US3820548A - Method of making a tobacco substitute material - Google Patents
Method of making a tobacco substitute material Download PDFInfo
- Publication number
- US3820548A US3820548A US00194654A US19465471A US3820548A US 3820548 A US3820548 A US 3820548A US 00194654 A US00194654 A US 00194654A US 19465471 A US19465471 A US 19465471A US 3820548 A US3820548 A US 3820548A
- Authority
- US
- United States
- Prior art keywords
- slurry
- botanicals
- particle size
- tobacco
- microns
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 235000002637 Nicotiana tabacum Nutrition 0.000 title abstract description 27
- 241000208125 Nicotiana Species 0.000 title abstract 2
- 238000004519 manufacturing process Methods 0.000 title description 7
- 239000000463 material Substances 0.000 title description 3
- 239000002245 particle Substances 0.000 abstract description 37
- 239000002002 slurry Substances 0.000 abstract description 29
- 241000196324 Embryophyta Species 0.000 abstract description 26
- 239000000203 mixture Substances 0.000 abstract description 15
- 239000011888 foil Substances 0.000 abstract description 12
- 239000011230 binding agent Substances 0.000 abstract description 10
- 238000001238 wet grinding Methods 0.000 abstract description 10
- 239000004014 plasticizer Substances 0.000 abstract description 7
- DPXJVFZANSGRMM-UHFFFAOYSA-N acetic acid;2,3,4,5,6-pentahydroxyhexanal;sodium Chemical compound [Na].CC(O)=O.OCC(O)C(O)C(O)C(O)C=O DPXJVFZANSGRMM-UHFFFAOYSA-N 0.000 abstract description 6
- 231100000614 poison Toxicity 0.000 abstract description 6
- 235000019812 sodium carboxymethyl cellulose Nutrition 0.000 abstract description 6
- 239000001768 carboxy methyl cellulose Substances 0.000 abstract description 5
- 229920001027 sodium carboxymethylcellulose Polymers 0.000 abstract description 5
- 238000000638 solvent extraction Methods 0.000 abstract description 5
- 239000002023 wood Substances 0.000 abstract description 5
- 238000009837 dry grinding Methods 0.000 abstract description 4
- 239000000843 powder Substances 0.000 abstract description 4
- 238000001256 steam distillation Methods 0.000 abstract description 4
- 239000003440 toxic substance Substances 0.000 abstract description 4
- 239000002557 mineral fiber Substances 0.000 abstract description 2
- 244000061176 Nicotiana tabacum Species 0.000 description 25
- 239000000126 substance Substances 0.000 description 17
- 239000000654 additive Substances 0.000 description 14
- 230000000391 smoking effect Effects 0.000 description 9
- 238000003801 milling Methods 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 244000269722 Thea sinensis Species 0.000 description 7
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 6
- RYYVLZVUVIJVGH-UHFFFAOYSA-N caffeine Chemical compound CN1C(=O)N(C)C(=O)C2=C1N=CN2C RYYVLZVUVIJVGH-UHFFFAOYSA-N 0.000 description 6
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 6
- 240000008415 Lactuca sativa Species 0.000 description 5
- 235000003228 Lactuca sativa Nutrition 0.000 description 5
- 239000013543 active substance Substances 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 230000001627 detrimental effect Effects 0.000 description 4
- 229960002715 nicotine Drugs 0.000 description 4
- NOOLISFMXDJSKH-UTLUCORTSA-N (+)-Neomenthol Chemical compound CC(C)[C@@H]1CC[C@@H](C)C[C@@H]1O NOOLISFMXDJSKH-UTLUCORTSA-N 0.000 description 3
- SNICXCGAKADSCV-JTQLQIEISA-N (-)-Nicotine Chemical compound CN1CCC[C@H]1C1=CC=CN=C1 SNICXCGAKADSCV-JTQLQIEISA-N 0.000 description 3
- NOOLISFMXDJSKH-UHFFFAOYSA-N DL-menthol Natural products CC(C)C1CCC(C)CC1O NOOLISFMXDJSKH-UHFFFAOYSA-N 0.000 description 3
- 241000209504 Poaceae Species 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 241000220317 Rosa Species 0.000 description 3
- 230000036528 appetite Effects 0.000 description 3
- 235000019789 appetite Nutrition 0.000 description 3
- 125000003118 aryl group Chemical group 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 239000000796 flavoring agent Substances 0.000 description 3
- 235000011187 glycerol Nutrition 0.000 description 3
