonded, using a pressing machine (testing machine) under the following conditions:
- EXAMPLE 2 parts by weight styrene, 28 parts by weight acrylonitrile, 52 parts by weight ethylacrylate, 1 part by weight potassium persulfate, 2 parts by weight mono-ethanol amine, 2 parts by weight lauryl mercaptan, 2.5 parts by weight lauryl sodium sulfate and 500 parts by weight distilled water were charged in the same reaction kettle and heated at 65 C. in nitrogen gas in order to initiate the polymerization reaction. After 5 minutes of reactionstart, the temperature was raised to 75 C. and the reaction continued for 90 minutes. After the reaction was completed, the reaction product was separated by precipitation, refined and dried, as in Example 1.
- a terpolymer which was composed of 23.6% by weight styrene, 27.3% by weight acrylonitrile and 49.1% by weight ethylacrylate, and which had an intrinsic viscosity of 0.435 (in dimethylformamide at 30 C.), became soft at 93 C. and melted at 120 C., was obtained. (Yield: 94%.)
- EXAMPLE 3 5 parts by weight styrene, 47.5 parts by weight acrylonitrile, 47.5 parts by weight ethylacrylate, 2.5 parts by weight potassium persulfate, 3 parts by weight sodium bisulfite, 2 parts by weight lauryl mercaptan, 3 parts by weight lauryl sodium sulfate and 500 parts by weight distilled water were charged in the same reaction kettle as in Example 1, and were heated at 65 C. in nitrogen gas in order to initiate the polymerization reaction. After 5 minutes of reaction-start, the temperature was raised to 75 C. and the reaction continued for 90 minutes. After the reaction was completed, the reaction product was separated by precipitation, refined and dried, as in Example 1.
- a terpolymer which was composed of 7.7% by weight styrene, 43.7% by weight acrylonitrile and 48.6% by weight ethylacrylate, and which had an intrinsic viscosity of 0.401 (in dimethylformamide at C.), became soft at 72 C. and melted at 108 C., was obtained.
- EXAMPLE 4 20 parts by weight styrene, 28 parts by weight acrylonitrile, 52 parts by weight butylacrylate, 2 parts by weight sodium bisulfite, 2 parts by weight potassium persulfate, 6 parts by weight lauryl mercaptan, 3 parts by weight lauryl sodium sulfate and 500 parts by weight distilled water were charged in the same reaction kettles as in Example 1, and heated at 65 C. in nitrogen gas in order to initiate polymerization reaction. After 5 minutes of reaction-start, the temperature was raised to 75 C. and the reaction was conducted for minutes. After the reaction was completed, the reaction product was separated by precipitation, refined and dried, as in Example 1.
- a terpolymer which was composed of 26.2% by weight styrene, 26.7% by weight acrylonitrile and 47.1% by weight butylacrylate, and which had an intrinsic viscosity of 0.614 (in dimethylformamide at 30 C.), became soft at 81 C. and melted at 135 C. was obtained. Yield: 91%).
- EXAMPLE 5 9 parts by weight styrene, 28 parts by weight acrylonitrile, 63 parts by weight methylacrylate, 2 parts by weight potassium persulfate, 2 parts by weight sodium bisulfite, 7 parts by weight lauryl mercaptan, 2 parts by weight lauryl sodium sulfate and 500 parts by weight distilled water were charged in the same reaction kettle as in Example 1, and were heated at 65 C. in nitrogen gas to initiate a polymerization reaction. After 5 minutes of reaction-start, the temperature was raised to 75 C. and the reaction was conducted for 90 minutes. After the reaction was completed, the reaction product was separated by precipitation, refined and dried, as in Example 1.
- a terpolymer which was composed of 7.9% by weight styrene, 25.1% by weight acrylonitrile and 67.0% by weight methylacrylate, and which had the intrinsic viscosity of 0.346 (in dimethylformamide at 30 C.), became soft at 62 C. and melted at 89 C., was obtained (Yield: 89%.)
- EXAMPLE 6 The emulsions, obtained by polymerization in Example 2 and Example 3, were admixed at the ratio of 1:1 by weight, and polymers were separated from the mixture by precipitation, refined and dried, as in Example 1.
- the obtained terpolymer mixture comprised 16.2% by weight of styrene, 35.3% by weight acrylonitrile and 48.5% by weight ethylacrylate, in average content, and had the intristic viscosity of 0.410 (in dimethylformamide at 30 C.), became soft at 77 C. and melted at 110 C.
- powders which passed through 50 Tyler mesh were obtained. 25 g./m. of said powder was sprinkled onto the surface of nylon fiber nonwoven fabric and fixed thereon by heating.
- a fusible interlining was produced.