- 229940041616 menthol Drugs 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- SNICXCGAKADSCV-UHFFFAOYSA-N nicotine Natural products CN1CCCC1C1=CC=CN=C1 SNICXCGAKADSCV-UHFFFAOYSA-N 0.000 description 3
- 238000012856 packing Methods 0.000 description 3
- 230000007096 poisonous effect Effects 0.000 description 3
- 239000000779 smoke Substances 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 231100000331 toxic Toxicity 0.000 description 3
- 230000002588 toxic effect Effects 0.000 description 3
- 235000013311 vegetables Nutrition 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 2
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 2
- GVGLGOZIDCSQPN-PVHGPHFFSA-N Heroin Chemical compound O([C@H]1[C@H](C=C[C@H]23)OC(C)=O)C4=C5[C@@]12CCN(C)[C@@H]3CC5=CC=C4OC(C)=O GVGLGOZIDCSQPN-PVHGPHFFSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000011149 active material Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 229960002069 diamorphine Drugs 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 235000019634 flavors Nutrition 0.000 description 2
- 150000004675 formic acid derivatives Chemical class 0.000 description 2
- 235000021384 green leafy vegetables Nutrition 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- BQJCRHHNABKAKU-KBQPJGBKSA-N morphine Chemical compound O([C@H]1[C@H](C=C[C@H]23)O)C4=C5[C@@]12CCN(C)[C@@H]3CC5=CC=C4O BQJCRHHNABKAKU-KBQPJGBKSA-N 0.000 description 2
- 239000001814 pectin Substances 0.000 description 2
- 235000010987 pectin Nutrition 0.000 description 2
- 229920001277 pectin Polymers 0.000 description 2
- 230000000144 pharmacologic effect Effects 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000000600 sorbitol Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 150000003431 steroids Chemical class 0.000 description 2
- 239000000341 volatile oil Substances 0.000 description 2
- 241000218642 Abies Species 0.000 description 1
- 241000208140 Acer Species 0.000 description 1
- 229930003347 Atropine Natural products 0.000 description 1
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 description 1
- 235000003385 Diospyros ebenum Nutrition 0.000 description 1
- 241000792913 Ebenaceae Species 0.000 description 1
- 241000132521 Erigeron Species 0.000 description 1
- 244000258271 Galium odoratum Species 0.000 description 1
- 235000008526 Galium odoratum Nutrition 0.000 description 1
- 241001456088 Hesperocnide Species 0.000 description 1
- RKUNBYITZUJHSG-UHFFFAOYSA-N Hyosciamin-hydrochlorid Natural products CN1C(C2)CCC1CC2OC(=O)C(CO)C1=CC=CC=C1 RKUNBYITZUJHSG-UHFFFAOYSA-N 0.000 description 1
- LPHGQDQBBGAPDZ-UHFFFAOYSA-N Isocaffeine Natural products CN1C(=O)N(C)C(=O)C2=C1N(C)C=N2 LPHGQDQBBGAPDZ-UHFFFAOYSA-N 0.000 description 1
- 235000007688 Lycopersicon esculentum Nutrition 0.000 description 1
- 244000223081 Osmorhiza longistylis Species 0.000 description 1
- 235000013838 Osmorhiza longistylis Nutrition 0.000 description 1
- 229920000388 Polyphosphate Polymers 0.000 description 1
- 235000005805 Prunus cerasus Nutrition 0.000 description 1
- 244000207449 Prunus puddum Species 0.000 description 1
- 235000009226 Prunus puddum Nutrition 0.000 description 1
- 240000003768 Solanum lycopersicum Species 0.000 description 1
- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Natural products [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 description 1
- 235000007303 Thymus vulgaris Nutrition 0.000 description 1
- 240000002657 Thymus vulgaris Species 0.000 description 1
- 235000009108 Urtica dioica Nutrition 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 230000003213 activating effect Effects 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- VZTDIZULWFCMLS-UHFFFAOYSA-N ammonium formate Chemical compound [NH4+].[O-]C=O VZTDIZULWFCMLS-UHFFFAOYSA-N 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- RKUNBYITZUJHSG-SPUOUPEWSA-N atropine Chemical compound O([C@H]1C[C@H]2CC[C@@H](C1)N2C)C(=O)C(CO)C1=CC=CC=C1 RKUNBYITZUJHSG-SPUOUPEWSA-N 0.000 description 1
- 229960000396 atropine Drugs 0.000 description 1
- 238000000498 ball milling Methods 0.000 description 1
- 230000031018 biological processes and functions Effects 0.000 description 1
- 229960001948 caffeine Drugs 0.000 description 1
- VJEONQKOZGKCAK-UHFFFAOYSA-N caffeine Natural products CN1C(=O)N(C)C(=O)C2=C1C=CN2C VJEONQKOZGKCAK-UHFFFAOYSA-N 0.000 description 1
- 235000019506 cigar Nutrition 0.000 description 1
- 235000019504 cigarettes Nutrition 0.000 description 1
- 235000015165 citric acid Nutrition 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000001427 coherent effect Effects 0.000 description 1
- 238000001246 colloidal dispersion Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 230000002939 deleterious effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- -1 e.g. Substances 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 235000013355 food flavoring agent Nutrition 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 229960005181 morphine Drugs 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 239000000419 plant extract Substances 0.000 description 1
- 239000001205 polyphosphate Substances 0.000 description 1
- 235000011176 polyphosphates Nutrition 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 235000011181 potassium carbonates Nutrition 0.000 description 1
- 235000021328 potato skins Nutrition 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 235000018553 tannin Nutrition 0.000 description 1
- 229920001864 tannin Polymers 0.000 description 1
- 239000001648 tannin Substances 0.000 description 1
- 239000011975 tartaric acid Substances 0.000 description 1
- 235000002906 tartaric acid Nutrition 0.000 description 1
- 239000001585 thymus vulgaris Substances 0.000 description 1
- 235000019505 tobacco product Nutrition 0.000 description 1
- 231100000167 toxic agent Toxicity 0.000 description 1
- 231100000765 toxin Toxicity 0.000 description 1
- 239000003053 toxin Substances 0.000 description 1
- 108700012359 toxins Proteins 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/14—Forming reconstituted tobacco products, e.g. wrapper materials, sheets, imitation leaves, rods, cakes; Forms of such products
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/10—Chemical features of tobacco products or tobacco substitutes
- A24B15/16—Chemical features of tobacco products or tobacco substitutes of tobacco substitutes
Definitions
- ABSTRACT A tobacco substitute is prepared by dry-grinding pieces of nonwoody or low-wood plants to a particle size below. 150 microns, thereafter wet-milling the powder to produce a slurry with a particle size of the powder below 50 microns, adding a binder such as sodium carboxymethyl cellulose to the mixture together 1 Claim, 1 Drawing Figure PATEuTl-jmuuze m4 HARMFUL SUBSTANCES ADDITIVES PLANTS CUT GRIND DRY -3 GRIND DRY A GRIND WET WITHDRAW SPREAD A0 DRY 7 v MOISTENKW.
- Our present invention relates to tobacoo substitutes and,-more particularly, to a tobacco-substitute foil and to a method of making same.
- Another feature of the invention resides in the provision of a tobacco-substitute foil, and method of making same, which is of low cost, which can be easily processed and handled by existing tobacco-processing machinery and personnel, and which has an aroma and taste closely approximating those of natural tobacco SUMMARY OF THE INVENTION I
- a tobacco'like product obtained whichclosely approximates natural tobacco but has a controllable concentration or proportion of biologically active materials, when plant parts are comminuted at least in part by wet-milling to a particle size below l50 microns and preferably under 50 microns in a solids-to-water ratio of lzl to 1:10, thereby forming a slurry which is combined with a binder and plasticizer in predetermined critical concentrations, and then cast into a film or foil whose moisture content is established between I and 15 percent.
- comminution of the botanicals which are to be used in accordance with the present invention is effected to a particle size below microns.
- particles with a particle size of 150 microns or less are to be found in the slurry according to the present invention.
- the slurry is subjected to wet-milling, a step which is also critical to the present invention, whereupon a criti' cal proportion of 0.5 to 3% by weight, of the dry botanicals, of a film-forming binder is admixed.