- this interlining was bonded with an outer fabric (tropical, blended wovens of wool 55% and polyester 45%) under the bonding conditions (temperature: 120 C., steaming: 5 seconds, pressing: 5 seconds), the bonded product showed eminent properties as in Table 1. Furthermore, as shown in Table 2, it was proved that wide temperature range can be utilized for bonding.
- EXAMPLE 7 Styrene-acrylonitrile-ethylacrylate terpolymer, obtained in Example 1, was melted into liquid state by heating, and the molten terpolymer was spun out on the surface of a silicone-coated repellent paper from a nozzle by the help of an air jet at 20 C. Thus, a fusible interlining, comprising repellent paper and entangled fiber layer applied thereon, was produced. When this fusible fleece was inserted between and bonded to two sheets of outer fabrics (tropical, blended wovens of Wood 55% and polyester 45%), the bonded product showed eminent properties equivalent to those produced pursuant to Example 1.
- EXAMPLE 8 Styrene-acrylonitrile-ethylacrylate terpolymer, obtained in Example 1, was dissolved in dimethylformamide to make 3% solution of it. This solution was spread on a fluoride resin coated repellent plate to the thickness of 1 mm. with a doctor knife. Thereafter, the plate was introduced in Water at 50 C. to coagulate the solution and obtain polymer film of 0.05 mm. thickness.
- the film was laid on nylon fiber non-woven fabric and heated at 130 C. to produce a fusible interlining with styrene-acrylonitrile-ethylacrylate terpolymer film laminated thereon.
- this interlining was bonded with an outer fabric (tropical, blended wovens of wood 55% and polyester 45% in the bonded product showed excellent properties equivalent to those of Example 1.
- thermoplastic adhesives For purposes of comparison several samples from different terpolymers of styrene-acrylonitrile-alkylacrylate from that of this invention were applied as thermoplastic adhesives. Their properties are shown in Table 1.
- Reference 1 5 parts by weight styrene, 47.5 parts by weight acrylonitrile, 47.5 parts by weight ethylacrylate, 2 parts by Weight potassium persulfate, 2 parts by weight sodium bisulfite, 0.5 parts by weight lauryl mercaptan, 2 parts by Weight of lauryl sodium sulfate and 500 parts by weight distilled water were charged in the same reaction kettle as in Example 1 and were heated at 65 C. in nitrogen gas in order to initiate the polymerization reaction. After 5 minutes of reaction start, the temperature was raised to 75 C. and the reaction was conducted for 90 minutes. After the reaction was completed, the reaction product was separated by precipitation, refined and dried, as in Example 1.
- a terpolymer comprising 2.1% by weight styrene, 51.4% by weight acrylonitrile and 46.5% by weight ethylacrylate, and which had the intrinsic viscosity of 0.712 (in dimethylformamide at 30 C.), became soft at C. and melted at 158 C., was obtained.
- powders which passed through 50 Tyler mesh were obtained. 25 g./1n. of the powder was sprinkled onto the surface of nylon fiber nonwoven fabric and fixed thereon by heating at the same temperature as in Examples 1 through 6. A'fusible interlining was produced.
- Table 1 shows the comparison test data in bonding strength and resistances among examples of this invention, reference examples and conventional inter- 1 1 linings for bonding purpose.
- Table 2 shows the comparison data concerning relations between heat-pressing tem perature and bonding strength in the cases of conventional interlinings and examples of this invention.
- tomatic electrical washing machine (whirlpooling type).
- the bathing ratio was 1:00.
- bonding strength was determined by the same method as NB. 1.
- Test values of bonding strength in Table l were determined by the following method. Outer fabric and interlining of same size (5 cm. in width x 10 cm. in length) were laid one upon another and bonded with a testing press machine under the bonding conditions (pressure: 0.3% kg./cm. pressing temperature: 150 C., steaming: 5 sec., pressing: 5 sec.), repellant paper was inserted between said outer fabric and interlining except the bonding part of 5 cm. wide x 4 cm. long.
- alkylacrylate is propyl acrylate.
- alkylacrylate is butyl acrylate.
- a method of reinforcing the fabric of a garment which comprises juxtaposing a fusible interlining of claim 1 to said garment and applying heat thereto such that the temperature is increased to between 60 and 150 C. and thereafter cooling the resultant reinforced fabric whereby the terpolymer on said interlining is caused to be melted 13 and the interlining becomes fused to the fabric of said References Cited garment.