- the binder according to the invention, is the sodium salt of carboxymethyl cellulose (CMC), this compound being represented by the formula NaCMC.
- the slurry is added I to 10% (by weight of the dry botanicals) of a' plasticizer which renders the composition hygroscopic, 0 to 4% (by weight of the dry botanicals) of mineral fibers to improve the structural integrity of the foil, 0 to 1% (by weight of the dry botanicals) of formate salts which have the effect of maintaining a uniform burning during smoking at a rate closely resembling that of natural tobacco, and O to 5% (by weight of the dry botanicals) of biologically active adclitives.
- a' plasticizer which renders the composition hygroscopic, 0 to 4% (by weight of the dry botanicals) of mineral fibers to improve the structural integrity of the foil, 0 to 1% (by weight of the dry botanicals) of formate salts which have the effect of maintaining a uniform burning during smoking at a rate closely resembling that of natural tobacco, and O to 5% (by weight of the dry botanicals) of biologically active adclitives.
- biologically active additives is used herein to describe components which are not naturally present in the composition but have an aromatic effect or a pharmacological effect and are supplied in order to improve taste, flavor or appearance, or are added as a treatment agent to reduce appetite, etc.
- Typical pharmacologically and biologically active substances which may be used in accordance with the present invention are described below.
- the term fbotanical to describe the plant parts which may be employed in a system of the present invention.
- the term is intended to refer to low-wood or nonwoody plant parts which may be from trees, shrubs, grasses and stalk plants and may be drawn from any part of the plant which is low in woody character.
- the effective parts of the plants include the leaves, blossoms, stalks, roots and stems.
- botanicals will be understood to exclude the tobacco plant and parts thereof.
- the particle size of the plant parts which are used in accordance with the present invention as being of 150 microns and less or at most 150 microns.
- particle size it should be understood that all of the particles within the described range pass through a sieve of the indicated particle size.
- the particles are of the particle size of 150 microns and lower or at most 150 microns.”
- all of the particles will pass through a sieve of the 150 micron size.
- particles at most 50 microns and 50 microns and less are those which pass through a 50 micron sieve.
- the sieves of course, have openings with diameters of 150 microns and 50 microns respectively. Similar definitions apply to all particle measurements given below.
- the botanicals which are used may be selected in order to provide desired agents in the tobacco smoke, intended to affect the patient, e.g., to reduce appetite, to modify circulation.
- the botanicals contain toxic, poisonous or detrimental organic materials, these are removed by any conventional extraction process operating upon the slurry. Subsequent to such removal, we may add aromatic or flavoring substances or even pharmacologically active substances intended to affect the smoker.
- aromatic or flavoring substances should be of the type which remain intact in the smoking process and are carried by the smoke to the mucuous membranes of the smoker for entry into the biological process. The substances must be resistant to the heat generated during smoking. Additives may be provided to insure regularity of burning so that a smooth taste is assured and harsh gases do not regularly enter the buccal cavity.
- the milling process is carried out in a number of stages, the first stage being a blade-type coating or shredding in which the plant parts are comminuted to a maximum particle size of 2 cm.
- This shredding operation uses mechanically displaced blades and primarily a shearing action.
- the pieces generated by the first stage are dry-milled in an impact or hammer mill to a particle size of at most 150 microns.
- This coarse milling stage is followed by a drymilling stage of the jet pulverizer type in which the particles are entrained in a turbulent air stream and are therein comminuted to a particle size of at most 50 microns.
- the fine particle product is then slurried in water as noted earlier.
- the wet-milling operation preferably takes place with moving milling surfaces and may employ milling disks, milling drums, milling rollers or balls.
- the milling is carried out in a ball mill as described in the Austrian Patent No. 280,870 with a mobile packing of, for example, glass balls.
- the wet-milling stage is carried out to a maximum particle size of 5 microns and results in a substantially colloidal dispersion of the particles.
- the slurry be heated autogeneously by friction during the wet-milling stage.
- the mill balls should have a starting diameter of 2 mm and may be of the type described in Austrian Pat. No. 280,870.
- the invention is applicable to plants and plant parts of a wide variety of types as long as the botanical is free from woody parts or contains little wood. Suitable plants and plant parts are grasses, barks and greens, roots, seeds and greens, leaves, needles of fir trees, weeds, blossoms, vegetables, stems stalks and root branches, tips and the like. Preferably sprouts of plants, blossoms, leaves and the tender tips of roots are employed.
- the botanical may be fermented or nonfermented, dry or undry (green), should not contain any toxic or poisonous substances which cannot be subsequently removed. However we prefer to dry the botanical prior to comminution.
- the botanical mixture contains at least one of the following plant parts: lettuce leaves, lettuce ribs and stalks, tea leaves, tea stems, fir needles, fir stems, rose blossom petals.
- Poisonous and other detrimental components of the botanicals are preferably removed from the botanicals by treatingthe slurry at an optimum pH by steam distillation or by solvent extraction. Atropine, morphine, heroin and like toxic substances can thus be removed.
- steroids and other pharmacologically active substances are present in nondetrimental quantities, they may be permitted to remain for promoting circulation, limiting appetite etc. More commonly, all such toxic substances are removed and, where pharmacologically substances are required, they are added in a subsequent stage. The addition stage may involve introduction of flavoring and aromatizing substances.
- menthol examples, nicotine and caffein.
- tobacco and tobacco products and which are heatresistant and volatile are preferred in the smoke.
- the additives should be present in such low concentrations that they have no detrimental effect on the smoker.
- the plasticizers which may be used, according to the present invention include diethylene glycol, glycerine and sorbitol, the latter in a percent solution.
- the presence of natural binders such as pectins may reduce the proportion of sodium carboxymethyl cellulose which may be added.
- various chemicals in amounts up to 5% by weight of the dry botanical, to promote binding or filmforming. The chemicals which may thus be added are ammonia, ammonium formate, potassium hydroxide. potassium carbonate, polyphosphates, citric acid and tartaric acid.
- step 1 bark, roots, seeds, grains, leaves, needles (fir tree), vegetable matter such as skin or vegetable pulp, weeds, blossoms, stalks and stems, root branches, tips nodules, 5 sprouts and parts thereof, as long as the plant or plant part is basically nonwoody.
- the plants or plant parts may be fermented or nonfermented and may contain undesirable proportions of .toxic or biologically active components for later removal, as will be apparent here- 10 inafter. Excellent results havebeen obtained with lettuce leaves, lettuce stacks and ribs, tea leaves, tea stems, fir needles, fir-tree stems, rose-blossom petals and mixtures thereof.
- the dried botanicals are cut in step 2 into pieces with a maximum size of 2 cm by a conventional shredding apparatus, e.g., a rotary-blade cutter as described in pages 8 56 ff. of PERRYS CHEMICAL ENGI- NEERS HANDBOOK, McGraw Hill Book Company, New York, 1963.
- the comminuted botanicals are then fed into a dry-grinding stage 3 in which they are further comminuted to a particle size below 150 p. or less in stage 4.
- the particles are slurried with water in step 5, the water being supplied as'represented in block 13.
- the slurry is subjected to wet milling, in a ball mill as described in Austrian Pat. No. 280,870 to a particle size upto 5 microns.
- the slurry is then treated at 7 to eliminate harmful substances which may be collected at 14 in the withdraw stage 7.
- the slurry may be treated with steam to steam-distill the harmful-substances, or may be subjected to solvent extraction.
- Steam-distillation may be carried out as described at page 13 20 of PERRYS CHEMICAL ENGINEERS HANDBOOK, while the solvent-extraction treatment may be carried out in accordance with the principles set forth at pages 14 to 14 69 of PERRYS CHEMICAL ENGINEERSS HANDBOOK.
- the product introduced into the stage 8 is thus a slurry free from or containing only a controlled amount of biologically active principles.
- the substances which can be removed in this manner from the slurry can be atropins, morphine-type compounds, heroin, tannin and like steroids or toxins.
- the removal process can be carried out in such manner as to leave a controlled proportion of any desired biologically effective substance.
- the additives may be flavoring or aromatizing substances, e.g., essential oils or pharmacologically effective compounds such as menthol, nicotine, or caffein.
- the slurry After blending the slurry with such additives to establish the desired concentration of biologically active materials and other additives of the type mentioned above, namely, combustion controllers, foil or film stabilizers, plasticizers and the like, the slurry is spred upon a sheet-steel surface at SI, dried at 10 to a moisture content of about 2 percent, rehumidified to a moisture content of about 10 percent in stage 11 and stripped from the filmforming sheet at 12.