- a reinforced garment fabric comprising a garment UNITED STATES PATENTS fabric and a fused interlining fused thereto, said inter- 3,257,252 19 Epstein 2 272 X lining comprising a woven or non-woven fabric containing a terpolymer 100% of which consists of 3 to 30% 5 MARION E. MCCAMISH, Primary Examiner by weight styrene, to by weight acrylonitrile, and
- said terpolymer having an intrinsic viscosity in 37 A 161 156 327 334 l the range between 0.3 and 0.7 dl./ g. melting in the range of 60 to C. 10 161 82, 146, 148, 167, 227, 247, 260-85.5 HC, 88.1 PC
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Manufacturing Of Multi-Layer Textile Fabrics (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Details Of Garments (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP47028370A JPS5022634B2 (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html) | 1972-03-21 | 1972-03-21 |
Publications (1)
Publication Number | Publication Date |
---|---|
US3841952A true US3841952A (en) | 1974-10-15 |
Family
ID=12246725
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US00342916A Expired - Lifetime US3841952A (en) | 1972-03-21 | 1973-03-19 | Fusible interlining |
Country Status (4)
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4143424A (en) * | 1975-11-08 | 1979-03-13 | Firma Carl Freudenberg | Combined interlining and chest piece for garments |
US5230761A (en) * | 1984-05-21 | 1993-07-27 | Qst Industries, Inc. | Waistband interlining with thin edges and its ultrasonic formation |
US20020034315A1 (en) * | 1994-03-29 | 2002-03-21 | Auerbach Richard E. | Loudspeaker spider, method of making it and loudspeaker incorporating it |
US20020100546A1 (en) * | 1999-02-26 | 2002-08-01 | Wacker Polymer Systems Gmbh & Co. Kg | Process for laminating textile sheet materials onto moldable particle foam or onto foamed moldings |
US20070226870A1 (en) * | 2006-01-30 | 2007-10-04 | Hbi Branded Apparel Enterprises, Llc | Methods for controlled application of adhesive and garments formed thereby |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6327580U (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html) * | 1986-08-06 | 1988-02-23 |
-
1972
- 1972-03-21 JP JP47028370A patent/JPS5022634B2/ja not_active Expired
-
1973
- 1973-03-19 US US00342916A patent/US3841952A/en not_active Expired - Lifetime
- 1973-03-20 CA CA166,452A patent/CA1009521A/en not_active Expired
- 1973-03-21 DE DE2313935A patent/DE2313935A1/de active Pending
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4143424A (en) * | 1975-11-08 | 1979-03-13 | Firma Carl Freudenberg | Combined interlining and chest piece for garments |
US5230761A (en) * | 1984-05-21 | 1993-07-27 | Qst Industries, Inc. | Waistband interlining with thin edges and its ultrasonic formation |
US20020034315A1 (en) * | 1994-03-29 | 2002-03-21 | Auerbach Richard E. | Loudspeaker spider, method of making it and loudspeaker incorporating it |
US7082667B2 (en) * | 1994-03-29 | 2006-08-01 | Harman International Industries, Incorporated | Method of making a loudspeaker |
US20020100546A1 (en) * | 1999-02-26 | 2002-08-01 | Wacker Polymer Systems Gmbh & Co. Kg | Process for laminating textile sheet materials onto moldable particle foam or onto foamed moldings |
US20020134502A1 (en) * | 1999-02-26 | 2002-09-26 | Wacker Polymer System Gmbh & Co. Kg | Process for laminating textile sheet materials onto moldable particle foam or onto foamed moldings |
US6841025B2 (en) * | 1999-02-26 | 2005-01-11 | Wacker Polymer Systems Gmbh & Co. Kg | Process for laminating textile sheet materials onto moldable particle foam or onto foamed moldings |
US20070226870A1 (en) * | 2006-01-30 | 2007-10-04 | Hbi Branded Apparel Enterprises, Llc | Methods for controlled application of adhesive and garments formed thereby |
US8551278B2 (en) * | 2006-01-30 | 2013-10-08 | Hbi Branded Apparel Enterprises, Llc | Methods for controlled application of adhesive |
US10306933B2 (en) | 2006-01-30 | 2019-06-04 | Hbi Branded Apparel Enterprises, Llc | Garment with adhesive layer having different zones |
US11311058B2 (en) | 2006-01-30 | 2022-04-26 | Hbi Branded Apparel Enterprises, Llc | Methods for controlled application of adhesive and garments formed thereby |
US12035760B2 (en) | 2006-01-30 | 2024-07-16 | Hbi Branded Apparel Enterprises, Llc | Methods for controlled application of adhesive and garments formed thereby |
Also Published As
Publication number | Publication date |
---|---|
DE2313935A1 (de) | 1973-10-18 |
JPS4896872A (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html) | 1973-12-11 |
CA1009521A (en) | 1977-05-03 |
JPS5022634B2 (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html) | 1975-08-01 |
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