- small quantities of the botanicals ground to a particle size of- ,u. and less, can be admixed with the slurry at 16 in a maximum ratio of this additive to the dry weight of the botanicals in the slurry of 1:1.
- This increases the concentration of biologically active substances from the'naturally occurring botanicals.
- portions of the dry-ground botanicals from stage 4 can be diverted to stage 8 as represented by line 17, or a portion of the slurry from stage 5 can be shunted past the extraction stage 6 into the final slurry 8 as represented by line 18.
- EXAMPLE I 1 kg of starting material, consisting of 70% by weight tea leaves, 5 percent by weight potato skins, 12 percent by weight rose petals, and 13 percent by weight of tips of the anise root, is shredded to a particle size up to 2 cm, is dry-milled in an impact mill to a particle size of 150 t and less and is then further comminuted in a jet pulverizer to a particle size of 50 p. and less.
- the milled product thus recovered is slurried in 4 liters of water and the slurry is then forced through a constantly agitated glass-ball packing for ball milling in a slurry state.
- the friction heat during the wet-milling operation is dissipated by cooling of the ball mill so that the temperature of the slurry does not exceed 43C.
- the particle size of the botanicals in the resulting dispersion is at most 5 p. and most of the particles are of colloidal dimensions, i.e., less than l ,u..
- Into this dispersion we mix 20 g of sodium carboxymethyl cellulose (binder) and 30 g of glycerine (plasticizer).
- the slurry is then cast onto a horizontal steel sheet, dired to a moisture content of 2% by weight.
- the dry foil is sprayed with water steam to a moisture content of by weight and the foil removed by a blade from the plate.
- the moisture content in all of the foregoing text is given in terms of the dry weight of the botanicals used.
- the elastic and coherent foil, which is optionally mixed with natural tobacco is then shredded in the manner of natural tobacco leaves and formed into cigarette, cigar and pipe tobacco.
- a method of making a tobacco substitute which comprises the steps of comminuting a mixture of different low-wood parts of at least two different botanicals selected from the group which consists of lettuce, tea, fir, rose, tomato, thyme, sour cherry, melitot, stinging nettle, ebony, woodruff, maple, corn, fleabane, and to a particle size of at most 150a to form a heterogeneous mix; slurrying the botanical particles of said heterogeneous mix in water in a weight ratio of the botanicals to the water of lzl to 1:10; wet-milling the particles in the resulting slurry; mixing with said slurry 0.5 to 3% by weight of the dry botanicals of sodium carboxymethyl cellulose, 1 to 10% by weight of the dry botanicals of a plasticizer selected from the group which consists of sorbitol, glycerine and diethyleneglycol, 0 to 1% by weight of the dry botanicals of a formate salt, and O
- the slurry containing the particles from said third stage being milled by passing it through a milling-grains packing whereon the milling-grains roll against one another, any toxic substance contained in said botanicals being removed by steam distillation or solvent extraction prior to spreading of said filmforming composition.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Manufacture Of Tobacco Products (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| LU61985 | 1970-11-03 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3820548A true US3820548A (en) | 1974-06-28 |
Family
ID=19726527
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US00194654A Expired - Lifetime US3820548A (en) | 1970-11-03 | 1971-11-01 | Method of making a tobacco substitute material |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US3820548A (de) |
| JP (1) | JPS5314640B2 (de) |
| CA (1) | CA949839A (de) |
| CH (1) | CH529520A (de) |
| DE (1) | DE2151445A1 (de) |
| GB (1) | GB1315086A (de) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4002176A (en) * | 1972-03-02 | 1977-01-11 | Imperial Chemical Industries Limited | Tobacco based smoking material |
| US4020850A (en) * | 1973-12-12 | 1977-05-03 | Brown & Williamson Tobacco Corporation | Thermoplastic cigarette wrapper |
| US4083371A (en) * | 1975-07-29 | 1978-04-11 | Fabriques De Tabac Reunies S.A. | Process for production of artificial tobacco |
| US4165752A (en) * | 1975-10-07 | 1979-08-28 | Bustamante Carlos R | Tobacco substitute made from coffee cherries and a process for making such |
| US4306578A (en) * | 1978-03-17 | 1981-12-22 | Amf Incorporated | Tobacco sheet reinforced with hardwood pulp |
| WO1984002636A1 (en) * | 1982-12-30 | 1984-07-19 | Philip Morris Inc | Foamed, extruded, tobacco-containing smoking article and method of making same |
| US4625737A (en) * | 1982-12-30 | 1986-12-02 | Philip Morris Incorporated | Foamed, extruded, tobacco-containing smoking article and method of making the same |
| US4632131A (en) * | 1984-07-03 | 1986-12-30 | Philip Morris Incorporated | Foamed, extruded, coherent multistrand smoking articles |
| CN1041490C (zh) * | 1994-11-24 | 1999-01-06 | 中国科学院安徽光学精密机械研究所 | 一种高效自动化辊压法烟草薄片生产设备 |
| US20020090441A1 (en) * | 2000-12-12 | 2002-07-11 | Rothlin Ursula Mariah | Phytopharmaceutical food products or integrators |
| US6776169B1 (en) * | 1997-10-17 | 2004-08-17 | Yong Zou | Ginkgo biloba L. leaves cigarette |
| US20080017208A1 (en) * | 2006-07-20 | 2008-01-24 | Elberto Berdut Teruel | Novel tobacco substitute |
| CN102423106A (zh) * | 2011-09-29 | 2012-04-25 | 张晓军 | 烟草制丝生产过程中的烟叶预处理方法 |
| US8231764B2 (en) | 2009-05-15 | 2012-07-31 | Imerys Minerals, Limited | Paper filler method |
| CN103494320A (zh) * | 2013-09-09 | 2014-01-08 | 湖南中烟工业有限责任公司 | 一种含梅子风味的口含型无烟烟草制品 |
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| CN105357986A (zh) * | 2013-05-02 | 2016-02-24 | Jt国际公司 | 可汽化材料和胶囊 |
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| CN108477663A (zh) * | 2018-04-16 | 2018-09-04 | 南京林业大学 | 替代烟草薄片的生产方法 |
| CN108685141A (zh) * | 2018-04-25 | 2018-10-23 | 湖北中烟工业有限责任公司 | 一种提升中下等烟叶品质的加工方法 |
| EP3200627B1 (de) | 2014-09-30 | 2018-11-07 | Philip Morris Products S.A. | Verfahren zur herstellung von homogenisiertem tabakmaterial |
| US10214859B2 (en) | 2016-04-05 | 2019-02-26 | Fiberlean Technologies Limited | Paper and paperboard products |
| FR3070237A1 (fr) * | 2017-08-30 | 2019-03-01 | Swm Luxembourg Sarl | Plante reconstituee a l'extrait de plante pour les dispositifs chauffant le tabac sans le bruler |
| US10253457B2 (en) | 2010-11-15 | 2019-04-09 | Fiberlean Technologies Limited | Compositions |
| US10294371B2 (en) | 2009-03-30 | 2019-05-21 | Fiberlean Technologies Limited | Process for the production of nano-fibrillar cellulose gels |
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| CN110432530A (zh) * | 2019-08-13 | 2019-11-12 | 湖北中烟工业有限责任公司 | 一种适用于低温卷烟的薄片制备方法 |
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| CN111772219A (zh) * | 2020-08-13 | 2020-10-16 | 湖北中烟工业有限责任公司 | 一种具有红茶风格的低温卷烟及其制备方法 |
| US11155697B2 (en) | 2010-04-27 | 2021-10-26 | Fiberlean Technologies Limited | Process for the production of gel-based composite materials |
| US20220030929A1 (en) * | 2016-12-30 | 2022-02-03 | Altria Client Services Llc | Smokeless products containing non-tobacco plant materials |
| US11846072B2 (en) | 2016-04-05 | 2023-12-19 | Fiberlean Technologies Limited | Process of making paper and paperboard products |
| US11998040B2 (en) | 2020-04-07 | 2024-06-04 | SWM Holdings US, LLC | Non-combustible wrapper for use in heat but not burn applications |
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Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS52133300U (de) * | 1976-04-06 | 1977-10-11 | ||
| JPS5556195U (de) * | 1978-10-12 | 1980-04-16 | ||
| JPS58146267A (ja) * | 1982-02-20 | 1983-08-31 | 小林 幸三 | お茶いりタバコ |
| US4821749A (en) * | 1988-01-22 | 1989-04-18 | R. J. Reynolds Tobacco Company | Extruded tobacco materials |
| GB8815607D0 (en) * | 1988-06-30 | 1988-08-03 | Gbe International Plc | Aromatic sheet |
| CN112334023B (zh) * | 2018-07-12 | 2024-08-23 | 未来科技株式会社 | 适用于芳香烟弹的受热芳香发生基材、受热芳香发生体、具备受热芳香发生体的芳香烟弹、受热芳香发生体的制造方法和制造装置 |
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| WO2020012761A1 (ja) * | 2018-07-12 | 2020-01-16 | 株式会社 東亜産業 | 芳香カートリッジ用充填物、それを有する芳香カートリッジ用エアロゾル形成基材およびそれを有する芳香カートリッジ |
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Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2809904A (en) * | 1954-11-17 | 1957-10-15 | Raymar Company | Smoking product |
| US2930720A (en) * | 1958-05-07 | 1960-03-29 | Erb Tobacco Products Co Inc | Smoking composition |
-
1971
- 1971-10-15 DE DE19712151445 patent/DE2151445A1/de active Pending
- 1971-11-01 CH CH1590671A patent/CH529520A/de not_active IP Right Cessation
- 1971-11-01 JP JP8630371A patent/JPS5314640B2/ja not_active Expired
- 1971-11-01 US US00194654A patent/US3820548A/en not_active Expired - Lifetime
- 1971-11-02 GB GB5080671A patent/GB1315086A/en not_active Expired
- 1971-11-02 CA CA126,657A patent/CA949839A/en not_active Expired
Cited By (73)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4002176A (en) * | 1972-03-02 | 1977-01-11 | Imperial Chemical Industries Limited | Tobacco based smoking material |
| US4020850A (en) * | 1973-12-12 | 1977-05-03 | Brown & Williamson Tobacco Corporation | Thermoplastic cigarette wrapper |
| US4083371A (en) * | 1975-07-29 | 1978-04-11 | Fabriques De Tabac Reunies S.A. | Process for production of artificial tobacco |
| US4165752A (en) * | 1975-10-07 | 1979-08-28 | Bustamante Carlos R | Tobacco substitute made from coffee cherries and a process for making such |
| US4306578A (en) * | 1978-03-17 | 1981-12-22 | Amf Incorporated | Tobacco sheet reinforced with hardwood pulp |
| WO1984002636A1 (en) * | 1982-12-30 | 1984-07-19 | Philip Morris Inc | Foamed, extruded, tobacco-containing smoking article and method of making same |
| US4510950A (en) * | 1982-12-30 | 1985-04-16 | Philip Morris Incorporated | Foamed, extruded, tobacco-containing smoking article and method of making same |
| US4625737A (en) * | 1982-12-30 | 1986-12-02 | Philip Morris Incorporated | Foamed, extruded, tobacco-containing smoking article and method of making the same |
| US4632131A (en) * | 1984-07-03 | 1986-12-30 | Philip Morris Incorporated | Foamed, extruded, coherent multistrand smoking articles |
| CN1041490C (zh) * | 1994-11-24 | 1999-01-06 | 中国科学院安徽光学精密机械研究所 | 一种高效自动化辊压法烟草薄片生产设备 |
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| US20020090441A1 (en) * | 2000-12-12 | 2002-07-11 | Rothlin Ursula Mariah | Phytopharmaceutical food products or integrators |
| EP1256283A3 (de) * | 2000-12-12 | 2003-01-02 | Ursula Mariah Rothlin | Phytopharmazeutische Nahrungsmittel |
| US6797284B2 (en) | 2000-12-12 | 2004-09-28 | Ursula Mariah Rothlin | Phytopharmaceutical food products or integrators |
| US20080017208A1 (en) * | 2006-07-20 | 2008-01-24 | Elberto Berdut Teruel | Novel tobacco substitute |
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Also Published As
| Publication number | Publication date |
|---|---|
| GB1315086A (en) | 1973-04-26 |
| DE2151445A1 (de) | 1972-05-04 |
| CH529520A (de) | 1972-10-31 |
| JPS479748A (de) | 1972-05-18 |
| JPS5314640B2 (de) | 1978-05-18 |
| CA949839A (en) | 1974-06-25 |
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